Cooling and Heating (Gas, Electric, Water, and Steam)
R-410A
Mod G
LD19506
FORM TPM3-EG1 (518)
Nomenclature
BASE MODEL NUMBER TMAL120–150
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
BASE PRODUCT TYPE NOMINAL CAPACITY APPLICATION REFRIGERANT VOLTAGE DUCT LOCATIONS DESIGN SPECIAL GAS HEAT CAPACITY
L : Scroll
A : Air-Cooled
M : Packaged Rooftop
T : TempMaster
0
2
1
1
1
: 120-ton
0
3
: 130-ton
0
5
: 150-ton
V : VAV or SZVAV
C : Cooling Only
N : Natural Gas Heat
G : Natural Gas Heat Stainless Steel Heat Exchanger
M : Modulating Gas Heat
E : Electric Heat
S : Steam Heat
H : Hot Water Heat
E : R-410A
6 : 460 / 3 / 60
4
8 : 575 / 3 / 60
5
B : Bottom Return
R : Rear Return
S : Side Return
B : Bottom Supply
L : Left Supply
R : Right Supply
N : No Gas Heat
L : Low (375 mbh)
M : Medium (750 mbh)
H : High (1125 mbh)
X : Standard Product, IPU
S : Special Product, IPU
FEATURES AND BENEFITS ................................................................................................................................... 7
APPLICATION DATA ............................................................................................................................................. 14
PHYSICAL DATA ................................................................................................................................................... 19
WEIGHT DATA ....................................................................................................................................................... 21
COOLING PERFORMANCE DATA .......................................................................................................................23
HEATING PERFORMANCE DATA – GAS/ELECTRIC HEAT ............................................................................... 38
SUPPLY FAN DATA ............................................................................................................................................... 39
ELECTRIC HEAT PRESSURE DROPS ................................................................................................................ 42
GAS HEAT PRESSURE DROPS ........................................................................................................................... 42
EXHAUST FAN DATA ............................................................................................................................................ 43
RETURN FAN DATA .............................................................................................................................................. 44
ELECTRICAL DATA .............................................................................................................................................. 45
POWER WIRING: TMAL120–150 ......................................................................................................................... 55
FIELD CONTROL WIRING ................................................................................................................................... 57
GENERAL ARRANGEMENT DRAWING – 120–150 TON MODELS .................................................................. 59
HOT WATER/STEAM COIL CONNECTION LOCATIONS .................................................................................... 65
POWER/CONTROL ENTRY DRAWING – 120–150 TON MODELS ..................................................................... 66
The TempMaster® OmniElite™ Single Package Units –
designed to meet the demands of the market for today and
tomorrow.
Better Economy...
Lower total cost of ownership
• TempMaster provides a standard product offering that meets the latest ASHRAE
90.1 energy efciency requirements.
• Unique compressor staging provides quick response to cooling needs and provides
multiple steps of capacity for high part load efciency.
• Fully modulating gas heat and greater steps of capacity control offer superior offdesign performance while maintaining optimum occupant comfort.
• Accurate ventilation control ensures that no more than the proper amount of ventilation air is utilized. This avoids the energy cost of conditioning excess outside air and
simultaneously monitors all other unit functions for maximized energy efciency.
• Flexible design congurations simplify the design process and allows the TempMas-
ter OmniElite to be applied to virtually any building application.
• Accessibility through double-wall access doors, spacious compartments and sup-
portive oors improves serviceability.
LD07431
The single package unit user interface uses microprocessor logic to optimize operation of the TempMaster OmniElite single package unit.
Better Ecology...
Indoor air quality (IAQ) features for the indoor environment
• A double-sloped stainless steel drain pan with a single drain connection ensures that all condensate is voided from the drain pan. It
is also visible and accessible for periodic inspection and cleaning re-
quired by the ASHRAE 62 IAQ standard.
• Double-wall construction of the roof, oor, doors, and walls prevents insulation bers from entering the conditioned air. The inner liner
also facilitates periodic cleaning of the unit to prevent harmful build-up
of bacteria or contaminants.
• The single package unit control center uses microprocessor
logic to analyze and optimize ventilation decisions and perform de-
mand ventilation, airow compensation, and airow measurement to
maintain the air quality at a healthy level.
TEMPMASTER
5
FORM TPM3-EG1 (518)
10
9
7
Exhaust Air
8
1. Modulating or staged gas heat
11
12
Outside Air
1
2
3
4
5
6
7
LD21646
7. Rain hoods
2. Condenser fans
3. Scroll compressors
4. Condenser
5. Advanced single package unit controller
6. Evaporator coil
FIGURE 1 - STANDARD CABINET ASSEMBLY
6
8. Exhaust/return fan
9. Economizer
10. Filters section
11. Double-wall construction
12. Double width, double inlet (DWDI) airfoil supply
fan
TEMPMASTER
Features and Benefits
AIRFLOW CONFIGURATIONS
Variable Air Volume (VAV) – TempMaster® OmniElite™ units are available for variable air
volume (VAV) applications. Control can be used with a zone sensor or building automation system (BAS). Supply fans are controlled to the supply duct static pressure setpoint,
which can be reset via a BAS, or through a 0–5VDC analog input on the unit controller for
optimized duct static pressure control. The static pressure transducer is provided in the
single package unit, and 5/16-inch or 1/4-inch plastic tubing and static pressure sensor
must be supplied by others and installed approximately 3/4 down the longest duct run.
Single Zone Variable Air Volume (SZVAV) – TempMaster OmniElite units are available
for single zone variable air volume (SZVAV) applications. Control can be used with a zone
sensor or a BAS. Supply fans are controlled based on zone temperature.
COOLING AND HEATING CONFIGURATIONS
FORM TPM3-EG1 (518)
Cooling Only – For applications where no heat is required, or heating is provided else-
where within the building HVAC system, cooling only units include an empty discharge
plenum. Supply duct connections are configurable for bottom, left or right discharge. The
supply air temperature (SAT) sensor is included and factory-installed.
Staged Gas Heat – For applications requiring gas heat for morning warm-up, or other
heating needs, a staged natural gas furnace is available. The furnace is located in the discharge plenum, downstream of the supply fan. The SAT sensor is located across the face
of the supply duct opening in the unit. Furnaces are designed in 375 mbh modules. Three
stages are available for the TMAL120–150. Ignition and safety controls are included and
factory-wired. Units with staged gas heat are ETL listed.
Modulating Gas Heat – For applications requiring gas heat for morning warm-up, supply
air tempering or other heating needs, a modulating natural gas furnace is available for finer
temperature control. The furnace is located in the discharge plenum, downstream of the
supply fan. The SAT sensor is located across the face of the supply duct opening in the unit.
Furnaces are designed in 375 mbh modules in 8:1 turndown increments. Three are available for the TMAL120–150 (8:1, 16:1 or 24:1 turndown). Ignition and safety controls are
included and factory-wired. Units with modulating gas heat are ETL listed.
Electric Resistance Heat – For applications where electric heat is desired, a slip-in electric resistance heat element is available in sizes from 80–250 kW depending on the single
package unit model size. The number of stages varies by size and voltage, but all have a
minimum of two stages of capacity. Units with electric heat are ETL listed.
Hot Water Heat – For applications where hot water is available for heating, a hot water
heating coil is available. A range of coil fin count selections are available to properly size
the heating for the application. Units with hot water heat are ETL listed.
Steam Heat – For applications where steam is available for heating, a steam heating coil
is available. A range of coil fin count selections are available to properly size the heating
for the application. Units with steam heat are ETL listed.
TEMPMASTER
7
FORM TPM3-EG1 (518)
Features and Benefits (Cont'd)
POWER OPTIONS
Single-Point Supply with Terminal Block – This configuration is standard, and includes
three terminals for the incoming 3-phase power and is the standard configuration for the
TempMaster OmniElite product. It includes the enclosure, terminal-block, and interconnecting wiring to the compressors, heater and furnace controls, all fans, etc. In this con-
figuration, code requires that a means of disconnect (not provided) must be installed at
the site within line-of-sight of the equipment.
Single-Point Supply with Non-Fused Disconnect Switch – This option is the same as
the single-point with terminal block option except it includes a unit-mounted through-thedoor manual non-fused disconnect switch with an external, lockable handle (in compliance with Article 440-14 of National Electric Code (NEC)). This option provides a means
to isolate the unit power voltage for servicing. Others must supply separate external fusing
which must comply with the NEC and/or local codes.
Dual-Point Supply with Terminal Block – This option includes enclosure, terminal blocks
circuited to the supply and exhaust fans and control transformer, and a second set of
terminal blocks with interconnecting wiring to the compressors, heat (if applicable), and
condenser.
Convenience Outlet – This options includes a powered 115V GFCI convenience outlet that
can be used for powering tools or lights for servicing. A protective cover plate is included
while not in use. The outlet is located on the bottom left hand corner of the power panel.
CONTROL FEATURES AND OPTIONS
Microprocessor-Based Single Package Unit Controller – All TempMaster OmniElite
units are equipped with a factory-installed, programmed and commissioned unit controller
with all I/O capabilities and control sequences. The controls include all on-board diagnostic,
safety and control features to operate the single package unit. A multimedia card interface
is included for software upgrades and can be used for data logging to simplify equipment
troubleshooting. Communication ports are included as standard with three alarm outputs, a
shutdown contact, remote start/stop input, smoke ventilation controls, analog inputs for SAT
and duct static pressure reset, along with a variety of other capabilities.
Standard Ambient – TMAL120–150 models operate down to 50.0°F as standard.
Low Ambient – This option includes low ambient control of all three refrigerant circuits
down to 0.0°F through the use of suction and discharge pressure transducers, as well as
condenser fan speed using a variable frequency drive (VFD) on the first condenser fan of
each circuit.
Pressure Transducers with Readout Capability– This option includes suction and dis-
charge pressure transducers on each circuit and provides pressure readout of all circuits
at the unit control panel.
Wall-Mount Zone Sensor – A 10 kOhm thermister type III NTC zone sensor for wall
mounting. This zone sensor is for sensing temperature only and does not include any
setpoint adjustment features.
Zone Sensor
COMMUNICATIONS
BACnet® MS/TP (RS-485) Communications – This communication option is standard on
every TempMaster OmniElite unit. Communications to the unit are through a twisted pair,
and the wire terminations are on the primary unit control board. See supplemental information for the available control points and protocol implementation conformance statement (PICS)/BACnet® interoperability building blocks (BIBBs) statements of conformity.
8
TEMPMASTER
FORM TPM3-EG1 (518)
Modbus™ Remote Terminal Unit (RTU) Communications – This communication option
is standard on every TempMaster OmniElite unit and can be used in lieu of the BACnet
communications (only one can be used at a time). See supplemental information for the
available control points.
FILTER OPTIONS
Filter Options – Cleanable, carbon coated MERV 7 or pleated MERV 8 filters in an an-
gled rack are available. For higher filtration requirements, optional rigid filter racks are
available with 12-inch 65% MERV 11 or 95% MERV 14 efficient rigid filters. Two-inch prefilters are included with rigid filter options. The rigid filter rack option is available without
filter media where field-supplied filters are required.
OUTSIDE AIR DAMPER (OA) OPTIONS
Manual Damper – This option includes a manually adjustable outside air (OA) damper. It
is manually adjustable at the unit by setting a mechanical stop between 0–100%.
Two-Position – This OA damper option is controlled to two positions, opened and closed.
Determination of the damper position is based on the occupancy schedule. In the occupied mode, the OA damper is positioned to the manually configured point (set by mechanical stop). In the unoccupied mode, the damper is fully closed.
Modulating Economizer – This option includes modulating OA and return air (RA) dampers that are software interlocked and positioned by fully modulating, solid state damper
actuators. Control of the damper is via a standard ambient OA dry bulb sensor, or optional
single or comparative enthalpy controls.
Airflow Measurement – Optional outside airflow measurement is available on units
equipped with a modulating economizer.
CO2 Sensors – Optional carbon dioxide (CO2 ) sensors for occupied space that operate
demand ventilation control opening OA dampers to ventilate building. The CO2 sensors
can operate in a single or comparative control scheme.
Rain Hoods on Outside Air (OA) Intakes – For all options with OA intake openings, rain
hoods are provided as standard to keep moisture from entering the equipment. The rain
hoods are an integral part of the unit and are rotated into place at the job site.
RELIEF SYSTEM
Barometric Relief – Optional building air exhaust shall be accomplished through baro-
metric relief dampers installed in the return plenum. The dampers will open relative to the
building pressure. The opening pressure shall be adjustable via a spring tension adjustment.
On/Off Powered Exhaust – This option provides simple building pressure control. It can
be controlled via a building pressure signal, or via OA damper control. This option is not available for VAV units.
Modulating Powered Exhaust with Damper Control – This option consists of a constant-speed exhaust fan with a discharge damper that is modulated to control the flow
of exhaust air. The damper control logic is based on the building static pressure setpoint
within the single package unit controller. The static pressure transducer is provided in
the return plenum of the single package unit, and 5/16-inch or 1/4-inch plastic tubing and
static pressure sensor must be supplied by others and installed in a representative location in the building.
TEMPMASTER
9
FORM TPM3-EG1 (518)
Features and Benefits (Cont'd)
Modulating Powered Exhaust with a VFD – This option consists of a VFD to modulate the
speed of the exhaust fan to control the flow of exhaust air. The VFD control logic is based
on the building static pressure setpoint within the single package unit controller. The static
pressure transducer is provided in the return plenum of the single package unit, and 5/16inch or 1/4-inch plastic tubing and static pressure sensor must be supplied by others and
installed in a representative location in the building.
Powered Return Fan with Exhaust – This option uses single width, single inlet (SWSI)
plenum fan(s) to control building pressure. The fan motors are driven by a VFD to maintain
a constant return plenum pressure. An exhaust hood with a modulating control damper
is used to maintain building pressure via the building static pressure. The static pressure
transducer is provided in the return plenum of the single package unit, and 5/16-inch or
1/4-inch plastic tubing and static pressure sensor must be supplied by others and installed
in a representative location in the building. The powered return fan is also available without the exhaust capabilities. For units with no exhaust capabilities, the HVAC system must
provide alternate means of controlling building pressure.
SUPPLY FAN OPTIONS
Double Width, Double Inlet (DWDI) Airfoil Supply Fan – The standard airfoil blade sup-
ply fan is available on all models for higher static conditions. This offers higher efficiency
and lower sound in certain applications.
Fan Skid Isolation – The entire supply fan assembly is isolated from the unit base with
either 1-inch (standard) or 2-inch deflection springs with seismic restraints.
Supply and Exhaust Fan Motors – Premium efficiency open drip-proof (ODP) and premium efficiency total enclosed fan-cooled (TEFC) motors are available all meeting the
Energy Policy Act of 1992 (EPACT).
Supply Fan VFD and Manual Bypass – For VAV applications, VFDs are provided to
modulate air flow. Optional manual bypass can also be provided to allow full airflow in the
event of a VFD failure.
Direct Drive Plenum (DDP) Fan – A direct drive plenum (DDP) supply fan provides outstanding reliability and efficiency, eliminating the possibility of conditioned air supply interruption due to a broken belt and the pollution of conditioned air with belt dust. The supply
fan can be optionally equipped with a piezo ring to precisely measure the amount of air
delivered to the conditioned space. The speed of the supply fan is controlled by a VFD.
EVAPORATOR SECTION
Double Sloped Stainless Steel Drain Pan – The TempMaster OmniElite’s stainless steel
drain pan is factory-mounted and installed on every unit. A condensate drain trap is needed and must be provided and installed in the field by others.
*NOTE:
This is a visual reference only. Actual drain pan pitch will vary.
FIGURE 2 - DRAIN PAN DETAIL
10
LD08022
TEMPMASTER
FORM TPM3-EG1 (518)
Double-Wall Construction – Double-wall construction is the standard construction of the
TempMaster OmniElite and incorporates powder coated pre-fabricated outer panels and
corner post for maximum exterior surface protection.
Factory Shrink-Wrap – All TempMaster OmniElite single package units are shipped from
the factory with factory-fresh shrink-wrap packaging. No longer does the contractor need
to worry about dirt and debris clogging up condenser coils or moisture leaking into the air
handler on the units way to the job site or rigging yard.
Copper Fins – For more extreme climates that aggressively can attack aluminum, copper
tube evaporator coils with copper fins are available. (This is not recommended for units in
areas where they may be exposed to acid rain or environments where ammonia is present.)
CONDENSER FEATURES AND OPTIONS
Scroll Compressors – Reliable, efficient, trouble-free operation is the true measure of
a single package unit’s value. That’s why TempMaster OmniElite single package units
use established scroll compressor technology to deliver dependable, economical performance in a wide range of applications. With the TempMaster OmniElite single package
units, you get the latest generation of compressor enhancements added to the scroll’s
inherent strengths. The simplicity of a hermetic scroll compressor allows the use of fewer
moving parts to minimize breakdown.
Compressor Circuiting – The TempMaster OmniElite is designed so that only two scroll
compressors are in tandem within one refrigeration circuit. This means more reliable com-
pressors, and less equipment down time. With multiple circuits, if a compressor should
ever fail on one circuit, the other circuit/s will remain operational to work to maintain occupied loads. The TempMaster OmniElite system has three circuits in a unit.
Compressor Staging - The TempMaster OmniElite refrigeration system is equipped with
a unique staging algorithm. On first call for cooling the system calculates the amount of
cooling capacity needed by the space and automatically brings on enough cooling capacity to meet this calculated need. Comfort cooling is provided quickly without the lag inherent to staging on additional compressors to meet a high demand. Additionally, due to a
three independent circuit design with two compressors on each circuit, the TempMaster
OmniElite can provide superior granularity in terms of staging, which translates to best in
class part load efficiency or IEER.
Condenser Fan Motors – The condenser fan motors used on the TempMaster OmniElite
unit are totally enclosed air over (TEAO) to provide maximum durability through any season.
Replaceable Core Liquid Line Driers – Liquid line driers are standard on the TempMas-
ter OmniElite single package unit.
Post-Coated Condenser Coil Fins – Technicoat coil-coating process used on condenser
coils for seashore and other corrosive applications (with the exception of strong alkalis,
oxidizers, wet bromide, chlorine, and fluorine in concentrations greater than 100 ppm).
Compressor Sound Blankets – Optional compressor acoustic sound blankets are available for sound sensitive applications.
TEMPMASTER
11
FORM TPM3-EG1 (518)
Features and Benefits (Cont'd)
ROOF CURBS
Full Perimeter Roof Curbs – This option includes a knock-down 14-inch high roof curb
for use with wood nailer (by others). Roof curb supports the entire perimeter of the unit.
Partial Perimeter Roof Curbs – This option includes a knock-down 14-inch high roof
curb for use with wood nailer (by others). Roof curb supports the air handling section with
a separate support under the condenser end.
CABINET FEATURES AND OPTIONS
Double-Wall Access Doors - Full-sized access doors provide easy access into the unit
for routine maintenance and inspection. Solid wall liners encase insulation and prevent
damage and erosion into the airstream.
Diffuser Section – An optional diffuser section is available downstream of the supply
fan in the extended discharge plenum cabinet option. The diffuser section distributes the
airflow from the fan evenly across the downstream filter bank to optimize filter life and
effectiveness. The diffuser design is optimized to provide uniform flow at minimal airside
pressure loss.
Downstream Final Filter Rack – A 90–95% efficient MERV 14, 12-inch rigid filter rack
and filters shall be provided downstream of the supply fan and diffuser segment for hospital applications. A magnahelic pressure gauge is included and visible from the outside of
the unit for servicing and code compliance.
Blank Section – A blank section shall be provided downstream of the supply fan and diffuser section.
ACCESSORIES
Filter Switch – An optional dirty filter alarm can be provided that will provide an alarm
when the filters require cleaning.
Magnahelic Filter Pressure Gauge – On units equipped with downstream filtration, a
magnahelic filter gauge is included and visible on the exterior of the unit. The filter gauge
measures the air pressure drop for through the rigid filter bank to indicate when replace-
ment is required.
12
TEMPMASTER
TMAL120–150 MODEL
section
dust and dirt build-up
• Located in conditioned space
Blower variable frequency
drives (VFDs)
• In ltered air stream to prevent
• Remote keypad in control
Side discharge with heat
structure or curb
• Does not require an elevated
application
• Flexible solution for building
FORM TPM3-EG1 (518)
• Standard low ambient to 0.0°F
• Control to discharge pressure
• Quiet part load operation
Shared-fan design
• Eliminates stratication
• Fewer moving parts
• Solid steel shaft
• Isolated assembly
• Laser aligned and
Single supply fan
balanced
risk of carryover
• Angled coil to reduce
steel drain pan
• Standard stainless
Evaporator
• OA from two sides
• Facilitates mixing
Mixing box
• Induced draft furnace
• Accepts gas pressures down to 4.5-inches
• Six-stage base design
24:1 modulating gas heat
control solution
™
communications
™
ISN ConneXsys
®
MS/TP and Modbus
®
• Multimedia card for updates (no EPROM)
• Multimedia card used for data logging
• Integrated TempMaster
• Standard BACnet
Advanced single package unit controller
centrifugal exhaust fans
• Horizontal return for all congurations
• Double width, double inlet (DWDI)
num return fans
• Variable frequency drive (VFD) options
• Single width, single inlet (SWSI) ple-
Exhaust & return fans
TEMPMASTER
ping to reduce freight
• Single piece shipment
• Collapsible for ship-
Collapsible outside air
(OA) hoods
• Fast and easy setup
13
FORM TPM3-EG1 (518)
Application Data
GENERAL
The TempMaster® OmniElite™ air conditioning units are designed for outdoor installation.
When selecting a site for installation, be guided by the following conditions:
• Unit must be installed on a level surface.
• For the outdoor location of the unit, select a place having a minimum sun exposure
and an adequate supply of fresh air for the condenser.
• Also avoid locations beneath windows or between structures.
• Optional condenser coil protection should be used for seashore locations or other harsh
environments.
• The unit should be installed on a roof that is structurally strong enough to support the
weight of the unit with a minimum of deection. It is recommended that the unit(s) be
installed not more than 15 feet from a main support beam to provide proper structural
support and to minimize the transmission of sound and vibration. Ideally, the center
of gravity should be located over a structural support or building column.
• Location of unit(s) should also be away from building ue stacks or exhaust ventilators to prevent possible reintroduction of contaminated air through the outside air
intakes.
• Be sure the supporting structures will not obstruct the duct, gas or wiring connections.
• Proper service clearance space of 6 feet around the perimeter of the unit, 8 feet on
one side for coil servicing, and 12 feet to any adjacent units is required to eliminate
cross contamination of exhaust and outside air, and for maintenance tasks such as
coil pull and cleaning. No obstructions should be above the condensing unit section.
LOCATION
Of the many factors that can effect the location of equipment, some of the most important
to consider are structural, acoustical and service clearances. Proper attention should be
made at the design stage to ensure proper structural support. In cases where equipment
is being replaced, be aware of building design to ensure support is adequate for the ap-
plication.
The next most important consideration in applying single package units equipment is that
of sound from the equipment. Special care should be made to keep the single package
unit away from sound sensitive areas such as conference rooms, auditoriums and executive offices and any other room that may have potential for tenant occupancy. Possible
locations could be above hallways, mechanical or utility rooms.
Finally, service clearances should be maintained in single package unit design to ensure
safe access to the unit. Unit clearances are designed so that technicians have enough
space between units, building walls, and edges of building to gain access safely. In cases
where space is limited, please call a local TempMaster representative for additional information.
14
TEMPMASTER
FORM TPM3-EG1 (518)
RIGGING
Proper rigging and handling of the equipment is mandatory during unloading and setting
it into position to retain warranty status.
Spreader bars must be used by cranes to prevent damage to the unit casing. All lifting
lugs must be used when lifting the single package unit. Fork lifts will damage the single
package unit and are not recommended.
Care must be taken to keep the unit in the upright position during rigging and to prevent damage to the watertight seams in the unit casing. Avoid unnecessary jarring or rough handling.
UNIT PLACEMENT
• Elevated – Elevated roof curbs or dunnage steel can be used to support the unit in
order to raise it to specic heights. When this type of placement is required, be sure
to keep unit access in mind. Cat walks or other forms of unit access may be required
to one or both sides of the unit, depending on your area of the country and the local
codes that are enforced. Please check with local ofcials to ensure the application
conforms to local codes and regulations.
• Ground Level Locations – It is important that the units be installed on a substantial
base that will not settle, causing strain on the refrigerant lines and sheet metal and
resulting in possible leaks. A one-piece concrete slab with footers extended below
the frost line is highly recommended. Additionally, the slab should be isolated from
the main building foundation to prevent noise and vibration transmission to the building structure.
For ground level installations, precautions should be taken to protect the unit from
tampering by, or injury to, unauthorized persons. Erecting a fence around the unit is
common practice.
• Roof curb – TempMaster offers optional roof curbs designed specically for the
TEMPMASTER
TempMaster OmniElite footprint. These curbs come in full perimeter or open condenser models and are shipped disassembled and require eld assembly and installation. For bottom supply and return openings, the curbs have matching connections
to ease installation. A pipe chase that matches the single package unit pipe chase is
also included in the curb footprint for through-the-curb utility connections.
15
FORM TPM3-EG1 (518)
Application Data (Cont'd)
The curb should be located according to the location recommendations above, and
properly sealed to prevent moisture and air leakage into and out of the duct system.
Flexible collars should be used when connecting the ductwork to prevent unit noise
transmission and vibration into the building.
Ductwork should be supported independently of the unit.
TABLE 1 - SUPPLY AIR DUCT CONN CONFIGURATIONS
SUPPLY AIR
TMAL
120–150
UNIT CONFIGURATION
Cooling onlyXXX
Cool/electric heatX
Cool/gas heatXX
Cool/hydronic heatX
Cooling onlyXXX
Cool/hydronic heatXXX
BOTTOMLEFTRIGHT
STANDARD CABINET
EXTENDED CABINET
TABLE 2 - RETURN AIR DUCT CONNECTION CONFIGURATIONS
RETURN AIR
XX
TMAL
120–150
UNIT CONFIGURATION
No exhaustXX
Barometric
relief damper
Powered exhaust fan (all types)XX
Powered return fanX
BOTTOMFRONT
UNIT ORIENTATION
For applications with multiple single package units located in close proximity on the roof,
the orientation of the unit may be important to reduce the potential for re-entrainment of
outside airflow. Regardless of the outside air and exhaust air openings on a unit, all single
package unit applications can permit recirculation of exhaust air to the return, if applied
improperly.
HORIZONTAL APPLICATIONS
The spectrum of applications for single package units in today’s market is continuing to
grow wider by the day. Flexibility in unit design and construction is a must in today’s mar-
ket in order to ensure safe and sound applications of HVAC equipment. The TempMaster
OmniElite has been designed for specific application of horizontal supply and return airflow taking the guess work out of unit application by building a unit specific to these needs.
If the application calls for horizontal supply and return air, TempMaster can ship it from the
factory as a horizontal unit. This option eliminates the need for field modification of equipment saving time and money. The TempMaster OmniElite can support a left discharge on
all units except electric heat and/or right discharge on all cooling only units and hydronic
heat units with an extended cabinet. Return air can be brought through the front or bottom
return air inlet making the unit specific to building needs.
16
TEMPMASTER
FORM TPM3-EG1 (518)
TOP VIEWSIDE VIEW
LD08045
FRONT
FRONT
NOTE: This diagram is provided as a visual reference of the TempMaster OmniElite discharge air (DA) & return air (RA) openings & locations
for all sizes. Please refer to the dimensional data for exact size & location of panels and openings.
ECONOMIZER
The economizer section is used for ventilation of the conditioned space to maintain indoor
air quality (IAQ), and also to reduce energy consumption by using outside air cooling in lieu
of mechanical cooling. If outside air is appropriate for cooling, but not sufficient for the cooling demand, mechanical cooling will stage on as necessary until the cooling load is met.
Dual (comparative or differential) enthalpy operation is the most accurate and efficient
means of economizer operation. The IPU controller monitors the return and outside air
energy content, and selects the lower of the two for operation.
VARIABLE AIR VOLUME (VAV) SUPPLY AIR PRESSURE CONTROL
Traditional single package unit systems use inlet guide vanes (IGVs) for duct static pressure control. These control supply duct pressure by modulating dampers (introducing losses
and inefficiencies) on the inlet of the fan, open and closed. TempMaster variable frequency
drives (VFDs) offer superior fan speed control and quieter, energy efficient operation.
FIGURE 3 - TRADITIONAL OVERHEAD VARIABLE AIR VOLUME (VAV) AIR
DELIVERY SYSTEM
For variable air volume (VAV) applications, the TempMaster OmniEliteunit uses a VFD
to modulate fan speed and maintain a constant duct static pressure. VFDs offer superior
control over the operation of the unit at part load, and offer the additional benefits of quieter and more efficient operation when compared to IGV.
BUILDING PRESSURE CONTROL SYSTEMS
Building pressure control systems are often necessary when economizers are used to
bring in outside air. Without proper building exhaust, the building may become over pressurized. The pressure control system maintains the proper building pressure by expelling
the appropriate amount of air from the building.
TEMPMASTER
17
FORM TPM3-EG1 (518)
Application Data (Cont'd)
Return fans – For high return static applications, such as buildings with ducted return
systems, a powered return fan may be necessary to maintain building pressure control.
TempMaster offers a powered return fan that is located in the return plenum. This fan
operates coincidentally with the supply fan and draws return air back through the return
ductwork and into a pressurized plenum. A control damper modulates to exhaust air out
of the building and maintain the building pressure. A second control damper modulates
to provide return air from the ductwork to the unit to the single package air mixing section.
The return fan configuration is available in two forms: with and without an exhaust damper.
The option with the exhaust damper provides a means of building exhaust at the unit. In
some applications, the exhaust system is located elsewhere and the single package unit
is not required to provide building exhaust. In these situations, the TempMaster OmniElite
can be offered without the exhaust damper to help reduce installed costs.
Exhaust/relief fans – In this application, a powered exhaust fan may be suitable, however careful consideration of the fan type is necessary. TempMaster offers a centrifugal
powered exhaust fan to perform this function. Some manufacturers use a propeller ex-
haust fan, which cannot handle the static pressure requirements.
For systems with moderate to low return static pressure, an exhaust fan is recommended.
The benefit of the exhaust fan is that it does not run all of the time, and may facilitate com-
pliance with the ASHRAE 90.1 fan motor horsepower requirement.
The exhaust fan operates in parallel with the supply fan. In this arrangement, the supply
fan handles the full static pressure requirements of the system. For normal building pressure control, the exhaust fan operates to draw air from the return plenum and exhaust it
out of the building.
The exhaust fan configuration is available in two forms, modulating and non-modulating.
Modulating is the most common and recommended for the majority of applications, while
non-modulating should be used in only certain circumstances.
In the modulating exhaust system, the volume of airflow exhausted from the building is
proportional to the entering volume of outside air. Control is accomplished via either a discharge damper or a VFD. TempMaster recommends the use of a VFD to reduce energy
consumption, sound levels and improved reliability due to fewer moving parts.
In the non-modulating exhaust system, the exhaust airflow is constant whenever the exhaust fan is operating. This type of control should only be used to either assist a smoke
purge system or when a system requires a constant volume of exhaust airflow.
ACOUSTICAL CONSIDERATIONS
The TempMaster OmniElite unit is designed for lower sound levels than competitive units
by using flexible fan connections, fan spring isolators, double-wall construction, multiple
fan options, and lower speed and horsepower fans. For VAV applications, VFDs are used
instead of inlet guide vanes. Additional sound attenuation can be obtained using compressor sound blankets when necessary.
Even with these equipment design features, the acoustical characteristics of the entire
installation must never be overlooked. Additional steps for the acoustical characteristics
of a single package unit installation should be addressed during the design phase of a
project to avoid costly alterations after the installation of the equipment. During the design
phase of a project, the designing engineer should consider, at a minimum, the impact of
the equipment location, single package unit installation, building structure, and ductwork.
18
TEMPMASTER
FORM TPM3-EG1 (518)
Physical Data
TABLE 3 - PHYSICAL DATA – MODELS 120–150
MODEL SIZE120130150
COMPRESSOR DATA
Quantity/Size (nominal HP)4x15/2x252x15/2x20/2x252X15/2X20/2X32
TypeScrollScrollScroll
Capacity Steps14 steps providing capacity control between 12 and 100%
DOUBLE WIDTH, DOUBLE INLET (DWDI) AIRFOIL SUPPLY FAN AND DRIVE
Quantity 111
Size404040
Motor Size Range (min. to max. HP)10–10010–10010–100
Airow Range (min. to max. CFM)30000–5200032000–5200036000–52000
Static Pressure Range (min. to max. ESP)0–6 inches0–6 inches0–6 inches
DIRECT DRIVE PLENUM (DDP) SUPPLY FAN AND DRIVE
Quantity 222
Size330-100/120330-100/120330-100/120
Motor Size Range (min. to max. HP)10–6010–6010–60
Airow Range (min. to max. CFM)20000–45000/52000 20000–45000/52000 20000–45000/52000
Static Pressure Range (min. to max. ESP)1–8 inches1–8 inches1–8 inches
EXHAUST FAN
Quantity111
TypeDWDI Forward-Curved
Size32–3232–3232–32
Motor Size Range (min. to max. HP)7.5–607.5–607.5–60
Airow Range (min. to max. CFM)0–500000–500000–50000
Static Pressure Range (min. to max. ESP)0–2 inches0–2 inches0–2 inches
RETURN FAN
Quantity Fans/Motors111
TypeSWSI PlenumSWSI PlenumSWSI Plenum
Size445445445
Motor Size Range (min. to max. HP)10–5010–5010–50
Airow Range (min. to max. CFM)0–500000–500000–50000
Static Pressure Range (min. to max. iwg)0–30–30–3
EVAPORATOR COIL
Size (sq. ft.)81.781.781.7
Number Of Rows/Fins Per Inch5 / 105 / 105 / 10
Tube Diameter (inches)1/21/21/2
CONDENSER COIL
Size (sq. ft.)262262262
Number Of Rows/Fins Per Inch1/211/211/21
CONDENSER FANS
Quantity999
TypePropPropProp
Diameter (inches)363636
Power (HP)222
FILTERS - 2-INCH CLEANABLE (PRE-FILTER POSITION)
Quantity36/1236/1236/12
Size (length x width in inches)16x20/20x2016x20/20x2016x20/20x20
Total Filter Face Area (sq. ft.)113.3113.3113.3
1. Electric heat steps and airow range depends on voltage and size. Consult the air pressure drop tables for specic number of steps for a
given voltage.
TABLE 5 - APPROXIMATE BASE OPERATING
WEIGHTS (LBS)
MODEL SIZE120130150
SINGLE PIECE UNIT18,238 18,847 18,938
TWO PIECE UNIT
Air Handler Section12,131 12,325 12,332
Condenser Section6,0966,5106,597
NOTES:
• Weights above are total weight excluding the curb
• Standard cabinet
• Cooling only
• 60 HP supply fan with variable frequency drive (VFD)
• Comparative enthalpy economizer
• Barometric relief exhaust
• Bottom supply and return
• 2-inch pleated lters
• Condenser section wire guards
• Weights represent approximate operating weights and have a
+/- 10% accuracy. To calculate weight for a specic conguration, contact a TempMaster sales representative.
TABLE 6 - COMPONENT WEIGHTS (LBS)
MODEL SIZE120130150
CABINET, AIR HANDLING SECTION
Sheet Metal (Note 1)6,310
Control Panel (Note 2)705