TemperZone ISD 250Q, ISD 300Q, ISD 390Q, ISD 470Q Installation & Maintenance

ISD 250Q, 300Q – 470Q
Ducted Split System Indoor Units
Installation & Maintenance
GENERAL
These ISD indoor units are designed to be coupled with their respective OSA outdoor units. Units must be installed in accordance with all national and local safety codes.
Combinations
One ISD 250Q with one OSA 240RA One ISD 250Q with one OSA 250 One ISD 300Q with one OSA 290RA One ISD 300Q with one OSA 300 One ISD 390Q with one OSA 390 One ISD 390Q with one OSA 410RA One ISD 470Q with one OSA 480
Options
1. Filter Box.
2. Spring Mounting Kit
3. Electric Heat Kit.
FILTER BOX (Option)
The Filter Box is installed by unscrewing the return air spigot and replacing it with the Filter Box's filter-integrated spigot. The filter may be accessed from either side of this spigot. This new spigot has a depth of 150 mm, instead of 65 mm.
ISD c/w ELECTIC HEAT OPTION (Factory Fitted)
Units supplied with electric boost heat are designed to conform to AS/NZS 3350.2.40
1997. ISD 250Q–390Q: 3 x 3 kW elements
ISD 470Q: 3 x 4 kW elements Note: Reverse Cycle systems fitted with
electric heat require an Outdoor Unit low limit t/stat (supplied separately).
UNPACKING UNITS
In an area adjacent to the installation site remove from the ISD unit from its carton and examine it carefully for any damage which may have occurred in transit. Record any damage on the carrier's delivery documents and refer the matter immediately to the manufacturer's nearest Sales Office.
INSTALLATION Positioning & Mounting
Provide 500 mm minimum clearance to the electrical panel. If the filter box option is to be used, allow adequate clearance for the two half length filters to be withdrawn from either side of the unit.
If low noise is a critical factor in the installation, refer to Figure 6 for noise isolation recommendations.
It is recommended that the unit be mounted using the spring mounting system, supplied as an optional extra (Fig.3). This system minimises transfer of vibration into the building structure.
Fig.1 Dimensions (mm)
Not to Scale
ELECTRICAL
ACCESS PANEL
REFRIGERANT CONNECTIONS
F
A
OVERALL
H
MOUNTING CENTRES
G
80
DRAIN 28 OD
E
C
688
OPTIONAL
SPRING MTG
CENTRES
ELECTRICAL
CONDUIT HOLES
6565
B
OVERALL
735 OA
FAN ACCESS VIA
REMOVEABLE BASE
& DRAIN TRAY
ACCESS
PANEL
W
X
Y
Z
D
600
MOUNTING
STRAP
CENTRES
J
K
Net
Weight
ISD 250Q 120 kg ISD 300Q 120 kg ISD 390Q 175 kg ISD 470Q 182 kg
MODEL A B C D E F G H J K
ISD 250Q 1625 575 975 300 240 1375 425 1518 125 325
ISD 300Q 1625 575 975 300 240 1375 425 1518 125 325
ISD 390Q 1680 700 1030 310 365 1430 555 1573 125 325
ISD 470Q 2060 700 1525 310 299 1705 555 1915 170 165
Fig. 2
Note: The manufacturer reserves the right to change specifications at any
time without notice or obligation. Certified dimensions available on request.
CORNER LOADS (kg)
WX Y Z
29 35 31 25
29 35 31 25
37 41 32 35
41 50 50 41
MODEL
ISD 250Q
ISD 300Q
ISD 390Q
ISD 470Q
OPEN DRAIN
MINIMUM SLOPE 20 mm PER m (1 IN 50)
50 mm MINIMUM
100 mm
APPROX.
'U' TRAP
100 mm
APPROX.
VENT PIPE FOR LONG CONDENSATE DRAIN RUNS
UNIT
Condensate Drain
PROJECTION
If a more rigid installation can be tolerated, then suspend the unit using the four mounting straps supplied, as shown in Figure 4.
Alternatively, the unit can be mounted on a suitable platform using vibration isolators.
The unit must be installed with the drain tray tilted about 10 mm along its length so that the drain connection is at the lowest point.
Condensate Drain
The condensate drain should be trapped outside the unit cabinet. The trap should have a vertical height of at least 50 mm. The drain should have a slope of at least 1 in 50 and must not be piped to a level above the unit drain tray (refer Fig.2).
For long condensate pipe runs, fit a vent pipe near the drain trap. The top of the vent pipe must be at least 100 mm above the ISD unit's drain tray.
It is essential that the drainage system for the evaporator is checked by pouring water in the drain tray and seeing that it discharges at the end of the drain and does not overflow the drain tray.
INDOOR-OUTDOOR UNIT CONNECTIONS
Refer to the relevant OSA Outdoor Unit 'Installation & Maintenance' pamphlet for piping instructions. For wiring connections, refer to the Outdoor Unit wiring diagram in conjunction with the ISD wiring diagram on this pamphlet.
REFRIGERATION PIPING Pipe Connection Sizes & Type
ISD 250Q – 390Q :
Liquid : 16 mm OD (5/8") sweat Suction : 28 mm OD (11/8") sweat
ISD 470Q :
Liquid : 19 mm OD (3/4") sweat Suction : 35 mm OD (13/8") sweat The ISD is shipped from the factory with a pressurised holding charge of nitrogen. Immediately before removing any brazed pipe connection's seal, reduce holding charge to atmospheric pressure using the Schraeder valve provided on th suction line. Warning: Failure to do so may cause injury.
Allow a minimum of 400 mm straight pipework directly out from where the pipes exit the unit (Fig.4). This is will permit easier access for future servicing.
Refer to the Outdoor Unit 'Installation & Maintenance' pamphlet for evacuation procedure and piping requirements.
ELECTRICAL WIRING
The electrical supply required (via the Outdoor Unit) is specified on the Outdoor Unit's wiring diagram.
Electrical work must be carried out by a qualified electrician in accordance with local supply authority regulations and the wiring diagram.
In a free blow or low resistance application, beware of exceeding the fan motor's full load amp limit (refer Outdoor Unit's wiring diagram).
Reverse Cycle Systems Only
– To make the indoor fan switch off during de-ice cycle, refer to the Outdoor Unit wiring diagram for the appropriate changes.
ISD/OSA Systems with Electric Heat
Replace the systems external fuse with the size recommended in the table below and mark the change on the Outdoor Unit's wiring diagram.
Outdoor Unit Replacement Fuse Size
OSA 250 40 A OSA 260 A 40 A OSA 290 A 50 A OSA 300 50 A OSA 390 60 A OSA 410 A 60 A OSA 480 80 A
INDOOR FAN SPEED
The fan speed can be set to LOW, MED, or HIGH - whichever best suits the application.
COOLING OPERATION
An Outdoor Unit HP Fan Speed Controller, available from temperzone, is recommended where indoor cooling is required at ambient conditions below 20°C.
COMMISSIONING
Indoor Unit
1. Check that the thermostat is correctly wired and set at the desired temperature.
2. Check that any air filter (if fitted) is clean.
3. Check that the fan runs freely without vibration.
4. Check condensate drain for free drainage.
5. Run the unit in cooling and heating modes.
Indoor Unit with Electric Heat
Test the air safety switch by running the fan on its lowest speed and checking for electrical heating. Remove power to the fans and the electric elements should cut-out.
OPERATION
Units installed with electric heat kits includes both auto (90°C) and manual (120°C) high temp. safety thermostats. If the manual high temp. safety t/stat requires resetting and the auto high temp. safety t/stat does not reset, then the latter needs to be replaced.
MAINTENANCE Weekly For First Four Weeks
1. Check air filter (if fitted); vacuum clean as necessary.
2. Check condensate drain for free drainage.
Monthly
Check air filter (if fitted); vacuum clean as necessary.
Six Monthly
1. Check condensate drain for free drainage.
2. Check heat exchanger coil; vacuum or brush clean as necessary.
3. Check the tightness of the fan.
4. Check that fan motor is free running.
5. Check tightness of electrical connections.
6. Check air supply at diffuser outlets.
NOTE
The manufacturer reserves the right to change specifications at any time without notice or obligation. Certified dimensions available on request.
WARNING
This unit is designed for use ONLY with the refrigerant HCFC-22. The use of other refrigerants is NOT authorised or approved by the manufacturer and may cause operational problems such as poor performance and efficiency, loss of capacity, degradation of materials and refrigerant leaks.
The use of flammable or explosive materials as a refrigerant creates the additional risks of fire and explosion which may result in property damage, personal injury or death.
Fig. 3 Spring Mounting
STRAIGHT
PIPEWORK
400 mm
MINIMUM
SUPPORT PIPEWORK
AT THIS END
Pipework Connection
Fig. 5
This pamphlet replaces the previous issue no. 2231 dated 06/03. Fig.1 Dim. 470.
Fig. 4 Strap Mounting
ADJUSTABLE MOUNTING STRAP SUPPLIED (1 OF 4)
SCREWS SUPPLIED
RECOMMENDED
MOUNTING
SYSTEM
(OPTIONAL
EXTRA)
Recommendations for Noise Isolation
- particularly for high static installations:
1. Avoid installing units, with non-ducted return air, directly above spaces where noise is critical.
2. Use flexible connections between unit and rigid ducting.
3. Use generously sized acoustically lined ducts.
4. If generous duct size is not possible, use turning vanes on bends to reduce air turbulence (regenerated noise).
5. Use 90° bends in ducting to significantly assist in noise reduction.
Fig. 5 Application Considerations
11/06 Pamphlet No. 2682
© temperzone limited 2006
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