The integrated circuit U209B3, is designed as a phase
control circuit in bipolar technology. It has also protection
circuit for the supply. Due to integration of many
functions, it leads to significant cost and space saving as
Features
Internal frequency to voltage converter
Externally controlled integrated amplifier
Automatic soft start with minimised ”dead time”
Voltage and current synchronisation
Retriggering
well as increased reliability . At the same time, it gives the
designer free hand to select varieties of regulators to
choose from and switching characteristics according to its
choice.
Triggering pulse typ. 155 mA
Internal supply voltage monitoring
Temperature compensated reference source
Current requirement ≤ 3 mA
Package: DIP14, SO16
10(10)
9(9)
14(16)1(1)
Voltage / Current
detector
Control
amplifier
+
–
Automatic
retriggering
Output
pulse
Phase
control unit
= f (V12)
Frequency
Soft start
s
to voltage
converter
Supply
voltage
limitation
Reference
voltage
Voltage
monitoring
4(4)
5(5)
6(6)
3(3)
2(2)
13(15)
–V
GND
S
11(11)12(12)8(8)7(7)
95 10691
Figure 1. Block diagram – SO 16 in bracket
Rev . A1: 01.09.19951 (15)
Preliminary Information
TELEFUNKEN Semiconductors
U209B3/ U209B3–FP
L
M
1
D
18 k
BYT51J
R
1
2 W
AEG
95 10692
TW11
=
M
V
N600
10
R
230 V ~
4
pulse
Output
220
680 k
2
R
5
3.3 nF
6
2
C
3
Supply
N
F
25 V
22
1
C
S
–V
2
voltage
F
16 V
2.2
10
C
GND
voltage
limitation
Reference
13
Voltage
monitoring
converter
to voltage
Frequency
220 nF
4
C
5
C
Speed sensor
R
1 k
1 nF
5
)
12
Automatic
retriggering
4
R
470 k
Phase
= f (V
control unit
Soft start
s
C
111287
8
F
3
2.2
C
220 nF
7
R
16 V
22 k
7
C
F
16 V
8
2 M
speed
Actual
2.2
6
R
68 k
6
C
voltage
100 nF
R
3
220 k
141
9
R
47 k
detector
Voltage / Current
11
R
Set speed
voltage
10
31
R
R
100 k
100 k
56 k
Control
amplifier
10
9
C
–
+
R
9
F
2.2 /16 V
Figure 2. Block diagram with typical circuitry for speed regulation
Rev . A1: 01.09.19953 (15)
Preliminary Information
U209B3/U209B3–FP
Description
Mains Supply
The U209B is designed with voltage limiting and can
therefore be supplied directly from the mains. The supply
voltage between Pin 2 (+ pol/) and Pin 3 builds up
and R
across D
1
series resistance can be approximated using (Figure 2):
Further information regarding the design of the mains
supply can be found in the data sheets in the appendix.
The reference voltage source on Pin 13 of typ. –8.9 V
derived from the supply voltage and represents the reference level of the control unit.
Operation using an externally stabilised DC voltage is not
recommended.
If the supply cannot be taken directly from the mains
because the power dissipation in R
then the circuit shown in the following Figure 3 should be
employed.
~
24 V~
Figure 3. Supply voltage for high current requirements
Phase Control
The function of the phase control is largely identical to
that of the well known integrated circuit U211B. The
phase angle of the trigger pulse is derived by comparing
the ramp voltage, which is mains synchronised by the
voltage detector, with the set value on the control input
Pin 4. The slope of the ramp is determined by C
charging current. The charging current can be varied
using R
also be adjusted using R
on Pin 5. The maximum phase anglea
2
and is smoothed by C1. The value of the
1
VM – Vs
R1 =
2 I
S
would be too large,
1
U21 1B
123
C
R
1
.
2
1
4
5
95 10362
and its
2
max
is
can
TELEFUNKEN Semiconductors
When the potential on Pin 6 reaches the nominal value
predetermined at Pin 11, then a trigger pulse is generated
whose width t
and hence the pulse width can be evaluated by
of C
2
is determined by the value of C
p
(the value
2
assuming 8 ms/nF.
The current sensor on Pin 1 ensures that, for operation
with inductive loads, no pulse will be generated in a new
half cycle as long as current from the previous half cycle
is still flowing in the opposite direction to the supply
voltage at that instant. This makes sure that ”Gaps” in the
load current are prevented.
The control signal on Pin 11 can be in the range 0 V to
–7 V (reference point Pin 2).
= –7 V then the phase angle is at maximum = a
If V
11
max
i. e. the current flow angle is a minimum. The minimum
phase anglea
is when V
min
11
= V
pin2
.
Voltage Monitoring
As the voltage is built up, uncontrolled output pulses are
avoided by internal voltage surveillance. At the same
time, all of the latches in the circuit (phase control, soft
start) are reset and the soft–start capacitor is short
circuited. Used with a switching hysteresis of 300 mV,
this system guarantees defined start–up behaviour each
time the supply voltage is switched on or after short
interruptions of the mains supply .
Soft–Start
As soon as the supply voltage builds up (t1), the integrated
soft–start is initiated. The figure below shows the
behaviour of the voltage across the soft–start capacitor
and is identical with the voltage on the phase control input
on Pin 11. This behaviour guarantees a gentle start–up for
the motor and automatically ensures the optimum run–up
time.
is first charged up to the starting voltage Vo with
C
3
typically 30 mA current (t
charging current to approx. 4 mA, the slope of the charging
function is substantially reduced so that the rotational
speed of the motor only slowly increases. The charging
current then increases as the voltage across C
giving a progressively rising charging function which
more and more strongly accelerates the motor with
increasing rotational speed. The charging function
determines the acceleration up to the set–point. The
charging current can have a maximum value of 50 mA.
). By then reducing the
2
increases
3
Preliminary Information
Rev . A1: 31.09.19954 (15)
TELEFUNKEN Semiconductors
U209B3/ U209B3–FP
V
C3
V
1
2
V
0
t
1
t
2
Figure 4. Soft–start
t
3
t
tot
95 10272
t
Frequency to Voltage Converter
The internal frequency to voltage converter
(f/V-converter) generates a DC signal on Pin 9 which is
proportional to the rotational speed using an AC signal
from a tacho–generator or a light beam whose frequency
is in turn dependent on the rotational speed. The high
impedance input with a switch–on threshold of typ. –
100 mV gives very reliable operation even when
relatively simple tacho–generators are employed. The
tacho-frequency is given by:
n
60
p[Hz]
5
at the converter
6
(Pin 9) and the
6
.
i
is internally
f =
n = revolutions per minute
p
= number of pulses per revolution
The converter is based on the charge pumping principle.
With each negative half wave of the input signal, a
quantity of charge determined by C
amplified and then integrated by C
output on Pin 9.
, its charging voltage of Vch, R
by C
5
The conversion constant is determined
internally adjusted charge amplification G
k = G
.
C
i
.
.
R
V
5
6
ch
The analog output voltage is given by
= k . f.
V
o
whereas:V
= 6.7 V
ch
G
= 8.3
i
and C
The values of C
5
must be such that for the highest
6
possible input frequency, the maximum output voltage
does not exceed 6 V. While C
does V
R
0
on Pin 8 is approx. 6 kΩ. T o obtain good linearity of the
i
f/V converter the time constant resulting from R
is charging up the
5
and C
i
should be considerably less (1/5) than the time span of the
negative half cycle for the highest possible input
frequency. The amount of remaining ripple on the output
, C
voltage on Pin 9 is dependent on C
and the internal
5
6
charge amplification.
G
=
∆V
o
The ripple ∆V
, however, the maximum conversion speed will than
C
6
o
.
. V
C
i
can be reduced by using larger values of
5
ch
C
6
also be reduced.
The value of this capacitor should be chosen to fit the
particular control loop where it is going to be used.
Control Amplifier
The integrated control amplifier with differential input
compares the set value (Pin 10) with the instantaneous
value on Pin 9
and generates a regulating voltage on the
output Pin 11 (together with external circuitry on Pin 12)
which always tries to hold the real voltage at the value of
the set voltages. The amplifier has a transmittance of typically 110 A/V and a bipolar current source output on Pin
11 which operates with typically ±100 A. The
amplification and frequency response are determined by
R
7
, C7, C
and R
8
power divider, C
left out. Pin 9
(can be left out). For operation as a
8
, C5, R6, C6, R7, C7, C
4
should be connected with Pin 11 and Pin 7
and R
8
can be
8
with Pin 2. The phase angle of the triggering pulse can be
adjusted using the voltage on Pin 10. An internal limiting
circuit prevents the voltage on Pin 11 from becoming
more negative than V
+ 1 V.
13
Pulse Output Stage
The pulse output stage is short circuit protected and can
typically deliver currents of 125 mA. For the design of
smaller triggering currents, the function I
= f (RGT) has
GT
been given in the data sheets in the appendix.
Automatic Retriggering
The automatic retriggering prevents half cycles without
current flow, even if the triacs is turned of f earlier e.g. due
to not exactly centred collector (brush lifter) or in the
event of unsuccessful triggering. If it is necessary, another
triggering pulse is generated after a time lapse of
= 4.5 tP and this is repeated until either the triac fires
t
PP
or the half cycle finishes.
5
Rev . A1: 01.09.19955 (15)
Preliminary Information
U209B3/U209B3–FP
TELEFUNKEN Semiconductors
General Hints and Explanation of Terms
To ensure safe and trouble–free operation, the following
points should be taken into consideration when circuits
are being constructed or in the design of printed circuit
boards.
The connecting lines from C
to Pin 6 and Pin 2 should
2
be as short as possible, and the connection to Pin 2
should not carry any additional high current such as
the load current. When selecting C
, a low tempera-
2
ture coefficient is desirable.
The common (earth) connections of the set–point gen-
erator, the tacho–generator and the final interference
suppression capacitor C
of the f/V converter should
4
not carry load current.
The tacho generator should be mounted without
influence by strong stray fields from the motor.
Absolute Maximum Ratings
Reference point Pin 2, unless otherwise specified
V
Mains
Supply
V
GT
Trigger
Pulse
V
L
Load
Voltage
I
L
Load
Current
Figure 5. Explanation of terms in phase relationship
p/2p3/2p2p
t
p
t
= 4.5 t
pp
p
f
F
95 10716
ParametersSymbolValueUnit
Current requirementPin 3
t ≤ 10 ms
Synchronisation currentPin 1
Pin 14
t < 10 msPin 1
t < 10 msPin 14
–I
–i
I
syncI
I
syncV
±i
±i
f/V converter:
Input currentPin 7
t < 10 ms
I
±i
Phase control:Pin 11
Input voltage
Input current
–V
±I
Soft–start:
Input voltagePin 12
–V
Pulse output:
Reverse voltagePin 4
V
Amplifier
Input voltagePin 10–V
Pin 8 openPin 9–V
Reference voltage source
Output currentPin 13I
T
amb
amb
=45 °C
=80 °C
P
Power dissipationT
Storage temperature rangeT
Junction temperatureT
Ambient temperature rangeT
Input bias currentPin 7I
Input voltage limitation±I
1 mAPin 7
I =
Pin 7
+V
–V
Turn–on thresholdPin 7–V
Turn–off thresholdPin 7–V
Discharge currentFigure 2Pin 8I
Charge transfer voltagePin 8V
Charge transfer gain I9 /I
8
Conversion factorC
= 1 nF, R9 = 100 kk5.5mV/Hz
8
Pin 8/9G
Operating range f/V output Ref. point Pin 13Pin 9V
IB
I
I
TON
TOFF
dis
ch
i
O
660
7.25
2050mV
6.506.706.90V
7.58.39.0
0.62A
750
8.05
100150mV
0.5mA
0 – 6V
Linearity± 1%
Soft start Figures 7 to 11 Pin 12
f/v–converter non active
Starting currentV
Final currentV12 = –0.5 VI
=V13, V7 = V
12
2
I
O
O
203050A
5085130A
f/v–converter active
Starting currentV
Final currentV12 = –0.5 VI
Discharge currentRestart pulse–I
12
=V
13
I
O
O
O
246A
305580A
0.5310mA
mV
V
Preliminary Information
Rev . A1: 31.09.19958 (15)
TELEFUNKEN Semiconductors
U209B3/ U209B3–FP
240
200
a °
160
120
Phase Angle ( )
80
0
95 10302
100
80
60
m
13
I ( A )
40
Phase Control
Reference Point Pin 2
10nF
4.7nF
00.20.40.60.8
Rf ( MW )
2.2nF
C
f
=1.5nF
/t
Figure 6.
Soft Start
1.0
13
V ( V )
95 10305
13
V ( V )
10
8
6
4
2
0
10
Soft Start
8
f/V-Converter Active
Reference Point Pin 16
6
4
Soft Start
f/V-Converter Non Active
Reference Point Pin 16
t=f
(C3)
Figure 9.
95 10303
m
13
I ( A )
95 10304
20
f/V-Converter Non Active
Reference Point Pin 16
0
02468
V13 ( V )
Figure 7.
100
Soft Start
80
f/V-Converter Active
Reference Point Pin 16
60
40
20
0
02468
V13 ( V )
Figure 8.
2
95 10306
0
t=f
(C3)
10
Figure 10.
10
Soft Start
8
Reference Point Pin 16
6
13
V ( V )
4
2
0
t=f
10
Motor Standstill ( Dead Time )
Motor in Action
(C3)
95 10307
Figure 11.
Rev . A1: 01.09.19959 (15)
Preliminary Information
U209B3/U209B3–FP
TELEFUNKEN Semiconductors
500
Frequency to Voltage Converter
250
Reference Point Pin 2
0
8
I ( A )
–250
–500
–10 –8–6–4–2
95 10308
V8 ( V )
Figure 12.
100
50
0
12
I ( A )
–50
Reference Point Pin 16
–100
–300 –200 –1000200
95 10309
V
10–11
02
Control Amplifier
100
( V )
4
300
(R1)
P ( W )
95 10317
1
R ( k )
95 10315
6
5
4
3
2
1
0
Mains Supply
03 6 912
I
( mA )
tot
Figure 15.
50
40
Mains Supply
30
20
10
0
04812
I
( mA )
tot
15
16
GT
I ( mA )
95 10313
Figure 13.
100
80
60
40
1.4V
20
0
0200400600800
VGT=0.8V
RGT ( )
Figure 14.
6
Pulse Output
1000
(R1)
P ( W )
95 10316
5
4
3
2
1
0
0102030
Preliminary Information
Figure 16.
( k )
R
1
Figure 17.
Mains Supply
40
Rev . A1: 31.09.199510 (15)
TELEFUNKEN Semiconductors
Applications
U209B3/ U209B3–FP
R
5
L
230 VX
N
1N4004
M
22 nF
22 mF
C
14
3
13
220 kW
R
3
D
1
10 V
1211
33 kW
C
4
10
100 kW
98
R
6
U209B
18 kW
R
1
1.5 W
R
470 kW
C
22 mF
1
25 V
123
4
GND–V
S
4
R
2
470 kW
56
R
ö
3.3 nF
C
2
C
ö
/t
95 10621
7
Figure 18. Phase control (power control) for electric tools
Rev . A1: 01.09.199511 (15)
Preliminary Information
U209B3/U209B3–FP
TELEFUNKEN Semiconductors
W
22 k
100 kW
7
R
mF
10
4
C
14
R
13
R
10 V
22 nF
W
15 k
9
R
100 nF
3
C
W
NTC
A34–2/306
12
R
W
10
R
56 k
1.5 nF
5
C
820
R
W
8
R
11
47 k
7
/t
ö
4.7 nF
C
6
C
1098
U209B
56
W
2
R
470 k
4
S
–V
2
ö
C
R
GND
131211
15
14
123
R
68 W
95 10684
W
220 k
2
R
1N4004
1
D
W
1.5 W
18 k
1
R
L
R
W
4
R
470 k
W
180
150 nF
250 V~
230 V~
Figure 19. Temperature controlled fan motor (220 Vac)
Preliminary Information
AEG
TW11N
mF
47
1
C
25 V
Rev . A1: 31.09.199512 (15)
TELEFUNKEN Semiconductors
U209B3/ U209B3–FP
W
22 k
W
100 k
7
R
10
4
C
14
R
13
R
10 V
22 nF
W
15 k
9
R
100 nF
3
C
W
A34–2/306
NTC
12
R
W
10
R
56 k
1.5 nF
5
C
820
11
R
8
R
W
47 k
7
/t
ö
4.7 nF
C
6
C
1098
U209B
56
W
2
R
470 k
4
S
2
ö
C
R
GND–V
131211
W
15
14
123
R
68
W
95 10685
100 k
2
R
1N4004
1
D
L
R
230 V~
8.2 kW
R
1.5 W
1
150 nF
4
R
250 V~
200 k W
W
180
AEG
TW11N
mF
47
1
C
25 V
Figure 20. Temperature controlled fan motor (110 Vac)
Rev . A1: 01.09.199513 (15)
Preliminary Information
U209B3/U209B3–FP
Design Calculations for Mains Supply
The following equations can be used for the evaluation of the series resistor R
V
– V
(V
Mmin
Mmax
2 R
R
= 0.85
max
1
P
) =
max
(R1
2 I
– V
1
tot
Smax
Smin
2
)
where:
V
M
V
S
I
tot
I
Smax
I
p
I
x
can be easily evaluated from diagram figure 16 and 17
R
1
= Mains voltage 220 V
= Supply voltage on Pin 4
= T otal DC current requirement of the circuit
+ Ip + I
= I
S
x
= Current requirement of the IC in mA
= Average current requirement of the triggering pulse
= Current requirement of other peripheral components
Dimensions in mm
R
= 0.85
min
1
V
M
– V
TELEFUNKEN Semiconductors
for worst case conditions:
1
Smin
2 I
Smax
94 9445
Preliminary Information
94 8875
Rev . A1: 31.09.199514 (15)
TELEFUNKEN Semiconductors
U209B3/ U209B3–FP
Ozone Depleting Substances Policy Statement
It is the policy of TEMIC TELEFUNKEN microelectronic GmbH to
1. Meet all present and future national and international statutory requirements.
2. Regularly and continuously improve the performance of our products, processes, distribution and operating systems
with respect to their impact on the health and safety of our employees and the public, as well as their impact on
the environment.
It is particular concern to control or eliminate releases of those substances into the atmosphere which are known as
ozone depleting substances (ODSs).
The Montreal Protocol ( 1987) and its London Amendments (1990 ) intend to severely restrict the use of ODSs and
forbid their use within the next ten years. Various national and international initiatives are pressing for an earlier ban
on these substances.
TEMIC TELEFUNKEN microelectronic GmbH semiconductor division has been able to use its policy of
continuous improvements to eliminate the use of ODSs listed in the following documents.
1. Annex A, B and list of transitional substances of the Montreal Protocol and the London Amendments respectively
2. Class I and II ozone depleting substances in the Clean Air Act Amendments of 1990 by the Environmental
Protection Agency (EPA) in the USA
3. Council Decision 88/540/EEC and 91/690/EEC Annex A, B and C (transitional substances) respectively.
TEMIC can certify that our semiconductors are not manufactured with ozone depleting substances and do not contain
such substances.
We reserve the right to make changes to improve technical design and may do so without further notice.
Parameters can vary in different applications. All operating parameters must be validated for each customer
application by the customer. Should the buyer use TEMIC products for any unintended or unauthorized
application, the buyer shall indemnify TEMIC against all claims, costs, damages, and expenses, arising out of,
directly or indirectly, any claim of personal damage, injury or death associated with such unintended or