Warning Symbol
This symbol calls attention to an operating procedure, practice, or the like which, if not correctly performed or adhered
to, could result in personal injury or damage to or destruction of part or all of the product and system. Do not proceed
beyond a warning symbol until the indicated conditions are
fully understood and met.
Using the Manual
• Installers . . . . . . . . . . . . . . . . . . . . . Read Chapter 1, 2
• System Designer . . . . . . . . . . . . . . . Read All Chapters
• Expert User . . . . . . . . . . . . . . . . . . . Read Page 11
Information in this user's manual is subject to change without notice.
Copyright © 2008, Tempco Electric Heater Corporation, all
rights reserved. No part of this publication may be reproduced, transmitted, transcribed or stored in a retrieval system, or translated into any language in any form by any
means without the written permission of Tempco Electric
Heater Corporation.
Contents
Page No.
Chapter 1 Overview
1-1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1-2 Ordering Code . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1-3 Programming Port . . . . . . . . . . . . . . . . . . . . . . . . 2
1-4 Keys and Displays . . . . . . . . . . . . . . . . . . . . . . . . 2
1-5 Menu Overview . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1-6 Menu Overview . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1-7 Parameter Descriptions . . . . . . . . . . . . . . . . . . . . . 8
Chapter 2 Installation
2-1 Unpacking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2-2 Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2-3 Wiring Precautions . . . . . . . . . . . . . . . . . . . . . . . 11
2-4 Power Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
2-5 Sensor Installation Guidelines . . . . . . . . . . . . . . 12
2-6 Thermocouple Input Wiring . . . . . . . . . . . . . . . . 12
2-7 RTD Input Wiring . . . . . . . . . . . . . . . . . . . . . . . . 13
2-8 Linear DC Input Wiring . . . . . . . . . . . . . . . . . . . 13
2-9 Event Input Wiring . . . . . . . . . . . . . . . . . . . . . . . 14
2-10 Output 1 Wiring . . . . . . . . . . . . . . . . . . . . . . . . 14
2-11 Output 2 Wiring . . . . . . . . . . . . . . . . . . . . . . . . 15
2-12 RS-485 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
2-13 RS-232 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
2-14 Retransmission . . . . . . . . . . . . . . . . . . . . . . . . . 16
Chapter 3 Programming
3-1 Process Input . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
3-2 Limit Control . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
3-3 Set Point Range . . . . . . . . . . . . . . . . . . . . . . . . . 18
3-4 PV Shift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
3-5 Digital Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
3-6 Process Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . 19
3-7 Data communication . . . . . . . . . . . . . . . . . . . . . . 20
3-8 Process Variable (PV) Retransmission . . . . . . . . 20
3-9 Signal Conditioner DC Power Supply . . . . . . . . 21
3-10 Remote Reset . . . . . . . . . . . . . . . . . . . . . . . . . . 21
3-11 Remote Lock . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
3-12 Limit Annunciator . . . . . . . . . . . . . . . . . . . . . . 22
3-13 Reference Data . . . . . . . . . . . . . . . . . . . . . . . . . 22
Chapter 4 Application . . . . . . . . . . . . . . . . . . . . 23
Chapter 5 Calibration . . . . . . . . . . . . . . . . . . . . . . 25
Chapter 6 Specifications . . . . . . . . . . . . . . . . . . . 27
Chapter 7 Modbus Communications
7-1 Functions Supported . . . . . . . . . . . . . . . . . . . . . . 29
7-2 Exception Responses . . . . . . . . . . . . . . . . . . . . . 30
7-3 Parameter Table . . . . . . . . . . . . . . . . . . . . . . . . . 30
7-4 Data Conversion . . . . . . . . . . . . . . . . . . . . . . . . . 32
7-5 Communication Examples. . . . . . . . . . . . . . . . . . 33
Appendix
A-1 Error Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
A-2 Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Figures & Tables
Page No.
Figure 1.1 Access Overview . . . . . . . . . . . . . . . . . . . . 2
Figure 1.2 Front Panel Deplay . . . . . . . . . . . . . . . . . . 3
Figure 1.3 Power Up Sequence . . . . . . . . . . . . . . . . . 4
Figure 1.4 High Limit Operation . . . . . . . . . . . . . . . . 7
Figure 1.5 Low Limit Operation. . . . . . . . . . . . . . . . . 7
Figure 1.6 High/Low Limit Operation . . . . . . . . . . . . 7
Figure 2.1 Mounting Diagram . . . . . . . . . . . . . . . . . 11
Figure 2.2 Lead Termination . . . . . . . . . . . . . . . . . . . 11
Figure 2.3 Rear Terminal Connection Diagram . . . . 11
Figure 2.4 Power Supply Connections . . . . . . . . . . . 12
Figure 2.5 Thermocouple Input Wiring . . . . . . . . . . 12
Figure 2.6 RTD Input Wiring. . . . . . . . . . . . . . . . . . . 13
Figure 2.7 Linear Voltage Input Wiring . . . . . . . . . . 13
Figure 2.8 Linear Current Input Wiring . . . . . . . . . . 13
Figure 2.9 Event Input Wiring. . . . . . . . . . . . . . . . . . 14
Figure 2.10 Output 1 Wiring . . . . . . . . . . . . . . . . . . . 14
Figure 2.11 Output 2 Wiring . . . . . . . . . . . . . . . . . . . 15
Figure 2.12 RS-485 Wiring . . . . . . . . . . . . . . . . . . . . 16
Figure 2.13 RS-232 Wiring . . . . . . . . . . . . . . . . . . . . 16
Figure 2.14 Configuration of RS-232 Cable . . . . . . 16
Figure 2.15 Retransmission Wiring . . . . . . . . . . . . . 16
Figure 3.1 Conversion Curve for Linear Type
Process Value . . . . . . . . . . . . . . . . . . . . . . 17
Figure 3.2 Filter Characteristics. . . . . . . . . . . . . . . . . 18
Figure 3.3 Normal Process Alarm . . . . . . . . . . . . . . . 19
Figure 3.4 Latching Process Alarm . . . . . . . . . . . . . . 19
Figure 3.5 DC Power Supply Application . . . . . . . . . 20
Figure 3.6 Remote Reset Application . . . . . . . . . . . . 22
Figure 3.7 Remote Lock Application. . . . . . . . . . . . . 22
Figure 4.1 Over Temperature Protection with
Remote Reset . . . . . . . . . . . . . . . . . . . . . . 23
Figure 5.1 Flow Chart for Manual Calibration . . . . . 25
Figure 5.2 Cold Junction Calibration Setup . . . . . . . 25
Figure 5.3 RTD Calibration . . . . . . . . . . . . . . . . . . . . 26
Table 1.1 DIP Switch Configuration . . . . . . . . . . . . . 2
Table 1.2 Display Form of Characters . . . . . . . . . . . . 3
Table 6.1 Input Characteristics . . . . . . . . . . . . . . . . . 27
Table A.1 Error Codes and Corrective Actions . . . . . 34