Tennsco J2442A User Manual

ASSEMBLY INSTRUCTIONS & PARTS MANUAL #2310907

JUMBO STORAGE CABINET, 42" High

Models J1842A & J2442A Counter-Height

Tennsco Corp., Dickson, TN 37056-1888  [phone]

RETAIN INSTRUCTIONS FOR FUTURE REFERENCE!

Congratulations on your
purchase of a Jumbo storage
cabinet from Tennsco!
Our Jumbo cabinets
provide abundant stor­age space; the Model
J1842A

is 48"w x 18"d
x 42" tall, while the
Model J2442A is 48"w
x 24"d x 42" tall. Our
cabinets are rigidly
constructed to give you
years of dependable and
efficient service. Nylon
lock-bar guides ensure smooth,quiet operation. A locking handle with two keys
provides a three-point locking system for added security. Sturdy adjustable
shelves provide exceptional strength  up to 400 lbs. per shelf, evenly
distributed. And our baked-on powder finish adds even more durability.

GENERAL SAFETY INFORMATION: Some parts may have sharp edges. CARE must be taken when handling various pieces
to avoid injury. For safety, wear a pair of work gloves when assembling or performing any maintenance on your cabinet.

LIMITED WARRANTY

Tennsco warrants goods purchased hereunder to be free of defects in materials and workmanship for a period of one (1) year from the date of shipment,
hereunder. This warranty shall not apply in the event goods are damaged as a result of misuse, abuse, neglect, accident, improper application, modification
or repair by persons not authorized by Seller, where goods are damaged during shipment, or where the date stamps on the goods have been defaced, modified
or removed. UNLESS CONSIDERED UNENFORCEABLE OR UNLAWFUL UNDER APPLICABLE LAW:

a. ALL IMPLIED WARRANTIES, INCLUDING BUT NOT LIMITED TO WARRANTIES OR MERCHANTABILITY AND FITNESS FOR A PARTICULAR

PURPOSE ARE HEREBY EXCLUDED:

b. BUYERS REMEDY, IF ANY, FOR ANY DEFECTIVE GOODS SHALL BE LIMITED TO A REFUND BY SELLER OR REPLACEMENT OF THE GOODS

AT SELLERS OPTION, AND SHALL IN NO EVENT INCLUDE DAMAGES OF ANY KIND, WHETHER INCIDENTAL, CONSEQUENTIAL OR OTHERWISE.

NO GOODS ACCEPTED FOR RETURN WITHOUT PRIOR APPROVAL. Seller shall have the right to inspect any goods claimed to be defective at Buyers
place of business or require Buyer to return the goods to Seller for inspection on Sellers premises. Transportation charges covering returned goods will
be borne by Seller only if such goods are proven to be defective, are covered by this warranty and are returned within the warranty period stated above.

Mailing Address: TENNSCO CORP. Shipping Address: TENNSCO CORP.

P.O. Box 1888 201 Tennsco Drive
Dickson, TN 37056-1888 Dickson, TN 37055
[phone] [phone] [phone] [phone]

PK-2310907

INSTALLATION OF JUMBO J1842A CABINET

Tools needed: An 11/32" nut driver (provided free with unit); a hammer; and a flathead screwdriver.

Two people recommended for installation. Approximate assembly time: 15 to 25 minutes.

1. The reference numbers used throughout this

sheet refer to the illustration on the back cover.
This is to help you to identify the various parts as
they are mentioned.

2.

Place the two pieces of the cabinet back (Ref. No.
side by side on a protected surface to prevent
scratching the paint. The flanges should be
facing upward. Overlap
the right panel
over the left
panel.

Flanges face upward

After align-

on both halves

ing the holes,
bolt the two panels
tightly together with four
bolts and nuts.

Right side

overlaps

the left

1)

5. Insert two bolts into the outside holes on each end

of the sill (Ref. No. 4). Attach the nuts, but do not
tighten. Place the sill between

Inset A

the sides at the front of
the cabinet, in­serting the loose
bolt heads into

Bolt heads
insert into
keyhole
slots

the two keyhole
slots on each
side. Make sure
the bolt heads are
fully pushed up into
the bottom of the keyhole

Properly

inserted

Improperly

inserted

slots, as shown at right. Securely
tighten the four bolt heads.

6. Place the header (Ref. No. 5) at the top of the

unit and attach by inserting

two nuts and two bolts

through the holes at

each end

3. Attach the left side (Ref.

No. 2) to the back by
placing flange (A)
around the back

Flange goes

A

under back

and bolting the
back and side to­gether with four
bolts and nuts (Ref.
Nos. 19 & 20). Be sure
that the lances on all shelf
adjustment strips (B) point in

All lances point

UP on both

B

backs and side.

the same direction.

4. Attach the right side (Ref. No. 3) to the back in

the same manner as you did in step 3, again

making sure that the flange is
around the back and that the
lances on the shelf adjustment

strips are pointed in the

same
direction as
those on the
the back

and left side.

7. Place a shelf (Ref. No.

6) into the bottom
lances, located on the
back and sides of the
unit. The flange on
the sill will be just in
front of the shelf.

Insert shelf into
the bottom notches
on back AND sides.

8. Set the unit upright and insert

the remaining shelf at
the desired level. Be
sure that the edge with
no slots is toward the
cabinet front. (The slots
on the other three
sides will fit over
the lances on the
cabinet walls, which hold
the shelf in place.) Make sure
the rear of the shelf is seated into
all four lances.

9. Attach the left door (Ref. No. 7) to the unit by

placing the door on the hinges, aligning the
holes, and dri­ing two hinge
pins (Ref. No.

7) into place. If
the head of
your hammer is
too wide to hit the
pins without scraping the
cabinet, it may be help­ful to place the flat edge of a
screwdriver on the pins and tap
the screwdriver with the hammer.

10. Attach the right

door (Ref. No. 8) in
the same manner
as the left door,
placing the door on
the hinges and
connecting by
driving the remain­ing two hinge pins
through the holes.

11. Lay the stiffener (Ref. No. 9)

across the top of the unit,
aligning the four holes
with the holes on
the left and right
edges of the unit.
Attach securely
with four bolts
and nuts.

Handle/Locking System Installation Instructions

1. Place the locking handle (Ref. No. 11) on the

right hand door and
fasten with two #8-32 x
1/4 slotted bolts and
lockwashers (Ref. No. 17).

2. Turn the handle to the

open position, and place
the locking cam (Ref. No. 12) over the
square shank of the door handle. The
latch must be facing
downward as shown.

B

3. With the handle

still in the open
position, hook the locking bars (Ref.
No. 13) to the locking cam (see "A" at
left). Then, hold the lock bars in
position while sliding the nylon lock
bar guide inserts (Ref. No. 14) over

the lock bar ends
and through the
door slots (see "B"
at left).

A

Insert the three tabs
into the slots on the
front of the unit.

12. Attach the unit

top (Ref. No. 10) by
inserting the tabs on
the top into the slots
on the front of the
unit (see inset at left).

Pull the top over the
back of the unit and attach
with four bolts and nuts.

4. Place the locking

cam retainer (Ref. No. 15)
over the square shank of
the door handle. Tap on
the edges of the cam
retainer with a hammer
until retainer sits firmly
against the locking cam.

5. Attach the "dummy"

B

handle (Ref. No. 16) to
the left door using two
#8-32 x 1/4 slotted
bolts and lockwashers
(Ref. No. 17).

Left Side

(Ref. No. 2)

REPLACEMENT PARTS

Top

(Ref. No. 10)

Back Panel
(Ref. No. 1)

Locking Bar Guide

Nylon Insert

(Ref. No. 14)

Left Door

(Ref. No. 7)

Dummy

Handle

(Ref. No. 16)

REF. NO.

Header

(Ref. No. 5)

Shelf

(Ref. No. 6)

Sill

(Ref. No. 4)

DESCRIPTION

Right Door
(Ref. No. 8)

Stiffener

(Ref. No. 9)

Right Side

(Ref. No. 3)

Tennsco Nut Driver

(Ref. No. 18)

Cam Retainer

(Ref. No. 15)

Locking Cam

(Ref. No. 12)

J1842A (18"d cabinet)

QTY.

PART NO.

Locking Bar Set

(Ref. No. 13)

Locking Handle

with Keys

(Ref. No. 11)

J2442A (24"d cabinet)

QTY. PART NO.

1 Back panel 2 042BA 2 042BA
2 Left side 1 042LS 1 044LS
3 Right side 1 042RS 1 044RS
4 Sill 1 055SI 1 055SI
5 Header 1 042HE 1 042HE
6 Shelf 2 306 2 307
7 Left door 1 042LD 1 042LD
8 Right door 1 042RD 1 042RD

9 Stiffener 1 042ST 1 042ST
10 Top 1 042TO 1 042TO
11 Locking handle w/keys & hardware 1 043LH 1 043LH
12 Locking cam* 1 944LC 1 944LC
13 Locking bar set 1 042LB 1 042LB
14 Locking bar guide insert (nylon)* 2 944GI 2 944GI
15 Cam retainer* 1 944CR 1 944CR
16 Dummy Handle 1 043DH 1 043DH
17 Bolt w/lockwasher #8-32 x 1/4"* (not shown above) 4** 4**
18 Tennsco nut driver 1 TOOL-2 1 TOOL-2
19 #8-32 x 3/8"bolts* (not shown above) 31 ** 31 **
20 #8-32 nuts* (not shown above) 47 ** 47 **

*Included in Ref. No. 11, locking handle with keys and hardware (Part No. 043LH). **Available Locally

Tennsco makes every effort to ensure that all units ship complete with all parts and arrive undamaged. However, should
your unit contain missing or damaged parts, replacements may be obtained directly from us. To obtain proper
replacement parts follow the instructions below, or fill out the form at www.tennsco.com/partsorder.html.

TO OBTAIN PROPER REPLACEMENT PARTS, PLEASE PROVIDE THE FOLLOWING INFORMATION:

(This information may be sent to us online using the form at www.tennsco.com/replacement.cfm)

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Model Number (J1842A or J2442A)

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Description of part(s) needed and part

number(s) as shown in Parts List (above)

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Color (i.e. Medium Grey, etc.)

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Was item missing, or was it damaged?

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Purchase Date

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Your company name

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Contact person's name

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Who the product was purchased from

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Your shipping address

Tennsco Corp., P.O. Box 1888, Dickson, TN 37056-1888 Customer Service: [phone] Fax: [phone]

If requesting parts by telephone, ask for customer service and have as much of the above information ready as possible.