TEMPRATEC C1 Installation Operation & Maintenance
Installation
Operation
Maintenance
Controls
TEMPRATEC C1
Compressed Air Atomizing Burner for
Rapeseed Oil and Heating Oil EL
TEMPRATEC C1
Contents
Page
1. Technical Data ................................................................................................................. 3
2. Dimensions ...................................................................................................................... 4
3. Warnings and Safety Precautions .................................................................................... 5
4. Installation of the Oil Burner ............................................................................................. 6
5. Items to remember when putting equipment into service ................................................. 7
6. Burner settings ................................................................................................................. 8
7. Basic Burner Settings ...................................................................................................... 9
8. Hydraulics Diagram .......................................................................................................... 10
9. Electrical Connections and Switching Diagram ................................................................ 11
10. Oil Connection (Pipeline Dimensions)............................................................................... 12
11. Burner Malfunctions and Possible Causes ....................................................................... 14
12.
Care and Maintenance ..................................................................................................... 15
13.
Nozzle Holder................................................................................................................... 16
14. Putting Equipment Out of Service .................................................................................... 17
15. Guarantee Conditions ..................................................................................................... 17
16. Oil Quality, Rapeseed Oil ................................................................................................. 18
17.
Manufacturer Declaration and Declaration of Conformity ................................................. 19
18.
Installation Instructions .................................................................................................... 20
19.
Putting into service ........................................................................................................... 23
20.
Service Instructions .......................................................................................................... 25
- 2 -
1. Technical Data
TEMPRATEC C1
- 3 -
2. Dimensions
Burner type Tempratec C1
Burner output 13 - 31 kW
Oil throughput, heating oil EL 1.1 - 2.6 kg/ h
Oil throughput, rapeseed oil 1.3 - 2.9 kg/ h
NOx Class 3
Electrical power consumption 305 W
TEMPRATEC C1
Basis for testing
Performance diagram:
Combustion chamber pressure [mbar] Burner output [kW]
DIN EN 267 (99)
1. BImSchV
We reserve the right to make changes conducive to technical advances.
- 4 -
TEMPRATEC C1
Shutting down of burner for a given
3. Warnings and Safety Precautions
IMPORTANT NOTICE
Carefully read the installation
instruction for the burner before
installation and putting into service.
Non-compliance or improper
installation renders the warranty nil
and void.
When installing accessory
components, follow the
corresponding instructions.
DANGER
WARNING!
due to electric current.
Before undertaking any work on the
burner and heating equipment, cut
off all electric power, e.g. by means
of the heater emergency OFF switch
outside the furnace room. Switching
off the regulating device is not
sufficient!
EQUIPMENT DAMAGE
CAUTION!
due to improper installation. Please
comply with engineering standards
as well as building and other legal
regulations regarding construction
and operation of the equipment!
EQUIPMENT DAMAGE
CAUTION!
This burner is equipped for use with
biological fuels with special
components.
Use only original spare parts.
EQUIPMENT DAMAGE
CAUTION!
due to improper cleaning and
maintenance. Perform cleaning and
maintenance steps as instructed,
whereby the entire system must be
tested for faultless functioning!
Eliminate any defects immediately to
avoid damaging the equipment!
IMPORTANT NOTICE
CONCERNING OIL STORAGE
For vegetable oils, storage
temperatures higher than 20°C and
lower than 8°C must be avoided.
Avoid exposure to light. Oil must be
removed from storage via a floating
device to guarantee sediment-free
oil quality. Oil storage, including
laying of the oil lines, must be
realized in such a manner that the
oil temperature upstream from the
burner is at least + 8°C .
IMPORTANT NOTICE
CONCERNING OIL TANK FILLING
The oil burner must be switched off
before filling the tank. To allow
floating particles to settle, it is
necessary to wait approx. 3 h after
filling before switching on the oil
burner again.
In case of leaky oil lines or an empty
tank, deflagrations may occur due to
air bubble formation.
period
If the heating system is being run on
vegetable oil, the burner must be
flushed with the fuels EL (extra light)
heating oil or automotive diesel for at
least 10 minutes before shutting
down the system for periods longer
than 14 days.
We reserve the right to make technical
changes!
Illustrations, functional steps and technical data
may deviate slightly due to ongoing
developments.
- 5 -
TEMPRATEC C1
4. Installation of the Oil Burner
The sliding flange supplied with the equipment is
used to affix the oil burner to the boiler by means
of four bolts for attachment to the boiler plate.
The jam-fit sliding flange facilitates insertion of
the fire tube into the combustion chamber so as
to meet the requirements of the specific boiler
unit.
The slots in the sliding flange are suitable for
reference diameters from 150 to 180 mm.
When installing the sliding flange, take into
account the tilt of 3° in the direction of the
combustion chamber so that no oil will flow into
the burner when the preheater is warming up.
Comply with the label instruction "TOP"!
Once the flange has been mounted on the boiler,
the fire tube is inserted and the burner is raised
slightly and fitted tight. (4 mm Allen key).
The combustion chamber door is then opened
and the fire tube is fastened down using the
bayonet mount.
4.1 Insertion depths
In some combustion chamber versions,
predefined fire tube insertion depths must be
complied with:
Threepass boiler with recirculation
combustion chamber:
Insert burner until the recirculation slits project
into the combustion chamber insert.
Hot reversed-operation combustion chamber:
Insert burner only until the recirculation slits are
flush with the door insulation.
Very important:
It is important to make sure the recirculation slits
project far enough into the combustion chamber
to ensure exhaust gas recirculation. They must
not be covered by insulation material. The
distance between the rear wall of the boiler and
the must be at least 100 mm.
4.2 Electrical connection
The electrical connection is realized by means of
a plug-in connector acc. to DIN EN 226, the
socket component of which is attached to the
burner. Comply with local EVU and VDE
regulations. Comply with switching diagram!
Pull out burner plug before working on the burner
electrical system.
4.3 Oil connection
The oil hoses provided are connected to the oil
pump and affixed with the clamping device. The
cutoff and filter fixtures must be arranged to
provide for technically appropriate hose
arrangement, i.e. the hoses must not be buckled.
Please use only the oil hoses included with the
equipment and original replacement parts. Only
these hoses will ensure optimized resistance to
aggressive acids contained in the biological
fuels. Use parts made of plastic or special steel
for all parts in contact with oil.
- 6 -
TEMPRATEC C1
5. Items to remember when putting equipment
into service
5.1 Exhaust gas temperature
The exhaust gas temperature should be within
the range of 160°C to 200°C. At temperatures
below 160°C there is a risk of condensate
sooting. It is therefore important to make sure the
stack meets the relevant specifications. The
instructions issued by the boiler manufacturer on
minimum exhaust gas temperature must also be
complied with.
5.2 Harmonization of burner, boiler and stack.
A prerequisite of faultless combustion is a
constant combustion chamber pressure, since
the burner fan output depends on a certain
counterpressure level. Pressure variations result
in air excess or deficiency. Installation of a
draught restriction valve or secondary air
system is necessary to achieve a constant
combustion chamber pressure. The stack crosssection dimension must also be appropriate.
Stack and burner monitoring and heating
engineers can provide technical expertise
concerning the dimensioning of stacks and
secondary air systems.
5.3 Exhaust gas thermometer
Installation of an exhaust gas thermometer or
continuous monitoring of the exhaust gas
temperature using thermometers available from
technical suppliers is recommended. An
appropriate measuring point is the control
opening for stack and burner engineers in the
exhaust gas tube. A rise in exhaust gas
temperature exceeding 30°C indicates initial
formation of deposits in the boiler, which result in
sub-optimum operation of the heating system.
The burner setting should be controlled and
cleaning of the boiler considered. Reference
measurements must ensure that the boiler
temperatures are identical and that the burner
operating times prior to measurement are
approximately the same.
5.4 Operation timer
To control oil consumption, it is recommended
that the C1 burner be supplied with an operation
timer. When comparing oil consumption levels, it
must be taken into account that the external
temperature curve over given months or years
influences the measurement results.
5.5 Fuels
The Tempratec C1 burner is tested and
approved for the fuels heating oil EL and
rapeseed oil acc. to E-DIN 51605:2005-06 (RK
Quality Standard).
5.6 Information concerning the operations
room
The burners may only be installed in rooms in
which air contamination with halogenated
hydrocarbons can be expected, such as
hairdresser businesses, printing businesses,
chemical dry-cleaners, laboratories, etc. if a
sufficient volume of uncontaminated combustion
air is available. The burners may not be operated
in rooms with high levels of dust or humidity, e.g.
washrooms. The heating room must be protected
from frost and well ventilated. If these principles
are not complied with, warranties for any
damages will be nil and void.
- 7 -
TEMPRATEC C1
6. Burner settings:
The C1 burner features the following settings:
6.1. The pump pressure adjustment
Pump pressure adjustment (DV) is used to set
the performance level over the entire
performance range.
The nozzle need not be replaced to change
the output performance level.
S = Suction line
P = Manometer, pump pressure
DV = Pressure adjustment
MV = Solenoid valve
R = Recirculation line
V = Vacuum meter
DL = Nozzle line
The pump pressure covers a range of:
3.0 – 13.5 bar for heating oil EL
5.5 – 18.0 bar for rapeseed oil
6.2. Air valve adjustment
The air valve is adjusted to adapt the combustion
air to the oil volume (output).
Excessive combustion air is
controlled by means of the air
valve using a suitable
emissions metering device.
Non-binding basic settings
are listed in the table “Basic
Settings”.
6.5. Startup delay
Output display (orange) Operational / supply voltage
(lights up: burner on) display (green)
Main adjustment wheel (lights up: voltage supply ON)
Set time accordingly.
During the adjustable startup delay time, the
temperature of the entire nozzle holder is
monitored to make sure it is high enough before
the burner starts up.
Basic setting for startup delay:
Time setting (t): approx. 10 min.
Turn knob to the right until it hits the stop.
To undertake service work on the
operationally warm burner, the settings wheel
can be turned to the right until it hits the stop.
This reduces the startup delay to 1 min..
After the service work is completed, the settings
wheel is always once again turned to the right
until it hits the stop to avoid startup problems.
- 8 -
Loading...