Ⅰ、 Technical Specification:
20 inch LCD TV
Physical resolution :640*480(VGA), Audio power output:2*2.0W, Inside
power module AC input voltage:AC 100~240V,50/60Hz.
Ⅱ、 Main feature
1、Radio frequency input
It can receive CATV signal.
2、AV input
Convenient for watching a DVD player,VCR,pickup camera or other
playback devices.
3、S-video input
Convenient of receiving a high quality component signal from a DVD
player.
4、YPbPr input
Capable of receiving the high definition YPbPr signal in
480i,480P,576i,576P,720P(50/60HZ),1080i(50/60HZ),and 1080P
(50/60HZ) formats.
5、Scart input
6、VGA input
a. Convenient to connect with a host computer.
b. Use as a data display terminal.
c. Connect the 3.5mm(diameter)audio jack to your computer’s soundcard
to listen to stereo sound transmitted from your home computer.
7、Program & child lock function
Capable of locking any program of the TV and the function button of
the front panel.
8、Timer function
9、Blue background with noise reduction
In AV、S-video and YPbPr modes, screen displays soft blue background
if there is no signal input.
10、 Multi Language on-screen display menu
Text and graphical user interface makes the menu operation
user-friendly.
11、 Power energy Saving mode(power management mode)
When used as PC display terminal without PC signal output, the LCD TV
will automatically power off within 30 Seconds and enter Power Energy
Saving Mode. It will automatically startup again when it receives a
signal from the PC.To start the TV manually with no signal press the
number buttons or【 】/【P+】/【P-】 on the remote control.
12、Plug-and-play
No additional software is needed when the product is used as computer
terminal display.
13、Automatic picture’s quality adjustment
14、No flicker, no radiation, greenness and health
15、Auto on as time is set
16、Zoom mode
Full-screen 、16:9、cinema、Subtitle
17、Legerity, convenient, low power consumption
18、Picture quality enhancement function
Dynamic skin color correct: improve distort color in picture, make
it near to real color.
Black level extension: darken the large part of black section to
enhance pictures contrast in the dim background
Color edge adjustment: increase the steep of color signal edge, make
the edge of color transition more clearly.
Brightness edge adjustment: increase edge gradient of brightness
signal, make the edge of picture more clearer
19、Super definition display panel
20、Dynamic comb filter
21、Headphones output
22、10 page teletext
Ⅲ. Circuit composition of the TV
The American LS07 chassis LCD TV is composed of regulating voltage
circuit、inverter Circuit 、RF circuit、video enhancement circuit、video
Processing circuit、Power amplifier circuit、VGA circuit、system control
circuit and key control circuit. The block diagram of circuit composition
is below:
Ⅳ. PCB assembly introduction
The Constitution of the PCB is easier than LP03 chassis, all the Signal
Processing are in Main board.
1、 Main board assembly
Main board Module is the main part of Signal Processing in LCD TV. The
input signal is converted into uniform digital signal which can be
identified by TFT under the control of system control circuit. Main board
module contains two parts of signal processing module: Philips UOC3
process analog audio and video circuit mainly, MST518 process VGA circuit、
signal format transform system control circuit mainly. The front module
can convert the video IF signal and audio IF signal from tuner into RGB
analog signal and audio signal, this part is named analog audio and video
decoding process. The RGB color from UOC is received by MST518,then MST518
accomplish A/D converting , output suitable digital color signal to
Drive circuit of TFT . 8051 Processor inside UOC is responsible for
co-operation work of the each part of system, and respond to user
operation which is operated on control panel(key board Module).
2、 Key board assembly
It is composed of 7 function keys. the user can operate the LCD TV
conveniently by using this assembly.
3、 Remote control receiving board assembly
It is composed of a work indicator light and a remote receive head. The
user use the remote control box by this module can operate the LCD TV
conveniently and know the LCD TV work condition.
4、 Earphone output board assembly
It is composed of a earphone outlet, user can Listen by earphone
conveniently.
5、 Inverter board assembly(include inverter circuit)
The function of the inverter is supply power to light tube in TFT , and
lighten the back lamp Unit of TFT module, so the user can see the image
on TFT.
PartⅡ: Function introduction about the main integrated
10 U4 24LC32A EEPROM(save user control information)
11 U6、U20 PI5V330A Video switch
Ⅱ. The function introduction of main IC
1 MST518 high integration chip
MST518 is a high performance、high integration image processor which
is designed for LCD, it can support SXGA format(1280*1024).it integrates
a group of AD converter 、high quality format transform system、OSD
generator、output clock generator、multiple format output display
interface(support TTL、LVDS、RSDS)
MST518 feature:
z Have high quality Expand transform and compress transform, can
z Integrated LVDS circuit inside
z 8 bit high quality ADC inside
z Double VGA input, Software switch
z Support ITU-656 format signal input
z Support H/V sync、composite sync、green composite sync input, and
z Programmable 10 bit Gamma correct, the brightness and contrast is
z 8 color、256 Character OSD
z Built-in DDC circuit inside
z Low standby power
z Support TTL、double LVDS signal output, Software switch
2 TDA15021H introduction:
The third-generation super integrated circuit UOC III which designed by
Philips company recently integrates with video decode、2D comb filter、
high quality audio process technique, suitable with US closed caption and
V-chip function, compatible with single series IC. The series of UOC
III have high integrity, besides completing the Processing of all small
signal(IF signal demodulation, video decode ,H/V signal, sound DSP),and
integrate all the MCU function. It has many Advantages ,example: the
compact circuit、good performance、simple craft , etc. it matches with
company’s demand of high performance price ratio and high product
efficiency . It is suitable for 4:3 or 16:9、50/60HZ and 100/120HZ TV
system, the main characteristic is below:
z multi-system IF demodulation、analog video decode
z comb filter internal
z NICAM、stereo auto identify and decode
z support 4:3、16:9 display format
z 4 CVBS or 3 Y/C input,1 CVBS output,2 YCrCb/2 RGB input
z 4 AV audio input,1 AV adjustable audio volume output
z volume auto level control circuit
z global FM demodulation
z picture quality enhancement of dynamic peak value control、skin color
correct、Gamma correct、Black level extension, etc
z Can turn off horizon and vertical scan part,output H/V sync. signal
to Scaler
z 128K Flash Memory inside, support program on line
z Automatic Y/C signal identify
TDA15011H pin function:
pin Pin name Pin function
1 VSSP2 Grounding
2 VSSC4 Grounding
3 VDDC4 +1.8V
4 VDDA3 +3.3V
5 VREF_POS_LSL +3.3V
6 VREF_NEG_LSL+HPL0V
7 VREF_POS_LSR+HPR+3.3V
8 VREF_NEG_HPL+HPR0V
9 VREF_POS_HPR +3.3V
10 XTALIN crystal oscillator input
11 XTALOUT crystal oscillator output
12 VSSA1 Grounding
13 VGUARD/SWIO Protecting voltage input or I/O
14 DECDIG DECDIG signal input
15 VP1 +5V
16 PH2LF The second grade horizontal phase lock filter
17 PH1LF The first grade horizontal phase lock filter
18 GND1 Grounding
19 SECPLL SECAM PLL decouple
20 DECBG Inside reference voltage decouple
21 EWD/AVL VDD5A voltage input
22 VDRB TV vertical sync signal output
23 VDRA vertical sync output
24 VIFIN1 VIF input 1
25 VIFIN2 VIF input 2
26 VSC Outside connect vertical ramp capacity
27 IREF Reference current input
28 GNDIF IF grounding
29 SIFIN1 SIF input 1
30 SIFIN2 SIF input 2
31 AGCOUT tuner RF AGC control voltage output
32 EHTO overvoltage protection input
33 SSIF MUTE control signal input
34 AUDIOIN5L Av left track signal input
35 AUDIOIN5R Av right track signal input
36 AUDOUTSL SCART/CINCH left track output
37 AUDOUTSR SCART/CINCH right track output
38 DECSDEM Track demodulator decouple
39 QSSO Deemphasis capacitor
40 GND2 grounding
41 PLLIF IF_PLL filter
42 SIFAGC Sound intermediate frequency auto gain control
43 IFVO IF demodulation video output
44 FMRO FM broadcast output
45 VCC8V The supply voltage of Sound switch
46 AGC2SIF The second sound intermediate frequency auto gain
control
47 VP2 +5V
48 IFVO The video output of Choose channel
49 AUDIOIN4L HD signal left track audio output
50 AUDIOIN4R HD signal right track audio output
51 CVBS4/Y4 S-video luminance signal input
52 C4 S-video chroma signal input
53 AUDIOIN2L PC signal left track audio input
54 AUDIOIN2R PC signal right track audio input
55 CVBS2/Y2 AV CVBS signal input
56 AUDIOIN3L Inside DVD module left track audio input
57 AUDIOIN3R Inside DVD module right track audio input
58 CVBS3/Y3 Inside DVD module brightness signal input
59 C2/C3 Inside DVD module chroma signal input
60 AUDOUTLSL Main channel left track output
61 AUDOUTLSR Main channel right track output
62 AUDOUTHPL Earphone channel left track output
63 AUDOUTHPR Earphone channel right track output
64 CVBS/PIP CVBS/PIP output
65 SVM Scan modulate output
66 FBISO flyback input/sandcastle output or composite H/V
timing output
67 HOUT Horizontal sync signal output
68 VSScomb Grounding
69 VDDcomb +5V
70 VIN V signal input
71 UIN U signal input
72 YIN Y signal input
73 YSYNC Y signal input for Sync separate
74 YOUT Y signal output
75 UOUT U signal output
76 VOUT V signal output
77 INSSW3 RGB/YpbPr insert identify signal input
78 R/PrIN3 R/Pr signal input
79 G/YIN3 G/Y signal input
80 B/PbIN3 B/Pb signal input
81 GND3 grounding
82 VP3 +5V
83 BCLIN beam current limiter input
84 BLKIN Black current input
85 RO R basic color signal input
86 GO G basic color signal output
87 BO B basic color signal output
88 VDD3 +3.3V
89 VREFAD_NEG 0V
90 VREFAD_POS +3.3V
91 VREFAD Audio ADC reference voltage
92 GNDA grounding
93 VDDA +1.8V
94 VDD3A +3.3V
95 VSSADC grounding
96 VADC +1.8V
97 INT0 Remote control signal input
98 P10/INT1 DPF clock line
99 P11/T0 DPF data line
100 VDDC2 +1.8V
101 VSSC2 grounding
102 P04/12SWS MST reset signal
103 P03/12SCLK HD_PC select control signal
104 P02/12SDO2 Power Amplifier standby control signal
105 P01/12SDO1 TV_DPF select control signal
106 P00/12SDII/O Turn on control signal
107 P13/T1 MST chip select signal
108 P16/SCL UOCI2C bus clock line
109 P17/SDA UOCI2C bus data line
110 VDDP +3.3V
111 P20/TPWM Red indicator light control signal
112 P21/PWM0 green indicator light control signal
113 P22/PWM1 TFT power supply control signal
114 P23/PWM2 Inside DVD module power supply control signal
115 P30/ADC0
116 P31/ADC1 Earphone insert identify signal input
117 VDDC1 +1.8V
118 VDD18 +1.8V
119 P32/ADC2 DVD key-press signal input
120 P33/ADC3 TV key-press signal input
121 VSSC grounding
122 P24/PWM3 Background control signal output
123 P25/PWM4 SAW filter control signal
124 VDDC3 +1.8V
125 VSSC3 grounding
126 P12/INT2 MST interrupt signal input
127 P14/RX MST data line
128 P15/TX MST clock line
Reserve IO port
TDA15021H inside block diagram
3、TDA9178 brief
TDA9178 is a analog signal processor with standard YUV input and output
interface .It provide three main process function: luminance vector,
color vector and spectrumprocess. It can finish comprehensive picture
improving function independently. The characteristic of the TDA9178
is below:
a) Luminance Transient Improvement (LTI), Color Transient
Improvement (CTI)
b) Variable gamma control
c) Self-suitable black level extention control
d) Skin color correction, green intensity ,blue extend
e) Noise measurement and reduced noise processing function
f) Line Width Control (LWC)
address selection input
U signal input
V signal input
test pin
serial clock input (I2C-bus)
not connected
not connected
serial data input/output
2C-bus)
(I
decoupling digital supply
V signal output
U signal output
ground
luminance output
supply voltage
SCAVEM output
not connected
not connected
TDA9178 inside block diagram:
I2C address choose input terminal
U input
V input
Grounding
I2C bus clock signal
Not connected
Not connected
I2C bus data signal
connect decouple capacitorexternal
V signal output
U signal output
Ground
Y signal input
Supply power
Scan velocity modulate output
Grounding
Grounding
4、TDA1517ATW brief:
The TDA1517ATW is an double channel class-AB power amplifier contained
in a plastic heat sink thin shrink small outline package (HTSSOP20).
The device is primarily developed for multimedia applications.
a) Outside circuit is simple
b) Mute、standby is controllable
c) Temperature protect circuit
d) low noise switch
e) Constant gain
TDA1517 PIN DESCRIPTION:
Pin Pin name function
3
5
8、9
12、13
15、16
17
18
1、2、4、6、
7、10、11、
14、19、20
non-inverting input
supply voltage ripple rejection
Output
N.C.
supply voltage
mode select switch
inverting input
GND ground
Audio input
Bias circuit filter
Audio output
Not connected
+12V power supply
Work mode select
Reverse input terminal (connect capacitor to
ground )
TDA1517 inside block diagram:
PartⅢ: Signal Processing Flow chart
This chapter mainly introduces analog signals process、video intensify
process、TV system control process、TV supply system.
Ⅰ. analog signals process
1、 IF/RF process
Completed by TAF5-E2I21RW2 RF tuner, output IF signal.
The Function of RF tuner is below:
Pin symbol function
1 AGC Auto gain control voltage
2 TU The TV do not connect
3 ADD ground
4 SCL I2C bus(clock )
5 SDA I2C bus(data )
6 BM +5V power supply
7 BM +5V power supply
8 NC Not connected
9 BTL +32V power supply,form 0~32V tune voltage
10 NC Not connected
11 IF IF signal output
2、 Image and sound process
UOC chip receives the IF signal separated from SAW filter, detects
and decodes. Output RGB color analog signals from the 85、86、87 pin
respectively. Output the main channel L、R audio signal from 60、61 pin.
Output earphone channel L、R audio signal from 62、63 pin.
Moreover, AV、S-Video、YC signal of inside DVD(some types of TV have
not) is also decoded inside of UOC chip, switched with TV input in UOC
and output one way RGB color analog signal, send it to back-end process.
3、 Digital signal process
The analog RGB signal output from UOC and RGB signal output from DFP
are switched and selected by a PI5V330A,input it into the 65、63、60 pin
Of MST518. The RGB signal output from computer and HD-YPbPr signal are
switched and selected by another PI5V330A,input into the 75、72、70 of
MST518.This two channel RGB signal are switched inside MST518,then AD
conversion, video format transition, at last output digital color signal
which is suitable for TFT drive circuit. MST518 finishes the pixels ratio
converting of input video signal、the image auto optimization
process ,then process via memory buffer、scaler、chroma matrix circuit、
chroma look-up table、chroma space gain, etc. Output corresponding
standard physical resolution digital color signal and corresponding
sync, clock signal to TFT, control the TFT to display image correctly.
4、TV power supply system:
(1) The supply power system of the main IC is below:
z 12V:the unit main power supply
z +34V:RF tuner tune voltage
z VCC5: stable and constant +5V power supply
z VCC5A: +5V power supply software can turn off
z V3_3D:UOC digital part supply power supply
z V1_8V1:UOC digital part constant supply power supply
z V1_8V2:UOC digital part power supply can be turned off
z V2_5M:MST518 digital core supply power supply
z V3_3M:MST518 supply power supply
(2) The constitution and distributing of the TV
5、The location of main components and socket on mainboard and definition
7
6
5
O
4
3
2
A
B
D
C
E
F
1
M
21
HG
25
N
K
J
L
20
22
I
10
12
13
14
15
16
17
18
19
23
24
Socket definition
number name Connect object Function description
1 JP1 Connect inside power
supply board module
2 JP2 Connect outside power
adapter
3 J8 Connect outside VGA
audio input
4 J1 Connect outside VGA input
5 J3 Connect outside HD-YPbPr
input
6 J4 Connect outside HD audio
input
7 J2 Connect outside SCART
signal input
10 J9 Connect inside DVD signal
input
12 J7 Connect inside DVD K
board
13 J12 Connect earphone output
board
14 J14 Connect speaker
15 J13 Connect speaker
16 J6 Connect TV K board Look circuit diagram ,the second pin is 3.3V
PartⅣ: Typical troubleshooting processing flowchart and
Example
Ⅰ.
Typical troubleshooting flowchart
1、No anything(haven’t sound ,haven’t picture, haven’t indicator
light),and no respondence to key、remote control.
No answer,no respondence to
key and remote control button
YES
The connection of
Main board and key
board ,remote control
board is reliable or not?
Check each supply power pins
voltage of U13、U22 output to
U2 are correct or not?
YESOne pin has no voltage
NO
Connect the wire
again
repair or change
adapter
Check U13、U22
Outside circuit
NO
NOYES
Is outside adapter(or inside)
output 12V normal?
YES
Is U13、U22 output
port voltage normal?
1、check peripheral parts of
Change U2
supply power pin .
2、check the soldered joint is
OK or not.
2、 Have sound no picture, indicator light work normally
indicator light work,but black screen
when pressing down the power supply
Observe back lamp is on or off
key
NO
Check U 13、 U22
Ou tside circu it
YES
U13、 U22 output voltage
is normal or not?
YES
YESOne pin no voltage
Change U2
Check each supply power pin voltage
which output from U13、 U22 to U2 is
normal or not?
1、 check supply pow er pin outside
parts of an apparatus
2、 check the jointin g is O K or not
NO
Cheeck inverter supply
power voltage and
connect line
3、White screen: The reason of the troubleshoot is the signal electrode
electrode haven’t working voltage. The TFT is always in transparent
condition, so the whole screen is in white raster.
VLCD of screen socketJ16(J17、J2 2)
on main boar d is nor mal or no t?
NO
Check Q25、U19、FB39、
FB40、FB41, etc related parts
osc illograph to check the si gnal input
YES
Check PCB copper c onnect l ine
YES
Switch signal source, use the
or not
YES
Check the s oldering of screen socke t on
main board i s OK or not?
NO
Patch s older
NO
Check U2 pe ripheral circuit is normal or
not ,change the t rouble par ts.
4、 Picture abnormal、color abnormal 、short of color
switch signal so urce,Observe if the picture
is a bnormal in some mode condition
picture abnormal in TV、AV
C he c k U2 0 an d i t’s
circuit ,check the Q12、
Q14、 Q1 5 is nor ma l o r
condition
peripheral
not
normal
Ch eck th e ou tpu t of 85th 、
86 t h、87th pin of U2
Check FB1 、FB2、FB3、
FB4、FB5 inducta nce are
picture abnormal in HD、
VGA co nditi on
Ch ec k U6 and it ’s
ou ts id e ci rcui t i s
normal or not
no rmal
normal or not
pi cture abnormal in all mode
Check the solder joint of
screen socke t J 16、J17、
J22 on main board is OK or
not,the connection is OK or
no t
no rma l
Chec k per iph era l
circuit of U2 is normal
or not,change trouble
pa r t
Ⅱ、 The example of service
Example 1: Can’t turn on the TV
1、troubleshoot phenomenon: After connect power supply line and turn
on the power supply ,no logo appear on screen. Press any key or
use the remote control box, the TV has no reflection, no display
and black screen.
The process of maintenance : Remove the plug of adapter output,
measure adapter output voltage is +12V,the adapter works normally.
check the connection with key board、remote control receiving
board and mainboard. If they are ok, the problem must beMCU not
work. First check supply power of U2 chip. Connect power supply,
then measure the voltage of the 2、4 pin of U13 NTMS10P02 is 0.2V,and
over-heat , the reason must beshort circuit of power supply
backend. You should remove the plug quickly, otherwise the chip
must be bad. Use the multimeter to measure ,confirm it is short
circuit to ground. The places which connect U2 with 3.3V voltage
are so many, you should disconnect and measure it one by one. when
you disconnectthe C68, it is normal, So it is caused by C68 Short
circuit to grounding.
Example 2: No picture in VGA mode
2. Troubleshooting phenomenon: in TV/AV mode ,the image and sound is
ok, PC (in VGA mode) is no picture, but have state icon.
The process of maintenance: first check the signal source,signal
socket、plug are ok or not. Because during switch the mode, the
image display normally in non-PC mode ,it is proved that the
backend image public processing channel is ok, namely U3 MST518
and backend image signal processing circuit work normally. In PC
mode, measure the arbitrary pin of 4,7,12 pin , image data port
of U6 P15V330A by oscillograph, there are no waveform, change
U6P15V330A and the Troubleshooting phenomenon disappear.
Example 3: no picture in VGA mode and the “signal beyond boundary” is
appeared on screen.
3. Troubleshooting phenomenon: no picture in VGA mode and the “signal
beyond bound” is appeared on screen. in TV/AV mode, image、sound
is ok. The process of maintenance: first check the signal output
from the signal source is standard or not, or beyond the resolution
which is supported by TFT panel. except of the two cases, the
phenomenon comes from the TFT display. Under general circumstance
it is caused by the abnormal of the horizon sync impulse ,vertical
sync impulse of VGA signal. Inspect the 38th、39th pin of U3 by
oscillograph, find the magnitude of horizon sync impulse is below
the normal, measure the waveform of 13th pin of VGA J1 ,if it is
ok, so maybe the value of resistor R23 will be largen, measure the
resistance of R23 is 10K ,but the rating resistance is 1K, so it
is obvious that the magnitude of horizon sync. impulse is attenuated too much
caused by value of couple resistance R23 become large. So the pixel clock
inside of the MST518 can not vibrate, result in the A/D converter of
MST518 internal can not work normally . So appear no picture in VGA mode
and “signal beyond boundary” on TFT screen.
Example 4: Can control TV by remote control, but can not control TV
by key board
4. Troubleshooting phenomenon: image、sound is okunder any source,
use remote control to operate each function is ok, but can not
control by using the key board, failure completely.
The process of maintenance: first check the socket of J6 on
mainboard ,the solder joint and touch of connectorare ok or not.
if it is ok, check the key board ,measure each resistance, find
R1 open circuit, change it .
Example 5: the image is ok after turn on the TV, but left speaker has
no sound output
5. Troubleshooting phenomenon: the image is normal in TV mode, but
the left speaker has no sound output, using remote control to
operate ,each function is ok. use AV、PC audio input ,is still no
sound output.
The process of maintenance: measure the waveform from 60th pin of
UOC by oscillograph, according to signal flowchat, measure R227、
R157、U8、C130 one by one, and observe the waveform is ok or not,
find the back end of C130 have not waveform, change C130 and
troubleshooting disappear .
PartⅤ: Spare part lists
Spare part lists:
20 inch LCD TV
Material name type(module NO.)
Mainboard
module
JUJ6.690.033 8669000330J
Remote control
receiving board
module
JUJ6.694.016 8669400160J
Key board
module
JUJ6.694.015 8669400150J
Earphone output
board module
TFT V201V1-T03 50890010130
INVERTER moduleINV18-605D 59324106054
JUJ6.695.002 8669500020J
Dynamoelectric
speaker
Remote control
Inside Power supply
module
FSP084-1CD02C67128084025
Y38106-01-5W-4 56231105043
KLC5A 8201803510L
Material
code
remark
Annex: 1、Circuit schematic diagram
Main board
K board
Earphone board
Remote control receiving board
Annex 3 Final Assembly diagram
Annex 4 Final Wire Connection diagram
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