Tennant 6500 User Manual

6500

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Parts Manual

330270

Rev. 06

*330270*

This manual is furnished with each new TENNANT Model 6500.

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This manual consists of the How To Use This Manual; Standard Parts; Options; Breakdowns; Engine
Breakdown; and Cross Reference sections.

MACHINE DATA

Please fill out at time of installation for future reference.

Machine Model Number -- 6500

Machine Serial Number --

Machine Options --

TENNANT Representative/phone no. --

Customer ID Number --

Date of Installation --

Manual Number -- 330270

Revision: 06

Published: 9--02

Copyright E 1998, 1999, 2000, 2001, 2002 TENNANT, Printed in U.S.A.

HOW TO USE THIS MANUAL

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This section on HOW TO USE THIS MANUAL will
tell you how to:

-- Find important machine information for
ordering correct repair parts.

-- Find TENNANT part numbers.

-- Order TENNANT parts and supplies.

IMPORTANT INFORMATION

When placing an order for parts, the machine
model and machine serial number are important.
Refer to the MACHINE DATA box which is filled
out during the installation of your machine. The
MACHINE DATA box is located on the inside of
the front cover of this manual.

HOW TO USE THIS MANUAL

The model number of your machine is on the side
of the machine.

The serial number of your machine is printed on
the machine data plate located as shown.

6500 330270 (5-- 98)

1-1

HOW TO USE THIS MANUAL

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FINDING A TENNANT PART NUMBER

This manual contains the following sections:

-- HOW TO USE THIS MANUAL

-- STANDARD PARTS

-- OPTIONS

-- BREAKDOWNS

-- CROSS REFERENCE

The STANDARD PARTS section lists repair parts
for standard machines. They are grouped in this
general order:

-- General wear parts.

-- Machine frame and related parts.

-- Machine propelling system.

-- Scrubbing components.

-- Electrical parts.

The OPTION section lists repair parts of options.

The BREAKDOWN section lists available repair
parts of major components.

All sections in this manual consist of parts
illustrations and corresponding parts lists.

The parts illustrations are numbered with Ref
numbers which refer to corresponding parts lists.

The parts lists include a number of columns of
information:

-- Ref -- column refers to the reference number
on the parts illustration.
∇ -- indicates the part is an assembly.

Y

-- indicates the part is included in the

assembly listed just before it.

-- TENNANT Part No. -- column lists the
TENNANT part number for the part.

-- Serial Number -- column indicates the set of
machines the part number is applicable to.
Serial numbers change when the machine
design has been modified. The most current
design of the machine is shown in the main
illustration, older designs are boxed in a
corner of the illustration.

-- Description -- column is a brief description
of the part.

-- Qty. -- column lists the quantity of that part
used in that area of the machine.

1-2

6500 330270 (5-- 98)

NOTE: If a service kit is installed on your

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machine, be sure to keep the INSTRUCTION
BULLETIN which came with the kit. It contains
repair parts numbers needed for ordering future
parts.

NOTE: Fasteners used in this machine may be
metric or non-metric. Take care when replacing
hardware to replace with same thread size.

PLACING AN ORDER

Orders may be placed by phone, fax, or by mail.
Phone orders may need written confirmation.
Follow the steps below to insure prompt delivery:

HOW TO USE THIS MANUAL

1. Identify the model number of your machine.

2. Identify the serial number of your machine.

3. Find the part number of the part you need.
Do not order by page number or reference
number. If you are not able to find the part
number, call your TENNANT representative
for help or send the old part as a sample.

4. Determine the quantity of the part you need.

5. Provide the following company information:

-- Company name

-- Customer ID Number

-- Shipping address

-- Billing address

-- First and last name of person ordering
parts

-- Telephone number

-- Purchase order number

6. Provide definitive shipping instructions.

6500 330270 (5-- 98)

1-3

HOW TO USE THIS MANUAL

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Any claim for loss or damage to a shipment in
transit should be filed promptly with the
transportation company making the delivery.
Shipments will be complete unless the packing list
or order acknowledgement indicates items back
ordered.

If parts received are suspected to be incorrect or
defective, please contact the TENNANT
representative from whom you ordered the part.
They will give authorization for return and/or
handle replacement shipments when required.

1-4

6500 330270 (5-- 98)

STANDARD PARTS

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Contents Page

Fig. 1 -- General Recommended

Maintenance Items 2-2.............

Fig. 2 -- Replacement Brushes 2-5...........

Fig. 3 -- Main Frame Group 2-6..............

Fig. 4 -- Right Brush Door Group 2-8.........

Fig. 5 -- Left Brush Door Group 2-9...........

Fig. 6 -- Seat and Shroud Group 2-10.........

Fig. 7 -- Right Grille Group 2-12..............

Fig. 8 -- Left Grille and Hydraulic

Cooler Group 2-14.................

Fig. 9 -- Engine Cover Group 2-16............

Fig. 10 -- Engine Side Door Group 2-18........

Fig. 11 -- Steering and Firewall Group 2-20.....

Fig. 12 -- Instrument Panel Assembly 2-22.....

Fig. 13 -- Side Instrument Panel Group 2-24....

Fig. 14 -- Circuit Breaker and Relay Group 2-26.

Fig. 15 -- Engine Group 2-28.................

Fig. 16 -- Engine Mount Group 2-30...........

Fig. 17 -- Carburetor Group, Gasoline 2-32.....

Fig. 18 -- Carburetor Group, LPG 2-34.........

Fig. 19 -- Vaporizer Group, LPG

(000000--020138) 2-36.............

Fig. 20 -- Vaporizer Group, LPG

(020139-- ) 2-38..............

Fig. 21 -- Air Cleaner Group 2-40..............

Fig. 22 -- Alternator and Engine Fan Group 2-42

Fig. 23 -- Muffler Group 2-43..................

Fig. 24 -- Fuel Tank Group, Gasoline 2-44......

Fig. 25 -- Fuel Tank Group, LPG 2-46..........

Fig. 26 -- Radiator Group 2-48................

Fig. 27 -- Battery Group, Gasoline 2-50........

Fig. 28 -- Battery Group, LPG 2-51............

Fig. 29 -- Rear Drive Wheel Group 2-52........

Fig. 30 -- Rear Wheel Assembly 2-54..........

Fig. 31 -- Front Wheel and Brakes Group 2-56..
Fig. 32 -- Brake Lever and Pedal Group 2-58...

Fig. 33 -- Directional Pedal Group 2-60.........

Fig. 34 -- Hydraulic Pump Linkage Group 2-62..
Fig. 35 -- Hopper Group (Metal Hopper) 2-64...
Fig. 36 -- Hopper Group (Plastic Hopper) 2-66..
Fig. 37 -- Hopper Dump Door Group

(Metal Hopper) 2-68................

Fig. 38 -- Hopper Cylinder and Dust

Door Group (Metal Hopper) 2-70.....

Fig. 39 -- Hopper Cylinder and Dump Door

Group (Plastic Hopper) 2-72.........

Fig. 40 -- Hopper Hood and Bumper Group

(Metal Hopper) 2-74................

Fig. 41 -- Hopper Hood Group

(Plastic Hopper) 2-76...............

Fig. 42 -- Hopper Bumper Group

(Plastic Hopper) 2-78...............

Fig. 43 -- Filter Box Group (Metal Hopper) 2-80.
Fig. 44 -- Filter Box Group (Plastic Hopper) 2-82

Fig. 45 -- Hopper Lift Arms Group 2-84.........

SECTION

Contents Page

Fig. 46 -- Side Brush Motor and Pivot Group 2-86

Fig. 47 -- Side Brush Lift Group 2-88...........

Fig. 48 -- Main Brush Lift Group

(000000--019999) 2-90.............

Fig. 49 -- Main Brush Lift Group

(020000-- ) 2-92..............

Fig. 50 -- Main Brush Drive Group

(000000--019999) 2-94.............

Fig. 51 -- Main Brush Drive Group

(020000-- ) 2-96..............

Fig. 52 -- Vacuum Fan Group 2-98............

Fig. 53 -- Vacuum Fan Motor and

Fittings Group 2-100................

Fig. 54 -- Hydraulic Schematic

(Metal Hopper) 2-102...............

Fig. 55 -- Hydraulic Schematic

(Plastic Hopper) 2-104..............

Fig. 56 -- Hydraulic Hose Group

(Metal Hopper) 2-106...............

Fig. 57 -- Hydraulic Hose Group

(Plastic Hopper) 2-108..............

Fig. 58 -- Hydraulic Reservoir Group 2-110.....

Fig. 59 -- Hydraulic Valve Group 2-112.........

Fig. 60 -- Hydraulic Pumps Group 2-114........

Fig. 61 -- Electrical Schematic

(000000--019999) 2-116............

Fig. 62-- Electrical Schematic

(020000-- ) 2-120.............

Fig. 63 -- Wire Harnesses Group

(000000--019999) 2-122............

Fig. 64 -- Wire Harnesses Group

(020000-- ) 2-130............

Fig. 65 -- Label Group 2-135..................

2

6500 330270 (9-- 02)

2-1

STANDARD PARTS

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1

1

1

6500, G, LP, NA, CE

Fig. 1 -- General Recommended Maintenance Items

Tennant

Ref.

Part No.

o

Y

Y

Y

Y

Y

Y

Y

o

Y

Y

Y

Y

Y

Y

Y

o

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

o

Y

Y

Y

Y

Y

Y

Y

Y

Y

69941 (000000-- ) Performance Pkg 400Hr Gas 355L 1
39046 (000000-- ) Spark Plug 4
07705 (000000-- ) Gasket 1
58120 (000000-- ) Element, Air Filter 1
19205 (000000-- ) Filter, Eng Oil, Spin--On 4
36050 (000000-- ) Filter, Fuel 2
65869--1 (000000-- ) Fluid, Hyd Oil, Shp 15/40 1Gal 6
55740 (000000-- ) Filter Element Ph 1
69942 (000000-- ) Performance Pkg 400Hr LPG 355L 1
39046 (000000-- ) Spark Plug 4
07705 (000000-- ) Gasket 1
58120 (000000-- ) Element, Air Filter 1
19205 (000000-- ) Filter, Eng Oil, Spin--On 8
65869--1 (000000-- ) Fluid, Hyd Oil, Shp 15/40 1Gal 6
55740 (000000-- ) Filter Element Ph 1
79425 (000000-- ) Seal, Bulb 140.0 Lg 1
398335 (000000--019999 ) Kit, Maintenance, 800Hr 1
57803 (000000--019999 ) Circuitbreaker, 15.0a, Resetable 2
79399 (000000--019999 ) Switch 1
59687 (000000--019999 ) Seal 2
59685 (000000--019999 ) Seal 1
379751 (000000--019999 ) Skirt 1
379750 (000000--019999 ) Skirt 1
54190 (000000--019999 ) Skirt, Deflector 1
59680 (000000--019999 ) Skirt, Lip 1
59681 (000000--019999 ) Skirt, Lip 1
379705 (000000--019999 ) Skirt, Lip 1
379706 (000000--019999 ) Skirt, Lip 1
54089 (000000--019999 ) Skirt 2
58103 (000000--019999 ) Seal, Door, Dump, Hppr, Rear 1
59105 (000000--019999 ) Seal, Door, Dump, Hppr, Rear 1
55884 (000000--019999 ) Retainer, Seal, Hppr, .12 X 1.8 X 40.3l 1
379629 (000000--019999 ) Kit, Fltr, Fine Particle 1
32126 (000000--019999 ) Stud, Wheel, .50--20 X 1.50 1
24339 (000000--019999 ) Nut, Wheel, .50--20 X 60 Angle 1
87866 (000000--019999 ) Key, Switch, Set Of Two 1
61490 (000000--019999 ) Kit, Replmt, Seal 1
59335 (000000--019999 ) Kit, Seal, Hyd 1
04483 (000000--019999 ) Kit, Seal, Hyd 1
79812 (000000--019999 ) Kit, Seal, Hyd, Valve 1
383228 (020000-- ) Kit, Maintenance, 800Hr 1
383722 (020000-- ) Circuitbreaker, 15.0a 2
79399 (020000-- ) Switch 1
59687 (020000-- ) Seal 2
59685 (020000-- ) Seal 1
379751 (020000-- ) Skirt 1
379750 (020000-- ) Skirt 1
54190 (020000-- ) Skirt, Deflector 1
59680 (020000-- ) Skirt, Lip 1
59681 (020000-- ) Skirt, Lip 1

Machine Serial
Number

Description Qty.

2-2

6500 330270 (9-- 01)

Fig. 1 -- General Recommended Maintenance Items

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STANDARD PARTS

Tennant

Ref.

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

o

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

o

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

o

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

o

Y

Part No.

379705 (020000-- ) Skirt, Lip 1
379706 (020000-- ) Skirt, Lip 1
54089 (020000-- ) Skirt 2
58103 (020000-- ) Seal, Door, Dump, Hppr, Rear 1
59105 (020000-- ) Seal, Door, Dump, Hppr, Rear 1
55884 (020000-- ) Retainer, Seal, Hppr, .12 X 1.8 X 40.3l 1
379629 (020000-- ) Kit, Fltr, Fine Particle 1
32126 (020000-- ) Stud, Wheel, .50--20 X 1.50 1
24339 (020000-- ) Nut, Wheel, .50--20 X 60 Angle 1
87866 (020000-- ) Key, Switch, Set Of Two 1
61490 (020000-- ) Kit, Replmt, Seal 1
59335 (020000-- ) Kit, Seal, Hyd 1
04483 (020000-- ) Kit, Seal, Hyd 1
79812 (020000-- ) Kit, Seal, Hyd, Valve 1
72067 (000000--005639 ) Maint Kit, Skirts 355L 1
59687 (000000--005639 ) Seal, Door, Dump, Side 2
59688 (000000--005639 ) Strap, Door, Dump, Side 2
09007 (000000--005639 ) Scr Hexssm 6X1.0 25 8
01684 (000000--005639 ) Washer Flt .25 Ss 16
08712 (000000--005639 ) Nut--Hxlocnyln M 6X1.0 Reg Ss 8
55864 (000000--005639 ) Cord, Sponge 1
59685 (000000--005639 ) Seal, Door, Dump 1
59686 (000000--005639 ) Strap, Door, Dump 1
09007 (000000--005639 ) Scr Hexssm 6X1.0 25 6
01684 (000000--005639 ) Washer Flt .25 Ss 12
08712 (000000--005639 ) Nut--Hxlocnyln M 6X1.0 Reg Ss 6
72068 (000000--005639 ) Maint Kit, Seals 355L 1
59680 (000000--005639 ) Skirt, Lip 1
59681 (000000--005639 ) Skirt, Lip 1
55890 (000000--005639 ) Strap, Main Lip 1
09010 (000000--005639 ) Scr Hexssm 8X1.25 25 5
01685 (000000--005639 ) Washer Flt .31 Ss 5
08713 (000000--005639 ) Nut--Hxlocnyln M 8X1.25 Reg Ss 5
54089 (000000--005639 ) Skirt, Side, Sbdc, Lh 1
54013 (000000--005639 ) Plate, Retainer, Lh 1
54014 (000000--005639 ) Plate, Retainer, Front, Lh 1
01684 (000000--005639 ) Washer Flt .25 Ss 6
12459 (000000--005639 ) Scr--Hxfmgm 6X1.0 20 Pltd 6
379841 (005640-- ) Kit, Maint Seal, Hopper Door 6500 1
379699 (005640-- ) Seal, Door, Dump 1
379698 (005640-- ) Plate, Retainer, Dump Door 1
379791 (005640-- ) Bolt, Carriage, M06x1.0 6
01684 (005640-- ) Washer Flt .25 Ss 6
08712 (005640-- ) Nut--Hxlocnyln M 6X1.0 Reg Ss 6
379702 (005640-- ) Seal, Door, Dump, Side 2
379703 (005640-- ) Strap, Door, Dump, Side 2
08716 (005640-- ) Screw--Hexssm 6x1.0 8
01684 (005640-- ) Washer Flt .25 Ss 16
08712 (005640-- ) Nut--Hxlocnyln M 6X1.0 Reg Ss 8
379842 (005640-- ) Kit, Maint Skirt, Hopper 6500 1
379706 (005640-- ) Skirt, Lip 1

Machine Serial
Number

Description Qty.

6500 330270 (5-- 01)

2-3

STANDARD PARTS

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Fig. 1 -- General Recommended Maintenance Items

Tennant

Ref.

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Part No.

379705 (005640-- ) Skirt, Lip 1
379704 (005640-- ) Strap, Main Lip 1
379792 (005640-- ) Bolt, Carriage, M08x1.25 5
01685 (005640-- ) Washer, Flt .31Ss 5
08713 (005640-- ) Nut--Hxlocnyln M 8X1.25 Reg Ss 5
54089 (005640-- ) Skirt, Side, Sbdc, Lh 1
379831 (005640-- ) Plate, Retainer 1
379814 (005640-- ) Plate, Retainer 1
11329 (005640-- ) Screw--Hexssm 6x1.0 6
01684 (005640-- ) Washer Flt .25 Ss 6

Machine Serial
Number

Description Qty.

2-4

6500 330270 (5-- 01)

STANDARD PARTS

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Fig. 2 -- Replacement Brushes

1

3

2

351707 -- 6500, 6550E

Fig. 2 -- Replacement Brushes

Tennant

Ref.

Part No.

1 54927 (000000-- ) Brush--Sweep Spl--45Lg--24 Single Row--Fiber and Wire 1
1 54922 (000000-- ) Brush--Sweep Spl--45Lg-- 24 Single Row--Nylon 1
2 54923 (000000-- ) Brush--Sweep Spl--45Lg-- 8 Double Row--Nylon 1
2 54925 (000000-- ) Brush--Sweep Spl--45Lg-- 8 Double Row--Poly and Wire 1
2 59440 (000000-- ) Brush--Sweep Spl--45Lg-- 8 Double Row--Wire 1
2 66019 (000000-- ) Brush--Sweep Spl--45Lg--8 Double Row--Poly 1
2 66018 (000000-- ) Brush--Sweep Spl--45Lg-- 5 Double Row--Nylon 1
2 370008 (000000-- ) Brush--Sweep Spl--45Lg--Wedg Poly 1
2 370009 (000000-- ) Brush--Sweep Spl--45Lg--Wndo Poly 1
3 51021N (000000-- ) Brush--Side Swp --26 Dia--Nylon 1
3 51542 (000000-- ) Brush--Side Swp --26 Dia--Flatwire 1
3 70538 (000000-- ) Brush--Side Swp --26 Dia--Poly 1

Machine Serial
Number

Description Qty.

6500 330270 (6-- 99)

2-5

STANDARD PARTS

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23

Fig. 3 -- Main Frame Group

1

14

18

20

4

12

15

3

26

5

23

14

22

19

21

13

17

10

26

15

9

16

11

2

7

25

26

8

24

6

2

2-6

6500 330270 (9-- 01)

Fig. 3 -- Main Frame Group

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STANDARD PARTS

353637 -- 6500, NA

Tennant

Ref.

Part No.

1 379574 (000000--019999 ) Frame Wldt, Main 1
1 383186 (020000-- ) Frame Wldt, Main 1
2 69904 (000000-- ) Spring Assy, Recirculation 1
3 379752 (000000-- ) Skirt, Hopper, Top 1
4 56890 (000000-- ) Strap, Backing, Hopper 1
5 09342 (000000-- ) Chain, Link#2/0, 5Links Plain 1
6 54190 (000000-- ) Blade, Deflector 1
6 374517 (000000-- ) Skirt, Recirculation, Turf (Option) 1
7 54184 (000000-- ) Strip, Retainer, Seal 1
8 54182 (000000-- ) Bracket, Flap, Recirculation 1
9 54192 (000000--019999 ) Channel, Retainer, Seal, Rear 1

9 383161 (020000-- ) Channel, Retainer, Seal, Rear 1
10 54197 (000000--019999 ) Skirt, Seal, M Br 1
10 383160 (020000-- ) Skirt, Seal, M Br 1
1 1 53491 (000000-- ) Insulation, Acoustic, Firewall 1
12 62595--21 (000000-- ) Molding, Trim 11--14Ga 25.62 1
13 69915 (000000-- ) Bolt--Carrm 8X1.25 40 4.6 Pltd 4
14 01314 (000000-- ) Plugbtn .38H .03--.12 Blacknyl 3
15 01685 (000000-- ) Washer, Flat, .31 Ss 4
16 72152 (000000-- ) Panel, Engine 1
17 21642 (000000-- ) Horn, 12V 1
18 67767 (000000-- ) Clamp -- Cable, .69 Dia .62 Wth 3
19 53468 (000000-- ) Clamp, Hose 3
20 21246 (000000-- ) Rivet, Plastic .325x.787 5
21 70284 (000000-- ) Wire Assy, Horn Ground, 16 Ga x 6 1
22 222809 (000000-- ) Cable, 9” Bundle Dia 3
23 57167 (000000-- ) Plugbtn .62H .03--.12 Blacknyl 2
24 0901 1 (000000-- ) Screw, Hex, M08--1.25 X 30, Ss 4
25 01684 (000000-- ) Washer, Flat, .25 Ss 4
26 08713 (000000-- ) Nut, Hex, Lock, M08--1.25,Nl,Ss 8

Machine Serial
Number

Description Qty.

6500 330270 (9-- 01)

2-7

STANDARD PARTS

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1

11

2

Fig. 4 -- Right Brush Door Group

3

4

7

15

6

5

8

14

13

9

Tennant

Ref.

Part No.

1 59761 (000000-- ) Door Wldt, Brush, Rh 1
2 72120 (000000-- ) Hinge, Door, Brush 1
3 59195 (000000-- ) Latch, Hook, Rh 1
4 59192 (000000-- ) Latch, Bolt 1
5 379751 (000000-- ) Skirt Assy, Brush Door, Rh 1
6 379756 (000000-- ) Strip, Retainer, Skirt 1
7 59537 (000000-- ) Seal, Door, Brush, Rh 1
8 72118 (000000-- ) Bracket, Mtg, Hinge, Rh 1

9 379755 (000000-- ) Skirt, Deflector 1
10 59692 (000000-- ) Strap, Deflector 1
11 69931 (000000-- ) Seal, Foam Rbr 1
12 58770 (000000-- ) Strip, Retainer 1
13 56914 (000000-- ) Strap 1
14 72968 (000000-- ) Rivet, Plastic .250x.898 5
15 13301 (000000-- ) Seal, Rbr, .31 x .75 x 7.0 1

Machine Serial
Number

Description Qty.

10

12

351713 -- ALL

2-8

6500 330270 (6-- 99)

STANDARD PARTS

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Fig. 5 -- Left Brush Door Group

14

3

4

15

8

9

2

10

13

1

12

Tennant

Ref.

Part No.

1 59760 (000000-- ) Door Wldt, Brush, Lh 1
2 72120 (000000-- ) Hinge, Door, Brush 1
3 59194 (000000-- ) Latch, Hook, Lh 1
4 59192 (000000-- ) Latch, Bolt 1
5 379750 (000000-- ) Skirt Assy, Brush Door, Lh 1
6 379756 (000000-- ) Strip, Retainer, Skirt 1
7 379755 (000000-- ) Skirt, Deflector 1
8 59692 (000000-- ) Strap, Deflector 1

9 72119 (000000-- ) Bracket, Mtg, Hinge, Lh 1
10 69931 (000000-- ) Seal, Foam Rbr 1
11 58770 (000000-- ) Strip, Retainer 1
12 56914 (000000-- ) Strap 1
13 72968 (000000-- ) Rivet, Plastic .250x.898 5
14 59538 (000000-- ) Seal, Door, Brush, Lh 1
15 13301 (000000-- ) Seal, Rbr, .31 x .75 x 7.0 1

Machine Serial
Number

7

11

6

5

351715 -- ALL

Description Qty.

6500 330270 (6-- 99)

2-9

STANDARD PARTS

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13

Fig. 6 -- Seat and Shroud Group

17

20

18

11

14

16

12

1

6

89

10

7

5

2

4

2-10

15

3

19

6500 330270 (9-- 02)

Fig. 6 -- Seat and Shroud Group

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STANDARD PARTS

07049 -- 6500, IC, NA

Tennant

Ref.

Part No.

1 58297 (000000-- ) Panel Wldt, Sppt, Seat 1

2 54030 (000000-- ) Panel, Inside 1

3 59771 (000000-- ) Bracket 1

4 53494 (000000-- ) Insulation, Acoustic, Panel 1

5 383227 (000000-- ) Panel, Filler, Upper 1

6 59766 (000000-- ) Bracket, Inside 1

o

7 72138 (000000-- ) Plate, Floor w/tread 1

Y

8 16369 (000000-- ) Pad, Tread 1

9 62595--22 (000000-- ) Molding, Trim 11--14Ga 14.20 1
10 62595--23 (000000-- ) Molding, Trim 11--14Ga 22.80 1
11 53839 (000000-- ) Cover Wldt, Sppt, Seat 1
12 59822 (000000-- ) Insulation, Acoustic, Seat 1
13 44906 (000000-- ) Pin,Hair Cotter #Lhcot--2,Leitk 1
14 54615 (000000-- ) Rod Wldt, Seat 1
15 53492 (000000-- ) Insulation, Acoustic, Plate 1
16 57702 (000000-- ) Cable 1
17 54055 (000000-- ) Rail, Seat, Rh 2
18 375411 (000000-- ) Seat 1
19 58595 (000000-- ) Nut, U M 8X1.25 Pltd 1
20 33807 (000000-- ) Plugbtn .44H 2

Machine Serial
Number

Description Qty.

6500 330270 (9-- 02)

2-11

STANDARD PARTS

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7

1

13

6

5

9

Fig. 7 -- Right Grille Group

8

12

2

3

4

11

10

12

2

2

9

14

32

29

15

32

29

16

18

31

17

33

30

28

28

29

27

19

21

17

18

20

25

24

18

26

23

2-12

21

22

6500 330270 (9-- 01)

Fig. 7 -- Right Grille Group

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STANDARD PARTS

353638 -- 6500, G, LP, NA, CE

Tennant

Ref.

Part No.

1 59870 (000000--019999 ) Sprng, Tens, 0.50 Odx.05 Wire 2.5L 1
2 69972 (000000--019999 ) Src--Hex M12x1.75 40 10.9Pltd 6
3 01318 (000000--019999 ) Tip, Rubber 1
4 45214 (000000--019999 ) Scr--Hex .38--16x2.50 Full Thd 1
5 70249 (000000--019999 ) Bracket, Stop Bolt, Rear Grill 1
6 59192 (000000--019999 ) Latch, Bolt 1
7 72473 (000000--019999 ) Latch, Hook, RH 1
8 74456 (000000--019999 ) Bracket, Mtg. Latch 1

9 36328 (000000--019999 ) Washer--Belleville .50 Pltd 4
10 72179 (000000--019999 ) Bracket, Grille 1
11 15648 (000000--019999 ) Bearing, Flange 2
12 72176 (000000--019999 ) Pin, Pivot, Upper 2
13 70256 (000000--019999 ) Channel Wldt, Corner Post 1
14 379564 (000000-- ) Grille, Right, (Gasoline) 1
15 379871 (000000-- ) Grille, Right, (LPG) 1
16 383183 (020000-- ) Channel, Post, Corner 1
17 16931 (020000-- ) Screw, Hex, M08 X 1.25 X 20, 8.8 6
18 32491 (020000-- ) Washer, Flt, .31 Std 8
19 383129 (020000-- ) Bracket, Hinge 1
20 06967 (020000-- ) Screw, Hex, M12 X 1.75 X 20, 8.8 2
21 36328 (020000-- ) Washer, Belleville, .50 4
22 08711 (020000-- ) Nut, Hex, Lock, M12 X 1.75,Nl 2
23 383149 (020000-- ) Hinge 1
24 32493 (020000-- ) Washer, Flt, .50 Std 2
25 41345 (020000-- ) Screw, Hex, M12 X 1.75 X 25, 8.8 2
26 08709 (020000-- ) Nut, Hex, Lock, M08 X 1.25, Nl 2
27 383184 (020000-- ) Plate, Mtg, Latch 1
28 06942 (020000-- ) Screw, Hex, M06 X 1.0 X 16, 8.8 3
29 32490 (020000-- ) Washer, Flt, .25 Std 4
30 383185 (020000-- ) Latch Assy, Door Holder, Rbr 1
31 383219 (020000-- ) Spacer, .31 B, 1.25 Od, .62 L (LPG Machine Only) 1
32 08708 (020000-- ) Nut, Hex, Lock, M06 X 1.0, Nl 2
33 06945 (020000-- ) Screw, Hex, M06 X 1.0 X 30, 8.8 1

Machine Serial
Number

Description Qty.

6500 330270 (9-- 02)

2-13

STANDARD PARTS

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Fig. 8 -- Left Grille and Hydraulic Cooler Group

17

26

28

29

25

23

3

4

16

24

26

30

11

31

22

27

12

13

17

8

14

10

9

21

7

5

20

5

2-14

15

15

18

19

5

6

1

2

6

6500 330270 (9-- 01)

Fig. 8 -- Left Grille and Hydraulic Cooler Group

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STANDARD PARTS

07076 -- 6500, IC, NA, CE

Tennant

Ref.

Part No.

o

1 55619 (000000-- ) Filter Assy, Spin--On 10Micron 1

Y

2 55740 (000000-- ) Filter Element Ph 1

3 379565 (000000-- ) Grille, Left 1
4 59870 (000000-- ) Sprng, Tens, 0.50 Odx.05 Wire 2.5L 1
5 69972 (000000--019999 ) Scr--Hex M12x1.75 40 10.9Pltd 6
6 36328 (000000--019999 ) Washer--Belleville .50 Pltd 4
7 55347 (000000-- ) Scr-- Hex .38--16x2.00 Full Thd 1
8 70248 (000000-- ) Bracket, Rear Grill Stop Bolt 1

9 70252 (000000-- ) Bracket, Mtg, Latch 1

10 59695 (000000-- ) Latch, Hook, Lh 1
11 59192 (000000-- ) Latch, Bolt 1
12 53466 (000000-- ) Clamp, Hose 2
13 82798 (000000-- ) Cooler--Hyd 12 0500 1
14 46481 (000000-- ) Ftg--Hyd E90 Jm12/Om12 2
15 16081 (000000-- ) Ftg--Hyd E45 Jm12/Om12 2
16 41016 (000000-- ) Clamp--Cable, 2.25Dia 1.00Wth 1
17 87676 (000000-- ) Sleeve--Nyln #24 30.0L 2
18 72179 (000000--019999 ) Bracket, Grille 1
19 15648 (000000--019999 ) Bearing, Flange 2
20 72176 (000000--019999 ) Pin, Pivot, Upper 2
21 01318 (000000-- ) Tip, Rubber 1
22 39311 (020000-- ) Nut, Hex, Std, M08 X 1.25 2
23 383129 (020000-- ) Bracket, Hinge 1
24 08711 (020000-- ) Nut, Hex, Lock, M12 X 1.75,Nl 2
25 69972 (020000-- ) Screw, Hex, M12 X 1.75 X 40, 10.9 2
26 36328 (020000-- ) Washer, Belleville, .50 4
27 383149 (020000-- ) Hinge 1
28 41345 (020000-- ) Screw, Hex, M12 X 1.75 X 25, 8.8 2
29 32493 (020000-- ) Washer, Flt, .50 Std 2
30 16931 (020000-- ) Screw, Hex, M08 X 1.25 X 20, 8.8 2
31 32491 (020000-- ) Washer, Flt, .31 Std 2

Machine Serial
Number

Description Qty.

6500 330270 (9-- 01)

2-15

STANDARD PARTS

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17

Fig. 9 -- Engine Cover Group

1

2

18

15

16

19

14

10

3

6

7

21

20

9

15

16

13

4

5

11

8

16

15

13

14

12

2-16

15

16

6500 330270 (5-- 98)

Fig. 9 -- Engine Cover Group

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STANDARD PARTS

07075 -- IC

Tennant

Ref.

Part No.

1 58977 (000000-- ) Cover Wldt, Engine 1

2 59019 (000000-- ) Foam, Engine Cover 1

3 58999 (000000-- ) Foam, Engine Cover, Bottom 1

4 12271 (000000-- ) Nut, U M 6X1.0 Pltd 20

5 374523 (000000-- ) Plate Wldt, Cover, Bottom 1

6 69952 (000000-- ) Plate, Deflector, Engine Cover 1

7 58849 (000000-- ) Bracket, Deflector, Eng Cover 1

8 69951 (000000-- ) Plate, Deflector, Eng Cover 1

9 59514 (000000-- ) Latch 1

10 59192 (000000-- ) Latch, Bolt 1
11 70142 (000000-- ) Bracket, Latch, Bolt, Eng Cover 1
12 69907 (000000-- ) Handle Assy, Latch, Eng Cover 1
13 55048 (000000-- ) Rod, Latch, Engine Cover 1

o

14 69906 (000000-- ) Spring--Gas Assy, Eng Cover 2

Y

15 64595 (000000-- ) Clip, Spring 2

Y

16 58494 (000000-- ) Stud, Ball 2
17 69986 (000000-- ) Insulation, Acoustic, Engine Cover 1
18 69987 (000000-- ) Insulation, Acoustic, Engine Cover 1
19 70136 (000000-- ) Bracket, Latch 1
20 53091 (000000-- ) Sprng,Tens,0.50Odx.05Wire 1.0L 1
21 14601 (000000-- ) Balljoint .250--28 1

Machine Serial
Number

Description Qty.

6500 330270 (6-- 99)

2-17

STANDARD PARTS

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Fig. 10 -- Engine Side Door Group

7

5

8

4

6

3

9

1

2

2-18

6500 330270 (5-- 98)

Fig. 10 -- Engine Side Door Group

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STANDARD PARTS

07091 -- JP, NA

Tennant

Ref.

Part No.

1 59377 (000000-- ) Hinge Wldt, Door, Engine 2

2 59830 (000000-- ) Door Wldt 1

3 59018 (000000-- ) Foam, Door, Engine, Side 1

4 59829 (000000-- ) Bracket, Door 1

5 59661 (000000-- ) Latch 1

6 75128 (000000-- ) Spindle, Adjustment 2

7 72154 (000000-- ) Bolt, Latch 1

8 59828 (000000-- ) Bracket, Latch, Door 1

9 59647 (000000-- ) Seal, Rubber 1

Machine Serial
Number

Description Qty.

6500 330270 (6-- 99)

2-19

STANDARD PARTS

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Fig. 11 -- Steering and Firewall Group

27

13

14

20

25

19

28

12

17

18

29

30

31

1

4

9

11

6

3

8

7

5

14

2

10

22

24

16

26

22

23

21

15

2-20

6500 330270 (9-- 01)

Fig. 11 -- Steering and Firewall Group

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STANDARD PARTS

353639 -- 6500, G, LP, NA

Tennant

Ref.

Part No.

1 56373 (000000--019999 ) Bracket Wldt, Valve 1

2 56379 (000000--019999 ) Lever Wldt, Tilt 1

3 56198 (000000--019999 ) Spring, Torsion 1

4 23191 (000000--019999 ) Pin,Clevis,0.37 Dia.X 3.00 Lg 1

5 04733--10 (000000--019999 ) Pin,Clevis,0.25 Dia.X 2.44 Lg 1

6 59940 (000000--019999 ) Knob, Tapered M8 1

7 58665 (000000--019999 ) Bracket Wldt, Mtg, Steering,Lh 1

8 58667 (000000--019999 ) Bracket Wldt, Mtg, Steering,Rh 1

9 56392 (000000--019999 ) Rod, Spring 1

10 63852 (000000--019999 ) Sprng,Comp,0.74Idx.11Wire 5.5L 1
11 56385 (000000--019999 ) Bracket Wldt, Notched 1

o

12 57935 (000000-- ) Column, Steering 1

Y

74142 (000000-- ) Cap, Tube 1
13 74172 (000000-- ) Steer Control, Hyd (See Breakdowns) 1
14 47522 (000000-- ) Ftg--Hyd E45 Jm06/Om06 4
15 34330 (000000-- ) Sleeve--Nyln #38 30.0L 1
16 49263 (000000-- ) Tie, Cable 3.00D Max 1 1.41Lg 6
17 58748 (000000-- ) U -- Bolt 1
18 56362 (000000-- ) Cover, Steering 1
19 54345 (000000-- ) Grommet,Rbr,1.62Id,For .13Matl 1
20 56398 (000000-- ) Wheel, Steering, 14 Dia X 36T 1
21 41016 (000000-- ) Clamp--Cable, 2.25Dia 1.00Wth 1
22 53466 (000000-- ) Clamp, Hose 3
23 62595--3 (000000-- ) Molding, Trim 11--14Ga 5.75 1
24 62595--4 (000000-- ) Molding, Trim 11--14Ga 10.00 1
25 56185 (000000-- ) Nut--Hx Jam M20x1.5 4 Pltd 1
26 55035 (000000-- ) Plug, Plastic 1.00 D 1
27 02994 (000000-- ) Scr Hex Ss .38--16 x0.75 2
28 02995 (000000-- ) Scr Hex Ss .38--16 x1.25 2
29 383127 (020000-- ) Bracket Wldt, Valve 1
30 16735 (020000-- ) Screw, Hex, M08 X 1.25 X 16, 8.8 4
31 32491 (020000-- ) Washer, Flt, .31 Std 2

Machine Serial
Number

Description Qty.

6500 330270 (9-- 01)

2-21

STANDARD PARTS

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Fig. 12 -- Instrument Panel Assembly

1

33

25

24

23

29

28

5

3

6

9

4

7

2

1

8

32

17

18

26

27

19

34

36

30

31

30

2-22

11

12

14

16

20

21

22

13

35

10

15

6500 330270 (9-- 02)

Fig. 12 -- Instrument Panel Assembly

Home

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STANDARD PARTS

353640 -- 6500,G/LP, NA

Tennant

Ref.

Part No.

o

Y

Y

Y

YY

Y

Y

Y

o

379659 (000000--019999 ) Replm Kit, Instr Panel 1

1 59976 (000000--019999 ) Replm Kit, Case 1
2 59977 (000000--019999 ) Replm Kit, Seal 1
3 379658 (000000--019999 ) Replm Kit, Cir Board 1
4 59978 (000000--019999 ) Replm Kit, Hourmeter 1
5 59979 (000000--019999 ) Replm Kit, T ouch Panel 1
6 59971 (000000--019999 ) Replm Kit, Lamp, Backlighting (8) 2
7 56346 (000000--019999 ( Replm Kit, Lamp, Fault (8) 1

Machine Serial
Number

Description Qty.

8 10632--5 (000000--019999 ) Grommet,Rbr,0.25Id,For .09Matl 4
9 54342 (000000--019999 ) Panel Assy, Instr 1

10 12271 (000000-- ) Nut, U M 6X1.0 Pltd 2

o

1 1 87536 (000000-- ) Switch Ignition 1

Y

12 87866 (000000-- ) Key Set,Switch Ku 1
13 19768 (000000-- ) Plate, Reinforcement--Ignition 1
14 382516 (000000-- ) Boot, Switch 1
15 383165 (000000-- ) Boot, Switch, Ignition 1
16 49263 (000000-- ) Tie, Cable, Nyl, 11.4l .19w 3.0 Max D 1

o

17 383212 (020000-- ) Panel, Instmt, W/ Label, [6500] 1

Y

18 383220 (020000-- ) Gasket 1
19 383130 (020000-- ) Seal, Foam 1
20 383131 (020000-- ) Panel, Indicator Light 1
21 32490 (020000-- ) Washer, Flt, .25 Std 2
22 08708 (020000-- ) Nut, Hex, Lock, M06 X 1.0, Nl 2
23 31988 (020000-- ) Gauge, Hourmeter, Electronic 1
24 222683 (020000-- ) Gasket, Hourmeter 1
25 09146 (020000-- ) Screw, Pan, M03 X 0.5 X 12, 4.8 2
26 39658 (020000-- ) Washer, Lock, Int, #04 2
27 01754 (020000-- ) Nut, Hex, Std, M03 X 0.5 2
28 34813 (020000-- ) Gauge, Fuel, 0--90ohm 8--18vdc (Gas Machine Only) 1
29 82747 (020000-- ) Button, Plug, 2.09H .05--.06 [Black Stl] (LPG Machine Only) 1
30 361075 (020000-- ) Light, Panl, 14vdc, , 1.1 X 1.0 6
31 361075 (020000-- ) Light, Panl, 14vdc, , 1.1 X 1.0 (LPG Machine Only) 1
32 398528 (020000-- ) Switch, Rocker, Dpdt, On--Off--Mom 1
33 398508 (020000-- ) Switch, Rocker, Dpdt, Mom--Off--Mom 1
34 392171 (020000-- ) Switch, Rocker, Dpdt On -- Off -- On 1
35 383211 (020000-- ) Panel, Instmt, W/ Label, [6500] 1
36 72971 (020000-- ) Rivet, Plstc, .325d X 0.787 4

6500 330270 (9-- 02)

2-23

STANDARD PARTS

7

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Fig. 13 -- Side Instrument Panel Group

14

13

12

15

18

16

17

1

11

8

14

12

10

9

6

5

2

4

3

2-24

6500 330270 (9-- 01)