Tense DT-96, DT-D, DT-Y, DT-72, DT-48 Quick Start Manual

DT-96 / DT-72 / DT-48 / DT-D / DT-Y
AUTO-TUNE PID TEMPERATURE CONTROLLER
General Specification
µP based, PID temperature controller with OUT and ALARM outputs Auto-tuning for PID parameters Sensor type: T/C (J,K,T,S,R), Pt100, selectable, multi-input Selectable control type: P, PI, PD, PID or ON-OFF Automatic “Overshoot” elimination in PID mode “Anti-windup”
Anti-windup”
Upper and Lower limit for SET and ALARM settings Selectable relative, absolute or band alarm ON-delay for OUT in cooling mode Displays SET and PROCESS values Cold-junction compensation for T/C Line compensation for Pt100 Excellent linearity with C/mV and C/W look-up tables Input “Offset” feature Password protection High accuracy EEPROM memory to store settings Optional SSR output Easy connection with plug-in connectors
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ENG
Connection
Warning: If 2 wire Pt100 is used, connect compansation lead to measuring lead.
!
(DT-96/ DT-Y/DT-D: 17-18, DT-72: 13-14, DT-48: 10-11)
3
100 .. 240 VAC 50/6Hz 6VA
!
+
-
T/C
Pt100
4
13
5
14
6
15
7 8
Out & Alarm:
9
10
resistive load
Temperature Controller DT-48
17
no
18
Out
19
nc
Alarm
+
-
T/C
Pt100
250VAC
max. 2A
1
100 .. 240 VAC 50/6Hz 6VA
2
3
4
5
10
11
12
6
Out & Alarm:
7
250VAC
max. 2A
resistive load
!
+
-
T/C
Pt100
Temperature Controller DT-72
!
Temperature Controller DT-96
3
100 .. 240 VAC 50/6Hz 6VA
4
no
5
Out
6
nc
7
no
8
9
10
Alarm
nc
Out & Alarm:
resistive load
no Out nc no
Alarm
nc
250VAC
max. 2A
no: Normally open nc: Normalde closed
Temperature Controller DT-Y
Temperature Controller DT-D
no Out nc no
Alarm
!
nc
no Out nc no
Alarm
!
nc
3
100 .. 240 VAC 50/6Hz 6VA
4
17
5
18
6
19
7 8
Out & Alarm:
9
10
resistive load
3
100 .. 240 VAC 50/6Hz 6VA
4
17
5
18
6
19
7 8
Out & Alarm:
9
10
resistive load
+
-
T/C
Pt100
250VAC
max. 2A
+
-
T/C
Pt100
250VAC
max. 2A
1
MADE IN TURKEY
Technical Specification
:
Dimension Display
Sensor Type Measuring Scale
Resolution Accuracy
Control Form Out Output Alarm Output Heat SET Alarm SET
Heat Hysteresis Alarm Hysteresis Proportional Band Integral Time Derivative Time
Control Period Offset
Heating/Cooling Cold. Junc. Comp. Line Comp. Operation Temp Supply Voltage Power Consump. Weight
Altitude Failure
DT-96:96x96, DT-72:72x72, DT-48:48x48, DT-D, DT-Y:48x96mm
:
4 Digits 7 Segment (PV), 4 digits 7 Segment (SV)
:
J,K,T,S,R type T/C, Pt100 selectable
:
-100 .. 600 C, J type T/C, (Inpt=J),
-100 .. 400 C, T type T/C, (Inpt=t),
  0 .. 1750 C, R type T/C, (Inpt=r),
-99.9 .. 600.0 C, Pt100, (Inpt=Pt.0)
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:
± 1 C or ± 0.1 C
:
± % 0.3 (Over full scale)
::
ON-OFF or P,PI,PD,PID - selectable
:
Relay (NO + NC), 250VAC, 2A, Resistive load, (optional SSR)
:
Relay (NO + NC), 250VAC, 2A, Resistive load, (only NO for Dt48)
:
Lower Limit .. Upper Limit C (H.Set)
:
AL.tY = Abs,-Abs; Lo.L .. UP.L C (A.Set)
AL.tY = rel, -rel, bnd, -bnd, bn.i, -bn.i; -100 .. +100 / -10.0 .. +10.0 (Pt.0)
:
0 .. 50 / 0.0 .. 5.0 C (H.Hys); PID is active if set to 0
:
1 .. 50 / 0.1 .. 5.0 C (A.Hys)
:
1 .. 130 C (Pb.C)
:::
0 .. 30,0 min. (OFF if set to 0)
:
0.. 10,0 min. (OFF if set to 0)
:
4 .. 200 sec (Ct)
:
-100..+100 C / -10.0 .. +10.0 (oFFS)
:
Selectable (only ON-OFF control form is active for cooling)
:
0o... 50 C (T/C)
:
10 Ohm maks. (3 wire Pt100)
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:
-20 C... 50 C
:
100…240VAC, 50/60Hz
:
< 6VA
:
< 0.5 kg
:
< 2000 m
:
ALARM output is always OFF, OUT output is active according to P.Err and Ct parameters in case of sensor failure, measurement out of range or hardware fails to measure input signal (OUT output is OFF if Perr is 0)
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o
o
o
o
o
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-100 .. 1300 C, K type T/C, (Inpt=k)
0 .. 1750 C, S type T/C, (Inpt=S)
-100 .. 600 C, Pt100, (Inpt=Pt)
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Error Message:
:
FAIL
Err
Warning:
!
Use shielded and twisted signal cables and connect shield to ground on device side. Use correct compensation cables for T/C sensors. Connect T/C cable directly to the device connectors. Keep all signal cables away from contactors, devices/cables emitting electrical noise, power cables.
Keep device away from contactors, devices/cables emitting electrical noise, power cables. Take precautions agains environmental conditions like humidity, vibration, pollution and high/low temperature during installation.
Use fuse (slow 250mA 250VAC) on mains/supply input of the device. Use appropriate cables for mains connections. Apply safety regulations during installation.
Displays “FAiL” message in case of sensor failure, measurement out of range or hardware fails to measure input signal.
:
Hardware failure.
2
Programming Parameter:
Back
Press “Back” to return
to the top of parameters
Press for 2 sec.
SET
SET
SET
CodE
Inpt
h-C
Sensor Type (1)
Function (2)
programming block.
H.Hys/C.Hys
SET
SET
SET
A.hys
Pb.C
0.0 .. 5.0 (3)
0.0 .. 5.0 (3)
+
SET
Upper Display
Enter 162
Select
0..50 /
o
C
1..50 /
o
C
o
10 .. 130
C
Enter 162 to pass to parameters prog. mode.
J: J Type T\C, K: K Type T\C T: T Type T\C, S: S Type T\C R: R Type T\C, Pt: Pt100
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Pt.0: 0.1 resolution Pt100 HeAt:
Heating Function Cool: Cooling Function
Heat/Cool Hysteresis o( C): PID is active if set to O (for H.Hys)( C)
Alarm Hysteresis
Proportional Band in ( C)
C
o
o
( C)
o
Upper Display
Enter 262 to
start
“auto-tune”
SET
CodE
“tunE”
flashes
Auto Tune:
Before starting “Auto-tune”, adjust H.SET.
“Auto tune” does not start in“cooling” mode.
Process value may exceed H.Set during auto-tune.
After auto-tuning, control form automatically switches to PID mode.
Auto-tuning is stopped (interrupted) ant time by pressing any key. In this case, the parameters before auto-tuning is valid.
Auto-tuning may not always determine the best values for your process.
C.Hys/
H.Hys
not 0
AL.tY=
Abs, -Abs
SET
SET
SET
SET
SET
SET
SET
SET
Ct
ti
td
UP.L
LO.L
oFFS
AL.tY
r.ALr/ b.ALr
4..200 sec
0..30.0 min
0..10.0 min
Lo.L ..
Upper Scale (oC)
Lower Scale ..
-10.0 .. +10.0 (oC) (3)
Abs, rel, bnd, bn.i
-Abs, -rel, -bnd, -bn.i
-10.0 .. +10.0 (
o
C)
UP.L (
-100 .. +100 /
-100.. +100 /
o
C) (3)
Control Period (sec.)
Integral Time: In minutes. If set to 0, P, PD is active (integral OFF).
Derivative Time: In minutes. If set to 0, P, PI is active (derivative OFF).
Upper limit value for Lo.L, H.SET and A.SET. Upper Scale value differs according to the selected sensor type.
Lower limit value for UP.L, H.SET and A.SET. Lower Scale value differs according to the selected sensor type.
Offset Value; Offset is directly added to the measured value. This feature shall be used for user calibration. Normally set to 0.
Alarm Type: Abs: Absolute, -Abs: Absolute, invert out rel: Relative, -rel: Relative, bnd: Band, -bnd: Band, bn.i: Band inhibit, -bn.i: Band,
Relative or band Alarm Value. Displayed if AL.tY is other then Abs or -Abs.
invert out
invert out
invert out
Factory Set Values:
H.Set: 100 A.Set: 400 C
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C
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Inpt: J H-C: Heat H.hys: 3 C A.hys: 3 C Pb.C: 30 C
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Ct: 4 sec. ti: 5.0 min. td: 1.0 min. UP.L: 400 C Lo.L: 0 C oFFS: 0 C AL.tY: rel r.ALr: 3 C
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C.dLy: 15 sec. P.Err: 0
h-C=
heat
SET
SET
C.dLY
P.Err
End Prog.
Active only in cooling mode.
0..30 sec
%0..100
(1) When sensor type is changed, Up.L, Lo.L, H.Set or A.Set may be set to a new value automatically, if any of then violates measuring scale of the selected sensor. (2) ON-OFF control is only option for Cooling function. (3) If sensor type is selected as Pt.0.
Minimum delay before OUT becomes ON after it becomes OFF.
Determines the duty cycle of OUT output when “Fail” message is displayed. If 0, OUT is always OFF. If 100, OUT is always ON, when device “fails”. Period is Ct.
3
Programming Heat SET and Absolute Alarm SET:
AL.tY=
rel, -rel bnd, -bnd bn.i, -bn.i
ALARM Output
AL.tY = Abs, -Abs; X = A.SEt
AL.tY = rel, -rel ; X = H.SEt + r.Alr
SET
SET
Press 2 sec.
H.SEt
A.SEt
Prog. end
ALARM
SET
Upper Display
Lo.L .. UP.L oC
Lo.L .. UP.L
AL.tY= -Abs. -rel
o
C
(X+A.hys)
X
ON
PV
Heat SET; (Process SET) value is set Lo.L .. UP.L
Displayed if Ab.AL = Yes; Absolute Alarm SET Value is set Lo.L .. UP.L
(X-A.hys)
AL.tY= -Abs. rel
X
ALARM
ON
PV
ALARM
A
AL.tY = bnd, bn.i (*)
ON
ON
H.SEt
B C D
ALARM
PV
A
A = H.SET-b.Alr, B = H.SET-b.Alr+A.hys, C = H.SET+b.Alr-A.hYS, D = H.SET+b.Alr
(*) AL.tY = bn.i is same as bnd except that if AL.tY = bn.i, ALARM is never ON before PV is in band. (**) AL.tY = -bn.i is always same as -bnd.
OUT Output (ON-OFF Control):
ALARM
• ON-OFF is active when “H.Hys” is other then 0.
H.SET (H.SET+C.Hys) (H.SET-H.Hys) H.SET
Cooling
OUT
AL.tY = bnd, bnd (**)
H.SEt
B C D
Heating
ON
PV
PV
PID Parameters:
P, PI, PD, PID is active when “H.Hys” iss et 0 (only for heating; h-C is set to “HEAt”).
PbC: Proportional band in C. Ct: Control period for PID control. Prefer 4-10 sec.
Ti: Integral time; Set in minutes. Determines how fast controller reacts to compansate the offset between SET point and
the process value. If set to 0, integral part is OFF. If set too low, process value may oscillate.
Td: Derivative time; Set in minutes. If set to 0, derivative parf is OFF. Determines how sensitive the controller is to changes of the offset between SET point and the process value. If set too high, process value may oscillate of overshoot.
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