TEMIC U209B3 FP Technical data

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TELEFUNKEN Semiconductors
U209B3/ U209B3–FP
Phase Control Circuit – Tacho Applications
Description:
The integrated circuit U209B3, is designed as a phase control circuit in bipolar technology. It has also protection circuit for the supply. Due to integration of many functions, it leads to significant cost and space saving as
Features
Internal frequency to voltage converterExternally controlled integrated amplifierAutomatic soft start with minimised ”dead time”Voltage and current synchronisationRetriggering
well as increased reliability . At the same time, it gives the designer free hand to select varieties of regulators to choose from and switching characteristics according to its choice.
Triggering pulse typ. 155 mAInternal supply voltage monitoringTemperature compensated reference sourceCurrent requirement 3 mA
Package: DIP14, SO16
10(10)
9(9)
14(16) 1(1)
Voltage / Current
detector
Control amplifier
+
Automatic
retriggering
Output
pulse
Phase
control unit
= f (V12)
Frequency
Soft start
s
to voltage
converter
Supply voltage
limitation Reference
voltage
Voltage
monitoring
4(4)
5(5)
6(6)
3(3)
2(2)
13(15)
–V
GND
S
11(11) 12(12) 8(8) 7(7)
95 10691
Figure 1. Block diagram – SO 16 in bracket
Rev . A1: 01.09.1995 1 (15)
Preliminary Information
TELEFUNKEN Semiconductors
U209B3/ U209B3–FP
L
M
1
D
18 k
BYT51J
R
1
2 W
AEG
95 10692
TW11
=
M
V
N600
10
R
230 V ~
4
pulse
Output
220
680 k
2
R
5
3.3 nF 6
2
C
3
Supply
N
F
25 V
22
1
C
S
–V
2
voltage
F
16 V
2.2
10
C
GND
voltage
limitation
Reference
13
Voltage
monitoring
converter
to voltage
Frequency
220 nF
4
C
5
C
Speed sensor
R
1 k
1 nF
5
)
12
Automatic
retriggering
4
R
470 k
Phase
= f (V
control unit
Soft start
s
C
11 12 8 7
8
F
3
2.2
C
220 nF
7
R
16 V
22 k
7
C
F
16 V
8
2 M
speed
Actual
2.2
6
R
68 k
6
C
voltage
100 nF
R
3
220 k
14 1
9
R
47 k
detector
Voltage / Current
11
R
Set speed
voltage
10
31
R
R
100 k
100 k
56 k
Control
amplifier
10
9
C
+
R
9
F
2.2 /16 V
Figure 2. Block diagram with typical circuitry for speed regulation
Rev . A1: 01.09.1995 3 (15)
Preliminary Information
U209B3/U209B3–FP
Description
Mains Supply
The U209B is designed with voltage limiting and can therefore be supplied directly from the mains. The supply
voltage between Pin 2 (+ pol/) and Pin 3 builds up
and R
across D
1
series resistance can be approximated using (Figure 2):
Further information regarding the design of the mains supply can be found in the data sheets in the appendix. The reference voltage source on Pin 13 of typ. –8.9 V derived from the supply voltage and represents the refer­ence level of the control unit.
Operation using an externally stabilised DC voltage is not recommended.
If the supply cannot be taken directly from the mains because the power dissipation in R then the circuit shown in the following Figure 3 should be employed.
~
24 V~
Figure 3. Supply voltage for high current requirements
Phase Control
The function of the phase control is largely identical to that of the well known integrated circuit U211B. The phase angle of the trigger pulse is derived by comparing the ramp voltage, which is mains synchronised by the voltage detector, with the set value on the control input Pin 4. The slope of the ramp is determined by C charging current. The charging current can be varied using R also be adjusted using R
on Pin 5. The maximum phase anglea
2
and is smoothed by C1. The value of the
1
VM – Vs
R1 =
2 I
S
would be too large,
1
U21 1B
123
C
R
1
.
2
1
4
5
95 10362
and its
2
max
is
can
TELEFUNKEN Semiconductors
When the potential on Pin 6 reaches the nominal value predetermined at Pin 11, then a trigger pulse is generated whose width t
and hence the pulse width can be evaluated by
of C
2
is determined by the value of C
p
(the value
2
assuming 8 ms/nF. The current sensor on Pin 1 ensures that, for operation
with inductive loads, no pulse will be generated in a new half cycle as long as current from the previous half cycle is still flowing in the opposite direction to the supply voltage at that instant. This makes sure that ”Gaps” in the load current are prevented.
The control signal on Pin 11 can be in the range 0 V to –7 V (reference point Pin 2).
= –7 V then the phase angle is at maximum = a
If V
11
max
is when V
min
11
= V
pin2
.
Voltage Monitoring
As the voltage is built up, uncontrolled output pulses are avoided by internal voltage surveillance. At the same time, all of the latches in the circuit (phase control, soft start) are reset and the soft–start capacitor is short circuited. Used with a switching hysteresis of 300 mV, this system guarantees defined start–up behaviour each time the supply voltage is switched on or after short interruptions of the mains supply .
Soft–Start
As soon as the supply voltage builds up (t1), the integrated soft–start is initiated. The figure below shows the behaviour of the voltage across the soft–start capacitor and is identical with the voltage on the phase control input on Pin 11. This behaviour guarantees a gentle start–up for the motor and automatically ensures the optimum run–up time.
is first charged up to the starting voltage Vo with
C
3
typically 30 mA current (t charging current to approx. 4 mA, the slope of the charging function is substantially reduced so that the rotational speed of the motor only slowly increases. The charging current then increases as the voltage across C giving a progressively rising charging function which more and more strongly accelerates the motor with increasing rotational speed. The charging function determines the acceleration up to the set–point. The charging current can have a maximum value of 50 mA.
). By then reducing the
2
increases
3
Preliminary Information
Rev . A1: 31.09.19954 (15)
TELEFUNKEN Semiconductors
U209B3/ U209B3–FP
V
C3
V
1
2
V
0
t
1
t
2
Figure 4. Soft–start
t
3
t
tot
95 10272
t
Frequency to Voltage Converter
n
60
p[Hz]
5
at the converter
6
(Pin 9) and the
6
.
i
is internally
f =
n = revolutions per minute
p
= number of pulses per revolution
The converter is based on the charge pumping principle. With each negative half wave of the input signal, a quantity of charge determined by C amplified and then integrated by C output on Pin 9.
, its charging voltage of Vch, R
by C
5
The conversion constant is determined
internally adjusted charge amplification G k = G
.
C
i
.
.
R
V
5
6
ch
The analog output voltage is given by
= k . f.
V
o
whereas: V
= 6.7 V
ch
G
= 8.3
i
and C
The values of C
5
must be such that for the highest
6
does not exceed 6 V. While C
does V R
0
on Pin 8 is approx. 6 kΩ. T o obtain good linearity of the
i
f/V converter the time constant resulting from R
is charging up the
5
and C
i
should be considerably less (1/5) than the time span of the negative half cycle for the highest possible input frequency. The amount of remaining ripple on the output
, C
voltage on Pin 9 is dependent on C
and the internal
5
6
charge amplification.
G
=
V
o
The ripple V
, however, the maximum conversion speed will than
C
6
o
.
. V
C
i
can be reduced by using larger values of
5
ch
C
6
also be reduced. The value of this capacitor should be chosen to fit the
particular control loop where it is going to be used.
Control Amplifier
The integrated control amplifier with differential input compares the set value (Pin 10) with the instantaneous value on Pin 9
and generates a regulating voltage on the
output Pin 11 (together with external circuitry on Pin 12) which always tries to hold the real voltage at the value of the set voltages. The amplifier has a transmittance of typi­cally 110 A/V and a bipolar current source output on Pin 11 which operates with typically ±100 A. The amplification and frequency response are determined by R
7
, C7, C
and R
8
power divider, C left out. Pin 9
(can be left out). For operation as a
8
, C5, R6, C6, R7, C7, C
4
should be connected with Pin 11 and Pin 7
and R
8
can be
8
with Pin 2. The phase angle of the triggering pulse can be adjusted using the voltage on Pin 10. An internal limiting circuit prevents the voltage on Pin 11 from becoming more negative than V
+ 1 V.
13
Pulse Output Stage
The pulse output stage is short circuit protected and can typically deliver currents of 125 mA. For the design of smaller triggering currents, the function I
= f (RGT) has
GT
been given in the data sheets in the appendix.
Automatic Retriggering
The automatic retriggering prevents half cycles without current flow, even if the triacs is turned of f earlier e.g. due to not exactly centred collector (brush lifter) or in the event of unsuccessful triggering. If it is necessary, another triggering pulse is generated after a time lapse of
= 4.5 tP and this is repeated until either the triac fires
t
PP
or the half cycle finishes.
5
Rev . A1: 01.09.1995 5 (15)
Preliminary Information
U209B3/U209B3–FP
TELEFUNKEN Semiconductors
General Hints and Explanation of Terms
To ensure safe and trouble–free operation, the following points should be taken into consideration when circuits are being constructed or in the design of printed circuit boards.
The connecting lines from C
to Pin 6 and Pin 2 should
2
be as short as possible, and the connection to Pin 2 should not carry any additional high current such as the load current. When selecting C
, a low tempera-
2
ture coefficient is desirable.
The common (earth) connections of the set–point gen-
erator, the tacho–generator and the final interference suppression capacitor C
of the f/V converter should
4
not carry load current.
influence by strong stray fields from the motor.
Absolute Maximum Ratings
Reference point Pin 2, unless otherwise specified
V
Mains Supply
V
GT
Trigger Pulse
V
L
Load Voltage
I
L
Load Current
Figure 5. Explanation of terms in phase relationship
p/2 p 3/2p 2p
t
p
t
= 4.5 t
pp
p
f
F
95 10716
Parameters Symbol Value Unit
Current requirement Pin 3 t 10 ms
Synchronisation current Pin 1
Pin 14 t < 10 ms Pin 1 t < 10 ms Pin 14
–I –i
I
syncI
I
syncV
±i
±i
f/V converter: Input current Pin 7
t < 10 ms
I
±i
Phase control: Pin 11 Input voltage Input current
–V
±I
Soft–start: Input voltage Pin 12
–V
Pulse output: Reverse voltage Pin 4
V
Amplifier
Input voltage Pin 10 –V Pin 8 open Pin 9 –V
Reference voltage source
Output current Pin 13 I
T
amb amb
= 45 °C = 80 °C
P
Power dissipation T
Storage temperature range T Junction temperature T Ambient temperature range T
amb
eff
o
tot
stg
S
S
30
100
5
mA
mA
5
i
v
i
I
I
I
R
I I
35 35
3
mA
13
0 to 7
500
mA
|V13| to 0 V
V
to 5 V
S
|VS|
|V13| to 0 V
V
7.5 mA
570
mW
320
–40 to +125 °C
j
125
–10 to +100
Preliminary Information
Rev . A1: 31.09.19956 (15)
TELEFUNKEN Semiconductors
U209B3/ U209B3–FP
Thermal Resistance
Parameters Symbol Maximum Unit
Junction ambient DIP 14
SO 16: on p.c. board SO 16: on ceramic substrate
Electrical Characteristics
–V
= 13.0 V, T
S
Parameters Test Conditions / Pin Symbol Min Typ Max Unit
Supply voltage for mains operations
Supply voltage limitation –I
DC supply current –VS = 13.0 V Pin 3 –I Reference voltage source –IL = 10 mA Pin 13
Temperature coefficient Pin 13 TC
Voltage monitoring Pin 3
Turn–on threshold –V Turn–off threshold –V
Phase control currents
Current synchronisation Pin 1 ±I Voltage synchronisation Pin 14 ±I Voltage limitation ±IL = 5 mA Pin 1, 14 ±V Reference ramp, Figure 6 Charge current I
Rϕ – reference voltage a = 180 ° Pin 5,3 Vϕ Temperature coefficient Pin 5 TCϕ
Output pulse
Output pulse current R Reverse current Pin 4 I Output pulse width Pin 5,2 t Automatic retriggering Repetition rate Pin 4 tpp/t
Amplifier
Common mode voltage range
Input bias current Pin 10 I Input offset voltage Pin 9, 10 V Output current Pin 11
Short circuit forward trans­mittance
= 25 °C, reference point Pin 2, unless otherwise specified
amb
Pin 3 –V
= 3 mA Pin 3
S
= 30 mA
–I
S
V
= 5 mA
–I
L
= f (R5),
6
= 1 K ... 820 kW Pin 6
R
5
= 0, VGT = 1.2 V Pin 4 I
V
Pin 9, 10 V
Pin 11
I11 = f (V
) Pin 11 Y
9/10
R
–V
S
Ref
VRef
TON
TOFF
syncl
syncV
I
6
Ref
O
OR
p
ICR
IB
IO
–I
O
+I
O
f
thJA
140 180 100
S
S
13.0 V
14.6
14.7
Limit
16.6
16.8
1.1 2.5 3.0 mA
8.6
8.3
8.9 9.2
9.1
0.5 mV/K
11.2 13 V
9.9 10.9 V
0.35 2.0 mA
0.35 2.0 mA
l
1.4 1.6 1.8 V
1 20 mA
1.06 1.13 1.18 V
Ref
0.5 mV/K
100 155 190 mA
0.01 3.0 mA 8 ms/nF
p
3 4.5 6
(V13–1V) (V2–1V) V
0.01 1 mA
10 mV
75 88
110 120
145 165
1000 mA/V
K/W
V
V
V
mA
Rev . A1: 01.09.1995 7 (15)
Preliminary Information
U209B3/U209B3–FP
TELEFUNKEN Semiconductors
UnitMaxTypMinSymbolTest Conditions / PinParameters
Frequency to voltage converter
Input bias current Pin 7 I Input voltage limitation ±I
1 mA Pin 7
I =
Pin 7
+V
–V Turn–on threshold Pin 7 –V Turn–off threshold Pin 7 –V Discharge current Figure 2 Pin 8 I Charge transfer voltage Pin 8 V Charge transfer gain I9 / I
8
Conversion factor C
= 1 nF, R9 = 100 k k 5.5 mV/Hz
8
Pin 8/9 G
Operating range f/V output Ref. point Pin 13 Pin 9 V
IB
I I
TON TOFF dis
ch
i
O
660
7.25
20 50 mV
6.50 6.70 6.90 V
7.5 8.3 9.0
0.6 2 A 750
8.05
100 150 mV
0.5 mA
0 – 6 V
Linearity ± 1 % Soft start Figures 7 to 11 Pin 12 f/v–converter non active Starting current V Final current V12 = –0.5 V I
= V13, V7 = V
12
2
I
O O
20 30 50 A
50 85 130 A f/v–converter active Starting current V Final current V12 = –0.5 V I Discharge current Restart pulse –I
12
= V
13
I
O O
O
2 4 6 A
30 55 80 A
0.5 3 10 mA
mV
V
Preliminary Information
Rev . A1: 31.09.19958 (15)
TELEFUNKEN Semiconductors
U209B3/ U209B3–FP
240
200
a °
160
120
Phase Angle ( )
80
0
95 10302
100
80
60
m
13
I ( A )
40
Phase Control Reference Point Pin 2
10nF
4.7nF
0 0.2 0.4 0.6 0.8
Rf ( MW )
2.2nF
C
f
=1.5nF
/t
Figure 6.
Soft Start
1.0
13
V ( V )
95 10305
13
V ( V )
10
8
6
4
2
0
10
Soft Start
8
f/V-Converter Active Reference Point Pin 16
6
4
Soft Start
f/V-Converter Non Active Reference Point Pin 16
t=f
(C3)
Figure 9.
95 10303
m
13
I ( A )
95 10304
20
f/V-Converter Non Active Reference Point Pin 16
0
02468
V13 ( V )
Figure 7.
100
Soft Start
80
f/V-Converter Active Reference Point Pin 16
60
40
20
0
02468
V13 ( V )
Figure 8.
2
95 10306
0
t=f
(C3)
10
Figure 10.
10
Soft Start
8
Reference Point Pin 16
6
13
V ( V )
4
2
0
t=f
10
Motor Standstill ( Dead Time )
Motor in Action
(C3)
95 10307
Figure 11.
Rev . A1: 01.09.1995 9 (15)
Preliminary Information
U209B3/U209B3–FP
TELEFUNKEN Semiconductors
500
Frequency to Voltage Converter
250
Reference Point Pin 2
0
8
I ( A )
–250
–500
–10 –8 –6 –4 –2
95 10308
V8 ( V )
Figure 12.
100
50
0
12
I ( A )
–50
Reference Point Pin 16
–100
–300 –200 –100 0 200
95 10309
V
10–11
02
Control Amplifier
100
( V )
4
300
(R1)
P ( W )
95 10317
1
R ( k )
95 10315
6
5
4
3
2
1
0
Mains Supply
03 6 912
I
( mA )
tot
Figure 15.
50
40
Mains Supply
30
20
10
0
04812
I
( mA )
tot
15
16
GT
I ( mA )
95 10313
Figure 13.
100
80
60
40
1.4V
20
0
0 200 400 600 800
VGT=0.8V
RGT ( )
Figure 14.
6
Pulse Output
1000
(R1)
P ( W )
95 10316
5
4
3
2
1
0
0102030
Preliminary Information
Figure 16.
( k )
R
1
Figure 17.
Mains Supply
40
Rev . A1: 31.09.199510 (15)
TELEFUNKEN Semiconductors
Applications
U209B3/ U209B3–FP
R
5
L
230 VX
N
1N4004
M
22 nF
22 mF
C
14
3
13
220 kW
R
3
D
1
10 V
12 11
33 kW
C
4
10
100 kW
98
R
6
U209B
18 kW
R
1
1.5 W R
470 kW
C
22 mF
1
25 V
123
4
GND –V
S
4
R
2
470 kW
56
R
ö
3.3 nF
C
2
C
ö
/t
95 10621
7
Figure 18. Phase control (power control) for electric tools
Rev . A1: 01.09.1995 11 (15)
Preliminary Information
U209B3/U209B3–FP
TELEFUNKEN Semiconductors
W
22 k
100 kW
7
R
mF 10
4
C
14
R
13
R
10 V
22 nF
W
15 k
9
R
100 nF
3
C
W
NTC
A34–2/306
12
R
W
10
R
56 k
1.5 nF
5
C
820
R
W
8
R
11
47 k
7
/t
ö
4.7 nF
C
6
C
10 9 8
U209B
56
W
2
R
470 k
4
S
–V
2
ö
C
R
GND
13 12 11
15
14
123
R
68 W
95 10684
W
220 k
2
R
1N4004
1
D
W
1.5 W
18 k
1
R
L
R
W
4
R
470 k
W
180
150 nF
250 V~
230 V~
Figure 19. Temperature controlled fan motor (220 Vac)
Preliminary Information
AEG
TW11N
mF
47
1
C
25 V
Rev . A1: 31.09.199512 (15)
TELEFUNKEN Semiconductors
U209B3/ U209B3–FP
W
22 k
W
100 k
7
R
10
4
C
14
R
13
R
10 V
22 nF
W
15 k
9
R
100 nF
3
C
W
A34–2/306
NTC
12
R
W
10
R
56 k
1.5 nF
5
C
820
11
R
8
R
W
47 k
7
/t
ö
4.7 nF
C
6
C
10 9 8
U209B
56
W
2
R
470 k
4
S
2
ö
C
R
GND –V
13 12 11
W
15
14
123
R
68
W
95 10685
100 k
2
R
1N4004
1
D
L
R
230 V~
8.2 kW
R
1.5 W
1
150 nF
4
R
250 V~
200 k W
W
180
AEG
TW11N
mF
47
1
C
25 V
Figure 20. Temperature controlled fan motor (110 Vac)
Rev . A1: 01.09.1995 13 (15)
Preliminary Information
U209B3/U209B3–FP
Design Calculations for Mains Supply
The following equations can be used for the evaluation of the series resistor R
V
– V
(V
Mmin
Mmax
2 R
R
= 0.85
max
1
P
) =
max
(R1
2 I
– V
1
tot
Smax
Smin
2
)
where: V
M
V
S
I
tot
I
Smax
I
p
I
x
can be easily evaluated from diagram figure 16 and 17
R
1
= Mains voltage 220 V = Supply voltage on Pin 4 = T otal DC current requirement of the circuit
+ Ip + I
= I
S
x
= Current requirement of the IC in mA
= Average current requirement of the triggering pulse = Current requirement of other peripheral components
Dimensions in mm
R
= 0.85
min
1
V
M
– V
TELEFUNKEN Semiconductors
for worst case conditions:
1
Smin
2 I
Smax
94 9445
Preliminary Information
94 8875
Rev . A1: 31.09.199514 (15)
TELEFUNKEN Semiconductors
U209B3/ U209B3–FP
Ozone Depleting Substances Policy Statement
It is the policy of TEMIC TELEFUNKEN microelectronic GmbH to
1. Meet all present and future national and international statutory requirements.
2. Regularly and continuously improve the performance of our products, processes, distribution and operating systems with respect to their impact on the health and safety of our employees and the public, as well as their impact on the environment.
It is particular concern to control or eliminate releases of those substances into the atmosphere which are known as ozone depleting substances (ODSs).
The Montreal Protocol ( 1987) and its London Amendments (1990 ) intend to severely restrict the use of ODSs and forbid their use within the next ten years. Various national and international initiatives are pressing for an earlier ban on these substances.
TEMIC TELEFUNKEN microelectronic GmbH semiconductor division has been able to use its policy of continuous improvements to eliminate the use of ODSs listed in the following documents.
1. Annex A, B and list of transitional substances of the Montreal Protocol and the London Amendments respectively
2. Class I and II ozone depleting substances in the Clean Air Act Amendments of 1990 by the Environmental Protection Agency (EPA) in the USA
3. Council Decision 88/540/EEC and 91/690/EEC Annex A, B and C (transitional substances) respectively.
TEMIC can certify that our semiconductors are not manufactured with ozone depleting substances and do not contain such substances.
We reserve the right to make changes to improve technical design and may do so without further notice.
Parameters can vary in different applications. All operating parameters must be validated for each customer
application by the customer. Should the buyer use TEMIC products for any unintended or unauthorized
application, the buyer shall indemnify TEMIC against all claims, costs, damages, and expenses, arising out of,
directly or indirectly, any claim of personal damage, injury or death associated with such unintended or
unauthorized use.
TEMIC TELEFUNKEN microelectronic GmbH, P.O.B. 3535, D-74025 Heilbronn, Germany
Telephone: 49 (0)7131 67 2831, Fax number: 49 (0)7131 67 2423
Rev . A1: 01.09.1995 15 (15)
Preliminary Information
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