Tempress Systems M440-01 Reference Manual
Touchscreen Reference Manual
Tempress® Systems, Inc.
Touchscreen manual
M440_01 January 2004
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TABLE OF CONTENTS
Table of contents
1. Introduction .......................................................... 1-1
2. System specifications ......................................... 2-1
3. Installation ............................................................ 3-1
3.1 Installation into a new furnace .................................................. 3-1
3.2 Upgrading the front panel display ............................................. 3-1
4. Screen Hierarchy.................................................. 4-1
5. Data Input.............................................................. 5-1
5.1 Using the qwerty keyboard ....................................................... 5-1
6. Operation Menu’s................................................. 6-1
6.1 System controller ...................................................................... 6-3
6.1.1 Access control ........................................................... 6-4
6.1.2 Access: start on another recipe STEP....................... 6-5
6.1.3 Buzzer (status= ON / OFF)........................................ 6-5
6.1.4 Set Date and Time..................................................... 6-5
6.1.5 Tube control mode..................................................... 6-6
6.1.5.1 Start Recipe Control.................................... 6-6
6.1.5.2 Select Recipe Control ................................. 6-7
6.1.5.3 Normal / Maintenance Mode ....................... 6-7
6.2 Certifications ............................................................................. 6-8
6.2.1 Process Controller Certifications................................ 6-9
6.2.1.1 Tube Id and Name .................................... 6-10
6.2.1.2 Tube Configuration.................................... 6-10
6.2.1.3 Analog Outputs ......................................... 6-11
6.2.1.4 Analog Inputs ............................................ 6-12
6.2.1.5 Digital Outputs........................................... 6-12
6.2.1.6 Digital Inputs ............................................. 6-13
6.2.1.7 Messages.................................................. 6-13
TOUCHSCREEN REFERENCE MANUAL
I
TABLE OF CONTENTS
6.2.1.8 Graphic System Layout............................. 6-14
6.2.2 Temperature Controller Certifications ...................... 6-15
6.2.2.1 Tube Configuration.................................... 6-16
6.2.2.2 Normal Temperature Table ....................... 6-18
6.2.2.3 Profile Temperature Table......................... 6-19
6.2.2.4 Paddle TC Calibration Table ..................... 6-20
6.2.2.5 PID Parameter Table ................................ 6-21
6.2.2.6 Maximum Spike Correction Table ............. 6-22
6.3 Process Recipes ..................................................................... 6-22
6.3.1 Edit a Process Recipe ............................................. 6-23
6.4 Tube Control ........................................................................... 6-25
6.4.1 Graphic Process Control.......................................... 6-28
6.4.2 Start/Stop Process Recipe....................................... 6-30
6.4.3 Abort Process Recipe .............................................. 6-31
6.4.4 Clear Alarms............................................................ 6-32
6.4.5 Variable Process Command .................................... 6-32
6.4.6 Select a Process Recipe.......................................... 6-33
6.4.7 Assigns Control Zones to Paddle Inputs.................. 6-34
6.4.8 Edit Lot Id ................................................................ 6-35
6.5 Monitor.................................................................................... 6-35
6.5.1 Main Detail Status.................................................... 6-37
6.5.2 Alarm Status ............................................................ 6-39
6.5.3 Digital Output/Input Status....................................... 6-39
6.5.4 DPC Lot Id Status.................................................... 6-40
6.5.5 Process Recipe Status ............................................ 6-41
6.5.6 Temperature Status ................................................. 6-42
6.5.6.1 Temperature Status .................................. 6-43
6.5.6.2 Normal Recipe Status ............................... 6-44
6.5.6.3 Profile Recipe Status................................. 6-45
6.5.6.4 Paddle Correction and Parameters ........... 6-45
6.5.7 Graphic Process Status ........................................... 6-46
Appendix A ...................................................................1
TOUCHSCREEN REFERENCE MANUAL
II
LIST OF FIGURES
List of figures
Figure 3-1 Location of Connectors .......................................................... 3-2
Figure 4-1 Screen Hierarchy ................................................................... 4-1
Figure 6-1 Main Menu ............................................................................. 6-1
Figure 6-2 Sytem Control Access Screen ............................................... 6-3
Figure 6-3 System Control Menu ............................................................ 6-3
Figure 6-4 Access Control....................................................................... 6-4
Figure 6-5 Set Date and Time ................................................................. 6-5
Figure 6-6 Tube Control Mode Menu ...................................................... 6-6
Figure 6-7 Tube Certifiaction Menu......................................................... 6-8
Figure 6-8 DPC Certification Menu ......................................................... 6-9
Figure 6-9 Tube Id and Tube Name ...................................................... 6-10
Figure 6-10 Tube Configuration DPC.................................................... 6-10
Figure 6-11 Analog Output .................................................................... 6-11
Figure 6-12 Analog Inputs ..................................................................... 6-12
Figure 6-13 Digital Outputs ................................................................... 6-12
Figure 6-14 Digital Inputs ...................................................................... 6-13
Figure 6-15 Messages........................................................................... 6-13
Figure 6-16 Graphic System Layout...................................................... 6-14
Figure 6-17 DTC Certification Menu...................................................... 6-15
Figure 6-18 Tube Configuration ............................................................ 6-16
Figure 6-19 Normal Temperature Table ................................................ 6-18
Figure 6-20 Profile Temperature Table ................................................. 6-19
Figure 6-21 Paddle TC Calibration Table.............................................. 6-20
Figure 6-22 PID Parameter Table ......................................................... 6-21
Figure 6-23 Maximum Spike Correction Table ...................................... 6-22
Figure 6-24 Edit A Process Recipe ....................................................... 6-22
Figure 6-25 Recipe Editor ..................................................................... 6-23
Figure 6-26 Process Control Menu ....................................................... 6-25
Figure 6-27 Graphic Process Control.................................................... 6-28
Figure 6-28 Start/Stop Process Recipe................................................. 6-30
TOUCHSCREEN REFERENCE MANUAL
III
LIST OF FIGURES
Figure 6-29 Abort Process Recipe ........................................................ 6-31
Figure 6-30 Clear Process Alarms ........................................................ 6-32
Figure 6-31 Variable Process Commands............................................. 6-32
Figure 6-32 Select a Process Recipe.................................................... 6-33
Figure 6-33 Assign Control Zones To Paddle Inputs............................. 6-34
Figure 6-34 Edit Lot Id........................................................................... 6-35
Figure 6-35 Monitor Menu ..................................................................... 6-36
Figure 6-36 Main Detail Status.............................................................. 6-37
Figure 6-37 Branch status ..................................................................... 6-38
Figure 6-38 Alarm Status ...................................................................... 6-39
Figure 6-39 Digital Output/Input Status ................................................. 6-39
Figure 6-40 DPC Lot Id Status .............................................................. 6-40
Figure 6-41 Process Recipe Status....................................................... 6-41
Figure 6-42 Detail Status of the Tube ................................................... 6-41
Figure 6-43 Monitor Temperature Menu................................................ 6-42
Figure 6-44 Temperature Status ........................................................... 6-43
Figure 6-45 Normal Recipe Status ........................................................ 6-44
Figure 6-46 Profile Recipe Status ......................................................... 6-45
Figure 6-47 Paddle Correction and Parameters.................................... 6-45
Figure 6-48 Graphic Process Status ..................................................... 6-46
TOUCHSCREEN REFERENCE MANUAL
I
V
INTRODUCTION
1.Introduction
The Flat Panel Display (Touchscreen) has been designed to provide the user of the Digital
Temperature Controller (DTC) and the Digital Process Controller (DPC) with improved
system control and easy alteration of parameters. As well as displaying the required
information, its unique “touchscreen” facility makes the input of data easier than ever before.
Its compact design and physical size mean that it can be used in spaces half the size of its
combined predecessors. In all, it brings total control of the furnace literally to your fingertips.
TOUCHSCREEN REFERENCE MANUAL
1-1
SYSTEM SPECIFICATIONS
2.System specifications
flexibility:
Although the touchscreen has been designed for controlling the DTC and DPC, a simple
change of firmware allows it to be used for any application.
compactness:
The controlling electronics and firmware are mounted onto the back of the display making it
suitable for tight spaces.
RS422 interface:
An RS422 current loop interface is provided, making the display suitable for connection to
the DPC and the DTC.
memory:
Programs of up to 768kB (3 x 256kB) can be written to control the display and house the
menus and screens. This program is contained in the "on-board" EPROMS.
menu driven:
The firmware provides a fully menu-driven tree-structured system with a maximum of 3
menus required reaching the desired screen.
TOUCHSCREEN: Display area : 160mm x 210mm
Viewing angle : > 140 Degrees.
Input Power : 12VDC, 2A, typical 18W
Power
consumption max.
: 24W
Pixel pitch : 0.381 mm
Pixel luminance : 125cd/m
2
typical
Max. ambient
Temp
: 0-40
0
C
Power Supply: Input Power : 90-264VAC, max. 50W, 47-440Hz
Output Power : 12VDC, max. 36W
Max. ambient
Temp
: 0 – 40
0
C
TOUCHSCREEN REFERENCE MANUAL
2-1
INSTALLATION
3.Installation
The touchscreen can be installed very easily. The only tool required is a Phillips screwdriver.
Installation into a new furnace or to upgrade a furnace from the old display panel is very
similar, but for clarity the two procedures are divided into the following two sections.
3.1 Installation into a new furnace
To install the touchscreen into a new furnace, ensure that the DPC is fitted.
1. Turn the tube switch off.
2. Connect the DPC and power cable to the TOUCHSCREEN (Figure 3-1).
3. Use the four screws to secure the touchscreen in its position. It is now installed and
ready to be tested.
Test if the screen is operating, switch the tube power on. The Main Menu should appear on
the screen. The touchscreen is now ready for use.
3.2 Upgrading the front panel display
The Front Panel Display is an old user interface with a keypad and a one line display. There is
one Front Panel Display for each Digital Controller (DPC and DTC). The size and the shape
of the new touchscreen are incompatible with the Front Panel Display and new mounting
location is required.
To replace the Front Panel Display with a touchscreen, the following steps are necessary:
1. Turn the tube switch off.
2. Remove the screws that hold the DPC Front Panel Display and disconnect all the cables.
3. Remove the Front Panel Display.
4. Repeat these steps for the DTC Front Panel Display.
5. Install the new processor boards in the DPC and the DTC.
NOTE
Make sure that important data from the DPC and the DTC are backed up
before replacing the processor boards. All data will be lost upon
disconnecting the processor board.
6. Install the new touchscreen power supply.
7. Make new mounting location for the touchscreen.
8. Connect the flat cable to TOUCHSCREEN.
TOUCHSCREEN REFERENCE MANUAL
3-1
INSTALLATION
9. Secure the touchscreen with the screws. It is now ready for starting.
10. Turn the tube switch on. The Main Menu should appear after about 10 seconds.
Figure 3-1 Location of Connectors
TOUCHSCREEN REFERENCE MANUAL
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SCREEN HIERARCHY
TOUCHSCREEN REFERENCE MANUAL
4-1
4.Screen Hierarchy
RATURE MENU
MAIN MENU
1. System Control
2. Certifications
3. Process Recipes
4. Tube Control
5. Monitor
MONITOR
TEMPE
1.
Temperature Status
2. Normal Recipe Status
3. Profile Recipe Status
4. Paddle Correction and
Parameters
DTC CERTIFICATION
MENU
1.
Tube Configuration
2. Normal Temperature Table
3. Profile Temperature Table
4. Paddle TC Calibration Table
5. PID Parameter Table
MONITOR MENU
1. Main Detail Status
2. Alarm Status
3. Digital Output/Input
4. DPC Lot ID Status
5. Process Recipe Status
6. Temperature Status
7. Graphic Process Status
PROCESS CONTROL MENU
1. Graphic Process Control
2. Start/Stop Process Recipe
3. Abort Process Recipe
4. Clear Alarm
5. Variable Process Command
6. Select a Process Recipe
7. Assign Control Zones
8. Edit Lot Id
DPC CERTIFICATION MENU
1. Tube Id and Tube Name
2. Tube Configuration
3. Analog Output
4. Analog Input
5. Digital Output
6. Digital Input
7. Messages
8. Graphic System Layout
9. Servo Driver Parameter (*)
EDIT MENU
Edit a Process Recipe
T
UBE CERTIFICATION MENU
1. Process Controller Certification
2. Temperature Controller Certifications
SYSTEM CONTROL MENU
1. Access Control
2. Access: Start on another recipe STEP (Status = YES/NO)
3. Buzzer (Status = ON/OFF)
4. Set Date and Time
5 Tube Control Mode
Figure 4-1 Screen Hierarchy
DATA INPUT
5.Data Input
Once the desired screen has been obtained, numeric or text entries can be made by the
alphanumeric keys displayed at the bottom of the screen. If only numeric entries are required,
Any mistake made before pressing <RETURN> can be corrected by using the right and left
arrows to locate the cursor over the wrong digit and correct it.
keyboard is displayed in the bottom half of the
The different ke
9> , : , . , - , / , < , >.
<SPACE> This is a space bar and produces a gap in text input.
N>
ESCA E>, splayed menu. If this key
<INS> sert key. This causes subsequently entered data to be stored at
DEL> This is the delete key. This causes the character at the position of the cursor
the left.
< > < > These cursor control keys will move the cursor from field to field.
< > < > These cursor control keys will move the cursor from section to section.
< > Move the cursor one row up, in the same column.
< > Move the cursor one column left, in the same row.
< > Move the cursor one column right, in the same row.
< >
- -> and <- - to be moved to any position in the current field,
CAP> This is a shift-lock key and will cause all subsequent data to be input in
lower case. Press a second time to revert to upper case.
one line of digits is displayed. Enter data by selecting the required sequence of digits,
followed by <RETURN>.
5.1 Using the qwerty keyboard
On requiring text input, a QWERTY style
screen. This allows normal alphanumeric input and also provides certain editing functions.
ys are summarized below:
<A-Z>, <0- Used for alphanumeric input. Also provided are *
When pressed, these keys are reproduced on the screen.
<RETUR Pressing this key will cause the input data to be stored.
< P Pressing this key will return the user to the Last di
<ESC> is pressed before the <RETURN> key, changes made since the
<RETURN> key was last used will not be stored.
This is the in
the position of the cursor, with any data already displayed moving one space
to the right.
<
to be deleted, with any data already displayed moving one space to
Move the cursor one row down, in the same column.
They enable the cursor
without affecting the displayed data. They will move the cursor from
character to character.
<
TOUCHSCREEN REFERENCE MANUAL
5-1
OPERATION MENU’S
6. Operation menu’s
Figure 6-1 Main Menu
This is the first screen after power-on. The Main Menu has a title bar containing the menu
name, the tube identification number and the tube name. The center of the screen contains
five menus, and the bottom line gives the date and time and allows at any moment alarm
messages to be displayed.
The menus are ordered in a security hierarchy, being the top menu the highest security level
and the bottom menu the lowest security level.
1. System Control
There are five security levels to the touchscreen. The access rights can be restricted via this
System Control Menu. At time of delivery the touchscreen is set unrestricted.
The access levels for the system are given below:
1. SYSTEM CONTROL SYSTEM MASTER
2. CERTIFICATIONS SYSTEM ENGINEER
3. PROCESS RECIPES PROCESS ENGINEER
4. TUBE CONTROL OPERATOR
5. MONITOR EVERYONE
TOUCHSCREEN REFERENCE MANUAL
6-1
OPERATION MENU’S
2. Certifications
The Certifications Menu describes the hardware to the DPC and DTC. This menu is split up
in two parts, one for the DPC and one for the DTC. It is vital that the information stored in
those submenus matches the actual hardware.
3. Process Recipes
Process recipes are programmed and modified in this menu. A recipe editor selection screen
allows a new recipe to be made or an existing one to be modified. Two types of recipes are
available: Normal and Abort. The Normal recipes are used for regular processing. The Abort
recipes can be used to automatically handle possible dangerous situations.
4. Tube Control
The Tube Control Menu is used to start, stop or abort a process recipe, clear possible alarms,
set variable commands and assign temperature control zones. It is the most often used menu
while working with a furnace.
5. Tube Control
This freely accessible menu allows a quick glance on the current situation in the tube. The
current status of the alarms, recipes, digital input/outputs, paddle parameters or to give a
graphic display of the current system. It is not possible to make changes using this selection.
TOUCHSCREEN REFERENCE MANUAL
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OPERATION MENU’S
6.1 System controller
Entering the System Control Menu requires a username and a password.
Figure 6-2 System Control Access Screen
It is recommended to set these settings first. Once the other access rights have been changed,
the System will not allow access to a second level menu without a name and password.
Once the NAME and PASSWORD are given, the following screen with the “SYSTEM
CONTROL MENU” will appear:
Figure 6-3 System Control Menu
TOUCHSCREEN REFERENCE MANUAL
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OPERATION MENU’S
6.1.1
Access control
Figure 6-4 Access Control
Access Control gives the opportunity to make a distinction in the user access rights. To edit a
username and password, press the corresponding number (1 to 4). The username may consist
of ten characters, the password only five.
Press <V> to make all the passwords visible.
1. System Master : To change the name of the highest level of access.
2. System Engineer : To change the name of the second level of access.
3. Process Engineer : To change the name of the third level of access.
4. Operator : To change the name of the fourth level of access.
To leave “Access Control” menu press <ESCAPE>.
NOTE
If the Sysmaster username and password have been changed
confirmation is required when exiting the Access Control Menu.
Do not forget Sysmaster settings!!
TOUCHSCREEN REFERENCE MANUAL
6-4
OPERATION MENU’S
6.1.2
Start on another recipe STEP (status= YES / NO)
To change access/status of ‘starting on another recipe step’ in YES or NO. To allow jumping
to another step in a running process recipe set status to ON. Disabling this feature is done by
selecting this menu item again.
YES To make it possible to jump to another step in the recipe.
NO It is not allowed to jump to another recipe step.
CAUTION Jumping to a wrong process step may cause serious danger.
6.1.3 Buzzer (status= ON / OFF)
The buzzer gives a continuous audible signal to alert users for alarms and an intermittent
audible signal for operator warnings.
The buzzer can be completely switched off with this menu item. Alarms will still be visible in
the bottom line of the touchscreen.
ON Every time an alarm appears on the TOUCHSCREEN, the buzzer will give
a sound. By touching the screen the alarm will stop.
OFF An alarm will only appear on the TOUCHSCREEN. The buzzer will not
give any sound during the whole process/recipe.
6.1.4
Set Date and Time
Figure 6-5 Set Date and Time
Enter the correct values; use the numeric keys on the right. Press <RETURN> to confirm or
<ESCAPE> to discard the changes and return to the “System Control Menu”.
Press <ESCAPE> to exit the menu until the Main Menu is displayed. Do not forget the
System Master name and password, because entry to the access control menu is no longer
possible without them.
TOUCHSCREEN REFERENCE MANUAL
6-5
OPERATION MENU’S
6.1.5
Tube control mode
Tube Control takes place by Touchscreen and TSC-II. Tube Control Mode Menu allows to
define which one of the user interfaces is allowed to control the tube. This is to provide
unauthorized or unwanted recipe selection, or starting and stopping a recipe.
It can be important to disable one (or both) controller interface(s) to prevent any dangerous
situation, like starting a recipe from TSC-II (remote control) at the same time the
maintenance engineer is working on the system.
Figure 6-6 Tube Control Mode Menu
6.1.5.1 Start Recipe Control
Start Recipe Control mode allows 4 levels of authority concerning the tube control by TSC-II
or Touch Screen:
REMOTE (TSC)
Tube control is only possible by using the TSC-II server. In this configuration the Touch
Screen is blocked.
NORMAL (Local + Remote)
Tube control is possible with the Touch Screen as well as the TSC-II server.
DISABLED
Tube control is not possible at all. Not by the Touch Screen and not by the TSC-II.
LOCAL (Touch Screen)
Tube control is only possible by using the Touch screen. In this configuration the TSC-II
server is blocked.
NOTE
Due to safety reasons, aborting a recipe is always possible via the
touch screen or the TSC2.
TOUCHSCREEN REFERENCE MANUAL
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OPERATION MENU’S
6.1.5.2 Select Recipe Control
Select Recipe Control mode allows 4 different levels of authority concerning recipe selection:
REMOTE (TSC)
Recipe selection is only possible via the TSC-II.
NORMAL (Local + Remote)
Recipe selection is possible via the TSC-II as well as the Touch Screen.
DISABLED
Recipe selection via the TSC-II as well as the Touch Screen is not possible.
LOCAL (Touch Screen)
Recipe selection is only possible via the Touch Screen.
6.1.5.3 Normal / Maintenance Mode
This mode has two options:
NORMAL
Tube control and recipe selection is possible according the configuration of authority of
“Start and Select recipe control”.
MAINTENANCE
Both, Touch Screen and TSC-II are blocked. Only aborting a running process recipe is
possible via TSC_II as well as touch screen.
TOUCHSCREEN REFERENCE MANUAL
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