Temco Tool DV5200MB User Manual

INSTALLER / CONSUMER

SAFETY INFORMATION

PLEASE READ THIS MANUAL BEFORE INSTALLING AND USING APPLIANCE

WARNING!

IF THE INFORMATION IN THIS MANUAL IS NOT FOLLOWED EXACTLY, A FIRE OR EXPLO SION MAY RESULT CAUSING PROPERTY DAMAGE, PERSONAL INJURY OR LOSS OF LIFE.

FOR YOUR SAFETY Installation and service must be performed by a qualiﬁed installer, service agency or the gas supplier.

WHAT TO DO IF YOU SMELL GAS:

• Do not try to light any appliance.

• Do not touch any electric switch; do not use any phone in your building.

• Immediately call your gas supplier from your neighbor’s phone. Follow the gas suppliers instructions.

• If you cannot reach your gas supplier call the ﬁre department.

Direct Vent Zero Clearance Gas Fireplace Heater

Model: DV5200MB

DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS AND LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE.

WARNING: Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. Refer to this manual. For assistance or additional information, consult a qualiﬁed installer, service agency or the gas supplier.

U.S. Patents: 5,669,374; 5,562,088; 6,138,667; Can. Patent: 2,139,684

Homeowner’s Installation and

Operating Manual

INSTALLER: Leave this manual with the appliance. CONSUMER: Retain this manual for future reference.

78674 5/08 Rev. 10

Temco DV5200 Series

Table of Contents

PLEASE READ THE INSTALLATION & OPERATING INSTRUCTIONS BEFORE USING APPLIANCE.

Thank you and congratulations on your purchase of a Temco Fireplace Products ﬁreplace.

While we have written these instructions as accurately and thoroughly as possible, they may not cover every system, variation or contingency. Also, questions of interpretation may arise. For more information, solutions to particular problems or clariﬁcations, contact your local distributor or the manufacturer. See the unit rating plate for whom to contact.

IMPORTANT: Read all instructions and warnings carefully before starting installation. Failure to follow these instructions may result in a possible ﬁre hazard and will void the warranty.

Installation & Operating Instructions

General Information, Cautions, Warnings ............................................................. 3

Requirements for the Commonwealth of Massachusetts ......................................

Fireplace Dimensions ............................................................................................ 5

Locating the Fireplace ...........................................................................................

Framing & Finishing .............................................................................................. 6

Clearance to Combustibles ................................................................................... 7

Combustible Sidewall Clearance ..........................................................................

Mantels .................................................................................................................. 7

Surround Material ..................................................................................................

Gas Speciﬁcations................................................................................................. 8

Gas Inlet and Manifold Pressures ......................................................................... 8

Gas Line Installation ..............................................................................................

General Venting Information

General Venting ....................................................................................................

General Venting Information - Termination Location ........................................... 10

Termination Clearances .......................................................................................11

Sidewall (General)Venting Information ................................................................

Flex Venting......................................................................................................... 12

Sidewall (Horizontal) Venting ..............................................................................

Flex Vent Offsets ................................................................................................. 13

Flex Vent Through the Roof (Vertical) Applications ............................................. 15

VSK7MH Vertical Flex Vent Kit Installation .........................................................

TDV Series Direct Vent System Installation ........................................................ 16

Sidewall (Horizontal) Venting, General ...............................................................

Through the Roof (Vertical) Venting .................................................................... 17

Elbows & Offsets - General ................................................................................ 17

Sidewall (Horizontal) Venting Information ...........................................................

Venting Components ........................................................................................... 19

Operating Instructions

Glass Door Removal Procedure ......................................................................... 20

Glass Cleaning .................................................................................................... 20

Louvre Installation ...............................................................................................

Optional Extended Face Panel Kit Installation .................................................... 21

Log Installation ....................................................................................................

Thermostatic Fan Kit - Optional........................................................................... 22

Electrical Services ............................................................................................... 22

Speed Control Switch ..........................................................................................

Millivolt System .................................................................................................... 22

Burner ON/OFF ...................................................................................................

Managing Heat Output ........................................................................................ 23

Fan Operation ..................................................................................................... 23

Flame Characteristics ..........................................................................................

Lighting & Operating Instructions ........................................................................ 24

Troubleshooting ...................................................................................................

Fuel Conversion .................................................................................................. 29

Maintenance

Unit Adjustment ...................................................................................................

Maintenance ........................................................................................................ 32

Replacement Parts ........................................................................................................ 34

Servicing .............................................................................................................. 35

Warranty .......................................................................................................................... 36

Installation and Startup Checklist ................................................................................. 37

Warranty Registration ................................................................................................... 39

78674

Temco DV5200 Series

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Installation & Operating Instructions

A manufactured (mobile) home OEM installation must conform with the Manufactured Home Construction and Safety Standard, Title 24CFR, Part 3280, or, when such a standard is not applicable, the Standard for Manufactured HOme Installations, ANSI/NCSBCS A225.1, or Standard for Gas Equipped Recreational Vehicles and Mobile Housing, CSA Z240.4. This gas appliance must be installed by a qualiﬁed installer in accordance with local building codes or, in the absence of local codes, with the current CSA B149.1 Installation Code (in Canada) or the current National Fuel Gas Code Z223.1/NFPA 54 when installed in the United States. This appliance, when installed, must be elecrically connected and grounded in accordance with local codes or, in the absence of local codes, with the current CSA C22.1 Canadian Electrical Code: ANSI NFPA 70-1987 when installed in the United States.

FOR SAFE INSTALLATION AND OPERATION PLEASE NOTE THE FOLLOWING:

1 . This appliance gives off high temperatures and should be

located out of high trafﬁc areas and away from furniture and draperies.

2. Children and adults should be alerted to the hazards of the high surface temperatures of this appliance and should stay away to avoid burns or ignition of clothing.

3. CAUTION: Due to high glass surface temperature, chil-

dren should be carefully supervised when in the same room as your appliance.

10. For safe operation, the glass door must be closed.

11. Do not use this heater if any part has been under water. Immediately call a qualiﬁed service technician to inspect the heater and to replace any part of the control system and any gas control which has been under water.

12. Do not operate appliance unless completely installed as per installation instructions.

13. This appliance may be used in a bedroom installation. Install in accordance with local building codes and regulations.

14. Never use your appliance as a cooking device.

WARNING: Check with your electronics manufacturer before installing a television or other electronic device above this ﬁreplace.

DV5200

Certiﬁed To

ANSI Z21.88-2005 / CSA 2.33-2005 / UL 307B

Vented Gas Fireplace Heater

IMPORTANT:

PLEASE READ THE FOLLOWING CAREFULLY

Remove any plastic from trim parts before turning the ﬁreplace ON.

It is normal for ﬁreplaces fabricated of steel to give off some expansion and/or contraction noises during the start up or cool down cycle. Similar noises are found with your furnace heat exchanger or car engine. It is not unusual for your gas ﬁreplace to give off some odor the ﬁrst time it is burned. This is due to the manufacturing process.

Please ensure that your room is well ventilated

-open all windows.

It is recommended that you burn your ﬁreplace for at least four (4) hours the ﬁrst time you use it. If the optional fan kit has been installed, place the fan switch in the “OFF” position during this time.

4. Under no circumstances should this appliance be modiﬁed. Parts removed for servicing should be replaced prior to operating this appliance again.

5. Installation and any repairs to this appliance must be performed by a qualiﬁed installer, service agency or gas supplier. A professional service person should be contacted to inspect this appliance annually.

6. Control compartments, burners and air passages in this ap pliance should be kept clean and free of dust and lint. Make sure the gas valve and pilot light are turned off before you attempt to clean this appliance.

7. The venting system (chimney) of this appliance should be checked at least once a year and if needed your venting system should be cleaned.

8. Keep the area around your appliance clear of combustible materials, gasoline and other ﬂammable vapor and liquids. This appliance should not be used as a drying rack for clothing, nor should Christmas stocking or decorations be hung in the area of it.

9. Under no circumstances should any solid fuels (wood, coal, paper or cardboard etc.) be used in this appliance.

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This appliance may be installed as an OEM installation in a manufactured (mobile) home and must be installed in accordance with the manufacturer’s instructions and the Manufactured Home Construction And Safety Standard, Title 24 CFR, Part 3280 or Standard for Installation in Mobile Homes,

CAN/CSA Z240MH.

This appliance is only for use with the type of gas indicated on the rating plate. A conversion kit is supplied with the appliance.

Proposition 65 Warning: Fuels used in gas, wood-

burning or oil ﬁred appliances, and the products of combustion of such fuels, contain chemicals known to the State of California to cause cancer, birth defects and other reproductive harm. California Health & Safety Code Sec. 25249.6

Temco DV5200 Series

Installation & Operating Instructions

Requirements for the Commonwealth of Massachusetts

All gas ﬁtting and installation of this heater shall only be done by a licensed gas ﬁtter or licensed plumber.

For all side wall horizontally vented gas fueled equipment installed in every dwelling, building or structure used in whole or in part for residential purposes, including those owned or operated by the Commonwealth and where the side wall exhaust vent termination is less than seven (7) feet above ﬁnished grade in the area of the venting, including but not limited to decks and porches, the following requirements shall be satisﬁed:

Installation of Carbon Monoxide Detectors

At the time of installation of the side wall horizontal vented gas fueled equipment, the installing plumber or gas ﬁtter shall observe that a hard wired carbon monoxide detector with an alarm is installed on each additional level of the dwelling, building or structure served by the side wall horizontally vented gas fueled equipment. It shall be the responsibility of the property owner to secure the services of qualiﬁed licensed professionals for the installation of hard wired carbon monoxide detectors.

In the event that the side wall horizontally vented gas fueled equipment is installed in a crawl space or an attic, the hard wired carbon monoxide detector with alarm and battery back-up may be installed on the next adjacent ﬂoor level.

In the event that the requirements of this subdivision can not be met at the time of completion of installation, the owner shall have a period of thirty (30) days to comply with the above requirements; provided, however, that during said thirty (30) day period, a battery operated carbon monoxide detector with an alarm shall be installed.

Approved Carbon Monoxide Detectors

Each carbon monoxide detector as required in accordance with the above provisions shall comply with NFPA 720 and ANSI/UL 2034 listed and IAS certiﬁed.

Signage

A metal or plastic identiﬁcation plate shall be permanently mounted to the exterior of the building at a minimum height of eight (8) feet above grade directly in line with the exhaust vent terminal for the horizontally vented gas fueled heating appliance or equipment. The sign shall read, in print size no less than one-half (1/2) inch in size, “GAS VENT DIRECTLY BELOW, KEEP

CLEAR OF ALL OBSTRUCTIONS”.

Inspection

The state or local gas inspector of the side wall horizontally vented gas fueled equipment shall not approve the installation unless, upon inspection, the inspector observes carbon monoxide detectors and signage installed in accordance with the provisions of 248 CMR 5.08(2)(a)1 through 4.

Exemptions

The following equipment is exempt from 248 CMR

5.08(2)(a)1 through 4:

• The equipment listed in Chapter 10 entitled

“Equipment Not Required To Be Vented” in the most current edition of NFPA 54 as adopted by the Board; and

• Product Approved side wall horizontally vented gas

fueled equipment installed in a room or structure separate from the dwelling, building or structure used in whole or in part for residential purposes.

MANUFACTURER REQUIREMENTS

Gas Equipment Venting System Provided

When the manufacturer of Product Approved side wall horizontally vented gas equipment provides a venting system design or venting system components with the equipment, the instructions provided by the manufacturer for installation of the equipment and the venting system shall include:

• Detailed instructions for the installation of the venting

system design or the venting system components; and

• A complete parts list for the venting system design or

venting system.

Gas Equipment Venting System NOT Provided

When the manufacturer of a Product Approved side wall horizontally vented gas fueled equipment does not provide the parts for venting the ﬂue gases, but identiﬁes “special venting systems”, the following requirements shall be satisﬁed by the manufacturer:

• The referenced “special venting system” instructions

shall be included with the appliance or equipment installation instructions; and

• The “special venting systems” shall be Product

Approved by the Board, and the instructions for that system shall include a parts list and detailed installation instructions.

A copy of all installation instructions for all Product Approved side wall horizontally vented gas fueled equipment, all venting instructions, all parts lists for venting instructions, and/or all venting design instructions shall remain with the appliance or equipment at the completion of the installation.

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S - Min. Rough Opening Width Min. Rough Opening Height

Min. Rough Opening Depth

4" (102 mm) Dia.

7" (178 mm) Dia.

1/2" (13 mm)

Fireplace Dimensions

Temco DV5200 Series

Bottom Gas Line Access

Gas Line Access

NOTE: Flex pipe dimaeters are 4” for inner pipe and 7” for outer pipe.

J Box Access

Gas Line Access

Fig. 1 Fireplace speciﬁcations and framing dimensions.

Ref. DV5200MBN A 35

³⁄₄” (908 mm) B 33” (838 mm) C 32 D 34 E 21 F 6

³⁄₄” (832 mm)

¹⁄₂” (876 mm)

³⁄₈” (543 mm)

¹⁄₄” (159 mm)

G 33” (838 mm) H 34 I 19 J 13 K 1 L 5 M 5 N 4 O 3” (76 mm) P 73 Q 51 Framing Dimensions R 34 S 36” (914 mm) T 19

¹⁄₄” (870 mm)

¹⁄₄” (489 mm)

³⁄₈” (340 mm)

⁵⁄₈” (16 mm) ⁵⁄₈” (143 mm) ¹⁄₂” (140 mm) ¹⁄₂” (114 mm)

¹⁄₂” (1867 mm)

³⁄₄” (1315 mm)

³⁄₄” (883 mm)

¹⁄₂” (495 mm)

78674

Temco DV5200 Series

10"

(273 mm)

Min.

35” (911 mm) Ref. Flue

Outlet

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”

(781 mm)

41”

(1054 mm)

21”

(546 mm)

1” (25 mm) Minimum Air Space

T175

Vent System “X” TEMCO 4/7 Flex 23

(597 mm) TEMCO 4/7 Rigid 24

(622 mm) DuraVent 4/6-5/8 GS 23

(597 mm)

Fig. 2 Minimum framing depths with vertical takeoff.

Firestop/Wall Sleeve

Combustible Construction Allowed

Standoff

T176

Fig. 3 Minimum framing dimensions with horizontal venting.

Framing and Finishing

1. Choose a ﬁreplace location and frame in accordance

this manual. When using a surround, the ﬁreplace

with the ﬁreplace dimensions speciﬁed on Page 4 of

must be ﬂush to the wall. Also, allowances must be made for drywall, tile or any other facing used around the unit.

Clearance to Combustible Materials

¹⁄₂”

VEF (Vinyl Siding) or BEF (Brick) Extension ﬂange

Vent Terminal

2 x 4 or 2 x 6 Framing

Locating the Fireplace

Fig. 4 Locate gas ﬁreplace.

A) Flat on wall B) Cross Corner C) As an Island D) As a room divider E) Flat on wall corner F) Exterior wall

Island installation is possible as long as the horizontal portion of the vent system does not exceed maximum recommended horizontal run as outlined in the venting chart on Page 10. When you install your ﬁreplace as in position ‘B’, ‘D’ or ‘E’, (Fig. 1) a minimum of 1” (25mm) clearance must be maintained from the perpendicular wall and the front of the appliance.

2. When the appliance is installed directly on carpeting, tile or other combustible material other than wood ﬂooring, the appliance shall be installed on a metal or wood platform.

3. Pull out the nail tabs which are located on each side of the ﬁreplace. Move the ﬁreplace into position and secure to the ﬂoor with screws or nails through the holes provided in the bottom ﬂanges of the side casing. After checking unit for squareness, secure top of ﬁreplace to the framing with screws or nails using the nailing tabs provided.

4. Cold climate installation recommendation: when installing this ﬁreplace against a non-insulated exterior wall or chase, it is recommended that the outer walls be insulated to conform to applicable insulation codes. Drywall should be installed around the unit to prevent insulation from contacting the body.

Note: Never allow the vapor barrier to contact

the outer case of this ﬁreplace or venting.

5. Drywall can be extended ﬂush on the bottom, top and to the outermost part of the sides of the ﬁreplace.

6. If you are installing the top vent unit with a 90° elbow installed, the minimum clearance to combustibles directly above the 90° elbow is 2” (51 mm).

7. Noncombustible materials such as brick and tile can be extended across the face of the ﬁreplace. If brass trim kit is going to be installed, brick and tile will have to be installed ﬂush with the front of this appliance.

78674

Temco DV5200 Series

A B C D E

Fireplace

Clearance to Combustibles

Top of unit to ceiling* ................................36” (914 mm)

Front of unit to combustibles ....................36” (914 mm)

Appliance

Top (from standoffs) ................................0” (0 mm)

Bottom .....................................................0” (0 mm)

Side (from standoffs) ................................0” (0 mm)

Back (from standoffs) ...............................0” (0 mm)

Top of Elbow ..........................................2” (51 mm)

* Ceiling height is the minimum height of the room ceiling in front of the ﬁreplace measured from the top front edge of the ﬁreplace.

Combustible Sidewall Clearance

The perpendicular combustible sidewall or mantel support leg (surround) clearance is 1³⁄₄” (45 mm) from the edge of the recessed door opening.

Mantels

The height that a combustible mantel is ﬁtted above the ﬁreplace is dependent on the depth of the mantel. For the correct mounting height and widths, refer to Figure 5.

Noncombustible mantels and legs may be installed at any height and width around the appliance. When using paint or lacquer, it must be heat resistant to prevent discoloration.

WARNING: Combustible objects must not be placed on a noncombustible mantel unless the noncombustible mantel meets the minimum height and width requirements for a combustible mantel.

Surround Material

When using materials around the face of the ﬁreplace, these materials must be suitable to withstand the temperatures which they will encounter. Also these materials must not extend out in front of the face of the unit, in effect recessing the unit.

If the material used for surround is not ﬂush with the face of the unit, then the optional surround kits will not ﬁt properly.

It is recommended that any material used to surround the face of the ﬁreplace be noncombustible (i.e. ceramic tile, brick, natural stone, etc.). Combustible materials such as drywall, are permissible.

Drywall

Tile, Marble, etc.

Fireplace Front

Noncombustible Facing Material Overlap of Front Face

Fig. 6 Surround material options.

Combustible Material

Drywall

Flush Face Installation (Recommended when installing optional trim surround kits)

2 x 4 Stud

Tile, Marble, etc.

Optional Surround Kits

Fireplace Front

T178

Mantel Shelf Mantel from Top

Ref. or Breast Plate Ref. of Louvre Opening Depth

V 10” (254 mm) A 12” (305 mm) W 8” (203 mm) B 10¹⁄₂” (267 mm) X 6” (152 mm) C 9” (229 mm) Y 4” (101 mm) D 7¹⁄₂” (191 mm) Z 2” (51 mm) E 5” (127 mm)

Fig. 5 Combustible mantel minimum installation.

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2 x 4 Header

Standoff

Top of Louvre Opening

T177

Minimum Height from Top Opening to Mantel

Combustible Material Above Standoff

Mantel Chart

Fig. 7 Gas ﬁreplace installation.

Materials such as cultured marble or other synthetic materials are not recommended as they may discolor, warp or create odor as a result of exposure to the temperatures of the front of the ﬁreplace.

Optional Hearth

T179

Temco DV5200 Series

Gas Speciﬁcations

Max. Min. Gas Input Input Model Fuel Control BTU/h BTU/h

DV5200MBN Natural Hi/Lo 25,000 17,000 DV5200MBP Propane Hi/Lo 25,000 17,500

Gas Inlet and Manifold Pressures

Natural LP (Propane) Minimum Inlet Pressure 4.5” w.c. 10.8” w.c. Maximum Inlet Pressure 14.0” w.c. 14.0” w.c. Manifold Pressure 3.5” w.c. 10.0” w.c.

Gas Line Installation

This gas appliance should be installed by a qualiﬁed installer in accordance with local building codes and with current CSA-B149.1 installation codes for Gas Burning Appliances and Equipment in Canada and the National Fuel Gas Code ANSI Z223.1/NFPA 54 in the U.S.A.*

1. The gas pipeline can be brought in through the bottom or the right or the left side of the appliance. A hole is provided at all locations to allow for the gas pipe installation and testing of any gas connection.

2. The gas control inlet is 3/8” NPT. Typical installation layout for rigid pipe is shown on Page 8.

NOTE: All models are equipped with a ﬂex tube

with a shut off valve having a 1/2” NPT inlet. The ﬂex line with shut off is shipped in the control valve compartment. Using two wrenches, tighten the ﬂexible tube at the shut off valve and at the gas control.

3. When using a ﬂex connector,* use only approved ﬁttings. When a union is installed, provide easy access in it’s placement for servicing. Refer to gas speciﬁcation for pressure details and ratings.

4. When a vertical section of gas pipe is required for the installation, a condensation trap is needed. In Canada see CSA - B149.1 for code details. See the National Fuel Gas Code ANSI Z223.1/NFPA 54 in the USA.

5. For natural gas, a minimum of 3/8” iron pipe with a gas supply pressure of 4.5” w.c. (from the gas meter). Consult with local gas utility and ANSI223.1/ NFPA 54 if any questions arise concerning pipe sizes.

6. Turn the gas supply to ‘ON’ and check for leaks. DO NOT USE OPEN FLAME FOR THIS PURPOSE. Use an approved leak testing solution.

7. The appliance and its appliance main gas valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1/2psig (3.5 KPa).

8. The appliance must be isolated from the gas sup

ply piping system by closing its equipment shut off valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2psig (3.5KPa).

NOTE: The gas line connection may be made of 3/8” minimum rigid pipe, 3/8” minimum copper pipe or an approved ﬂex connector. Since some municipalities have additional local codes, it is always best to consult your local authorities and the current CSA-B149.1 installation code in Canada or National Fuel Gas Code ANSI Z223.1/NFPA 54 in the U.S.A.

*Adhere to the following installation requirements in the State of Massachusetts:

• The installer must be a licensed plumber or gas ﬁtter.

• Flex connectors must be Massachusetts approved, cannot exceed 36” (914 mm) in length, must be a minimum 1/2” dia., and

may not penetrate a wall.

1/2” Gas Supply

1/2” NPT x 1/2” Flare Shut-off Valve

1/2” Flex Line (from valve)

FP297a

Fig. 8 Typical gas supply installation.

WARNING: When purging the gas line, the glass front must be removed.

IMPORTANT: Always check for gas leaks with a soap and water solution. Do not use open ﬂame for leak testing.

78674

General Venting

Temco DV5200 Series

When locating the vent termination, the minimum vent clearances must be observed. (Page 9, Fig. 10)

NOTE: Local codes may require different clearances.

It is recommended that the termination not be located within 24” (305 mm) of garden sheds, fences, decks, utility buildings or other obstructions.

Do not locate termination cap where excessive snow or ice build up may occur. Be sure to check vent termination area after snow falls and clear to prevent accidental blockage of venting system. When using snow blowers, make sure snow is not directed towards vent termination area.

This appliance has a “special vent system”. Check with local codes or in the absence of same, with CSA B149.1 installation codes in Canada, or the current National Fuel Gas Code ANSI Z223.1/NFPA 54 in the USA, regarding special vent termination clearances.

These ﬁreplaces are certiﬁed for use with four types of venting systems

1. Temco 4” x 7” dia. ﬂex vent.

2. Temco TDV series 4” x 7” dia. rigid vent.

3. Simpson Dura-Vent GS series 4” x 6⁵⁄₈” dia. vent. Review general venting information in this manual, and

information packed with the venting prior to starting the installation of the ﬁreplace.

• Termination shall not be recessed into a wall or siding.

• Horizontal sections must maintain a minimum 1/4” rise per linear foot of horizontal run.

• Combustible clearances from any horizontal vent pipe area must be 2” (51 mm) from top of vent, and 1” (25 mm) from sides and bottom.

• Clearance to combustibles from vertical pipe surface is 1” (25 mm).

78674

Temco DV5200 Series



VENT TERMINATION AIR SUPPLY INLET

AREA WHERE TERMINAL IS NOT PERMITTED



Fixed

Closed

Fixed

Closed

Operabl

Operable

Fixed

Closed

INSIDE

CORNER DETAIL

CFM145a

General Venting Information - Termination Location

Canadian Installations1 US Installations

A = Clearance above grade, veranda, porch, 12” (30 cm) 12” (30 cm) deck, or balcony

B = Clearance to window or door that may be 6” (15 cm) for appliances 6” (15 cm) for appliances opened < 10,000 Btuh (3kW), 12” (30 cm) < 10,000 Btuh (3kW), 9” for appliances > 10,000 Btuh (3kW) and (23 cm) for appliances > 10,000 < 100,000 Btuh (30kW), 36” (91 cm) Btuh (3kW) and < 50,000 Btuh for appliances > 100,000 Btuh (30kW) (15kW), 12” (30 cm) for appliances > 50,000 Btuh (15kW)

C = Clearance to permanently closed window 12” (305 mm) recommended to 12” (305 mm) recommended to prevent window condensation prevent window condensation

D = Vertical clearance to ventilated sofﬁt located above the terminal within a horizontal 18” (457 mm) 18” (457 mm) distance of 2 feet (610mm) from the center line of the terminal

E = Clearance to unventilated sofﬁt 12” (305 mm) 12” (305 mm) F = Clearance to outside corner see next page see next page G = Clearance to inside corner (see next page) see next page see next page H = Clearance to each inside of center line 3’ (91 cm) within a height of 15’ (4.6 m) 3’ (91 cm) within a height of 15’

extended above meter/regulator assembly above the meter/regulator assembly (4.6 m) above the meter/regulator assy

I = Clearance to service regulator vent outlet 3’ (91 cm) 3’ (91 cm) J = Clearance to nonmechanical air supply inlet 6” (15 cm) for appliances < 10,000 6” (15 cm) for appliances

to building or the combustion air inlet to any Btuh (3kW), 12” (30 cm) for < 10,000 Btuh (3kW), 9” other appliances appliances > 10,000 Btuh (3kW) and < (23 cm) for appliances > 10,000 100,000 Btuh (30kW), 36” (91 cm) Btuh (3kW) and < 50,000 Btuh for appliances > 100,000 Btuh (30kW) (15kW), 12” (30 cm) for appliances > 50,000 Btuh (15kW)

K = Clearance to a mechanical air supply inlet 6’ (1.83 m) 3’ (91 cm) above if within 10’ (3 m) horizontally

L = Clearance above paved sidewalk or paved 7’ (2.13 m)† 7’ (2.13 m)† driveway located on public property

M = Clearance under veranda, porch, deck or 12” (30 cm) balcony

N = Clearance above a roof shall extend a minimum of 24” (610 mm) above the highest point when it passes through the roof surface, and any other obstruction within a horizontal distance of 18” (457 mm).

1 In accordance with the current CSA-B149 Installation Codes 2 In accordance with the current ANSI Z223.1/NFPA 54 National Fuel Gas Codes † A vent shall not terminate directly above a sidewalk or paved driveway which is located between two single family dwellings and serves both dwell ings ‡ only permitted if veranda, porch, deck or balcony is fully open on a minimum 2 sides beneath the ﬂoor: NOTE: 1. Local codes or regulations may require different clearances.

2. The special venting system used on Direct Vent Fireplaces are certiﬁed as part of the appliance, with clearances tested and approved by the listing agency.

Fig. 9 Vent termination clearances.

‡ 12” (30 cm)‡

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Temco DV5200 Series

Outside Corner

Inside Corner

Termination Clearances

Termination clearances for buildings with combustible and noncombustible exteriors.

A =

Combustible 6"(152mm)

Noncombustible 2"(50mm)

B =

Combustible 6"(152mm)

Noncombustible 2"(50mm)

Balcony with no side wall

G = Combustible & Noncombustible

12"(305mm)

Balcony with perpendicular side wall

H = 24"(610mm)

J = 20"(508mm)

Recessed Location

C = Maximum depth of 48"

(1219mm) for recessed location.

D = Minimum width for back wall of a recessed location. Combustible 38"(965mm) Noncombustible 24"(610mm)

E = Clearance from corner in recessed location. Combustible 6"(152mm) Noncombustible 2"(50mm)

Combustible & Noncombustible

2" (51mm)

1" (25mm)

(25mm)

46"

(1168mm)

33¹⁄₂"

(851mm)

10'

15'

25'

30'

32'

0 3

5' 10'

15'

Fig. 10 Termination clearances.

NOTE: Use only venting systems and components

as certiﬁed with the appliance. Use of uncertiﬁed vent systems or components will void the warranty and may compromise the operation of the ﬁreplace, its systems, and components as certiﬁed with the appliance.

Fig. 11 Vent clearances.

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Top of Vent

Combustibles NOT Allowed in Shaded Area

4” Dia. Flue

7” Dia. Intake Vent

T181

* Min. Refer to Chart on Page 6

Fig. 12 Venting graph.

A vent guard should be used whenever the termination is lower than the speci-

ﬁed minimum or as per local codes

584-15

T180

Temco DV5200 Series

MILL-PAC

33"

(838 mm)

Minimum

53" (1346 mm)

Maximum

28' (8.5 m)

2' (610 mm)

Minimum

12" (305 mm)

Minimum

If length "B" is increased, length "A" must be decreased by a corresponding amount

10’ (3 m)

Maximum

10³⁄₄”

(273 mm)

Vent Opening for Combustible Wall

9³⁄₄”

(248 mm)

5⁷⁄₈”

(149 mm)

4⁷⁄₈”

(124 mm)

NOTE: Apply sealant “Mill-Pac” to inner pipe and “Mill-Pac” or high temperature silicone sealant to outer pipe. Sealant should be applied at every joint in the vent system including at the ﬁreplace and at the vent terminal.

T182

Fig. 13 Apply sealant at every joint in vent system.

Vent Cap

Gas Vent

Lowest Discharge Opening

Roof Pitch X/12

H (Min.) - Minimum height from roof to lowest discharge opening

T183

Roof Pitch H (Min.) Flat to 6/12 12” (305 mm) 6/12 to 7/12 15” (381 mm) Over 7/12 to 8/12 18” (457 mm) Over 8/12 to 16/12 24” (610 mm) Over 16/12 to 21/12 36” (914 mm)

Fig. 14 Vertical termination location.

Fireplace Hearth

Opening for Noncombustible Wall

8” Dia.

(203 mm)

Min.

Fireplace Hearth

Fig. 15 Locate vent opening on wall.

A vent guard should be used whenever the termination is lower than the speciﬁed minimum or as per local codes.

Fig. 16 Horizontal vent run.

Flex Venting

Framing Detail

Rnd.

VO584-100

T184

Figures 15 and 16 show examples of horizontal termination arrangements using two 90° elbows (Rigid Vent).

NOTE:

1. A maximum of two 90° elbows are permitted.

2. A minimum of 10’ (3 m) vertical from base of unit is

3. Minimum distance between elbows is 2’ (610 mm).

4. Determine the permitted range of horizontal ter-

Sidewall (General) Venting Information

required if two 90° elbows are used.

mination arrangement by using chart above and deducting 3’ (914 mm) from the maximum horizontal distance for the second 90° elbow.

• Flex vent shall use the spacer springs as included every foot to ensure proper vent operation.

• The 4” x 7” ﬂex system may be used for all sidewall applications and vertical venting up to 35’ (10.7 m).

• Flex shall be properly supported so there are no sags in the system. Supports must be used at least every 24” (610 mm) on horizontal section and every 36” (914 mm) on vertical. Wire or metal stripping may be used to support the venting.

• For 4” x 7” ﬂex, the 7” ﬂex has an outside diameter of 7¹⁄₂” (191 mm) and if installed in a chase the inside diameter of the chase should be 9¹⁄₂” (241 mm) minimum.

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Temco DV5200 Series

• Lengths of co-axial ﬂex may be joined together using a ﬂex connector kit (GFPVCK) only, maximum 1 kit per installation.

An extension collar is included with side wall cap kits to simplify the connection of the ﬂex pipe to the ﬁreplace. Refer to Page 13, Figure 22.

ATTENTION: Spacer springs must be installed when installing ﬂexible venting systems.

Wrap spacer spring around ﬂex ﬂue pipe and overlap spring ends approximately 2” (610 mm). Tie one end over the other like a shoelace tie, then reverse direction of spring ends. Lift up hooped spring and slide both spring ends underneath hooped spring. Spring spacers should be spaced at approximately 12” (305 mm) intervals for the length of pipe system. Once the springs are placed around the ﬂue pipe, slide the ﬂue section with spacer springs into the outer ﬂex pipe.

Spacer Springs

◆ HFTK (Trapezoid Termination Cap)

The vent starter kit contains the following:

• Horizontal termination

• Wall thimble

• Extension collar NOTE: HIGH WIND AREAS All termination caps are

tested and certiﬁed for wind conditions up to 40 mph (64 k/h).

A Vinyl Extension Frame Kit No. VEF is required for all installations where vinyl siding is used with the HFTK Kit or HSQ47 Horizontal Vent Termination. If a Vinyl Extension Frame Kit No. VEF is used, measure to outside surface of wall without siding and add 2 additional inches (51mm) to the venting length.

A brick extension kit No. BEF is available to extend the horizontal vent terminal HSQ47 or HFTK kit terminal beyond the brick surface. If the BEF extension is used, measure to the outside surface of the framed wall and add 4 additional inches to the venting length.

Firestop/Wall Sleeve (included with HFTK)

GFP74FV3 (3’ (914 mm) Flex Pipe 4” x 7” Dia.)

Exterior Wall

VEF (or BEF) Vinyl (or Brick) Extension Flange

HFTK Vent Termination Kit

Flex Outer Vent

T185

Fig. 17 Wrap spacer spring around ﬂex ﬂue pipe, overlapping ends.

Flex Flue

CAUTION: Care must be taken when tightening clamps so the ﬂex does not tear at clamp location.

Sidewall (Horizontal) Venting

For side wall (Horizontal) venting, this appliance is approved for use with a 7” x 4” ﬂexible venting system with spacers.

Clearance to combustible material from the pipe is 1” (25 mm). Sides and bottom, 2” clearance from the top.

NOTE: O.D. of pipe is 7¹⁄₂” (191 mm).

Horizontal Vent Kits

◆ CDV-HSK (Round Termination Cap)

The vent starter kit contains the following:

• Horizontal termination

• Wall thimble

• 36” of 7” x 4” ﬂex with spacers and clamps.

• Extension collar

Vent Clamp (Included with HFTK)

T176a

NOTE: Typical terminal height “B” is 60” (1.5 m) for model DV5200 with dimension “A” up to 36” (914 mm). Please refer to minimum framing dimensions with horizontal venting chart on Page 5.

Fig. 18 Typical direct vent gas ﬁreplace with horizontal venting.

Flex Vent Offsets

Each installation assumes the use of (1) 45° (bend) starting off top of unit.

To determine the amount or length of ﬂex vent you need for a given installation, add the total offset dimension to the total rise needed. Then add 1 ft. (305 mm) for every 45° bend and/or 2’ (610 mm) for each 90° bend.

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Temco DV5200 Series

9¹⁄₂

" (241mm)

10¹⁄₂"

(267mm)

2" (51mm)

1" (25mm)

No more than (4) 90° and (2) 45° offsets are to be used per installation. Vent terminal cap location should be in accordance with the Venting Graph chart and the Vertical Termination Location information.

1. Measure the total wall thickness. Determine whether or not the thimble extension is needed. If the combustible wall depth is over 5” (127 mm), the extension should be used. (Fig. 19)

2. Assemble wall thimble with thimble extension ﬂange to top. Mate thimble to wall plate with the four tabs provided. Bend tabs over to secure. (Fig. 19)

Telescope Extension

Fig. 20 Install wall thimble with ﬁrestop on interior wall.

Inside Wall

Wall shield

Exterior Wall

Flange at Top

Terminal Cap Assembly

T187

T186

Fig. 19 The telescope extension must be used if wall thickness is over 5” (127 mm).

3. Install the wall thimble assembly through the framed opening so the ﬁrestop plate is on the interior wall. (Fig. 20) Telescope section should extend all the way through wall.

4. Step 1: Apply Mill-Pac to 4” ﬂue inner pipe on cap.

Step 2: Connect 4” ﬂex ﬂue to ﬂue on cap with

band clamp.

Step 3: Apply silicone sealant to 7” outer pipe on

cap.

Step 4: Slide 7” outer ﬂex over inlet and secure with

band clamp.

5. Secure vent cap terminal to exterior wall with screw type fasteners as needed. (Fig. 21)

6. Connect corrugated side of the extension collar (7” dia.) into the 7” dia. ﬂex pipe. (Fig. 22) Place a small bead of silicone around the collar approximately 1/4” from the leading edge of the corrugation. Insert the collar ﬁrmly into the ﬂex pipe and secure with the provided (7” dia.) band clamp.

7. Place a small mill-pac bead around the top edge of the ﬁreplace ﬂue collar. Then, attach the ﬂex tube over the ﬂue collar with a 4” dia. band clamp.

Flex Duct

Thimble Extension

Band Clamp

T188

Fig. 21 Secure vent cap terminal to exterior wall.

7” (178 mm) Band Collar

4” (102 mm) Band Clamp and Flex Flue

7” (178 mm) Flex Vent

Extension Collar

T189

Fig. 22 Insert collar into ﬂex pipe and secure with band clamp.

ATTENTION:

Spacer springs must be installed when install-

ing ﬂexible venting system.

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8. To ﬁnish connections, place a small bead of silicone

6' (1.8m)

Maximum

35' (10.7m) Maximum

to the outside of the ﬁreplace inlet ﬂange. Then, slide the extension collar over the inlet ﬂange and secure with the three (3) screws provided.

NOTE: We recommend driving in two (2) sheet metal screws at 180° adjacent to the gear clamp at each joint.

Flex Vent Through the Roof

(Vertical) Applications

All models are approved for:

1. Vertical venting up to 35’ (10.7 m) with 7” x 4” ﬂex.

2. Multiple bends allowed. See section on General Venting.

3. With each vertical installation, a VSK7MH-2 kit may be used.

Room Above

Ceiling Joist

Ceiling Level

Temco DV5200 Series

Roof

Attic Insulation Shield

Joists

7” (178 mm) Dia.

Firestop

Fig. 23 Firestop at ceiling level.

Attic Above Ceiling (Uninsulated)

Attic Above Ceiling (Insulated)

Fig. 24 Attic insulation shield.

Firestop

Attic Insulation Shield

T190

T191

Fig. 25 Typical through-the-roof installation.

The VSK7MH-2 Kit contains:

• Vertical Termination Cap and Storm Collar

• 4”/7” dia. x 24” Rigid Pipe (unitized)

• 7” dia. Roof Support Components

• 10’ Length of 4” x 7” Aluminum Flex Vent w/Clamps

• Adjustable Firestop Thimble Assembly

• 0/12-5/12 Flashing with Storm Collar

• Tube High Temp Sealant

• 7” dia. Inlet Ext. Collar

• Firestop

• Hardware Pack

• Instruction

VSK7MH-2 Vertical Flex

Vent Kit Installation

1. Locate the ﬁreplace.

2. Mark ceiling above unit where ﬂex will come through. *-REFER TO VERTICAL TERMINATION LOCATION

CHART

3. Ceiling opening should be a minimum of 9 (241 x 241 mm) and framed to that size.

4. Mark opening in roof and cut a hole minimum 9¹⁄₂” x 9¹⁄₂” (241 x 241 mm) and frame to that size.

5. Place ﬁreplace in proper location and secure to the ﬂoor.

6. Install the ﬁrestop thimble assembly at the ceiling level.

¹⁄₂” x 9¹⁄₂”

78674

Temco DV5200 Series

1" (25mm) Minimum

7. If an attic space (insulated or not) is located above the ceiling, the ﬁrestop should be installed to the underside of the ceiling. The ﬁrestop maintains the proper air-space clearance from the vent to insulation and building materials. An attic insulation shield (AS7-8) may be used above the ﬁrestop to keep attic insulation spaced away from the vent system.

8. Rigid pipe section included with vertical termination must be used in conjunction with the roof support so that the termination is secure in winds. All vent kit components can be assembled on the ground ﬁrst, then lift complete assembly onto the roof and feed ﬂex vent down thru the roof opening and ﬁrestop thimble assembly. Then trim off unneeded ﬂex at unit and make the connection at the ﬁreplace ﬂue and inlet collars. Make sure vent cap will be in accordance with the vertical termination location chart. Install the roof ﬂashing below the shingles across the top half, and above the shingles on the lower half.

9. Install storm collar and caulk around the pipe.

TDV Series Direct Vent System Installation

• The TDV series vent system is speciﬁcally approved only for Temco Direct-Vent ﬁreplace models with a 4” (102 mm) diameter ﬂue and a 7” (178 mm) diameter inlet vent system. The use of uncertiﬁed venting will void warranties and may compromise the operation and safety of the appliance.

• Termination shall not be recessed into a wall or sid

ing.

• The vent system shall be properly supported so there are no sags in the system. Supports must be used at least every 3’ (914mm) on horizontal section and every 6’ (1.8m) on vertical.

• Horizontal sections must maintain a minimum 1/4” rise per linear foot of horizontal run.

• Combustible clearances from any horizontal vent pipe area must be 2” (51mm) from top of vent, and 1” (25mm) from sides and bottom.

• Clearance to combustibles from vertical pipe surface is 1” (25mm).

• Prior to securing each vent component, make sure the sections are pushed together ﬁrmly to maintain vent integrity.

Sidewall (Horizontal) Venting, General

Band Clamp

4” (102 mm) Dia. Flex Flue

Vent Cap

8: (203 mm) Dia. Pipe Must Extend Through Roof Flashing

Roof Flashing

Roof Exterior

Clearance to Combustibles

Fig. 26 Through the roof installation.

VT47 Vertical Vent Cap

4” (102 mm) Dia.

7” (178 mm) Dia. Vent Pipe Assembly (VSK7MH-S) (VSK7)

Vent System Roof Support / Clamp Assembly

Band Clamp

7” (178 mm) Dia. Flex Vent

Storm Collar

Roof Support Assembly

7” (178 mm) Dia. Flex Vent

T192

When locating the vent termination, the minimum vent clearances must be observed.

NOTE: Local codes may require different clearances.

It is recommended that the temination not be located within 24” (610 mm) of garden sheds, fences, decks, utility buildings or other obstructions.

Review the “vent termination” section in the appliance installation instructions.

NOTE: If offset is required, the upper 45° bend (elbow) must be supported with an offset support. Support ﬂex every 3’ (914 mm) when vertical venting.

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Temco DV5200 Series

3³⁄₈" (86mm)

7⁷⁄₈"

(200mm)

(203mm)

9¹⁄₈"

(232mm)

Do not locate vent terminal where excessive snow or ice build up may occur. Be sure to check vent termination area after snow falls and clear to prevent accidental blockage of venting system. When using snow blowers, make sure snow is not directed towards vent termination area.

The TDV series is considered a “special vent system”. Check with local codes or in the absence of same, with CSA B149.1 installation codes regarding special vent termination clearances.

NOTE: Flexible and rigid vent system components are not interchangable unless otherwise speciﬁed in the venting instructions.

NOTE: Additional venting information regarding clearances, terminal locations, and safety information is contained in the installation and operationg instructions packaged with the appliance.

IMPORTANT: Do not mix vent system components with components for other vent systems.

NOTE: Use only venting systems and components as certiﬁed with the appliance. Use of uncertiﬁed vent systems or components will void the warranty and may compromise the operation of the ﬁreplace, its systems, and components as certiﬁed with the appliance. Use of uncertiﬁed vent systems or components will void the warranty and may compromise the operation of the ﬁreplace.

Through the Roof (Vertical) Venting

When the venting penetrates a roof, the system must be insalled in accordance with the current CSA B149.1 installation code (in Canada) or the current National Fuel Gas Code, ANSI Z223.1/NFPA 54 (in U.S.A.). SEE CHART FOR VERTICAL TERMINATION LOCATION.

Elbows & Offsets - General

Each installation assures the use of one 45° elbow horizontal or vertical (off top of unit).

TDV45S 45°

Elbow

Vent Offset @ 45°

45°

90° Elbow

T193

T194

Installed

Vent Pipe True Length “A” “B” Component Gain Rise Run

TDV6 4” 2¹¹⁄₁₆” 2¹¹⁄₁₆” (102 mm) (68 mm) (68 mm) TDV12 10” 7¹⁄₁₆” 7¹⁄₁₆” (254 mm) (179 mm) (179 mm) TDV18 16” 11⁵⁄₁₆” 11⁵⁄₁₆” (406 mm) (287 mm) (287 mm) TDV36 34” 24¹⁄₁₆” 24¹⁄₁₆” (864 mm) (611 mm) (611 mm) TDV48 46” 32¹⁄₂” 32¹⁄₂” (1168 mm) (826 mm) (826 mm)

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Sidewall (Horizontal) Venting Information

1. Make sure ﬁreplace location and termination location are consistent with requirements for terminations and vent runs.

2. Secure unit to the ﬂoor.

3. Locate vent opening in wall. Maintain 2” (51 mm) clearance to top of vent from combustibles. Install wall thimble per instructions supplied with Horizontal Vent Kit. Refer to Pages 12 & 13, Figures 19 and 20 for wall thimble installation.

4. Attach vent components beginning with a TDV45S elbow. Apply high temperature sealant to the outside leading edge of the ﬁreplace ﬂue pipe, then install the TDV45S starter elbow and secure it to the ﬁreplace with the three (3) screws (provided) through the outer pipe ﬂange and into the ﬁreplace 7” (178 mm) dia. starter ﬂange.

Screw Location

Apply Sealant to Flue Pipe

Horizontal Take Off Illustrated

T196

Fig. 27 Apply high temperature sealant to outside of the ﬂue pipe.

Temco DV5200 Series

5. Align the ﬂue and inlet pipes of each vent section to the mating component, then slide the sections together. Before a joint in the system is secured, push the vent components together using moderate force to ensure joint overlap of approximately 1¹⁄₂” (38 mm).

6. Secure vent components with a minimum of three (3) screws at each joint (pipe joint to pipe, joint sealants are not required). Never use screws in vent systems longer than 1” (25 mm).

7. Vent sections and elbows may be rotated 360° prior to securement to obtain the desired direction of vent run, and provide ﬂexibility.

8. Make sure all horizontal sections have no sags and maintain a minimum 1/4” (6mm) rise per linear foot.

9. Using the high temperature sealant provided, apply a small bead of sealant to both the ﬂue and inlet pipe extensions on the vent terminal (cap) and install the horizontal vent terminal to side of building with four (4) screws provided.

10. If the last section of vent pipe does not allow the vent terminal to seat against the outside wall, it will be necessary to replace the last vent section with a shorter vent section. In addition, you may also measure the distance between the wall and back ﬂanges of the terminal base plate. Next, trim off the terminal ﬂue and inlet pipes to the dimension measured and reinstall the vent terminal.

ATTENTION: Vent terminal ﬂue and inlet pipes must overlap last vent section a minimum of 1” (25 mm).

If the horizontal termination is located in an accessible area below 7” (178 mm), an HTG guard is to be installed over terminal.

The ﬂue pipe and inlet pipe of the vent terminal may be cut back equal amounts as illustrated by Dimension “A”.

Inlet Pipe

Wall Thimble

Cut Lines

Push vent terminal in as far as vent system will allow. Use Dimension “A” as the dimensin needed to trim off the terminal ﬂue and inlet pipe.

Fig. 28 Cut the terminal ﬂue and inlet pipes to shorten the vent section.

HSQ47 Vent Terminal

Exterior Wall

T197

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Flexible Venting Individual System Components

Temco DV5200 Series

Vent Kit A

GFP74FV3 3’ (914 mm) GFP74FV10 10’ (3 m) GFP74FV20 20’ (6 m) GFP74FV30 30’ (9 m)

HTG

Horizontal Terminal

Guard Kit

(75783)

Attic Insulation Shield (76093)

AS7-8

HFTK

Horizontal Flex

Terminal Kit

(76478)

RF7612

Roof Flashing

(6/12 to 12/12) (Used with 7” dia. pipe system only)

(76049)

(Used with 7” dia. pipe

SC7

Storm Collar (Used with 7” dia. pipe system only)

(760505)

RF705

Roof Flashing

(0/12 to 5/12)

system only)

(76048)

VEF

Vinyl Extension

Frame Kit

(For use with HFTK)

GFP7FS

Firestop Spacer

T199

Temco Flex Vent Termination Kits Available

Square Horizontal Cap (uses 7/4 Flex) HFTK Round Hor. Term. Cap (High Wind)

(Includes 7/4 Flex x 3 ft. long) CDV-HSK Round Hor. Term. Cap (uses 7/4 Flex) RN47 Vertical Vent Kit

(Includes 7/4 ﬂex x 10 ft. long, Firestop Thimble Assy) VSK7MH-2 Vertical Vent Kit (uses 7/4 Flex) VSK7

TDV Series Direct-Vent System Installation

VEF Vinyl Extension Frame for use with HSQ47

HTG

Horizontal

Terminal

Guard Kit

(75783)

RF7612

Roof Flash-

ing

(6/12 to

12/12)

(76049)

T204

TDV48

TDV45S

Elbow

TDV36 TDV18

TDV90

Elbow

SC7

Storm Collar

(76050)

TDV12 TDV5 TDV1218

Horizontal Vent terminal (Includes Wall thiumble)

Adjustable

Vent

HSQ47

(75915)

VT47

Vertical Vent

Terminal

(75909)

Firestop Spacer

(7604)

RF705

Roof Flashing

0/12 to 5/12

(76048)

AS7-8

Attic Insula-

tion Shield

(76093)

FS7

NOTE: Flexible and rigid vent system components are NOT interchangeable unless otherwise speciﬁed in the venting instructions.

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Temco DV5200 Series

Operating Instructions

Only glass approved by CFM Corporation should be used on this ﬁreplace.

• The use of any non-approved replace

ment glass will void all product warranties.

• Care must be taken to avoid breakage of the glass.

• Do not operate appliance with glass front re-

moved, cracked or broken.

• Replacement glass (complete with gasket) is

available through your Temco dealer and should only be installed by a licensed qualiﬁed service person.

• Do not remove the glass door when unit is hot to

the touch.

• NOTE: Inspect the door gasket. The braided door seal gasket has a small overlap area near corner of the top black extrusion. Identify this area and install the door with this area at the top.

Glass Door Removal Procedure

1. Remove upper and lower louvre assemblies and set aside. Refer to louvre installation instructions.

2. Using gloves, carefully unlatch the latches (3) along the bottom edge of the glass door. Then as the top latches are unlatched, continue to place gentle pressure to the glass door to reduce the chances of the door being dropped accidentally.

3. Once all latches have been secured, pull the door (4) outward from the face of the ﬁre chamber.

4. Take care during handling and cleaning of the glass door so that it is not dropped or accidentally broken.

5. Cleaning of the glass should only be done when the glass door is cool. Refer to Glass Cleaning section.

6. To reinstall glass door, carefully center the door onto the face of the ﬁreplace (left to right), second, shift the door assembly upwards slightly, then secure door with the throw-over latches above and below the ﬁrechamber. By shifting the door upwards before latching, the upper door latches will be less visible once the upper louvre is installed.

7. Reinstall the upper and lower louvre assemblies. Refer to louvre installation.

household cleansers and warm water. After that, the glass should be cleaned two or three times a season depending on the amount that the ﬁreplace is used.

To remove, simply unlatch the top and bottom door latches and carefully pull door forward. Use of gloves recommended.

Do not clean when the glass is hot.

Do not strike or abuse glass. Do not place glass door on edge after

removal.

Louvre Installation

The ﬁreplace is shipped without the louvre assemblies installed. Various styles and ﬁnishes are available as options. Contact your nearest Temco dealer/distributor for information on the Louvre Kits available.

1. To install the upper louvre assembly, the second lou vre blade from the top on each louvre assembly will hook onto the top tabs of the louvre brackets. (Fig.

29)

2. Once the second louvre blade has engaged the top tab of the end brackets, swing the bottom of the louvre assembly inward so the louvre hangs ﬂush with the ﬁreplace face.

3. To install the bottom louvre assembly, hook the top louvre blade ends over the top hang tabs located at the left and right ends of the panel opening.

Glass Cleaning

It will be necessary to clean the glass periodically. During start-up, condensation - which is normal - forms on the inside of the glass and causes dust, lint, etc. to cling to the glass surface. Also, initial paint curing can deposit a slight ﬁlm on the glass. In some geographic areas, a white ﬁlm may be deposited on the glass due to combustion of some of the constituents of natural gas. It is therefore recommended that initially the glass be cleaned two or three times with non-abrasive common

T201

Fig. 29 Hook second louvre blade onto top tabs of louvre brackets.

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Top Face Panel

Temco DV5200 Series

T202

Fig. 30 Louvre in place.

Optional Extended Face Panel Kit

Installation

Model 36SB

1. Place side panel as shown in Figure 31.

2. Install screws at tab locations to install side extension panels. NOTE: If pilot holes are not provided in the ﬁreplace, mark and drill 3/32” diameter pilot holes using the slotted tabs in the side extension panels as a guide.

Fireplace

Side Panel

FP1825

Fig. 31 Place side panel and secure with three (3) screws.

3. Place top surround panel over the side surround extension panels. Center left to right, then secure with three (3) screws provided. Screw pilot holes are located at the inside top opening of the ﬁreplace directly above the top. (Fig. 32)

Screw (Provided)

Side Panel

Screws (Provided)

FP1826

Fig. 32 Place top panel over side panels and secure with three (3) screws.

Side Panel

Log Installation

Attention: Glass door should be removed when install-

ing logset and prior to lighting the unit.

1. Remove glass door (Refer to “Glass Door Removal Procedure”)

2. Remove logs from carton and inspect.

3. Rear log should be installed onto rear log supports. Match up slots on rear of log with the vertical log bracket tabs.

4. The front log should be placed on the center log sup ports, slots aligned with tabs, and log placed rearward.

5. Top twigs can then be placed in their designated po sitions provided with pins on back logs, and grooves on the center log. (Fig. 33)

6. Unpack steel wool and cut off a 1” x 3” (25 x 76 mm) strip. Save the remainder of the steel wool for future use. Carefully stretch the strip out the full length of the burner’s ported area and then place it on the ember tray allowing the steel wool to hang over the burner. Place the rock wool loosely on top of the steel wool and top edge of the ember retainer along entire length of ported area of front burner. Use individual pieces of rock wool about the size of quarter. Rock wool should be ﬂuffed up and not compressed. Rock wool must be held up by ember retainer tray. Do not allow embers to fall on burner and cover burner ports.

7. Ember tray ends beyond burner port area and area in front of grate may be covered with lava rock to suit individual appearance preferences.

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Temco DV5200 Series

White

Black

Green

THTP

Electrical Services

All fan kits are equipped with a 120V, 60Hz blower, less than 12 amps.

NOTE: All electric connections are to be made in accordance with CSA Standard C22.1 - Canadian Electrical Code part 1 or with the National Electrical Code, ANSI/NFPA 70 (latest addition) and/or in accordance with local codes.

TL131

Fig. 33 Correct log placement for the DV52MBN.

8. Purge lines and test pilot operation.

9. Replace glass door. The door must be installed be fore operating the ﬁreplace. (Refer to Page 20)

10. Flame should not impinge (touch) on logs.

WARNING:

Do not place rock wool, lava rock or any other materials on the burner. Use only certiﬁed material supplied with this ﬁreplace.

Using non-certiﬁed materials will void the warranty.

The embers supplied with your ﬁreplace are made from a high grade rock wool and should be handled carefully. Wash your hands immediately after touching to avoid irritation. The embers must be placed correctly in order to function properly.

Bracket

Speed Control Switch

1. The blower combination on/off switch and electronic speed control is supplied loose to allow mounting in a conveniently located wall mounted electrical box.

2. Wire speed control into black (hot) side of 120V, 60Hz line as shown in blower wiring diagram.

CAUTION: Should this fan require servicing, the power supply must be disconnected.

Temperature

Speed Control Switch

120 Volt

Fig. 35 Fan wiring diagram.

Sensor

Fan

T173

Millivolt System

CAUTION: At installation and/or after any

service work or repairs glass door must be removed before proceeding to lighting instructions.

CAUTION: At installation and/or after any service work or repairs glass door must be removed before proceeding to lighting instructions.

Slot

Fig. 34 DV5200 log placement side view.

Thermostatic Fan Kit

(Kit # GDVTFK)

Log Support

TL132

Pilot Screw

OUT

Manifold Pressure

Supply Pressure

Fig. 36 Pilot and valve wiring.

Wall Switch (not supplied)

Thermopile

Pilot

Ignitor

To Piezo

Thermocouple

FP387

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Temco DV5200 Series

Turn knob clockwise

to increase flame

Turn knob

counterclockwise

to decrease flame

Recommended Maximum Lead Length

(Double Wire)

When Using Wall Switch or Thermostat

Wire Size Max. Length 14 ga. 50’ (15.2 m) 16 ga. 32’ (9.8 m) 18 ga. 20’ (6 m) 20 ga. 15’ (4.6 m) 22 ga. 10’ (3 m)

NOTE: Some Models are supplied with 15’ (4.6 m) of double wire for use with a wall switch.

CAUTION: Do not wire 120V power to millivolt switches or thermostats.

Burner On/Off Control

All models may be used with an optional wall switch that turns the main burner on or off. Optional millivolt thermostats (GFPMT) and remote control may be substituted for the wall switch (For installation of these options, detail instructions are provided with optional kits).

CAUTION: If the remote receiver is located in the gas control area (under the ﬁrebox), clearance should be below the ﬁrebox at least 2” (51 mm) to avoid high temperatures (receiver should not be exposed to temperatures exceeding 130°F).

Fan Operation

The fan operates automatically - turn the knob on the speed control to adjust to the desired speed. The fan will turn on as the ﬁreplace comes up to operating temperature. After the unit has been turned off and the unit cooled to below a useful heat output range the fan will shut off automatically.

Flame Characteristics

It is important to periodically perform a visual check of the pilot and burner ﬂames. Compare them to Figure

38.

If the ﬂame patterns appear abnormal, contact a quali ﬁed service provider for service and adjustment.

Pilot Burner Adjustment

1. Adjust pilot screw to provide proper sized ﬂame.

2. Leak test.

3/8” - 1/2”

(10 - 13 mm)

Managing Heat Output

The heat output from the appliance may be controlled by adjusting the main gas valve. Reference lighting instructions on Page 24 and chart on Page 33 showing inputs at all the settings.

The main gas valve may be adjusted anywhere between high and low to give the desired combination of ﬂame aesthetics and heat output.

Fig. 37 Flame adjustment knob.

F584-703

Fig. 38 Correct ﬂame appearance.

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Temco DV5200 Series

Lighting and Operating Instructions

FOR YOUR SAFETY READ BEFORE LIGHTING

WARNING: If you do not follow these instructions exactly, a ﬁre or explosion may result caus-

ing property damage, personal injury or loss of life.

Before Lighting

A. Smell all around the appliance area for gas. Be

sure to smell next to the ﬂoor because some gas is heavier than air and will settle on the ﬂoor.

WHAT TO DO IF YOU SMELL GAS

• Do not try to light any appliance

• Do not touch any electrical switch; do not use any phone in your building.

• Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.

Lighting Instructions

1. Stop! Read the safety information above.

2. Turn off all electrical power to the appliance.

3. Open the access door located at the bottom of the appliance to expose the controls.

4. If the control knob is not already in the “OFF” posi tion, then push in the gas control knob slightly and turn clockwise to “OFF”. NOTE: The knob cannot be turned from “PILOT” to “OFF” unless the knob is pushed in slightly. Do not use force.

5. Wait ﬁve (5) minutes to clear out any gas. If you smell gas, STOP! Follow “B” in safety information above. If you do not smell gas, then go on to the next step.

6. Push in the control knob slightly and turn it coun terclockwise to the “PILOT” position.

7. Push in the control knob all the way and hold it. With the other hand, push in the red indicator button until you hear a click. Now observe closely the pilot burner located on the rear right hand side of the main burner. If a ﬂame has appeared, ten continue to depress the control knob for 20 seconds. If the ﬂame did not appear, then continue to depress

• If you cannot reach your gas supplier, call the ﬁre department.

B. Use only your hand to push or turn the gas control

knob. Never use tools. If the knob will not push in or turn by hand, do not try to repair it. Call a service technician. Force or attempted repair may result in a ﬁre or explosion.

C. Do not use this appliance if any part has been un-

der water. Immediately call a qualiﬁed technician to inspect the appliance and to replace any part of the control system which has been under water.

the red indicator button every 5 seconds until a ﬂame is established. NOTE: If after 30 seconds a ﬂame has not yet been established, then turn the control knob back to the “OFF” position and repeat

Steps 7 and 8.

8. Once the pilot ﬂame has been established, hold the control knob in the depressed position approximately 20 seconds before releasing. If the ﬂame goes out, repeat Steps 7 and 8.

9. Now turn the control knob to the “ON” position. The burner will not light unless the wall switch, thermostat, or remote control is turned on or, in the case of a thermostat, there is a call for heat.

10. Close the access door and turn all electric power back to the appliance.

Turn Off the Appliance

1. Turn off all electrical power to the appliance if service is to be performed.

2. Open the control access door.

3. Push in the gas control knob slightly and turn clock wise to the “OFF” position. DO NOT FORCE!

4. Close the control access door.

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Temco DV5200 Series

Troubleshooting

SIT Millivolt Valve

NOTE: Before troubleshooting the gas control system, be sure external shut off is in the “ON” position.

WARNING:

Table 1 Valve Type Main Operator Safety Magnet

NOVA MV Plus Minimum Voltage 145mV Hold-in Current Less than 285mA Coil Resistance 2.25Ω ± 0.5Ω Drop-out Current Greater than 125mA Coil Resistance 0.108Ω ± 0.003Ω

System Checks

Problem Possible Cause Solution

Unit fails to operate Batteries weak in remote unit Replace batteries in both receiver and hand held control Pilot will not light. Air in gas lines. Bleed all air from gas lines. Defective spill switch Check for continuity across spill switch leads. Re place spill switch if excessive resistance is present, or if circuit is electrically open. Wrong inlet pressure. With the main burner functioning, adjust the inlet pressure regulator to supply gas to the appliance within the design parameters of the appliance manu facturer. (Typically 7”NG, 11”LPG). Defective spark electrode. Replace piezo wire if insulation is cracked or the tip is corroded. Verify that the spark gap between the pilot and the electrode is correct. Defective piezo wire. Replace piezo wire if insulation is damaged, or the wire is broken or corroded. Safety interlock function Allow thermocouple to cool until the mv drops below engaged. the hold-in requirements of the safety magnet, (30 seconds or less). Re-light pilot. Pilot will not hold. Wrong inlet pressure. With the main burner functioning, adjust the inlet pressure regulator to supply gas to the appliance within design parameters of the appliance manufac turer. (Typically 7”NG, 11”LPG) Pilot adjustment screw not After the pilot has been lit for approximately three properly adjusted. minutes, and only the thermo-generator wire con nected to the main operator head, measure the volt age across TPTH and TP. This open circuit volt age should be between 500mv and 750mv. Tune the pilot adjustment screw until the mv reading falls within these parameters. (Counter-clockwise increases mv reading, clockwise decreases). Thermocouple or Make certain that the thermocouple and thermo- thermo-generator not generator are fully inserted and tightened into their properly inserted into the pilot receptacles in the pilot head. The thermocouple housing should be threaded into the valve hand-tight, plus 1/4 turn with wrench.

Before doing any gas control service work, remove glass front!

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Temco DV5200 Series

System Checks (continued)

Problem Possible Cause Solution

Pilot will not hold Thermocouple or With the thermocouple and thermo-generator tips thermo-generator has ﬁlm cool, clean the upper 3/8” with a very ﬁne emery continued... build-up on tip. cloth. Electrical resistance too high. Using a very ﬁne emery cloth, clean thermo-genera tor and thermocouple connections at valve. Tighten thermocouple into valve hand-tight, plus 1/4 turn with a wrench. Defective thermocouple. Verify that thermocouple is not kinked or damaged. (mv Plus systems) Check open circuit voltage of thermocouple. Voltage should be between 18mv and 28mv. If voltage is less than 14mv, replace thermocouple. Defective thermo-generator. After the pilot has been lit for approximately three (Millivolt system) minutes, and only the thermo-generator wire con nected to the main operator head, measure the volt age across TPTH and TP. This open circuit voltage should be between 500mv and 750mv. Tune the pilot adjustment screw until the mv reading falls within these parameters. (Counter-clockwise increases mv reading, clockwise decreases) Defective safety magnet. Verify operation of safety magnet in the following (mv Plus systems) manner. (A) Depress and hold pilot button. (B) Verify open-circuit thermocouple voltage as de scribed in previous step. (C) Reconnect thermocouple to valve. (D) Measure the Millivoltage between the solder button on the base of the safety magnet, and the valve body. If the mv reading is above 6mv for vented appliances, or 8.5 mv for un-vented appliances, and the safety magnet does not hold, replace the valve. (E) If closed circuit mv reading is the same as the open circuit reading, the coil is electrically open. Replace the valve. Defective Safety Magnet Verify operation of safety magnet in the following (Millivolt system) manner. (A) Remove all wires from the terminals of the main operator. (B) Measure the electrical voltage between the term inals TPTH and TP. If the voltage is above 110mV and the safety magnet does not hold, replace the valve. Pilot oriﬁce blocked. Replace oriﬁce with a new oriﬁce of the exact size and type. Pilot drops out. Wrong pilot oriﬁce. Replace the oriﬁce with a new oriﬁce supplied speciﬁcally for the appliance and gas type in question. No gas to main burner Low gas pressure to appliance. With the main burner functioning, adjust the inlet pressure regulator to supply gas to the appliance within the design parameters of the appliance manu facturer. (Typically 7”NG, 11”LPG).

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Temco DV5200 Series

System Checks (continued)

Problem Possible Cause Solution

Pilot not lit. Light pilot and wait for thermo-generator to heat up sufﬁciently to power the main operator. If pilot fails to light, or hold, refer to above sections. Control knob not in ON Rotate OFF/PILOT/ON control knob to the ON posi position. tion. Thermostat/wall switch Thermostat not in ON position. Turn thermostat ON, and adjust temperature control will not cycle main to call for heat. burner. Thermo-generator output After the pilot has been lit for approximately three voltage not within design minutes, and only the thermo-generator wire con parameters. nected to the main operator head, measure the voltage acrossTPTH and TP. This open circuit volt age should be between 500mv and 750mv. Tune the pilot adjustment screw until the mv reding falls with in these parameters. (Counterclockwise increases mv reading, clockwise decreases) If unable to meet minimum requirements, repalce thermo-generator. Defective thermostat or (A) With the pilot adjusted properly, ( After the pilot thermostat wiring has been lit for approximately three minutes, and only the thermo-generator wire connected to the main operator head, measure the voltage across TPTH and TP. This open circuit voltage should be between 500mv and 750mv. Tune the pilot adjust ment screw until the mv reading falls within these parameters. Counterclockwise increases mv read ing, clockwise decreases), place a jumper wire be tween TPTH and TH. Take a mv reading across the TPTH and TP terminals on the valve. This closed circuit voltage should not fall below 300mv. Record reading. (B) Remove jumper wire form the TPTH and TH connections, and reconnect the thermostat wires to the same terminals. Take the closed circuit voltage as described in the previous step. If the mv reading drops below 150mvm, excessive resistance exists in the thermostat circuit, and must be isolated and eliminated. Thermostat/wall switch Defective wall switch. Repeat the above troubleshooting items covered will not cycle mian under “Defective thermostat or thermostat wiring”, burner. except substitute the words “wall switch” where the word “thermostat” appears in the instructions. Excessive wire resistance. Make certain that all mv connections are made us ing wire of the proper size. (Reference Page 23). Valve wired wrong. Thermo-generator leads must be connected to the TPTH and TP connections of the main operator. Thermostat wires must be connected to the TPTH , and TH terminals of the valve.

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Temco DV5200 Series

System Checks (continued)

Problem Possible Cause Solution

Main burner lights in Main operator coil defective. Verify electrical resistance of main operator coil in the PILOT position. the following manner. (A) Remove all wires from operator head. With an Ohm meter, measure electrical resistance between TP and TH terminals. If the resistance does not fall within speciﬁcation, replace valve. (See table 1). Debris on seat of main valve. Replace valve. Main seat blown out as a Replace valve. result of exposing LPG gas valve to unregulated line pressure in excess of 15 PSI.

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Temco DV5200 Series

Fuel Conversion

WARNING: This Hi/Lo conversion kit must ONLY be applied as part of a conversion kit supplied by the appliance manufacturer for the speciﬁc appliance and type of gas being converted.

The conversion shall be carried out in accordance with the requirements of the provincial authorities having jurisdiction and in accordance with the requirements of the CSA B149.2 installation code (Canada) and with the requirements of the National Fuel Gas Code ANSI Z223.1/NFPA 54 (United States).

WARNING: This conversion kit shall be installed by a qualiﬁed service agency in accordance with the manufacturer’s instructions and all applicable codes and requirements of the authority having jurisdiction. If the information in this instruction is not followed exactly, a ﬁre, explosion or production of carbon monoxide may result causing property damage, personal injury or loss of life. The qualiﬁed service agency is responsible for the proper installation of this kit. The installation is not proper and complete until the operation of the converted appliance is checked as speciﬁed in the manufacturer’s instructions supplied with the kit.

Installer Notice: Using an ink pen, ﬁll out the required information on the conversion label. Remove the backing from the label and stick the label in a visible position on the bottom of the ﬁreplace close to the gas valve.

Installer Notice: These instructions must be left with the appliance.

Instructions for converting your ﬁreplace from Natural gas to Propane/LP gas.

All ﬁreplaces are shipped from the factory equipped to operate on Natural gas. To convert the ﬁreplace to operate on Propane/LP gas, follow the instructions below. Please see the appropriate parts list for your model for parts included with the ﬁreplace.

Check the items in the kit with the parts list. Notify the supplier of any items that are missing before installing the conversion kit.

Conversion Parts Inluded with Fireplace

Description Part Number Oriﬁce 1.45 mm (Main Burner)-LP PCOA070H37 Label, Conversion 77740 Pilot, Oriﬁce - LP 76263 Conversion Pressure

Regulator Assy - LP 74655 Label SIT Valve --

1. Turn off the gas supply.

2. Turn off the electrical supply to the appliance if so equipped.

To Replace Burner Oriﬁce

1. Remove lava rock to expose screws and remove grate assembly.

2. Use screwdriver and bend holding tabs down and forward. (Fig. 39 & 40)

1/8” When Gas Tight

Burner Oriﬁce

Holding Tabs

Fig. 39 Bend holding tabs down and forward.

Bend Down Tabs

Fig. 40 Move burner tube to replace oriﬁce.

Remove Burner Oriﬁce

3. Move the burner to the left and off the burner oriﬁce. (Fig. 40)

4. Using a suitable tool, replace natural oriﬁce #44 with propane oriﬁce 1.45 mm furnished with conversion kit. Tighten oriﬁce with suitable tool until gas tight. (Fig. 39)

5. Move burner back to original position tight to oriﬁce and bend tabs back up.

6. Set the air shutter opening for the corresponding gas used. (Fig. 41 and Chart on Page 33)

7. Replace grate assembly.

7/16” (11 mm)

Fig. 41 Air shutter settings for propane/LP gas.

T205

T206

T207

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Temco DV5200 Series

WARNING: Failure to position the parts in accordance with these diagrams or failure to use only parts speciﬁcally approved with this heater may result in property damage or personal injury.

Replace Pilot Oriﬁce

1. The pilot hood is held in place by spring pressure. Remove the hood by pulling it directly up from the pilot bracket. (Fig. 42)

2. Insert a 3/32” (4 mm) Allen wrench into the hexago nal keyway of the injector and rotate it counterclockwise until it is free of the injector journal. (Fig. 42)

Pilot Hood

Allen Wrench

Conversion Pilot

pilot bracket. (Fig. 43) The hood must sit squarely on the bracket for proper operation. Check to insure the hood is properly seated onto the pilot bracket.

LPG

T208

Fig. 43 Injectors.

Convert Valve to LP

1. Using a Torx T20 bit or slotted screwdriver, remove and discard the three (3) pressure regulator mounting screws (A), pressure regulator tower (B) and diaphragm (C). (Fig. 44)

2. Insure the rubber gasket (D) is properly positioned and install the new HI/LO pressure regulator assembly to the valve using the new screws (E) supplied with the kit. Tighten screws securely. (Fig. 44)

3. Install the enclosed installation label (F) to the valve body where it can easily be seen.

4. Apply gas to system and relight appliance according to manufacturer’s instructions.

5. With the main burner “ON”, test the new pressure regulator assembly for leaks using a soap solution.

Fig. 42 Remove pilot hood and oriﬁce. Insert conversion oriﬁce.

3. Verify the new injector is proper for the application. The injector size is stamped on the side of the injector near the top. LPG injectors have a groove machined around their circumference near the top, while the NG injectors do not have a groove. (Fig.

43) Install the conversion oriﬁce furnished with unit (Conversion Kit).

4. Insert the Allen wrench into the end of the injector. Insert the injector into injector journal, and rotate the injector clockwise until a torque of 9 in/lbs. Is achieved. Replace the pilot hood by aligning the tab n the base of the hood with the slot in the side of the pilot journal. Push the hood down, directly onto the

T207

FC1007/108

Fig. 44 Remove mounting screws, pressure regulator tower and diaphragm assebly, discard. Replace regulator.

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Temco DV5200 Series

6. Relight the main burner in both the HI and LO positions, and verify proper burner ignition and operation.

7. Check inlet and manifold pressures. Loosen screw in test port 1/2 turn to measure pressure. Tighten screw when measurement is complete.

Pressure ranges are:

Gas Supply Pressure (inches w.c.) Minimum Normal Maximum LP (Propane) 10.8 11.0 14.0 Manifold Pressure (inches w.c.)

Normal (Hi) Normal (Low)

LP (Propane) 10.0” 6.3”

Manifold pressure can be measured by using a 5/16” I.D. hose in the right hand side of the valve and connecting a manometer. Two test gauge ports are accessible for test gauge connection:

1. Tap on the left side of the valve will give inlet supply pressure.

2. Tap on the right side of the valve will give manifold pressure.

Min. Input Max. Input DV5200MBP 17,500 25,000

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Temco DV5200 Series

Maintenance

Once installed, the unit should be operated at least three (3) times to ensure that all is in working order. NOTE: Manufacturing oils will smoke during initial ﬁring of appliance. Open windows for ventilation.

Unit Adjustment

Before leaving, the installer should make the following checks:

Btu Input/Gas Pressure

The ﬁreplace input is marked on the Rating Plate. The gas inlet pressure speciﬁed in Table 1 is the pressure where the ﬁeld-installed gas line connects to the gas control. This is measured at the inlet test port on the gas valve in the appliance. Ensure that pressure is as shown in Table 1.

The manifold pressure is controlled by a regulator built into the gas control and should be checked at the pressure outlet test port located on the body of the gas valve.

The pressure should be checked with the appliance burning on high (highest setting) and all other gas appliances turned on. One must then read the manometer and if pressures are not as speciﬁed in Table 1, then the inlet pressure must be adjusted.

The appliance and its individual shut-off valve must be disconnected from the gas supply piping system during any pressure testing of the system at test pressures in excess of 1/2 psig (3.5 KPa).

Manifold pressure can be measured by using a 5/16” I.D. hose or tubing. Using a small blade screwdriver, back out the pressure screw for one full turn. Next, slip the tubing over the pressure tap extension to check the pressure with a manometer. Inlet and outlet pressure taps are located on the front (lower left side) of the valve body.

1. Tap on the left side of the valve will give inlet supply pressure.

2. Tap on the right side of the valve will give manifold pressure.

Pressure ranges are as listed below:

Table 1

Minimum Normal Maximum

Natural Gas 4.5” 7.0” 14.0” LP (Propane) 10.8” 11.0” 14.0” Manifold Pressure (inches w.c.)

Normal (HI) Normal (Low)

Natural Gas 3.5” 1.6” LP (Propane) 10.0” 6.3”

Gas Supply Pressure

(inches w.c.)

High Altitude

When installing this ﬁreplace at an elevation between 0 and 2000 feet (0 - 610m) in the USA and 0 and 4500 feet (0 - 1370m) in Canada the input rating does not need to be reduced.

When installing this ﬁreplace at an elevation above 2,000 feet (in the United States), it may be necessary to decrease the input rating by changing the existing burner oriﬁce to a smaller size. Input should be reduced four percent (4%) for each 1,000 feet above sea level, unless the heating value of the gas has been reduced, in which case this general rule will not apply. To identify the proper oriﬁce size, check with the local gas utility.

When installing this ﬁreplace at an elevation above 4,500 feet (in Canada), check with local authorities. Consult your local gas utility for assistance in determining the proper oriﬁce for your location.

Main Burner/Pilot

The pilot ﬂame size is factory set. The pilot ﬂame should be at least 1¹⁄₂” (38 mm) long. The ﬂame should be impinging on the pilot generator. Pilot size can be adjusted through the pilot adjust screw. If the pilot ﬂame is too small and can not be adjusted through the pilot adjust screw then there is the possibility of dirt in the pilot oriﬁce in which case the pilot oriﬁce should be cleaned or replaced.

The main burner should be allowed to operate for 15 to 20 minutes before making any adjustment to the burner. The air shutter on the right front of the main burner should be adjusted so that there are no orange/red ﬂames with dark sooty looking tips. A luminous yellow ﬂame with blue base is what is acceptable.

For burner air shutter settings see Air Shutter Settings chart. (Page 33)

If there is too much primary air then the ﬂame will be very blue with yellow tips and smaller ﬂame height. If there is too little primary air then the ﬂame will be yel low with orange/red tips on the back ﬂames with dark sooty elongated tips. In this condition the glass and logs could show signs of soot accumulation within 10 to 20 minutes.

Maintenance

Motor and Blower for Fan Kit (optional)

This motor has been factory oiled and under normal operating conditions should not require oiling.

WARNING: Ensure the power is turned off to the ﬁreplace before servicing.

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Temco DV5200 Series

Cleaning

This unit should be cleaned and serviced by a Qualiﬁed Gas Technician at least annually. More frequent cleaning may be necessary if pet hair accumulates, dust and lint are present, or if the unit is located in a high trafﬁc area. A Qualiﬁed Agency is deﬁned in the Gas Code.

Cleaning should include burner tubes, oriﬁce/injectors (refer to section B.3 National Fuel Gas Code), logs, ceramic base, and pilot assembly. It is recommended that the sediment trap in the gas line be emptied and cleaned at this time. (See Section 3.7.2 National Fuel Gas Code)

Burner, Pilot, Firebox and Logs

CAUTION: Before cleaning or moving logs or

other parts of the unit, be sure to read the section on important safeguards.

Cleaning should be done before the logs are used each year and after long periods of non-use. All cleaning should be carried out when the appliance is cold.

Cleaning will be required under normal use. Dusting the front grate or the control knob panel may be required occasionally. Do not use any cleaning ﬂuids to clean the logs or any other part of the appliance.

If the ﬂames show any unusual shapes or behavior, or if the burners fail to ignite properly, then the burner holes may require cleaning. If this occurs, contact your nearest dealer to get the appliance serviced.

Alternatively, the appliance can be cleaned by removing all the logs. Handle the logs gently so as not to damage them. Always lift each log by holding it carefully at each end.

After the logs are removed allowing access to the burner area, use a vacuum cleaner to carefully remove dust

and loose particles from the base, logs and from around the burners. Gloves are recommended to prevent the ceramic ﬁbers that compose the logs from pricking your skin. If the skin is pricked, wash gently with soap and water. Use extreme caution in cleaning around the pilot. The pilot should not be moved or altered from the original factory setting (Pilot to burner preset location). The burner should be placed back into its original locked and secure position after cleaning and servicing(proper location of burners are critical). NOTE: All replacements and repairs should be performed by a qualiﬁed technician (contact your nearest dealer). After cleaning and/or repairs, follow instructions for positioning of logs as illustrated on Page 21.

Glass

It will be necessary to clean the glass periodically. During startup it is normal for condensation to form on the glass and cause dirt, lint, etc., to adhere to the inner surface of the glass. There also will be a ﬁlm deposited on the glass during the initial use of the ﬁreplace due to initial curing of the paint. It is recommended that the glass be cleaned with a non-abrasive household cleaner and warm water. Be sure to rinse and dry the glass well as not to leave any marks. It will be necessary to clean the glass up to 3 times a season depending on use of the ﬁreplace.

Louvres/Trim/Surround

All gold, platinum, black anodized and painted surfaces should only be wiped off with a soft non-abrasive damp cloth (a mild dish soap can be used if necessary).

DO NOT use brass or other metal polishes, glass cleaners or any abrasive cleaners as this will mark and damage brass or painted surfaces.

Normal and High

Direct Vent Units - Inputs - Oriﬁce Size - Altitude BTU/Hr BTU/Hr Manifold Pressure Oriﬁce 0 - 2000ft. Altitude in USA Model Min. Input Max. Input @ Max. Oriﬁce 0-4500ft Altitude in Canada

DV5200MBN 17,000 25,000 3.5”w.c. #44 DMS DV5200MBP* 17,500 25,000 10.0” w.c. 1.45 mm

Air Shutter Settings

Opening Opening Model “A” (inches) “A” (mm)

DV5200MBN 1/16” 1.6 mm DV5200MBP* 7/16” 11.0 mm

NOTE: These are minimum settings. Air shutter openings may be increased to prevent ﬂame sooting.

* NOTE: Model number after ﬁeld conversion.

Fig. 45 Air shutter opening.

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Opening “A”

T203

Temco DV5200 Series

1 5200MB

6a,b

9a,b

10a

10b

7a,b



17a

17b

17c

CFM Corporation reserves the right to make changes in design, materials, speciﬁcations, prices and discontinue colors and products at any time, without notice.

DV5200MB

Ref. Description DV5200MB

1. Log Set 78369 1a. Log, Front 76895 1b. Log, Back 78016 1c. Log, Right Twig 75318 1d. Log, Left Twig 75319

2. Rock Wool (Bag) 76675

3. Stainless Steel Wool (3” x 3” x 3”) 77661

4. Gasket Tape 5/8” Wide 75448

5. Burner 77440 6a. Gas Valve SIT - LP 76448 6b. Gas Valve SIT - Natural 76449 7a. Burner Oriﬁce - LP/Propane PCOA070H37 7b. Burner Oriﬁce - Natural PCOA070H06

8. Piezo 65180

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Temco DV5200 Series

DV5200MB (continued)

Ref. Description DV5200MB

9a. Pilot, SIT - Natural 76261 9b. Pilot, SIT - LP 76335 10a. Pilot Oriﬁce - Natural 76262 10b. Pilot Oriﬁce - LP 76263 11a. Rep. Reg. Assembly - LP Hi/Lo 82979 (not shown) 74655 11b. Rep. Reg. Assembly - Natural Hi/Lo 86354 (not shown) 74654

12. Thermocouple PCOA075

13. Thermopile (Pilot Generator) PCOB021

14. Glass Door Assembly 78054

15. Grate Assembly 76485

16. Door Switch 75520

17. Optional Extended Face Panels 76114 (36SB) 17a. Top Surround 76105 17b. Left Side Surround 76107 17c. Right Side Surround 76106

18. Black Anodized Aluminum Grille Panels (Optional) (not shown) GBL5200

19. Gold Colored Anodized Aluminum Grille Panels (Optional) (not shown) GPB5200

20. Platinum Colored Anodized Aluminum Grille Panels (Optional) (not shown) GPT5200

21. Black Painted Steel Grille Panels (Standard) (not shown) GST5200

Always include correct name, part number, valve manufacturer, model number and serial number of the appliance when ordering service parts.

If you desire to communicate with the factory, write to Customer Service at:

CFM Corporation 2695 Meadowvale Blvd. Mississauga, Ontario Canada L5N 8A3

Servicing

Repair and replacement work should only be done by a qualiﬁed service person.

Always shut off the gas supply and make sure the appliance is cool before beginning any service operation.

Always check for gas leaks after servicing.

78674

Temco DV5200 Series

Limited Warranty

TEMCO Fireplace Products Direct Vent Gas Fireplaces

This warranty is limited to TEMCO Fireplace Products Direct Vent Gas Fireplaces (henceforth, Product) manufactured by CFM Corporation (henceforth, CFM).

ONE YEAR WARRANTY

CFM warrants all components of the Product to be free

of defects in materials and workmanship for a period of one year from the date of installation, with the exception of the warranty on logs and ember base. If, by the sole determination of CFM, any component covered under this warranty is found to be defective, CFM will, at its option, repair or replace the defective component at no charge and will pay labor cost incurred as speciﬁed in the current CFM Labor Allowance Schedule, 71313. If CFM determines replacement or repair is not economically practical, CFM will, at its option, refund the purchase price of the Product. Date of installation and purchase price must be veriﬁed by acceptable proof of purchase.

This warranty covers only parts and labor as provided above. In no case shall CFM be responsible for materials, components or construction which are not manufactured or supplied by CFM, or the labor necessary to install, repair or remove such materials, components or construction.

NOTE: If allegedly defective components need to be returned by CFM in connection with the above warranties, frieght or postage charges must be prepaid.

QUALIFICATIONS

For the above warranties to apply:

The Product must be installed by a qualiﬁed installer; strictly in accordance with CFM installation instructions, and in compliance with local codes and ordinances. The logs must be placed strictly in ac-

cordance with the arrangement described in the installation instructions.

The Product must be operated and maintained according to the instructions furnished. Alteration of the

Product in any way is prohibited and voids any and all warranties. Removal of the data plate alters the Product and voids the warranty.

The installer must have completed the installation

and Startup Checklist, a copy of which must be submitted along with proof of purchase, to obtain prior approval for warranty repair or replacement and to affect a warranty claim. The Checklist is found on Pages 20 and 21 of this manual.

The limited warranty applies only to the original owner of the Product or the original owner of the dwelling in which the Product was installed. Use of any parts other than genuine factory provided replacement parts shall void this warranty.

Limitations

CFM is not responsible for any incidental or consequen-

tial damages caused by possible defects in the Product. The duration of any implied warranty with respect to the Product is limited to the duration of the foregoing warranties.

CFM is not responsible for any warranty repair (material or labor) for defects created by improper ﬁeld conversions.

Some states and provinces do not allow exclusion of incidental or consequential damages or limits on the duration of implied warranties, so these limitations may not apply to you.

Warranty Fulﬁllment

Claims require speciﬁc agreement and consent from CFM Technical Services prior to performing any warranty repair or replacement. CFM reserves the right to investigate any and all warranty claims.

The appliance must not be removed prior to such investigation other than on direction from CFM.

Please provide the following information when communicating with CFM Technical Services, its Dealers or Distributors regarding service under this warranty.

CFM reserves the right to decide on the method of settlement (if any). This limited warranty is given in lieu of any other expressed or implied warranty, and supersedes all other CFM Product warranties.

Model Number: ____________________

Serial Number: _____________________

Date of Installation: ____/____/____

Purchased From: ___________________

78674

Temco DV5200 Series

TEMCO FIREPLACE PRODUCTS DIRECT VENT FIREPLACES

INSTALLATION AND STARTUP CHECKLIST

Customer Copy

NOTE: TEMCO Fireplace Products gas logs and ﬁreplaces require installation by a qualiﬁed gas appliance installer.

A copy of this checklist must be submitted, along with proof of purchase, when applying to Technical Services for prior written approval of warranty repair or replacement.

❑ Read and understand installation instructions before attempting installation.

Verify CORRECT FUEL TYPE

❑ Check carton model number.

❑ Check ﬁreplace label. Models ending in N are for natural gas; those ending in P are for propane (LP gas).

WARNING: Using the incorrect fuel can create a serious ﬁre hazard and will void the warranties. Install in

accordance with local and/or natonal codes and ordinances. Follow the TEMCO installation instructions.

❑ Supply service shutoff valve upstream of gas ﬁreplace.

❑ Gas line size adequate for input rating (BTU’s per hour) of ﬁreplace, per National Fuel Gas Code (NFPA54)

in the case of USA installations or Installation Code CAN 1-149 in the case of Canadian installations.

Make following checks:

❑ Gas line integrity at supply line connection.

❑ Glass front panel position.

❑ Correct gas pressure. Inlet Pressure __________(inches w.c.) Manifold Pressure __________(inchesw.c.)

❑ Piezo ignitor function (millivolt control models only).

❑ Pilot ignition.

❑ Main burner ignition.

❑ Proper ﬂame pattern and color.

❑ Positioning of logs (in accordance with instructions).

❑ Clearances to combustibles (vent, framing, mantels, etc.).

❑ Vent system in compliance with instructions. All joints and connections sealed.

❑ Wall switch operation. Do not connect millivolt wiring, wall switch or valve to 120v line voltage unless units is

speciﬁcally DSI equipped.

❑ Demonstrated proper operating procedure to homeowner.

❑ Explained the need for proper cleaning and maintenance.

❑ Check all ﬁttings and connections for gas leaks, correct if necessary.

Please sign below that checklist has been completed and understood. DATE INSTALLED ____/____/____

Installer Phone Consumer Phone

78674

Temco DV5200 Series

TEMCO FIREPLACE PRODUCTS DIRECT VENT FIREPLACES

INSTALLATION AND STARTUP CHECKLIST

Installer’s Copy

NOTE: TEMCO Fireplace Products gas logs and ﬁreplaces require installation by a qualiﬁed gas appliance installer.

A copy of this checklist must be submitted, along with proof of purchase, when applying to Technical Services for prior written approval of warranty repair or replacement.

❑ Read and understand installation instructions before installing.

Verify CORRECT FUEL TYPE

❑ Check carton model number.

❑ Check ﬁreplace label. Models ending in N are for natural gas; those ending in P are for propane (LP gas).

WARNING: Using the incorrect fuel can create a serious ﬁre hazard and will void the warranties. Install in

accordance with local and/or national codes and ordinances. Follow the TEMCO installation instructions.

❑ Supply service shutoff valve upstream of gas ﬁreplace.

❑ Gas line size adequate for input rating (BTU’s per hour) of ﬁreplace, per National Fuel Gas Code (NFPA54) in

the case of USA installations or Installation Code CAN 1-149 in the case of Canadian installations.

Make following checks:

❑ Gas line integrity at supply line connection.

❑ Glass front panel position.

❑ Correct gas pressure. Inlet Pressure __________(inches WC) Manifold Pressure __________(inchesWC)

❑ Piezo ignitor function (millivolt control models only).

❑ Pilot ignition.

❑ Main burner ignition.

❑ Proper ﬂame pattern and color.

❑ Positioning of logs (in accordance with instructions).

❑ Clearances to combustibles (vent, framing, mantels, etc.).

❑ Vent system in compliance with instructions. All joints and connections sealed.

❑ Wall switch operation. Do not connect millivolt wiring, wall switch or valve to 120v line voltage unless units is

speciﬁcally DSI equipped.

❑ Demonstrated proper operating procedure to homeowner.

❑ Explained the need for proper cleaning and maintenance.

❑ Check all ﬁttings and connections for gas leaks, correct if necessary.

Please sign below that checklist has been completed and understood. DATE INSTALLED ____/____/

____

Installer Phone Consumer Phone

78674

Customer Copy

Temco DV5200 Series

Model # ______________________________________

I certify that I have followed all codes and regulations and adhered to the TEMCO Fireplace Products installation instructions. I have completed the proper installation and startup checklist.

Serial # ______________________________________

Installer’s Signature Print Installer’s Name

Purchaser _____________________________________

Address ______________________________________

_____________________________________________

Phone ________________________________________

Retailer _______________________________________

Address ______________________________________

_____________________________________________

Phone ________________________________________

Date of Purchase _______________________________

Please cut along dotted line

WARRANTY REGISTRATION

Please answer the following questions (Check Box):

1. Type of Home Mobile Home Cabin/Vacation

2. Installed in(Room)

Rec Bedroom Other

3. Other Choices Considered

tive Gas Log/Fireplace Woodburning Fireplace

Gas Insert Woodburning Insert Direct-Vent

Gas Fireplace/Logs

4. Why did you choose Direct Vent? (Rank in order of

importance: 1-6) ___ Appearance ___ Location Flexibility ___ Builder Decided ___ Other

Single Family Duplex Apt.

Living Family Great

Vented Decora-

To register your warranty, please provide the information indicated on this form and mail it to:

CFM Corporation

Attn: Warranty Registration

2695 Meadowvale Blvd.

Mississauga, Ontario Canada L5N 8A3

Model # ______________________________________

I certify that I have followed all codes and regulations and adhered to the TEMCO installation instructions. I have completed the proper installation and startup checklist.

Serial # ______________________________________

Installer’s Signature Print Installer’s Name

Purchaser _____________________________________

Address ______________________________________

_____________________________________________

Phone ________________________________________

Retailer _______________________________________

Address ______________________________________

_____________________________________________

Phone ________________________________________

Date of Purchase _______________________________

WARRANTY REGISTRATION

Please answer the following questions (Check Box):

1. Type of Home

Mobile Home Cabin/Vacation

2. Installed in(Room)

Rec Bedroom Other

3. Other Choices Considered

tive Gas Log/Fireplace Woodburning Fireplace

Gas Insert Woodburning Insert Direct-Vent

Gas Fireplace/Logs

4. Why did you choose Vent-free? (Rank in order of

importance: 1-6) ___ Appearance ___ Location Flexibility ___ Builder Decided ___ Other

Single Family Duplex Apt.

Living Family Great

Vented Decora-

78674

CFM Corporation

2695 Meadowvale Blvd. • Mississauga, Ontario, Canada L5N 8A3

800-668-5323 • www.cfmcorp.com

Temco Tool DV5200MB User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual