Temp TVLCD20161 Service Manual

LCD TELEVISION
SERVICE MANUAL
Chassis LS07
Please read this manual carefully before service.
CONTENTS
Part : Specification , feature and Composition …………………………………………1
1.1 Technical specification……………………………………………………...................1
1.2 Main feature……………………………………………………………………………1
1.3 Circuit composition………………………………………………………....................2
1.4 PCB assembly introduction………………………………………………...................3
Part :Ⅱ Function introduction about the main integrated circuit …………………………..5
2.1 Main ICs and components……………………………………………………………5
2.2 Function introduction of main IC……………………………………………………5
2.2.1 MST518 high integration chip…………………………………………………...5
2.2.2 TDA15021H introduction……………………………………………..................8
2.2.3 TDA9178 brief………………………………………………………..................12
2.2.4 TDA1517ATW brief…………………………………………………………….14
Part :Ⅲ Signal Processing Flow chart ….…………………………………………………….15
3.1 RF/IF process……………………………………………………………...................15
3.2 Image and sound process……………………………………………………………15
3.3 Digital signal process……………………………………………………...................15
3.4 TV power supply system…………………………………………………………….15
3.5 Location of main components and socket on mainboard and definition………...17
Part : Ⅳ Typical troubleshooting processing flowchart and example………………………20
4.1 Typical troubleshooting flowchart…………………………………………………..20
4.2 The example of service……………………………………………………………….22 Part: Spare part lists………………………………..………………………………………25
Annex: 1Circuit schematic diagram 2、Final Assembly diagram 3、Final Wiring Connection diagram
Part: Specification , feature and Composition
Ⅰ、 Technical Specification: 20 inch LCD TV Physical resolution :640*480(VGA), Audio power output:2*2.0W, Inside power module AC input voltage:AC 100~240V,50/60Hz.
Ⅱ、 Main feature 1、Radio frequency input
It can receive CATV signal.
2、AV input
Convenient for watching a DVD player,VCR,pickup camera or other
playback devices. 3、S-video input Convenient of receiving a high quality component signal from a DVD
player.
4、YPbPr input
Capable of receiving the high definition YPbPr signal in 480i,480P,576i,576P,720P(50/60HZ),1080i(50/60HZ),and 1080P
(50/60HZ) formats. 5、Scart input 6、VGA input
a. Convenient to connect with a host computer.
b. Use as a data display terminal.
c. Connect the 3.5mm(diameter)audio jack to your computers soundcard
to listen to stereo sound transmitted from your home computer.
7、Program & child lock function
Capable of locking any program of the TV and the function button of
the front panel. 8、Timer function 9、Blue background with noise reduction
In AV、S-video and YPbPr modes, screen displays soft blue background
if there is no signal input.
10、 Multi Language on-screen display menu
Text and graphical user interface makes the menu operation
user-friendly.
11、 Power energy Saving mode(power management mode)
When used as PC display terminal without PC signal output, the LCD TV
will automatically power off within 30 Seconds and enter Power Energy
Saving Mode. It will automatically startup again when it receives a
signal from the PC.To start the TV manually with no signal press the
number buttons or【 】/【P+】/【P-】 on the remote control. 12、Plug-and-play
No additional software is needed when the product is used as computer
terminal display. 13、Automatic pictures quality adjustment 14、No flicker, no radiation, greenness and health 15、Auto on as time is set 16、Zoom mode
Full-screen 、16:9、cinema、Subtitle 17、Legerity, convenient, low power consumption 18、Picture quality enhancement function Dynamic skin color correct: improve distort color in picture, make
it near to real color. Black level extension: darken the large part of black section to
enhance pictures contrast in the dim background Color edge adjustment: increase the steep of color signal edge, make
the edge of color transition more clearly. Brightness edge adjustment: increase edge gradient of brightness
signal, make the edge of picture more clearer 19、Super definition display panel 20、Dynamic comb filter 21、Headphones output 22、10 page teletext
Ⅲ. Circuit composition of the TV The American LS07 chassis LCD TV is composed of regulating voltage circuit、inverter Circuit 、RF circuit、video enhancement circuit、video Processing circuit、Power amplifier circuit、VGA circuit、system control circuit and key control circuit. The block diagram of circuit composition is below:
Ⅳ. PCB assembly introduction The Constitution of the PCB is easier than LP03 chassis, all the Signal Processing are in Main board. 1、 Main board assembly Main board Module is the main part of Signal Processing in LCD TV. The input signal is converted into uniform digital signal which can be identified by TFT under the control of system control circuit. Main board module contains two parts of signal processing module: Philips UOC3 process analog audio and video circuit mainly, MST518 process VGA circuit、 signal format transform system control circuit mainly. The front module can convert the video IF signal and audio IF signal from tuner into RGB analog signal and audio signal, this part is named analog audio and video decoding process. The RGB color from UOC is received by MST518,then MST518 accomplish A/D converting , output suitable digital color signal to Drive circuit of TFT . 8051 Processor inside UOC is responsible for co-operation work of the each part of system, and respond to user operation which is operated on control panel(key board Module). 2、 Key board assembly It is composed of 7 function keys. the user can operate the LCD TV conveniently by using this assembly. 3、 Remote control receiving board assembly It is composed of a work indicator light and a remote receive head. The user use the remote control box by this module can operate the LCD TV conveniently and know the LCD TV work condition.
4、 Earphone output board assembly It is composed of a earphone outlet, user can Listen by earphone conveniently. 5、 Inverter board assembly(include inverter circuit) The function of the inverter is supply power to light tube in TFT , and lighten the back lamp Unit of TFT module, so the user can see the image on TFT.
PartⅡ: Function introduction about the main integrated
circuit
Ⅰ. Main ICs and components
serial
number
1 A1 TAF5-E2I21RW2 RF tuner 2 U8U21 TDA1517ATW Audio power amplifier
3 U3 MST518 AD converter and format transformer
4 U2 UOC(TDA15021H) Video decode and MCU control
U7 TDA9178
5 Q9 Si2311DS MOS switch 6 U11U12 IRF7316 MOS switch
7 U19 NTMS10P02R2 MOS switch 8 U9U23 LM2596-5.0 Liner voltage IC
9 U1 24LC21A EEPROM(save display parameter information)
10 U4 24LC32A EEPROMsave user control information 11 U6U20 PI5V330A Video switch
Ⅱ. The function introduction of main IC 1 MST518 high integration chip MST518 is a high performance、high integration image processor which is designed for LCD, it can support SXGA format(1280*1024).it integrates a group of AD converter 、high quality format transform system、OSD generator、output clock generator、multiple format output display interface(support TTL、LVDS、RSDS) MST518 feature:
z Have high quality Expand transform and compress transform, can
z Integrated LVDS circuit inside z 8 bit high quality ADC inside z Double VGA input, Software switch z Support ITU-656 format signal input z Support H/V sync、composite sync、green composite sync input, and
z Programmable 10 bit Gamma correct, the brightness and contrast is
z 8 color、256 Character OSD z Built-in DDC circuit inside z Low standby power z Support TTL、double LVDS signal output, Software switch
Name model Main function
Analog signal processor
output XGA format signal
detect automatically by itself
adjustable
MST518 pin function:
And CPU interface
Pin Pin name Pin function
33
82
83
84
85
98-91
125
HWRESET CS SDA SCL INT AD [7:0] BUSTYPE
Hardware resethigh voltage enable
Chip select signal of three-wire serial bus
data signal of three-wire serial bus
clock signal of three-wire serial bus
interrupt Parallel busthe chassis is not used
Bus type select
Analog Interface
38
39
40
41
78
79
80
75
74
73
72
71
70
69
66
65
64
63
62
61
60
55
HSYNC0 VSYNC0 HSYNC1 VSYNC1 RMID REFP REFM RIN0 RIN0M
SOGIN0 GIN0 GIN0M
BIN0 BIN0M RIN1M
RIN1 GIN1M GIN1
SOGIN1 BIN1M BIN1
REXT
Analog Horizontal sync signal input channel 0
Analog vertical sync signal input channel 0
Analog Horizontal sync signal input channel 1
Analog vertical sync signal input channel 1
Scaler internal reference. voltage internal ADC decouple internal ADC decouple
Analog red signal input channel 0
Analog red signal input channel 0 reference
grounding voltage
Green sync signal input channel 0
Analog green signal input channel 0
Analog green signal input channel 0 reference
grounding voltage
Analog blue signal input channel 0
Analog blue signal input channel 0 reference
grounding voltage
Analog red signal input channel 1 reference
grounding voltage
Analog red signal input channel 1
Analog green signal input channel 1 reference
grounding voltage
Analog green signal input channel 1
Green sync signal input channel 1
Analog blue signal input channel 1 reference
grounding voltage
Analog blue signal input channel 1
Outside connect 390 with 3.3V
LCD Interface
145 OCLK 146 LDE 144 LVSYNC
Clock output
enable signal
vertical sync output
143 LHSYNC 138 LVA0M 137 LVA0P 136 LVA1M 135 LVA1P 134 LVA2M 133 LVA2P 128 LVA3M 127 LVA3P 132 LVACKM 131 LVACKP 26-23,18-15 RB[7:0] 14-11, 8-5 GB[7:0] 4,3,154,153,150-147 BB[7:0]
Horizontal sync output LVDS output 0
LVDS output 0+ LVDS output 1
LVDS output 1+ LVDS output 2
LVDS output 2+ LVDS output 3
LVDS output 3+ LVDS clock signal output
LVDS clock signal output +
TTL red signal channel
TTL green signal channel
TTL blue signal channel
GPIO Interface
87 GOUT1/PWM1 86 GOUT0/PWM0 2 BYPASS 29 DDC_DAT 30 DDC_CLK 31 DDCROM_CLK 32 DDCROM_DAT 34 XIN 35 XOUT
PWM output 1
PWM output 0
Outside connect filter capacitor
Analog interface DDC data
Analog interface DDC clock
DDC ROM clock
DDC ROM data
Crystal oscillator signal input
Crystal oscillator signal output
Power Pins
48, 54, 58, 77 AVDD 56 AVDD_PLL 36 AVDD_MPLL 10, 22, 88, 99, 111, 129, 139, 151 19, 102, 114, 142 VDDC 1, 9, 20, 21, 37, 42, 45, 51, 57, 59, 76, 81, 89, 100, 101, 112, 113, 130, 140, 141, 152
VDDP
GND
A/D convert power supply
PLL power supply
MPLL power supply
Digital signal output power supply
Digital circuit power supply
Digital circuit ground
MST518 inner diagram
2 TDA15021H introduction: The third-generation super integrated circuit UOC III which designed by Philips company recently integrates with video decode、2D comb filter、 high quality audio process technique, suitable with US closed caption and V-chip function, compatible with single series IC. The series of UOC III have high integrity, besides completing the Processing of all small signal(IF signal demodulation, video decode ,H/V signal, sound DSP),and integrate all the MCU function. It has many Advantages ,example: the compact circuit、good performance、simple craft , etc. it matches with companys demand of high performance price ratio and high product efficiency . It is suitable for 4:3 or 16:9、50/60HZ and 100/120HZ TV system, the main characteristic is below:
z multi-system IF demodulation、analog video decode z comb filter internal z NICAM、stereo auto identify and decode z support 4:3、16:9 display format z 4 CVBS or 3 Y/C input,1 CVBS output,2 YCrCb/2 RGB input z 4 AV audio input,1 AV adjustable audio volume output z volume auto level control circuit z global FM demodulation z picture quality enhancement of dynamic peak value control、skin color
correct、Gamma correct、Black level extension, etc
z Can turn off horizon and vertical scan part,output H/V sync. signal
to Scaler
z 128K Flash Memory inside, support program on line z Automatic Y/C signal identify
TDA15011H pin function:
pin Pin name Pin function
1 VSSP2 Grounding
2 VSSC4 Grounding
3 VDDC4 +1.8V
4 VDDA3 +3.3V
5 VREF_POS_LSL +3.3V
6 VREF_NEG_LSL+HPL 0V
7 VREF_POS_LSR+HPR +3.3V
8 VREF_NEG_HPL+HPR 0V
9 VREF_POS_HPR +3.3V
10 XTALIN crystal oscillator input
11 XTALOUT crystal oscillator output
12 VSSA1 Grounding
13 VGUARD/SWIO Protecting voltage input or I/O
14 DECDIG DECDIG signal input
15 VP1 +5V
16 PH2LF The second grade horizontal phase lock filter
17 PH1LF The first grade horizontal phase lock filter
18 GND1 Grounding
19 SECPLL SECAM PLL decouple
20 DECBG Inside reference voltage decouple
21 EWD/AVL VDD5A voltage input
22 VDRB TV vertical sync signal output
23 VDRA vertical sync output
24 VIFIN1 VIF input 1
25 VIFIN2 VIF input 2
26 VSC Outside connect vertical ramp capacity
27 IREF Reference current input
28 GNDIF IF grounding
29 SIFIN1 SIF input 1
30 SIFIN2 SIF input 2
31 AGCOUT tuner RF AGC control voltage output
32 EHTO overvoltage protection input
33 SSIF MUTE control signal input
34 AUDIOIN5L Av left track signal input
35 AUDIOIN5R Av right track signal input
36 AUDOUTSL SCART/CINCH left track output
37 AUDOUTSR SCART/CINCH right track output
38 DECSDEM Track demodulator decouple
39 QSSO Deemphasis capacitor
40 GND2 grounding
41 PLLIF IF_PLL filter
42 SIFAGC Sound intermediate frequency auto gain control
43 IFVO IF demodulation video output
44 FMRO FM broadcast output
45 VCC8V The supply voltage of Sound switch
46 AGC2SIF The second sound intermediate frequency auto gain
control
47 VP2 +5V
48 IFVO The video output of Choose channel
49 AUDIOIN4L HD signal left track audio output
50 AUDIOIN4R HD signal right track audio output
51 CVBS4/Y4 S-video luminance signal input
52 C4 S-video chroma signal input
53 AUDIOIN2L PC signal left track audio input
54 AUDIOIN2R PC signal right track audio input
55 CVBS2/Y2 AV CVBS signal input
56 AUDIOIN3L Inside DVD module left track audio input
57 AUDIOIN3R Inside DVD module right track audio input
58 CVBS3/Y3 Inside DVD module brightness signal input
59 C2/C3 Inside DVD module chroma signal input
60 AUDOUTLSL Main channel left track output
61 AUDOUTLSR Main channel right track output
62 AUDOUTHPL Earphone channel left track output
63 AUDOUTHPR Earphone channel right track output
64 CVBS/PIP CVBS/PIP output
65 SVM Scan modulate output
66 FBISO flyback input/sandcastle output or composite H/V
timing output
67 HOUT Horizontal sync signal output
68 VSScomb Grounding
69 VDDcomb +5V
70 VIN V signal input
71 UIN U signal input
72 YIN Y signal input
73 YSYNC Y signal input for Sync separate
74 YOUT Y signal output
75 UOUT U signal output
76 VOUT V signal output
77 INSSW3 RGB/YpbPr insert identify signal input
78 R/PrIN3 R/Pr signal input
79 G/YIN3 G/Y signal input
80 B/PbIN3 B/Pb signal input
81 GND3 grounding
82 VP3 +5V
83 BCLIN beam current limiter input
84 BLKIN Black current input
85 RO R basic color signal input
86 GO G basic color signal output
87 BO B basic color signal output
88 VDD3 +3.3V
89 VREFAD_NEG 0V
90 VREFAD_POS +3.3V
91 VREFAD Audio ADC reference voltage
92 GNDA grounding
93 VDDA +1.8V
94 VDD3A +3.3V
95 VSSADC grounding
96 VADC +1.8V
97 INT0 Remote control signal input
98 P10/INT1 DPF clock line
99 P11/T0 DPF data line
100 VDDC2 +1.8V
101 VSSC2 grounding
102 P04/12SWS MST reset signal
103 P03/12SCLK HD_PC select control signal
104 P02/12SDO2 Power Amplifier standby control signal
105 P01/12SDO1 TV_DPF select control signal
106 P00/12SDII/O Turn on control signal
107 P13/T1 MST chip select signal
108 P16/SCL UOCI2C bus clock line
109 P17/SDA UOCI2C bus data line
110 VDDP +3.3V
111 P20/TPWM Red indicator light control signal
112 P21/PWM0 green indicator light control signal
113 P22/PWM1 TFT power supply control signal
114 P23/PWM2 Inside DVD module power supply control signal
115 P30/ADC0
116 P31/ADC1 Earphone insert identify signal input
117 VDDC1 +1.8V
118 VDD18 +1.8V
119 P32/ADC2 DVD key-press signal input
120 P33/ADC3 TV key-press signal input
121 VSSC grounding
122 P24/PWM3 Background control signal output
123 P25/PWM4 SAW filter control signal
124 VDDC3 +1.8V
125 VSSC3 grounding
126 P12/INT2 MST interrupt signal input
127 P14/RX MST data line
128 P15/TX MST clock line
Reserve IO port
TDA15021H inside block diagram
3、TDA9178 brief
TDA9178 is a analog signal processor with standard YUV input and output interface .It provide three main process function: luminance vector, color vector and spectrum process. It can finish comprehensive picture improving function independently. The characteristic of the TDA9178 is below:
a) Luminance Transient Improvement (LTI), Color Transient
Improvement (CTI)
b) Variable gamma control c) Self-suitable black level extention control d) Skin color correction, green intensity ,blue extend e) Noise measurement and reduced noise processing function f) Line Width Control (LWC)
TDA9178 PIN DESCRIPTION:
Pin Pin name Function
1
2
3
4
5
6
sandcastle input not connected ADC input 1 ADC input 2 ADC input 3 luminance input
sandcastle input
Grounding
A/D convertor input 1
A/D convertor input 2
A/D convertor input 3
Y input
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
23
24
address selection input U signal input V signal input test pin serial clock input (I2C-bus) not connected not connected serial data input/output
2C-bus)
(I decoupling digital supply V signal output U signal output ground luminance output supply voltage SCAVEM output not connected not connected
TDA9178 inside block diagram:
I2C address choose input terminal
U input
V input
Grounding
I2C bus clock signal
Not connected
Not connected
I2C bus data signal
connect decouple capacitor external
V signal output
U signal output
Ground
Y signal input
Supply power
Scan velocity modulate output
Grounding
Grounding
4、TDA1517ATW brief:
The TDA1517ATW is an double channel class-AB power amplifier contained in a plastic heat sink thin shrink small outline package (HTSSOP20). The device is primarily developed for multimedia applications.
a) Outside circuit is simple b) Mute、standby is controllable c) Temperature protect circuit d) low noise switch e) Constant gain
TDA1517 PIN DESCRIPTION:
Pin Pin name function
3
5
89 1213 1516
17
18
1246 71011
141920
non-inverting input supply voltage ripple rejection Output N.C. supply voltage mode select switch inverting input
GND ground
Audio input
Bias circuit filter
Audio output
Not connected 12V power supply
Work mode select Reverse input terminal connect capacitor to ground
TDA1517 inside block diagram:
PartⅢ: Signal Processing Flow chart
This chapter mainly introduces analog signals process、video intensify process、TV system control process、TV supply system. Ⅰ. analog signals process 1、 IF/RF process Completed by TAF5-E2I21RW2 RF tuner, output IF signal. The Function of RF tuner is below:
Pin symbol function
1 AGC Auto gain control voltage
2 TU The TV do not connect
3 ADD ground
4 SCL I2C bus(clock )
5 SDA I2C bus(data )
6 BM +5V power supply
7 BM +5V power supply
8 NC Not connected 9 BTL +32V power supplyform 032V tune voltage
10 NC Not connected
11 IF IF signal output
2、 Image and sound process
UOC chip receives the IF signal separated from SAW filter, detects and decodes. Output RGB color analog signals from the 85、86、87 pin respectively. Output the main channel L、R audio signal from 60、61 pin. Output earphone channel L、R audio signal from 62、63 pin. Moreover, AV、S-Video、YC signal of inside DVD(some types of TV have not) is also decoded inside of UOC chip, switched with TV input in UOC and output one way RGB color analog signal, send it to back-end process. 3、 Digital signal process
The analog RGB signal output from UOC and RGB signal output from DFP are switched and selected by a PI5V330A,input it into the 65、63、60 pin Of MST518. The RGB signal output from computer and HD-YPbPr signal are switched and selected by another PI5V330A,input into the 75、72、70 of MST518.This two channel RGB signal are switched inside MST518,then AD conversion, video format transition, at last output digital color signal which is suitable for TFT drive circuit. MST518 finishes the pixels ratio converting of input video signal、the image auto optimization process ,then process via memory buffer、scaler、chroma matrix circuit、 chroma look-up table、chroma space gain, etc. Output corresponding standard physical resolution digital color signal and corresponding sync, clock signal to TFT, control the TFT to display image correctly. 4、TV power supply system: (1) The supply power system of the main IC is below:
z 12V:the unit main power supply
z +34V:RF tuner tune voltage z VCC5: stable and constant +5V power supply z VCC5A: +5V power supply software can turn off z V3_3D:UOC digital part supply power supply z V1_8V1:UOC digital part constant supply power supply z V1_8V2:UOC digital part power supply can be turned off z V2_5M:MST518 digital core supply power supply z V3_3M:MST518 supply power supply
(2) The constitution and distributing of the TV
5、The location of main components and socket on mainboard and definition
7
6
5
O
4
3
2
A
B
D
C
E
F
1
M
21
HG
25
N
K
J
L
20
22
I
10
12
13
14 15
16 17 18
19
23
24
Socket definition
number name Connect object Function description
1 JP1 Connect inside power
supply board module
2 JP2 Connect outside power
adapter
3 J8 Connect outside VGA
audio input
4 J1 Connect outside VGA input
5 J3 Connect outside HD-YPbPr
input
6 J4 Connect outside HD audio
input
7 J2 Connect outside SCART
signal input
10 J9 Connect inside DVD signal
input
12 J7 Connect inside DVD K
board
13 J12 Connect earphone output
board
14 J14 Connect speaker
15 J13 Connect speaker 16 J6 Connect TV K board Look circuit diagram the second pin is 3.3V
17 J5 Connect remote control
receiving board
18 J11 UOC debug socket Not used
19 J10 DPF digital photo-frame
signal input
20 J17 Connect display screen
TTL panel
21 J16 Connect display screen
LVDS panel
22 J22 Connect display screen
TTL panel
23 J15 MST518 debug socket Not used
24 J19 Supply DVD or DPF power Not used
Not used
Not used
Not used
Look circuit diagramthe fifth pin is 3.3V
Not used
CMO 20” panel
Not used
Not used
25 J18 Connect inverter +12V, +12V, backlight switchGND, GND,GND
Description of Main component
No. name
element
Function description
A B U2 C U3
A1 RF tuner TAF5-E2I21RW2 RF input, IF output
UOC(TDA15021H) Video decode and MCU control
MST518 AD converter and format transformer
D U20 PI5V330A Video switch on/off E U6 PI5V330A Video switch on/off F U11 G U9 H U23 I U19 J U21 K U8 L U4 M Q9 N U12 O U1
IRF7316 MOS switch
LM2596-5.0 Linear voltage IC
LM2596-5.0 Linear voltage IC
NTMS10P02 MOS switch
TDA1517ATW Audio power amplifier
TDA1517ATW Audio power amplifier
24LC32A EEPROM(store user control information)
Si2311DS MOS switch
IRF7316 MOS switch
24LC21A EEPROM(store display parameter information)
PartⅣ: Typical troubleshooting processing flowchart and
Example
Ⅰ.
Typical troubleshooting flowchart
1、No anything(havent sound ,havent picture, havent indicator light),and no respondence to key、remote control.
No answer,no respondence to
key and remote control button
YES
The connection of
Main board and key
board ,remote control
board is reliable or not?
Check each supply power pins
voltage of U13、U22 output to
U2 are correct or not?
YES One pin has no voltage
NO
Connect the wire
again
repair or change
adapter
Check U13、U22
Outside circuit
NO
NO YES
Is outside adapter(or inside)
output 12V normal?
YES
Is U13、U22 output
port voltage normal?
1、check peripheral parts of
Change U2
supply power pin . 2、check the soldered joint is OK or not.
2、 Have sound no picture, indicator light work normally
indicator light work,but black screen
when pressing down the power supply
Observe back lamp is on or off
key
NO
Check U 13、 U22
Ou tside circu it
YES
U13U22 output voltage
is normal or not?
YES
YES One pin no voltage
Change U2
Check each supply power pin voltage
which output from U13U22 to U2 is
normal or not?
1check supply pow er pin outside parts of an apparatus 2check the jointin g is O K or not
NO
Cheeck inverter supply
power voltage and
connect line
3、White screen: The reason of the troubleshoot is the signal electrode electrode havent working voltage. The TFT is always in transparent condition, so the whole screen is in white raster.
VLCD of screen socketJ16(J17、J2 2)
on main boar d is nor mal or no t?
NO
Check Q25、U19、FB39
FB40、FB41, etc related parts
osc illograph to check the si gnal input
YES
Check PCB copper c onnect l ine
YES
Switch signal source, use the
or not
YES
Check the s oldering of screen socke t on
main board i s OK or not?
NO
Patch s older
NO
Check U2 pe ripheral circuit is normal or
not ,change the t rouble par ts.
4、 Picture abnormal、color abnormal 、short of color
switch signal so urce,Observe if the picture
is a bnormal in some mode condition
picture abnormal in TV、AV
C he c k U2 0 an d i t’s
circuit ,check the Q12、
Q14、 Q1 5 is nor ma l o r
condition
peripheral
not
normal
Ch eck th e ou tpu t of 85th
86 t h、87th pin of U2
Check FB1 、FB2、FB3
FB4FB5 inducta nce are
picture abnormal in HD
VGA co nditi on
Ch ec k U6 and it ’s ou ts id e ci rcui t i s
normal or not
no rmal
normal or not
pi cture abnormal in all mode
Check the solder joint of
screen socke t J 16、J17
J22 on main board is OK or not,the connection is OK or
no t
no rma l
Chec k per iph era l
circuit of U2 is normal
or not,change trouble
pa r t
Ⅱ、 The example of service
Example 1: Cant turn on the TV
1、troubleshoot phenomenon: After connect power supply line and turn
on the power supply ,no logo appear on screen. Press any key or use the remote control box, the TV has no reflection, no display and black screen. The process of maintenance : Remove the plug of adapter output, measure adapter output voltage is +12V,the adapter works normally. check the connection with key board、remote control receiving board and mainboard. If they are ok, the problem must be MCU not work. First check supply power of U2 chip. Connect power supply, then measure the voltage of the 2、4 pin of U13 NTMS10P02 is 0.2V,and over-heat , the reason must be short circuit of power supply backend. You should remove the plug quickly, otherwise the chip must be bad. Use the multimeter to measure ,confirm it is short circuit to ground. The places which connect U2 with 3.3V voltage are so many, you should disconnect and measure it one by one. when you disconnect the C68, it is normal, So it is caused by C68 Short circuit to grounding.
Example 2: No picture in VGA mode
2. Troubleshooting phenomenon: in TV/AV mode ,the image and sound is
ok, PC (in VGA mode) is no picture, but have state icon. The process of maintenance: first check the signal source, signal socket、plug are ok or not. Because during switch the mode, the image display normally in non-PC mode ,it is proved that the backend image public processing channel is ok, namely U3 MST518 and backend image signal processing circuit work normally. In PC mode, measure the arbitrary pin of 4,7,12 pin , image data port of U6 P15V330A by oscillograph, there are no waveform, change U6P15V330A and the Troubleshooting phenomenon disappear.
Example 3: no picture in VGA mode and the “signal beyond boundary is
appeared on screen.
3. Troubleshooting phenomenon: no picture in VGA mode and the “signal
beyond bound is appeared on screen. in TV/AV mode, image、sound is ok. The process of maintenance: first check the signal output from the signal source is standard or not, or beyond the resolution which is supported by TFT panel. except of the two cases, the phenomenon comes from the TFT display. Under general circumstance it is caused by the abnormal of the horizon sync impulse ,vertical sync impulse of VGA signal. Inspect the 38th、39th pin of U3 by oscillograph, find the magnitude of horizon sync impulse is below the normal, measure the waveform of 13th pin of VGA J1 ,if it is ok, so maybe the value of resistor R23 will be largen, measure the resistance of R23 is 10K ,but the rating resistance is 1K, so it
is obvious that the magnitude of horizon sync. impulse is attenuated too much caused by value of couple resistance R23 become large. So the pixel clock inside of the MST518 can not vibrate, result in the A/D converter of MST518 internal can not work normally . So appear no picture in VGA mode and “signal beyond boundary” on TFT screen.
Example 4: Can control TV by remote control, but can not control TV
by key board
4. Troubleshooting phenomenon: image、sound is ok under any source, use remote control to operate each function is ok, but can not control by using the key board, failure completely. The process of maintenance: first check the socket of J6 on mainboard ,the solder joint and touch of connector are ok or not. if it is ok, check the key board ,measure each resistance, find R1 open circuit, change it .
Example 5: the image is ok after turn on the TV, but left speaker has
no sound output
5. Troubleshooting phenomenon: the image is normal in TV mode, but the left speaker has no sound output, using remote control to
operate ,each function is ok. use AV、PC audio input ,is still no sound output. The process of maintenance: measure the waveform from 60th pin of UOC by oscillograph, according to signal flowchat, measure R227、 R157、U8、C130 one by one, and observe the waveform is ok or not, find the back end of C130 have not waveform, change C130 and troubleshooting disappear .
PartⅤ: Spare part lists
Spare part lists:
20 inch LCD TV
Material name type(module NO.)
Mainboard
module
JUJ6.690.033 8669000330J
Remote control
receiving board
module
JUJ6.694.016 8669400160J
Key board module
JUJ6.694.015 8669400150J
Earphone output board module
TFT V201V1-T03 50890010130
INVERTER module INV18-605D 59324106054
JUJ6.695.002 8669500020J
Dynamoelectric speaker Remote control
Inside Power supply
module
FSP084-1CD02C 67128084025
Y38106-01-5W-4 56231105043
KLC5A 8201803510L
Material
code
remark
Annex: 1Circuit schematic diagram Main board
K board
Earphone board
Remote control receiving board
Annex 3 Final Assembly diagram
Annex 4 Final Wire Connection diagram
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