TemperZone IJD 2000, IJD 2400 Installation & Maintenance

IJD 2000, 2400
Ducted Fan Coil Units
Installation & Maintenance
GENERAL
The IJD ducted fan coil units must be installed in accordance with all national and local safety codes.
Options
1. Filters
2. Electric Elements c/w fan run-on timer
3. Polyester powder coat nish
ELECTRIC HEAT (Factory Fitted Option)
Refer to wiring diagram for size of elements supplied. A fan run-on timer for rapid heat dissipation is included with this option. A 24 hour power supply is essential for this timer to function correctly.
INSTALLATION Positioning & Mounting
Provide 1 m minimum clearance to both ends of the unit.
The unit has a built-in sloping drain tray, therefore mount it level.
Fasten the unit down to a rm at horizontal base using the six xing holes provided in
the mounting rails. Use the bunged holes
provided in the base of the lter box to
access the mounting rail holes from above.
When the unit is being installed on a roof it is recommended that the unit is installed on a substantial structure with vibration isolating springs beneath the unit. These springs are not supplied with the unit.
Condensate Drain
The unit has an internal sloping condensate drain tray. The drain exit should be trapped outside the unit cabinet. The trap should have a vertical height of at least 100 mm. The drain should have a slope of at least 1 in 50 and must not be piped to a level above the unit drain tray. (Refer Fig.2).
For long condensate pipe runs, t a vent
pipe near the drain trap. The top of the vent pipe must be at least 100 mm above the IJD unit's drain tray.
It is essential that the drainage system is checked by pouring water in the drain tray and seeing that it discharges at the end of
the drain and does not overow the drain
tray.
ELECTRICAL WIRING
The electrical supply required is: 3 phase 380-415 V a.c. 50 Hz with neutral and earth. The supply to have an isolation switch adjacent to the unit but not attached to the unit. Recommended external circuit breaker size is 40 A/ph.
Dimensions (mm)
Not to Scale
Fig. 1
PROJECTION
MODEL A B C D E F G H J K L M N P
IJD 2000 1680 1385 1280 1525 120 405 730 405 815 495 1295 495 1297 1347
IJD 2400 1930 1535 1430 1825 75 480 775 480 890 325 1630 325 1447 1497
MODEL Wt (kg) POINT LOADS (kg)
(4/1 Coil) incl. water U V W X Y Z
IJD 2000 657 117 133 149 102 86 70
IJD 2400 809 144 163 184 125 106 87
NOTE
The manufacturer reserves the right to change
specications at any time without notice or obligation. Certied dimensions available on
request.
Condensate Drain
OPEN DRAIN
MINIMUM SLOPE 20 mm PER m (1 IN 50)
100 mm MINIMUM
200 mm
APPROX.
'U' TRAP
100 mm
APPROX.
VENT PIPE FOR LONG CONDENSATE DRAIN RUNS
Fig. 2
B
OVERALL
2280 OA
F
D
150
60
A
OVERALL
U W
X
Z
OPTIONAL
VERTICAL SUPPLY
AIR SPIGOT
1000 MINIMUM
CLEARANCE
1000 MIN.CLEARANCE
ACCESS
PANEL
ACCESS
PANEL
M
250890
G
100
250
J
E
2000
ELECTRICAL
BOX
K L
H
55
890
WATER CONNECTIONS: 4 x 50 (2") BSP MALE
N SPRING CTR
P FIXING CTR
DRAIN 38 BSPM
C
V
Y
Electrical work must be carried out by a
qualied electrician in accordance with local
supply authority regulations and the wiring diagram.
UNITS WITH ELECTRIC HEAT
If electric elements have been included
(factory tted), a 24 hour power supply
is required to power the fan run-on timer. Recommended external circuit breaker size
for a unit factory tted with electric elements
is 125 A/ph.
This electric heat kit includes both auto (90°C) and manual (120°C) high temp. safety thermostats. If the manual high temp. safety t/stat requires resetting and the auto high temp. safety t/stat does not reset, then the latter needs to be replaced.
FAN SPEED
The fan motor is tted with a factory set
(mid position) adjustable pitch pulley. One revolution of adjustment is equal to 7%
change in air volume ow rate.
To change the fan speed loosen the motor mounting plate hold down screws, loosen the pulley grub screws and turn the pulley
ange the desired amount. The pulley
adjustment is locked by tightening the grub screws in the keyways.
When setting air ows ensure that the
pulleys are in alignment. Tension the belt by adjusting the motor mounting plate.
Note: Do not operate the fan without resistance (duct system) connected. Motor will overload if fan is operated in a free blow situation.
COMMISSIONING
1. Check that the thermostat is correctly wired and set at the desired temperature.
2. Check that the air lter (if tted) is clean.
3. Check that the fan runs freely without vibration.
4. Check the indoor unit's fan belt tension after 20 mins of operation and adjust if necessary.
5. Check the airow at each air outlet
(diffuser) and adjust if necessary.
6. Check the tightness of all electrical connections and sign the check label.
7. Check condensate drain for free drainage.
8. If unit is installed outdoors, touch up any paintwork damage to prevent corrosion.
MAINTENANCE Weekly For First Four Weeks
1. Check air lter (if tted); vacuum clean as
necessary.
2. Check condensate drain for free
drainage.
Monthly
Check air lter (if tted); vacuum clean as
necessary.
Six Monthly
1. Check condensate drain for free
drainage.
2. Check heat exchanger coil; vacuum or
brush clean as necessary.
3. Check the tightness of the fan, motor
mountings, pulley and belt tension.
4. Check that fan motor is free running.
5. Check tightness of electrical connections.
5. Check air supply at diffuser outlets.
Yearly
1. Check fan shaft bearings and lubricate
with a lithium base grease.
2. If unit is installed outdoors, touch up any
paintwork damage to prevent corrosion.
NOTE
The manufacturer reserves the right to
change specications at any time without notice or obligation. Certied dimensions
available on request.
This pamphlet replaces the previous issue no. 2529 dated 06/15. Wiring revsions C/C/D/E respectively.
Wiring
C
C
C
C
C
C
C
C
C
© temperzone limited 2016
Standard Unit with Electric Heat
06/15 Pamphlet No. 2529
C
D
D
D
D
D
D
E
E
E
E
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