Tempest Tacit G4 User Manual

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Tacit G4 User Manual 1
User Manual
Tacit G4
Revision 01.1
September 2017
© Tempest Lighting, Inc.
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Tacit G4 User Manual 2
Table of Contents
Table of Contents ........................................................................................................................................................................................ 2
Approvals – North America .................................................................................................................................................................... 5
Approvals – Europe ................................................................................................................................................................................ 6
Approvals – China ................................................................................................................................................................................... 7
Introduction ................................................................................................................................................................................................ 8
IMPORTANT: Safety Advisories .............................................................................................................................................................. 8
Installation ................................................................................................................................................................................................... 9
Dimensions, Rigging Points, and Projector Types ................................................................................................................................. 9
Access Clearance .............................................................................................................................................................................. 10
Mounting Hardware Options ............................................................................................................................................................... 10
Mounting Bolts ................................................................................................................................................................................. 10
Mounting Options – Unistrut Kit ..................................................................................................................................................... 10
Installing Ducts and Fans ...................................................................................................................................................................... 11
Duct Criteria ...................................................................................................................................................................................... 11
Exhaust Duct and Fan Kit ................................................................................................................................................................. 11
Inlet Duct........................................................................................................................................................................................... 12
Wiring the Enclosure ................................................................................................................................................................................ 13
Power Wiring ........................................................................................................................................................................................ 13
SAFETY NOTICE ................................................................................................................................................................................. 13
Electrical Standards .......................................................................................................................................................................... 13
Wiring Access .................................................................................................................................................................................... 14
One or Two Power Circuits? ............................................................................................................................................................ 15
Single Feed Power Termination ....................................................................................................................................................... 16
Split Feed Power Termination ......................................................................................................................................................... 16
Wire Path .......................................................................................................................................................................................... 16
Single or Three-Phase? ..................................................................................................................................................................... 16
Three phase Split Feed ..................................................................................................................................................................... 16
AC Supply Voltage............................................................................................................................................................................. 16
North America, 208V Single Feed .................................................................................................................................................... 17
North America, 208V Split Feed ...................................................................................................................................................... 18
North America – 120/208V Three Phase, Single Feed ................................................................................................................... 19
North America – 120/208V Three Phase, Split Feed ...................................................................................................................... 20
International, 230V Single Feed ....................................................................................................................................................... 21
International, 230V Split Feed ......................................................................................................................................................... 22
International, 230/400V Three-Phase, Single Feed ........................................................................................................................ 23
International, 230/400V Three-Phase, Split Feed .......................................................................................................................... 24
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Tacit Fan Speed Capacitor .................................................................................................................................................................... 25
Remote Monitoring Connections ........................................................................................................................................................ 26
RS485 (DMX/RDM) Cable Terminations .......................................................................................................................................... 27
Projector Power Control using DMX512 ......................................................................................................................................... 27
DMX/RDM Network, using JESE RDM-TRI ....................................................................................................................................... 28
Digital Enclosure Control .......................................................................................................................................................................... 29
Schematic .............................................................................................................................................................................................. 29
DEC4 Main Functions ........................................................................................................................................................................... 30
Factory Settings – Basic Mode ............................................................................................................................................................. 30
Other Operating Modes ....................................................................................................................................................................... 31
TEMP Mode ...................................................................................................................................................................................... 31
Monitor Mode .................................................................................................................................................................................. 31
Control Mode.................................................................................................................................................................................... 31
Service Mode .................................................................................................................................................................................... 31
DEC4 Control Parameters .................................................................................................................................................................... 32
Control Interface .............................................................................................................................................................................. 33
User Interface LCD Display ............................................................................................................................................................... 34
Control Interface Operation ............................................................................................................................................................ 34
Control Menu ........................................................................................................................................................................................ 35
Set DMX Options .............................................................................................................................................................................. 35
Set Temp Units ................................................................................................................................................................................. 36
Set Temp Ranges .............................................................................................................................................................................. 36
Set Lamp On Point ............................................................................................................................................................................ 36
Reset Lamp Hours............................................................................................................................................................................. 36
Status Display .................................................................................................................................................................................... 37
Mounting the Projector ............................................................................................................................................................................ 38
Enclosure Configuration ....................................................................................................................................................................... 38
Landscape Configurations ................................................................................................................................................................ 38
Portrait Configurations ..................................................................................................................................................................... 38
Projector-specific Mounting ................................................................................................................................................................ 39
Mount the Projector – Tabletop ...................................................................................................................................................... 39
Mount the Projector – Ceiling ......................................................................................................................................................... 39
Mount the Projector – Portrait ........................................................................................................................................................ 39
Connect Projector and Aux Equipment ........................................................................................................................................... 40
Projector-specific Mounting ................................................................................................................................................................ 40
Panasonic PT-DZ21K Family ............................................................................................................................................................. 40
Christie J-Series/Roadster Family .................................................................................................................................................... 41
Barco HDX ......................................................................................................................................................................................... 41
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Barco HDQ ........................................................................................................................................................................................ 42
These projectors (mounted in Tacit 8500 enclosures), require some modification prior to installation. ....................................... 42
Routine Maintenance ............................................................................................................................................................................... 43
Clean Port Glass ................................................................................................................................................................................ 43
Check Filter ....................................................................................................................................................................................... 43
Check Temperature/Humidity Sensor ............................................................................................................................................. 44
For After Sales Support .................................................................................................................................................................... 44
Troubleshooting ........................................................................................................................................................................................ 45
Warranty ................................................................................................................................................................................................... 46
Appendix – TEMP Protocol ....................................................................................................................................................................... 47
Physical Layer ........................................................................................................................................................................................ 47
Developer’s Guide ................................................................................................................................................................................ 47
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Approvals – North America
This is to certify that the following products:
56.xxx.US Series Tacit G4 Projector Enclosures
Have been tested and approved to standards UL 508 (electrical) and UL 50 (environmental), as NEMA 3R enclosures, for use in the United States and Canada.
This declaration is made by the manufacturer
Tempest Lighting, Inc.
11845 Wicks Street, Sun Valley, CA 91352, USA
This declaration is based on tests that were conducted on the submitted samples of the above mentioned products.
Listing Report No. 3198609LAX-001a refers.
Dated: July 1st , 2016
Signature . . . . . . . . . . . . . .
Tempest Lighting Inc
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Approvals – Europe
CERTIFICATE AND D E CLARATION OF CONFO R M ITY
FOR CE MARKING
Tempest Lightin g , Inc.
11845 Wicks St r e e t, Sun Valley, C A 91352 , USA
t: +1 818 7 8 7 8 984 f: +1 8 1 8 25 2 7101 e: info@te m pe st.biz
www.tempest.biz
Tempest Lightin g , Inc. declares t h a t t heir
Tacit G4 P r o jector Enclos u r e Se ries 5 6 .xxx.xx
complies with t h e Essential Req u i r e ments of t h e following EU Dir e c t ives:
Low Voltage Directive 2006 / 95 /EC Test R eport G4.5 1 . L VD
Electromagnetic C o mpatibility D i r e c tive 2004/108 / EC Test Report G4.51.EMC
and further confo r m s with the f o ll o wing EU Har m o nized Standards:
EN 60065 : 2 0 02 Test Report 6 0065.G4.51. 01 EN 60529:200 1 -2002 Te s t Report 605 29 .G4.51.02 EN 61000-6 - 3 :2007+A1:2011 Test R eport 61000 .G4.51.03 EN61000-6 - 1 :2007 Test Report 6 1000.G4.51. 03 EN55015:2006 + A2 :2009 Test Re p o rt 61000.G4.51 . 0 3
Dated: 1
s t
July 2016
Position of s i g n a t ory: President
Na me of Signatory : Tim Burn h a m
Signed below:
on behalf of Te m p e st Lighting, I nc.
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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Approvals – China
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Introduction
Thank you for purchasing a Tempest enclosure! We have worked hard to provide you with the very best product available for its purpose, and we shall continue to do everything possible to ensure that it works well for you for many years to come.
Please read this manual before starting work!
In the event of difficulty, please contact your Tempest reseller or Tempest direct:
+1 818 787 8984
We will do everything we can to help you get the very best results from your Tempest enclosure.
IMPORTANT: Safety Advisories
All installation and rigging work done must where applicable be designed and built in
accordance with norms and standards of the local authority having jurisdiction of the installation site. It is the responsibility of the installer to obtain such approvals as may be required to achieve full compliance.
All electrical work must be carried out by a suitably licensed electrical contractor in full
compliance with local electrical standards.
Lifting: some enclosures and the equipment inside them may be heavy. Use properly
rated lifting equipment where appropriate and never attempt to carry out work with fewer than the number of workers needed to lift safely.
It is the responsibility of the installer to ensure that all local building, safety and electrical
codes are strictly adhered to in the installation of this enclosure. Tempest Lighting, Inc., its employees and agents are in no way responsible for damage arising from failure to follow either the instructions in this manual or building, safety and electrical codes prevailing at the installation location.
Do not attempt to install or operate the enclosure before fully reading and understanding
this manual
Never allow anyone who has not read this manual to open the enclosure or perform
maintenance on the projector within.
Never leave the enclosure unattended when open.
Always make sure all bolts and latches are tight and safety locks are in place after
performing any form of maintenance on the unit.
Do not open any electrical boxes until power has been shut off to all supply lines to the
enclosure (including the one powering the projector).
Do not open the enclosure in wet weather.
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Installation
Dimensions, Rigging Points, and Projector Types
Model
Projector Type
Format
DIM A
DIM B
DIM C
DIM D
DIM E
Duct Adapter
Weight
56.200
Panasonic Pt-DZ21K
Landscape
49.4”/1254
33.4”/848
19.4/493
47”/1194
31”/787
10”/254 Ø
140lb/64kg
56.200P Panasonic Pt-DZ21K
Portrait
49.4”/1254
19.4/493
33.4”/848
47”/1194
17”/432
10”/254 Ø
150lb/68kg
56.220 Barco HDX
Landscape
49.4”/1254
29.4”/747
23.4”/594
47”/1194
27”/659
10”/254 Ø
160lb/73kg
56.230
Christie CP2215
Landscape
49.4”/1254
29.4”/747
27.4”/696
47”/1194
27”/659
10”/254 Ø
170lb/77kg
56.240 Christie Roadster (J)
Landscape
53.4”/1356
33.4”/848
25.4/646
51”/1295
31”/787
10”/254 Ø
190lb/86kg
56.300 Christie Boxer
Landscape
57.4”/1457
33.4”/848
23.4”/594
55”/1397
31”/787
10”/254 Ø
162lb/74kg
56.300P
Christie Boxer
Portrait
57.4”/1457
23.4”/594
33.4/848
55”/1397
21”/533
10”/254 Ø
175lb/80kg
56.350 Barco HDF
Landscape
53.4”/1356
35.4”/900
29.4”/747
51”/1295
33”/838
12”/305 Ø
200lb/91kg
56.400 Christie Roadie 45K
Landscape
69.4”/1763
41.4”/1053
32.4”/823
67”/1702
39”/991
12”/305 Ø
240lb/109kg
56.450 Christie CP2230
Landscape
69.4”/1763
37.4”/951
35.4”/899
67”/1702
35”/889
12”/305 Ø
245lb/111kg
56.45B
Christie Ballast
Landscape
31.4”/790
24.4”/610
26.4”/660
29”/737
22”/559
12”/305 Ø
65lb/30kg
56.500 Barco HDQ
Landscape
69.4”/1763
37.4”/951
35.4”/899
67”/1702
35”/889
12”/305 Ø
245lb/111kg
We are adding models all the time – check our we b site for submittal drawings or consult factory for models not shown here
Rigging Points: M12-1.75 x 38 (bolts supplied) Tacit 55.200-3xx 4 points top and bottom. Tacit 55.4xx and up 6 points top and bottom.
Air inlet duct adapter ring
Air exhaust duct adapter ring (see diameter in table below)
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Access Clearance
Observe these minimum access clearances shown around your enclosure
Mounting Hardware Options
Mounting Bolts
Each Enclosure must be mounted with at least FOUR
points. Larger Enclosures must be mounted with SIX points.
All mountings must be made using the M12
threaded holes on the top and bottom of the enclosure.
Use an 8mm hex key to secure the M12 socket cap
screws provided.
Tempest recommends the use of stainless steel
mounting hardware.
IMPORTANT SAFETY NOTICE Installer must ensure that all mounting points are secure and conform to local safety regulations. Tempest Lighting Inc. accepts no responsibility for damage or injury arising from inappropriate or unsafe installation.
Mounting Options – Unistrut Kit
If mounting positions for the corner bolts are not convenient, use the Unistrut Kit (55.UR.xxx) to add two Unistrut rails and Unistrut spring nuts to the top or bottom of the enclosure.
Using the spring nuts, the enclosure may now be attached at any point along the Unistrut rails.
8mm
M12-1.75 bolts Use 8mm hex key
Unistrut Rails may be mounted above or below
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Installing Ducts and Fans
The excellent noise attenuation levels you can achieve using Tacit enclosures depend on the acoustic separation of the audience from the enclosure’s exhaust fan(s).
Tempest recommends locating the exhaust fan in a separate location, ideally on the other side of a wall from the audience space. Where this is not possible, it will be necessary to install acoustic insulation between the exhaust fan and the audience space.
The installer is responsible for installing ducting between the enclosure exhaust duct ring and the fan location.
For best acoustic performance we recommend also ducting inlet air from an adjoining space.
Duct Criteria
There are many types of duct available, and the duct choices can significantly affect cooling and acoustic performance. The lower the static pressure in the installed ductwork, the slower the exhaust fan will be able to run, and the quieter it will be.
Tempest recommends using circular steel duct, with large radius corners and of at least 30cm/12in diameter, for distances up to 8m/25ft. For longer distances, consult an air-handling specialist. For shorter runs, and runs that are relatively straight, 25cm/10” duct may be adequate.
Ducting should allow for minimum airflow rates:
Tacit 200-300: 500cfm, 0.25m3/S
Tacit 350 and up: 1000cfm, 0.5m3/S
Note that smaller Tacit models are supplied with 10”/254mm duct
adapter rings, while larger units have 12”/305mm adapters. It is always ok to use ducts with a larger diameter than the duct adapter ring.
AVOID USING FLEXIBLE DUCTS -THEY IMPOSE MUCH HIGHER STATIC PRESSURE THAN SMOOTH-SIDED STEEL DUCTS. IF YOU MUST USE A FLEXIBLE DUCT, USE A DUCT AT LEAST TWO SIZES LARGER AND PULL IT AS TIGHT AS YOU CAN.
Exhaust Duct and Fan Kit
Your Tacit enclosure is supplied with a fan assembly to be mounted at a remote location (described above).
1. Mount the fan kit either on the side of a
building return air duct, or blowing into an open space such as a roof void.
2. Connect the enclosure exhaust duct adapter to
the fan kit using ducting described above.
3. Pull a 3-conductor flexible wire (16ga/1.5mm
2
) through the exhaust duct and connect one end to the fan terminals.
4. Connect the enclosure end to the fan terminals
on the DEC4 fan controller board (see below)
Example: Inlet air is drawn from an adjoining room or ceiling void. Exhaust air is ducted to the enclosure exhaust fan, feeding into a building air return duct
Inlet Duct
Exhaust Duct
Exhaust Fan Kit
Building Air Return Duct
Duct Adapter Ring
Fan wiring terminal box
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Inlet Duct
Wherever feasible, draw inlet air from an adjoining space, using the same duct type specified for the exhaust airflow.
DO NOT feed the inlet directly from a building air supply – this may be too cold OR too hot, depending on location and air conditioning installation type. It is better to draw inlet air from an adjoining insulated roof space or air­conditioned room. Incoming air temperature should not exceed 25-30°C – the warmer it is, the harder the fan must work to cool the projector, and the louder it will be.
Flexible Inlet Duct/Baffle
If it is not feasible to draw inlet air from an adjoining space, the next-best solution is to use a length of padded flexible hose, laid out in an ‘S’ configuration above the ceiling tile to baffle any noise that may escape from the inlet opening.
Inlet Duct – flexible option
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Wiring the Enclosure
Power Wiring
SAFETY NOTICE
All power wiring must be performed by a competent electrician, appropriately licensed in the jurisdiction where the installation takes place. All electrical work must be done in full compliance with all electrical and safety norms applicable to the installation site. Isolate all power feeds before opening the enclosure.
Tempest Lighting, Inc., its employees and agents will not be held responsible for damage or injury caused by disregarding this notice.
Electrical Standards
Important:
Enclosure model numbers including .US are for use in countries using US and Japanese style electrical systems:
200-208VAC 50/60Hz
Enclosure model numbers including .IN are for use in countries using European style electrical systems:
220-250VAC 50/60Hz
Note:
(1) Fans are rated 200-250V, dependent on electrical standard. (2) Electronics are autosensing for any voltage 90-265VAC, 50/60Hz
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Wiring Access
Locate the two Conduit entry holes on the top panel of the enclosure:
Conduit openings accept PG21 (International) and ¾” NPT
(North America) conduit fittings.
Use permanent or flexible conduit to connect power and signal cables to your Tacit enclosure.
ALWAYS RUN POWER AND SIGNAL CABLES IN SEPARATE CONDUITS.
NOTE: Layout of Tacit models may differ slightly
Open the back door, and remove the DEC4 Controller cover. Identify the following parts:
DEC4 Motherboard
DEC4 Daughter Board(s)*
AC Terminal Block
Earth/Ground Terminal
*Up to 3 daughter boards: types include Fan Control,
RS485 Comms, Ethernet, AC Assist Relay
Cable Management Track
DEC4 Controller Cover
Conduit Entry: Signal
Conduit Entry:
AC Power
Projector Power
Receptacle (types differ)
Aux Power
Receptacle (duplex IEC C13, US = 120VAC
IN = 230VAC)
External
Temperature Sensor
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One or Two Power Circuits?
Tempest enclosures may be wired on single or double circuit supplies. On a single feed, both enclosure and projector are permanently on. With a split (double) feed supply, you can switch off the projector when not in use, while the enclosure continues to protect it 24/7.
Tip: most people use single feed.
Single Feed
Enclosure and projector are permanently on. Enclosure and Projector must be rated for the
same voltage.
Supply must be rated for projector current plus
150 watts.
Supply must be permanently ON.
Split feed
Enclosure power must be permanently ON. Projector power may be switched off. Enclosure power must be rated for 650 watts. Projector power must be rated for the projector (see
projector manual).
Projector and enclosure power must be same voltage.
For single feed wiring, no modification to the DEC4 Controller motherboard is needed.
IMPORTANT: For split feed wiring, use a side cutter to cut both AC links at both ends:
1
1
2
Single Feed
Split Feed
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Single Feed Power Termination
Connect Earth/Ground wire to Ground Terminal Connect Live and Neutral to the terminals marked
FEED
Split Feed Power Termination
STOP! Did you cut the power links? See above. Connect Earth/Ground wire to Ground Terminal Connect Enclosure feed to the terminals marked FEED Connect Projector feed to the terminals marked SPLIT
Wire Path
Pull incoming AC supply wires through the plastic grommets shown here.
For clarity, the following diagrams do not show factory wiring.
Single or Three-Phase?
Most Tacit enclosures require a single phase 200-240VAC AC supply (208V – 2 hots @120V in US).
In just a few cases, presently:
Some high-output Barco projectors, eg HDQ Some Christie projectors with external ballast,
eg Roadie 45K, CP4230
…a 3-phase AC supply is required.
Three phase Split Feed
IMPORTANT: Three-phase systems with split feed MUST be factory
configured. You CANNOT change a 3-phase Tacit between single and split feed in the field.
AC Supply Voltage
Tempest Tacit enclosures require supply voltage in the nominal range 200-250VAC, 50/60Hz.
Tempest G4 enclosures are very tolerant of supply voltage variations:
DEC4 controller has a universal power supply
and operates on 90-265VAC
All enclosure fans are 120VAC, and are
proportionately controlled up to their maximum rated voltage (120V). So cooling
performance will not be affected when running on any supply that exceeds 125VAC between line and neutral (or between hots in North America)
Enclosure heaters are rated 200-250VAC. Heaters are
thermostatically controlled, so while some degradation is possible on low supply voltages, this will be compensated by heater duty cycle.
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North America, 208V Single Feed
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North America, 208V Split Feed
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North America – 120/208V Three Phase, Single Feed
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North America – 120/208V Three Phase, Split Feed
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International, 230V Single Feed
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International, 230V Split Feed
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International, 230/400V Three-Phase, Single Feed
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International, 230/400V Three-Phase, Split Feed
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Tacit Fan Speed Capacitor
The enclosure fan is over-dimensioned for the required cooling airflow, and is slowed down by a capacitor wired in series between the DEC4 Live fan terminal and the fan.
This reduces fan noise, but also airflow, and it is possible that the capacitor value may need to be adjusted to optimize for the best balance between airflow (cooling) and fan noise.
Each installation is different: Tempest includes with your enclosure capacitors with higher (more airflow) or lower (less noise) ratings, which you may install as needed.
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Remote Monitoring Connections
Tempest G4 enclosures optionally support three types of remote monitoring:
1. Direct via Ethernet, using Tempest TEMP
protocol (see Appendix – TEMP Protocol)
Requires 51.EN Ethernet board
2. Grouped via RS485, using an Ethernet bridge and
Tempest TEMP protocol (see Appendix – TEMP Protocol)
3. Grouped via RS485, using DMX/RDM – see next
page
Requires one 51.485 RS485 board per enclosure
Requires one 51.485 RS485 board per enclosure and one 51.EN Ethernet board per bridge
Note: Tempest System Manager and web-based monitoring will be available early 2017
51.EN Ethernet
51.485 RS485
51.485 RS485
51.485 RS485
51.485 RS485
51.EN Ethernet Board
RS485 Daisy Chain
(use CAT5 Cable)
Ethernet LAN
Ethernet LAN
Local PC
Local PC
Remote PC
Smartphone
Tempest System
Manager
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RS485 (DMX/RDM) Cable Terminations
Loop a shielded twisted pair cable (eg Belden 9841, though many people now use a CAT5e cable) from the control/monitoring point, around all enclosures.
Maximum total cable length is 1,200M (4,000ft). For longer runs and wildly distributed systems, use a DMX/RDM splitter (make sure that it supports RDM) and multiple cable runs.
Use the termination switch to terminate each RS485 cable run at the last enclosure on each run.
Projector Power Control using DMX512
The DEC4 controller includes a 30A 2-pole relay that protects the enclosed equipment in the event of a serious high temperature event by cutting off power. In 3-phase enclosures this is augmented by a 4-pole contactor.
You may use DMX512 (a popular entertainment industry protocol running on RS485, originally intended to control lighting system dimmers) to control power to the projector inside the enclosure. This is very useful in hot locations, where the projector may be stressed by being held in standby mode all day under hot sun. By powering the projector down it will tolerate much higher temperatures without harm.
Tempest recommends the JESE RDM-TRI interface to monitor enclosure status in any installation and control the enclosure power relay in smaller systems.
More complex installations are very likely to include some kind of show control system that will certainly include DMX control. This is the preferred method of controlling power to the projectors.
JESE RDM-TRI interface connects to
a PC via USB to monitor and control
a network of Tempest enclosures.
Tempest Item # 2000.195
RS485 Line Termination (LT) Switch:
TERMINATED
Data + Data - Common Data + Data - Common
DATA OUT DATA IN
Tempest recommends
the JESE SH8 DMX/RDM
Splitter for large or
complex RS485
networks.
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DMX/RDM Network, using JESE RDM-TRI
The 2000.195 JESE RDM-TRI MK2 passes DMX information from a show control system to each DEC4 controller.
Set a DMX address for each controller in the range 1-510. See DEC4 section below for more information.
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Digital Enclosure Control
DEC4TM – that’s Digital Enclosure Control, fourth Generation – is the brain of your Tempest enclosure. It will maintain the internal environment in a comfortable temperature and humidity range, and prevent condensation – the real killer of outdoor equipment. DEC4 monitors internal and external temperature, humidity and lamp current at all times, and uses this information to control the enclosure’s lamp relay, fan(s) and heater(s). It can report back over an RS485 network, using the RDM protocol (Remote Device Management), or connect to your TCP/IP network for remote monitoring amd management using Tempest’s TEMP protocol.
Schematic
Typical DEC4 configuration, with Motherboard, fan control board and RS485 comms board
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DEC4 Main Functions
1. Sense current to projector (lamp on/off)
2. Record lamp hours
3. Monitor temperature and humidity inside
Enclosure
4. Monitor temperature outside enclosure
5. Maintain internal temperature at safe operating
level
6. Maintain relative humidity within safe limits to
prevent condensation
7. Isolate projector in case of unsafe temperature
8. Report status over RS485, RDM, TCP/IP
9. Maintain positive pressure (optional) 24/7 to
prevent ingress of salt air and other contaminants
10. Circulates air internally to prevent hot and cold
spots when projector is idle
DEC3.3 constantly monitors the following parameters:
Projector/Luminaire current Line Voltage Temperature Humidity
DEC 3.3’s patented GoldilocksTM algorithm uses a combination
of sensors, heaters and fans to maintain a safe operating temperature and a safe relative humidity level that will not allow condensation to take place.
As air is heated it is able to support more moisture without condensing, so Goldilocks uses heat to raise the air temperature inside the enclosure in the event that relative humidity approaches dewpoint.
Factory Settings – Basic Mode
In most applications, DEC3.3 will operate correctly with its factory default settings, in Basic operating mode.
You do not need to do anything. Please skip to the Power Connections section below.
Standard default temperature and humidity settings DMX, RDM and Remote Monitoring disabled Best for standalone operation
If your needs are more complex, read on.
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Other Operating Modes
TEMP Mode
TEMP Operation is now supported with DMX Mode set to BASIC
Monitor Mode
As Basic mode, plus:
• RDM status reporting over RS485
• RDM configuration – settings may be changed remotely or at
the enclosure control panel
Control Mode
As Basic mode, plus:
Enclosure functions as a 1-channel DMX device, with
remote control of the lamp relay
o DMX level > 75% enables normal relay operation
(normally ON)
o DMX level < 25% disables normal relay operation
(relay turns OFF)
o This allows you to force a hard reset of the lamp relay
in the event of a projector malfunction
Control mode is recommended for show control
applications, but can be risky in live show operation, since the DMX slot used for the enclosure MUST be kept high to prevent the lamp relay from opening.
Service Mode
For trained service personnel only
Normal operation is suspended and the enclosure
functions as a 3-channel DMX device:
o Lamp Relay (Slot 1) o Fans (Slot 2) o Heater (Slot 3)
Service mode is ONLY for troubleshooting – DO NOT use
Service mode for normal operation.
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DEC4 Control Parameters
Temperature and Humidity Ranges
Notes:
1 In moving light enclosures the temperature sensor is located in the exhaust airflow. Temperatures
shown may be higher than those around the projector.
2 We recommend using the factory default settings for several weeks or months before making any
changes. In most cases they will not be necessary.
Trip Temp (55-70˚C, Default 60 ˚C)
Upper Temp (35-50˚C, Default 40 ˚C)
Trend Temp (Dynamic)
IdealTemp (Dynamic, based on Relative Humidity)
LowerTemp (0-10˚C, Default 0 ˚C)
Cooling Fan(s)
Heater(s)
Relative Humidity
(50-90%,
Default 80%)
Low
High
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Control Interface
LED Indicators
Heater
ON (Green)
Heater is ON, to maintain lower temperature level or to prevent condensation
Fan
ON (Green)
Lamp is ON, or Temperature is HIGH and
Fan is cooling enclosure. Short burst when lamp off indicates fan moving air to stabilize temp/humidity
Lamp On
ON (Green)
Current sensing shows lamp is ON
Lamp hour counter is running
OFF
Current sensing shows lamp is OFF
Lamp hour counter is not running
Lamp Relay
ON (Green)
Lamp relay is closed (normal)
Projector power receptacle is energized
ON (Red)
Lamp relay is open due to over-temperature event. Projector power receptacle is isolated.
Temp
FLASHING
(Green)
Temperature is below lower temp setting
ON (Green)
Temperature is in normal range
ON (Amber)
Humidity is above target limit
ON (Red)
Temperature is above top setting
FLASHING (Red)
Temperature is above Trip level
Projector power is isolated
Data
OFF
DEC4 is in BASIC Mode – Data not used. OR DEC4 is in TEMP, Monitor or Control Mode and no valid data packet has been detected.
ON (GREEN)
Good data packet received.
ON (RED)
Control Mode: Data Fail. A previously good data signal has failed.
Monitor Mode: No RDM information being received (this is normal)
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User Interface LCD Display
The display on the Control display provides additional status information, depending on the operating mode:
Basic Mode & Monitor Mode
DMX Mode & Service Mode
Control Interface Operation
The Control Interface is normally LOCKED.
To UNLOCK, hold ESC and OK together for 5 seconds. You are now in the CONTROL MENU Use  to scroll up and down the menu. Press OK to enter a menu item Use  to set the item parameter, or to scroll to the
next menu level.
Use ESC to go BACK, or OK to confirm settings ( ). To LOCK, hold ESC for 5 seconds.
Menu will time out after ten minutes.
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Control Menu
Set DMX Options
SET DMX MODE
From the Front Panel, this menu item allows the user to check (and if necessary change) the RDM mode.
BASIC Standalone operation, no DMX/RDM (factory default)
MONITOR Standalone, plus support for RDM remote configuration and monitoring
CONTROL Monitor, plus use of a single DMX slot to control Lamp relay
TEMP Same as Basic, but supports remote monitoring over RS485 with Ethernet adapter and Tempest
TEMP protocol
SERVICE Monitor, plus use of three DMX slots to control Lamp, Heater and Fan
Important: Please ensure that the DEC3.3 is NOT left in Service Mode.
SET DMX ADDRESS (in Monitor, Control or Service modes)
Select a DMX starting address in the range 001 to 510
1 – Lamp Relay
In Service Mode an addition two slots are available
2 – Fan Duty Control
3 – Heater Duty Control
Note that the DMX control is designed using a SAFETY pile-on Logic. So the DMX input can only override automatic settings within safe limits.
SET DMX CURVE
DMX Curves affect the way the fixture relay is controlled in Control Mode.
DMX levels are shown as %.
Response Curve 1 (default)
DMX level 0-25 Relay disabled (open)
DMX level 26-75 No change to relay status
DMX level 76-100 Relay enabled (normally closed)
Response Curve 2
DMX level 0-19 No change to relay status
DMX level 20-40 Relay disabled (open)
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DMX level 41-59 No change to relay status
DMX level 60-80 Relay enabled (normally closed)
DMX level 81-100 No change to relay status
SET DMX RESPONSE
DMX Response sets a delay time before DMX Control Mode settings are acted on. Setting a response delay of a few seconds would prevent unintended fixture relay state changes in the event of a short accidental change in DMX level.
NOTE: from firmware revision 0.00.100, DEC holds last valid DMX level if DMX is interrupted.
Response Delay Values are:
No Delay (default), 1, 2, 5, 10, 15, 20, 30, 60 seconds.
Set Temp Units
Choose to display temperature values in Celsius or Fahrenheit (default Celsius)
Note that temperature settings must be entered in Celsius.
Set Temp Ranges
Set three temperature trigger points for Bottom, Top and Trip temperatures, in °C.
SET TEMP LOWER (minimum temperature to be maintained)
(default 0°C, permissible range 0-10°C).
SET TEMP UPPER (maximum desired temperature)
(default 40°C, permissible range 35-50°C).
SET TEMP TRIP (temperature at which load will be isolated – see note)
(default 60°C, permissible range 55-70°C).
SET DELTA T (target difference between outside and inside temperature – drives fan speed)
(default ON (constant 100% fan speed), permissible range 2-10°C).
Note: A thermal emergency is when enclosure ventilation fails with the lamp on, in which case the temperature will rise very quickly. To avoid nuisance tripping we recommend setting a higher Trip temperature, 60°C or above.
Set Lamp On Point
The lamp current at which DEC detects the projector/luminaire lamp is running. Default is 1 Amp, which allows for equipment fans and power supplies to run without changing the air in the enclosure. Lamp on point may be set in
0.2 Amp increments between 0.2 Amps and 2.0 Amps.
Reset Lamp Hours
Reset each time you change the lamp in the projector.
Make this a part of your maintenance instructions.
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Status Display
View current status information, using the arrow keys to scroll through:
a) Humidity – relative humidity in %
b) Air temperature, in degrees C or F
c) PCB temperature (this will usually be significantly higher than air temperature)
d) Voltage – line Voltage reaching the DEC
e) Current being drawn by projector/light, in Amps
f) Lamp Hours elapsed since last reset
g) Firmware version
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Mounting the Projector
Enclosure Configuration
Landscape Configurations
Tacit’s projector slide may be factory configured as follows:
Tabletop – tray down – projector sits on its feet Ceiling – Tray up – projector hangs from the
tray, feet up
Front Slide – projector slides out of the
enclosure front door
Rear Slide – projector slides out of the back
door
This configuration can be changed on site, but it’s a lot of work!
We recommend making sure the system is ordered with the desired configuration set up in the factory.
Portrait Configurations
Most Tacit enclosures may be specified in portrait format (this depends on the desired projector being approved for portrait orientation).
Most projectors that are approved for portrait operation may only be used in one orientation (feet left or feet right). Your Tacit enclosure will be factory configured to suit the specified projector orientation.
Tacit Portrait enclosures may be manufactured with front or rear slide, just like landscape enclosures.
Tabletop, Front Slide
Tabletop, Rear Slide
Ceiling, Front Slide
Ceiling, Rear Slide
Portrait enclosures may be front or rear slide. The projector must be mounted to comply with manufacturer specification for portrait operation.
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Projector-specific Mounting
All Tacit enclosures are projector-specific. Some projectors require special mounts and/or exhaust baffles.
Be sure to check for your projector in the Projector-specific information below.
Mount the Projector – Tabletop
(1) Slide out the projector tray and set the
projector in place
(2) Slide the projector clamps up to the projector
feet, adjust and tighten all nuts and bolts
Mount the Projector – Ceiling
(1) Slide out the projector tray (2) Have two or more people hold the projector in
place, and secure with the screws provided through the tray slots into the threaded holes in the projector base (these vary by projector type)
Mount the Projector – Portrait
(1) Slide out the projector tray (2) Have two or more people hold the projector in
place, and secure with the screws provided through the adjustable mounting plate into the threaded holes in the projector base
Projector attaches to mounting plate with screws supplied.
Mounting plate allows +/- 7.5° tilt adjustment. Use lens shift for pan adjustment.
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Connect Projector and Aux Equipment
(1) Feed the projector power and signal cables
through the cable management track
(2) Connect the projector power cable into the (3) Connect all cables and test projector (4) Install any auxiliary equipment – there is usually
plenty of room under the projector tray
(5) Connect aux equipment power supplies to one
of the C13 outlets on the DEC box. Use the supplied rewireable C14 plugs if necessary.
YOU MUST CONNECT THE PROJECTOR TO THE PROJECTOR OUTLET. IF THE PROJECTOR FEED BYPASSES THE DEC CONTROLLER, THE VENTILATION SYSTEM WILL NOT WORK AND THE PROJECTOR WILL OVERHEAT.
Projector-specific Mounting
All Tacit enclosures are projector-specific. Some projectors require special mounts and/or exhaust baffles.
Be sure to check for your projector in the Projector-specific information below.
Panasonic PT-DZ21K Family
(1) Flip the projector onto its back and remove the
four adjustable feet – the Tacit projector clamps cannot grip them
(2) Replace with the four M10 Thumbscrews
provided
10A current trip for Aux Outlets
Aux Outlets: US Models: 120V, 10A IN Models: 230V, 10A
Projector Outlet – connector types vary.
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Christie J-Series/Roadster Family
The lamp exhaust from these projectors requires a special chimney (provided) to direct the hot air into the enclosure exhaust fan.
Adjust so that the rubber bulb seal around the chimney is seated snugly to the projector lamp door.
Failure to follow this step will very likely lead to hot air recirculating and serious overheating.
Barco HDX
The lamp exhaust from this projector requires a special chimney (provided) to direct the hot air into the enclosure exhaust fan.
Adjust so that the rubber bulb seal around the chimney is seated snugly around the projector lamp exhaust (a vertical slot in the back of the projector).
Failure to follow this step will very likely lead to hot air recirculating and serious overheating.
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Barco HDQ
These projectors (mounted in Tacit 8500 enclosures), require some modification prior to installation.
1. Remove projector from Rigging Frame,
following manufacturer’s service instructions
2. Remove air diffuser cover, following
manufacturer’s service instructions
What remains is the projector, with a tangential blower fan on the top of the lamp chimney.
Set the projector on the Tacit enclosure tray, and secure in place using the clamps provided, locating into the X­frame on the projector base.
Note that pan adjustment may be achieved by moving the projector right or left on the enclosure tray. Tilt adjustment must be achieved using projector lens shift.
Barco HDQ projectors require a three-phase electrical supply – see three-phase wiring instructions
Air Diffuser Cover
Assembly
Rigging Frame Tangential Fan
X-Frame
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Routine Maintenance
Check the following every six months:
Clean Port Glass
Clean port glass using a window cleaning fluid or detergent. Use a soft, lint free cloth.
Check Filter
In most cases the filter will be good for 1-2 years, but this may vary a lot, depending on the source of inlet air and how much the projector is used.
If the filter becomes clogged the temperature inside the enclosure will start to rise. This is an indication that the filter must be cleaned or possibly replaced.
Part Numbers:
56.IFL.11 Replacement Inlet Filter Tacit 56.200 Series
56.IFL.13 Replacement Inlet Filter Tacit 56.250 and up
To clean or replace filter
1. Remove the four filter clamp thumb nuts
2. The filter clamp will drop out
3. Remove filter
4. Wash filter with warm water and mild
detergent if needed
5. Dry filter
6. Replace
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Check Temperature/Humidity Sensor
If the sensor above the port glass is defective, the controller may not operate correctly. A defective sensor will result in one of three messages appearing on the DEC user interface.
If you see any of these messages, contact Tempest for a replacement sensor.
RH: 5%
RH: 100%
RH: ####
For After Sales Support
Contact your Tempest dealer or email
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Troubleshooting
Projector does not have power:
1. Check Projector power switch
2. Check projector is plugged into DEC4 projector
outlet
3. Check that enclosure feed circuit is on
4. Check DEC4 User Interface leds are on. If feed
circuit is on and UI leds are off, check feed wiring to DEC terminals and meter DEC4 projector outlet for power
5. If UI lamp led is on and DEC4 projector outlet is
live, there is a projector fault.
Enclosure overheats:
1. Is the projector connected to the DEC4 projector
receptacle? If the projector is powered independently the controller has no way to know when to turn on the exhaust fans!
2. Is the filter clogged or obstructed?
3. Check that the Fan led on the UI is on when the
projector is running. If not, then the projector is probably not connected to the DEC (see 1).
4. If the fan led is on, check that the fan is running. If
not, check fan wiring. If wiring is ok, fan may be faulty.
5. Check the UI display for RH (relative humidity)
message. If display reads RH 5%, RH 100%, or RH###, there is a sensor fault. Contact Tempest for a replacement sensor.
Dirt/Debris inside enclosure
1. Filter is either missing or damaged?
2. Filter is not properly seated
3. Side panels or back door is not firmly latched
Fan LED is on but fans do not operate
The exhaust fan is protected by a 20mm 4A slow-blow fuse on the DEC4 motherboard, and a secondary fuse on the fan board. In very exceptional cases it is possible that either fuse could fail. Check visually.
The fuse is protected with a clear resin sealant and soldered to the circuit board. With care, you can de­solder the fuse and replace it, but we recommend replacing the DEC4 motherboard to maintain the integrity of the board’s conformal coating.
Heater LED is on but heater does not operate
The heater is protected by a 20mm 10A slow-blow fuse on the DEC4 motherboard. In very exceptional cases it is possible that it could fail. Check visually.
The fuse is protected with a clear resin sealant and soldered to the circuit board. With care, you can de­solder the fuse and replace it, but we recommend replacing the DEC4 motherboard to maintain the integrity of the board’s conformal coating.
None of the above?
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Warranty
INSPECTION/WARRANTY/RETURNS.
A. Customer, at its sole expense, shall inspect all Goods promptly upon receipt and accept all Goods that conform to the specifications or catalog. All claims for any alleged defect in or failure of the Goods or Seller's performance to conform to the Contract, capable of discovery upon reasonable inspection, must be set forth in a written rejection notice detailing the alleged non-conformity, and be received by Seller within thirty (30) calendar days of Customer's receipt of the Goods. Failure by Customer to notify Seller of the alleged non-conformity within thirty (30) days will be conclusive proof that the Goods have been received by Customer without defects or damage, and in the quantities specified on the bill of lading and shall constitute an irrevocable acceptance of the Goods and a waiver of any such claim in connection with the Goods.
B. Seller warrants to Customer only that the Goods will be free from defects in material and workmanship at the time of delivery and, subject to the exceptions and conditions set forth below, for the following period (the "Warranty Period"): twelve (12) months from the date of shipment by Seller. Seller may provide additional years of warranty coverage beyond 12 months, at the rate of 2.5% of the net sale price per year, up to a total of four additional years’ coverage beyond the standard 12 month warranty period. Seller will remedy a defect as set forth in paragraph 7 D, below, (the "Warranty"). The Warranty is subject to each of the following exceptions and conditions:
1. Customer must promptly (and in all events within the Warranty Period) notify Seller of any alleged defect in a written notice (the "Notice") which shall set forth the quantity, catalog number, finish, original purchase order number, Seller's invoice number on which Goods were originally billed and a statement of the alleged defect, along with digital photographs showing such defects where feasible.
2. The Warranty shall not apply: (i) to any claimed defect that was capable of discovery upon reasonable inspection and deemed to be waived under paragraph A, above; (ii) to any Goods that have been subject to misuse, abnormal service or handling, or altered or modified in design or construction; (iii) to any Goods repaired or serviced by any person other than Seller's authorized service personnel or to Goods installed other than according to installation instructions, or (iv) with respect to normal wear and tear.
3. Seller makes no Warranty with respect to parts or components that are not the product of Seller, and specifically makes no warranty whatsoever for equipment housed inside enclosure products manufactured by Seller.
4. The Warranty is Seller's exclusive warranty with respect to the Goods. Seller makes no warranties, guarantees or representations, express or implied, to Customer except as set forth in this section. ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING, WITHOUT LIMITATION ANY IMPLIED WARRANTY OF MERCHANTABILITY OR OF FITNESS FOR USE OR FOR A PARTICULAR PURPOSE, ARE HEREBY EXCLUDED AND DISCLAIMED.
C. Seller will accept the return of Goods properly rejected under paragraph A, above, or as to which Notice of an alleged breach of Warranty has been timely given and such Goods may be returned to Seller, freight prepaid, but only upon Customer's receipt of Seller's written return material authorization ("RMA") and shipping instructions. The RMA shall be void if the Goods are not received within 45 days after issuance of the RMA. No deduction or credit in respect of any rejected or returned Goods shall be taken until Customer has received Seller's further written deduction or credit/authorization following Seller's inspection to confirm nonconformity or defect. Seller will charge to Customer any and all costs incurred by Seller in connection with the handling, shipping, inspection and disposition of any returned Goods that are determined by Seller not to have been nonconforming upon Delivery or as to which the warranty hereunder is not applicable.
D. UPON ANY PROPER RETURN PURSUANT TO PARAGRAPH C, ABOVE, WHETHER IN CONNECTION WITH A REJECTION OF GOODS OR AN ALLEGED BREACH OF WARRANTY AND BASED UPON THE CONDITIONS SET FORTH IN THIS PARAGRAPH 7, SELLER AGREES THAT IT WILL, AS THE SOLE AND EXCLUSIVE REMEDY UNDER THE CONTRACT OR OTHERWISE, FOR ANY NONCONFORMITY OR BREACH OF WARRANTY, AND AT SELLER'S SOLE ELECTION: (i) REPAIR SUCH GOODS; OR (ii) REPLACE SUCH GOODS.
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Appendix – TEMP Protocol
AVAILABLE TO SPECIAL ORDER
Tempest can optionally provide a firmware load that facilitates TEMP over RS485, suitable for interfacing to an Ethernet
adapter. TEMP is a lightweight proprietary ASCII based protocol, intended for rapid integration into management systems.
With TEMP and a suitable RS485 to Ethernet adaptor connected to the DEC DMX connectors, your DEC may be configured and
monitored over an IP network.
Please contact factory for ordering information.
Physical Layer
1. EITHER: Use a 51.EN Ethernet daughter board plugged directly to the DEC4 motherboard, connected to your TCP/IP
network.
2. OR: Use a 51.485 RS485 daughter board on each of a number of DEC4 motherboards, and use one of the convertors
listed below to bridge to your TCP/IP network.
Suitable Converters include:
http://gridconnect.com/rs485-ethernet.html
http://www.audon.co.uk/lan232/ENET485-POE.html
http://uk.rs-online.com/web/generalDisplay.html?id=brainboxes
Developer’s Guide
Download the Developer Guide from www.tempest.biz/tech-support.
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