Temco Tool 36TDVN, 33TDVN, 39TDVP User Manual

INSTALLER/CONSUMER
CER TIF IED
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SAFETY INFORMATION
PLEASE READ THIS MANUAL BEFORE INSTALLING AND USING APPLIANCE
WARNING! IF THE INFORMATION IN THIS MANUAL IS NOT FOLLOWED EXACTLY, A FIRE OR EXPLOSION MAY RESULT CAUSING PROPERTY DAMAGE, PERSONAL INJURY OR LOSS OF LIFE.
FOR YOUR SAFETY Installation and service must be performed by a qualified installer, service agency or the gas supplier.
WHAT TO DO IF YOU SMELL GAS:
Do not try to light any appliance.
Do not touch any electric switch;
do not use any phone in your building.
Immediately call your gas
supplier from your neighbor’s phone. Follow the gas suppliers instructions.
If you cannot reach your gas
supplier call the fire department.
Builder Top Vent Direct Vent Zero Clearance Gas Fireplace Heater Models: 33TDVN, 36TDVN, 39TDVN
DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS AND LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE.
WARNING: Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. Refer to this manual. For assistance or additional information, consult a qualified installer, service agency or the gas supplier.
Installation Instructions and
Homeowner’s Manual
INSTALLER: Leave this manual with the appliance. CONSUMER: Retain this manual for future reference.
20007636 5/08 Rev. 9
TDVN Series Direct Vent Gas Fireplace
Table of Contents
PLEASE READ THE INSTALLATION & OPERATING INSTRUCTIONS BEFORE USING THIS APPLIANCE. Thank you and congratulations on your purchase of a CFM Corporation fireplace. IMPORTANT: Read all instructions and warnings carefully before starting installation. Failure to follow these instructions may result in a possible fire hazard and will void the warranty.
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Installation & Operating Instructions
General Information, Warnings, Cautions ............................................................................................3
Requirements for the Commonwealth of Massachusetts ....................................................................
Fireplace Dimensions ..........................................................................................................................5
Locating Your Fireplace .......................................................................................................................6
Clearance to Combustibles .................................................................................................................
Mantels .............................................................................................................................................6
Hearth .............................................................................................................................................
Framing & Finishing .............................................................................................................................7
Final Finishing .....................................................................................................................................7
Gas Specifications ...............................................................................................................................
Gas Inlet and Manifold Pressures .......................................................................................................7
High Elevations ....................................................................................................................................
Gas Line Installation ............................................................................................................................8
Remote Switch Installation ..................................................................................................................8
Alternate Switch Location ....................................................................................................................
EB-1 Electrical Box ..............................................................................................................................9
General Venting Information
General Venting .................................................................................................................................
General Venting Information-Termination Location ..........................................................................11
General Information on Assembling Vent Pipes ................................................................................
Flex Vent Pipes ..................................................................................................................................12
Twist Lock Pipes ................................................................................................................................
How to Use the Vent Graph ...............................................................................................................13
Vertical Sidewall Applications & Installation .......................................................................................13
Below Grade Installations.. ................................................................................................................
Vertical Through-the-Roof Applications & Installation ........................................................................18
Vertical Restrictor Plate (33TDVN only) ............................................................................................
Venting Components .........................................................................................................................21
Operating Instructions
Glass Information ..............................................................................................................................
Louvre Removal ................................................................................................................................22
Window Frame Assembly Removal ...................................................................................................
Glass Cleaning ..................................................................................................................................22
Installation of Logs, Lava Rock & Ember Material ............................................................................23
Flame & Temperature Adjustment .....................................................................................................
Flame Characteristics ........................................................................................................................24
Lighting & Operating Instructions ......................................................................................................
Troubleshooting .................................................................................................................................26
Fuel Conversion Instructions .............................................................................................................29
Maintenance
Unit Adjustment .................................................................................................................................32
Maintenance ......................................................................................................................................
Replacement Parts ........................................................................................................................................35
Optional Accessories
Fan Kits 35
Wiring Instructions .............................................................................................................................37
Ceramic Refractory Kits .....................................................................................................................37
Front Window Screen ........................................................................................................................37
Decorative Bay Windows ...................................................................................................................38
Bay Window Screen ..........................................................................................................................38
Remote Controls ................................................................................................................................38
Warranty
Installation and Startup Checklist ...............................................................................................................41
Warranty Registration ...................................................................................................................................43
Energuide ......................................................................................................................................................44
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20007636
Installation & Operating Instructions
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This gas fireplace should be installed by a qualified installer, preferably NFI or WETT (Canada) certified, in accordance with local building codes and with current CSA-B149.1 Installation codes for Gas Burning Appliances and Equipment. For USA Installations follow local codes and/or the current National Fuel Gas Code. ANSI Z223.1/NFPA 54.
FOR SAFE INSTALLATION AND OPERATION PLEASE NOTE THE FOLLOWING: 1 . This fireplace gives off high temperatures and should be
located out of high traffic areas and away from furniture and draperies.
2. Children and adults should be alerted to the hazards of the high surface temperatures of this fireplace and should stay away to avoid burns or ignition of clothing.
3. CAUTION: Due to high glass surface temperature chil-
dren should be carefully supervised when in the same room as fireplace.
TDVN Series Direct Vent Gas Fireplace
12. This fireplace requires adequate ventilation and combustion air to operate properly.
13. This fireplace must not be connected to a chimney flue serving a separate solid fuel burning fireplace.
14. When the fireplace is not in use it is recommended that the gas control valve be left in the OFF position.
15. These units have been approved for bedroom use.
33TDVN / 36TDVN / 39TDVN
Certified To
ANSI Z21.88-2005 / CSA 2.33-2005 / UL307B
Vented Gas Fireplace Heaters
WARNING: Check with your electronics manufacturer before installing a television or other electronic de­vice above this fireplace.
This appliance may be installed in an aftermarket permanently located, manufactured home or mobile home, where not prohibited by local codes. This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases, unless a certified kit is used.
4. Under no circumstances should this fireplace be modified. Parts removed for servicing should be replaced prior to operating this fireplace again.
5. Installation and any repairs to this fireplace must be per formed by a qualified installer, service agency or gas sup­plier. A professional service person should be contacted to inspect the fireplace annually. More frequent cleaning may be required due to excess lint and dust from carpeting, bed­ding material, etc.
6. Control compartments, burners and air passages in this fire­place should be kept clean and free of dust and lint. Make sure that the gas valve and pilot light are turned off before you attempt to clean this fireplace.
7. The venting system (chimney) of this fireplace should be checked at least once a year and if needed your venting system should be cleaned.
8. Keep the area around your fireplace clear of combustible materials, gasoline and other flammable vapour and liquids. This fireplace should not be used as a dry-ing rack for cloth ing, nor should Christmas stockings or decorations be hung on or around the fireplace.
9. Under no circumstances should any solid fuels (wood, coal, paper or cardboard etc.) be used in this fireplace.
10. The flow of combustion and ventilation air must not be ob­structed in any way.
11. When the fireplace is installed directly on carpeting, vinyl tile or any combustible material other than wood, this fireplace must be installed on a metal or wood panel extending the full width and depth of the fireplace.
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IMPORTANT:
PLEASE REVIEW THE FOLLOWING CAREFULLY
Remove any plastic from from parts before turning the fire­place ON. It is normal for fireplaces fabricated of steel to give off some expansion and/or contraction noises during the start up or cool down cycle. Similar noises are found with your furnace heat exchanger or car engine. It is not unusual for your gas fireplace to give off some odor the first time it is burned. This is due to the curing of the paint and any undetected oil from the manufacturing process.
Please ensure that your room is well ventilated-open all windows.
It is recommended that you burn your fireplace for at least ten four (4) hours the first time you use it. If the optional fan kit has been installed, place the fan switch in the “OFF” position
during this time.
Proposition 65 Warning: Fuels used in gas, wood-
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burning or oil fired appliances, and the products of combustion of such fuels, contain chemicals known to the State of California to cause cancer, birth defects and other reproductive harm. California Health & Safety Code Sec. 25249.6
For high altitude installations, refer to Unit Adjustment on Page 32.
20007636
3
TDVN Series Direct Vent Gas Fireplace
Installation & Operating Instructions
Requirements for the Commonwealth of Massachusetts
All gas fitting and installation of this heater shall only be done by a licensed gas fitter or licensed plumber.
For all side wall horizontally vented gas fueled equipment installed in every dwelling, building or structure used in whole or in part for residential purposes, including those owned or operated by the Commonwealth and where the side wall exhaust vent termination is less than seven (7) feet above finished grade in the area of the venting, including but not limited to decks and porches, the following requirements shall be satisfied:
Installation of Carbon Monoxide Detectors
At the time of installation of the side wall horizontal vented gas fueled equipment, the installing plumber or gas fitter shall observe that a hard wired carbon monoxide detector with an alarm is installed on each additional level of the dwelling, building or structure served by the side wall horizontally vented gas fueled equipment. It shall be the responsibility of the property owner to secure the services of qualified licensed professionals for the installation of hard wired carbon monoxide detectors.
In the event that the side wall horizontally vented gas fueled equipment is installed in a crawl space or an attic, the hard wired carbon monoxide detector with alarm and battery back-up may be installed on the next adjacent floor level.
In the event that the requirements of this subdivision can not be met at the time of completion of installation, the owner shall have a period of thirty (30) days to comply with the above requirements; provided, however, that during said thirty (30) day period, a battery operated carbon monoxide detector with an alarm shall be installed.
Approved Carbon Monoxide Detectors
Each carbon monoxide detector as required in accordance with the above provisions shall comply with NFPA 720 and ANSI/UL 2034 listed and IAS certified.
Signage
A metal or plastic identification plate shall be permanently mounted to the exterior of the building at a minimum height of eight (8) feet above grade directly in line with the exhaust vent terminal for the horizontally vented gas fueled heating appliance or equipment. The sign shall read, in print size no less than one-half (1/2) inch in size, “GAS VENT DIRECTLY BELOW, KEEP
CLEAR OF ALL OBSTRUCTIONS”.
Inspection
The state or local gas inspector of the side wall horizontally vented gas fueled equipment shall not approve the installation unless, upon inspection, the inspector observes carbon monoxide detectors and signage installed in accordance with the provisions of 248 CMR 5.08(2)(a)1 through 4.
Exemptions
The following equipment is exempt from 248 CMR
5.08(2)(a)1 through 4:
The equipment listed in Chapter 10 entitled
“Equipment Not Required To Be Vented” in the most current edition of NFPA 54 as adopted by the Board; and
Product Approved side wall horizontally vented gas
fueled equipment installed in a room or structure separate from the dwelling, building or structure used in whole or in part for residential purposes.
MANUFACTURER REQUIREMENTS
Gas Equipment Venting System Provided
When the manufacturer of Product Approved side wall horizontally vented gas equipment provides a venting system design or venting system components with the equipment, the instructions provided by the manufacturer for installation of the equipment and the venting system shall include:
Detailed instructions for the installation of the venting
system design or the venting system components; and
A complete parts list for the venting system design or
venting system.
Gas Equipment Venting System NOT Provided
When the manufacturer of a Product Approved side wall horizontally vented gas fueled equipment does not provide the parts for venting the flue gases, but identifies “special venting systems”, the following requirements shall be satisfied by the manufacturer:
The referenced “special venting system” instructions
shall be included with the appliance or equipment installation instructions; and
The “special venting systems” shall be Product
Approved by the Board, and the instructions for that system shall include a parts list and detailed installation instructions.
A copy of all installation instructions for all Product Approved side wall horizontally vented gas fueled equipment, all venting instructions, all parts lists for venting instructions, and/or all venting design instructions shall remain with the appliance or equipment at the completion of the installation.
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20007636
TDVN Series Direct Vent Gas Fireplace
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Rough Opening Height
Rough Opening Depth
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Gas Line Access
Gas Line Access
Low Voltage Electrical Access
Electrical Access
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Fireplace Dimensions
7636
Fig. 1 Fireplace specifications and framing dimensions.
Ref. 33TDVN 36TDVN 39TDVN A 33” (838 mm) 36” (914 mm) 39” (991 mm) B 28
⁷⁄₈” (733 mm) 34¹⁄₄” (870 mm) 34¹⁄₄” (870 mm) C 31” (787 mm) 33” (838 mm) 36” (914 mm) D 16
³⁄₈” (416 mm) 21” (533 mm) 21” (533 mm) E 22” (559 mm) 24” (610 mm) 24” (610 mm) F 14” (356 mm) 16” (406 mm) 16” (406 mm) G 31 H 6” (152 mm) 7 I 5 J 7 K 11” (297 mm) 13 L 1
⁷⁄₈” (810 mm) 37¹⁄₄” (946 mm) 37¹⁄₄” (946 mm)
¹⁄₈” (181 mm) 7¹⁄₂ (190 mm) ⁷⁄₈ (149 mm) 6³⁄₄ (171 mm) 6¹⁄₄ (159 mm) ⁷⁄₈ (200 mm) 10” (254 mm) 8³⁄₈ (213 mm)
¹⁄₂” (343 mm) 12¹⁄₂” (318 mm)
⁷⁄₈ (18 mm) 1⁷⁄₈ (18 mm) 1⁷⁄₈ (18 mm)
Framing Dimensions M 29” (737 mm) 35” (889 mm) 35” (889 mm) N 33 O 14 P 49 Q 24 R 35
¹⁄₂” (851 mm) 36¹⁄₂” (927 mm) 39¹⁄₂” (1003 mm) ¹⁄₂” (368 mm) 16¹⁄₂” (419 mm) 16¹⁄₂” (419 mm) ³⁄₄” (1264 mm) 55¹⁄₄” (1403 mm) 56” (1422 mm) ⁷⁄₈” (632 mm) 28¹⁄₈” (714 mm) 28¹⁄₄” (718 mm) ³⁄₈” (894 mm) 39³⁄₄” (1010 mm) 40” (1016 mm)
20007636
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TDVN Series Direct Vent Gas Fireplace
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Fireplace
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Mantel Leg
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Locating Your Fireplace
LU584-T
Fig. 2 Locate gas fireplace.
A - Flat on wall B - Cross corner C - **Island D - Room divider E - Flat on wall corner F - Chase installation Y - Refer to “Clearance to Combustibles” Section
Note (Fig. 2): ** Island (C) and Room Divider (D) installation is possible as long as the horizontal portion of the vent system (X) does not exceed 20’ (6m). See details in manual Venting Section.
Clearance to Combustibles
Top of Unit to Ceiling ............................... 36” (914 mm)
Front of Unit to Combustibles .................. 36” (914 mm)
Appliance
Top ..........................................................
Bottom ..................................................... 0” (0 mm)
Side ......................................................... 0” (0 mm)
Back ........................................................ 0” (0 mm)
Venting
Concentric sections of DV Vent
Top, bottom & sides .............................. 1” (25 mm)
Flex Vent ..................................................
0” (0 mm)
7/8” (22 mm)
Top Louvre Assembly
Top of Combustion Chamber
Bottom of Door Trim
CFM146
Mantel Chart
Mantel Shelf Mantel from Top
Ref. or Breast Plate Ref. of Combustion Chamber
Depth 36/39/TDVN 33TDVN
V 10” (254 mm) A 19” (483 mm) 17” (432 mm)
W 8” (203 mm) B 17” (432 mm) 15” (381 mm)
X 6” (152 mm) C 15” (381 mm) 13” (330 mm)
Y 4” (101 mm) D 13” (330 mm) 11” (279 mm)
Z 2” (50 mm) E 11” (279 mm) 9” (229 mm)
Fig. 3a Combustible mantel minimum installation.
Black Surround Face
Mantels
The height that a combustible mantel is fitted above the fireplace is dependent on the depth of the mantel. This also applies to the distance between the mantel leg (if fitted) and the fireplace.
For the correct mounting height and widths refer to Figures 3a and 3b.
The fitting of a bay window trim kit does not effect the distances and reference points referred to in the diagram and chart.
Noncombustible mantels and legs may be installed at any height and width around the appliance.
When using paint or lacquer to finish the mantel, such paint or lacquer must be heat resistant to prevent discoloration.
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Side of Combustion Chamber
CFM170
Mantel Mantel Leg from Side
Ref. Leg Depth Ref. of Comb. Opening
F 10” (254 mm) K 11 G 8” (203 mm) L 9
¹⁄₂” (292 mm)
¹⁄₂” (241 mm)
H 6” (152 mm) M 7¹⁄₂” (191 mm) I 4” (101 mm) N 5¹⁄₂” (140 mm) J 2” (51 mm) O 3¹⁄₂” (89 mm)
Fig. 3b Combustible mantel leg minimum installation.
20007636
TDVN Series Direct Vent Gas Fireplace
C
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Hearth
A hearth is not mandatory but is recommended for aesthetic purposes. We recommend a noncombustible hearth which projects out 12” (305 mm) or more from the front of the fireplace.
Cold climate installation recommendation:
When installing this unit against a non-insulated exterior wall or chase, it is mandatory that the outer walls be insulated to conform to applicable insulation codes.
NOTE: Never allow vapor barrier to contact the outer casing of this fireplace or venting.
Framing and Finishing
1. Choose the unit location.
2. Place the unit into position and secure it to the floor with 1¹⁄₂” (38 mm) screws, or nails. The holes to secure the unit to the floor are located just behind the access door grille on the left and right side of the unit.
3. Frame in the fireplace with a header across the top. It is important to allow for the finished wall face when setting the depth of the frame.
4. Attach the fireplace to the frame using the adjust able frame drywall strips (located behind the access door for shipping). Preset the depth to suit the facing material of the wall. The strips are adjustable to 1/2” (13 mm), 5/8” (16 mm) or 3/4” (19 mm). (Fig. 4)
5. Screw through the slotted holes in the drywall strip and into the pre-drilled holes in the fireplace side. Measure from the face of the fireplace to the face of the drywall strip to confirm the final depth.
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Final Finishing
Noncombustible materials such as brick or tile may be extended over the edges of the face of the appliance. DO NOT cover any vent or grille panels.
If a Trim Kit is going to be installed on the fireplace, the brick or tile will have to be installed flush with the edges of the appliance.
Gas Specifications
Max. Min. Input Input
Model Fuel Gas Control BTU/h BTU/h
33TDVN Nat Millivolt 18,000 12,500 33TDVP Prop Millivolt 18,000 12,500 33TDVDSN Nat 120 V 18,000 n/a 33TDVDSP Prop 120 V 18,000 n/a 36TDVN Nat Millivolt 20,000 13,000 36TDVP Prop Millivolt 20,000 13,000 36TDVDSN Nat 120 V 20,000 n/a 36TDVDSP Prop 120 V 20,000 n/a 39TDVN Nat Millivolt 22,000 15,000 39TDVP Prop Millivolt 22,000 16,000 39TDVDSN Nat 120 V 22,000 n/a 39TDVDSP Prop 120 V 22,000 n/a
Gas Inlet and Manifold Pressures
Natural LP (Propane)
Inlet Minimum 4.5” w.c. 10.8” w.c.
Inlet Maximum 14.0” w.c. 14.0” w.c.
Manifold Pressure 3.5” w.c. 10.0” w.c.
Fig. 4 Nailing flanges.
20007636
Adjustable Drywall Strip
(Nailing Flange)
Screw Drywall Position Depths
A 1/2” / 13 mm B 5/8” / 16 mm C 3/4” / 19 mm
Adjustable
1/2”, 5/8” &
3/4” Spacing
High Elevations
Input ratings are shown in BTU per hour and are certified without deration for elevations up to 4,500 feet (1,370 m) above sea level.
For elevations above 4,500 feet (1,370 m) in USA, installations must be in accordance with the cur­rent ANSI Z223.1/NFPA 54 and/or local codes hav­ing jurisdiction.
In Canada, please consult provincial and/or local authorities having jurisdiction for installations at elevations above 4,500 feet (1,370 m).
FP1023
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TDVN Series Direct Vent Gas Fireplace
Gas Line Installation
When purging gas line, the front window frame assembly must be removed.
1. The gas pipeline can be brought in through the rear of the fireplace as well as the bottom. Knockouts are provided on the bottom behind the valve to allow for the gas pipe installation and testing of any gas con­nection. It is most convenient to bring the gas line in from the rear right side of the valve as this allows fan installation or removal without disconnecting the gas line.
The gas line connection can be made with prop
erly tinned 3/8” copper tubing, 3/8” rigid pipe or an approved flex connector. Since some municipali­ties have additional local codes, it is always best to con- sult your local authority and the National Fuel Gas Code, ANSI Z223.1/NFPA 54 in the USA or the CSA-B149.1 installation codes.
*Adhere to the following installation requirements in the State of Massachusetts:
The installer must be a licensed plumber or gas fitter.
Flex connectors must be Massachusetts approved, cannot
exceed 36” (914 mm) in length, must be a minimum 1/2” dia. and may not penetrate a wall.
1/2” Gas Supply
1/2” NPT X 1/2” Flare Shut-off Valve
3/8” Flex line (from valve)
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5. For natural gas, a minimum of 3/8” iron pipe with a gas supply pressure of 4.5” w.c. (from the gas me­ter). Consult with local gas utility and ANSI Z223.1/ NFPA 54 if any questions arise concerning pipe sizes.
6. Turn the gas supply to ‘ON’ and check for leaks. DO NOT USE OPEN FLAME FOR THIS PURPOSE. Use an approved leak testing solution.
7. The appliance and its appliance main gas valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1/2 psig (3.5KPa).
8. This appliance must be isolated from the gas supply piping system by closing its equipment shut off valve during any pressure testing of the gas supply piping system at test pressures equal to 1/2 psig (3.5KPa).
Always check for gas leaks with a mild soap and water solution. Do not use an open flame for leak testing.
The gas control is equipped with a captured screw type pressure test point, therefore it is not necessary to pro­vide a 1/8” test point up stream of the control.
When using copper or flex connector use only approved fittings. Always provide a union when using black iron pipe so that the gas line can be easily disconnected for burner or fan servicing . See gas specifications for pressure details and ratings.
The fireplace valve must not be subjected to any test pressures exceeding 1/2 psi. Isolate or disconnect this or any other gas appliance control from the gas line when pressure testing.
FP297A
Fig. 5 Typical gas supply installation.
2. The gas control inlet is 3/8” NPT. typical installation layout for rigid pipe is shown in Figure 8.
NOTE: All models are equipped with a flex tube
with a shut off valve having a 1/2” NPT inlet. The flex line with shut off is shipped in the control valve compartment. Using two wrenches, tighten the flexible tube at the shut off valve and at the gas control
3. When using a flex connector,* use only approved fit tings. When a union is installed, provide easy access in its placement for servicing. Refer to gas specifica­tion for pressure details and ratings.
4. When a vertical section of gas pipe is required for the installation, a condensation trap is needed. In Canada see CSA-B149.1 for code details. See the National Fuel Gas Code ANSI Z223.1/NFPA 54 in the USA.
8
Remote ON/OFF Switch
Installation:
1. Thread the wiring through holes on the end panels of appliance. Take care not to cut wire or insulation on metal edges. Route the wire to a conveniently located receptacle box.
2. Attach the wire to the ON/OFF switch and install the switch into the receptacle box.
3. Connect the other ends of the wire to the gas control valve. (Fig. 6)
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20007636
TDVN Series Direct Vent Gas Fireplace
OUTSIDE
INSIDE
FRONT OF UNIT
FRONT OF UNIT
TP TH
TP
TH
Remote ON/OFF Switch or Thermostat or Remote Control
Gas Control Valve
FP1224
Fig. 6 Remote switch wiring diagram.
Alternate Switch Location
The remote switch can be installed on the front/side of the access door. Simply mount the switch to the bracket provided and screw the bracket to either side of the frame, lining up the screws with the pre-punched holes. (Fig. 7)
It is strongly suggested that the wiring of the EB-1 Electrical Junction Box be carried out by a licensed electrician.
Ensure that the power to the supply line has been disconnected before commenc­ing this procedure.
The EB-1 Electrical junction box has been fitted stand
­ard on this model to allow for the easy connection of an optional fan kit.
To connect the EB-1 box to the house electrical supply follow the steps below.
1. Unscrew retaining screw from EB-1 base plate (Fig.
8) and remove the EB-1 assembly from the appli­ance.
2. Remove the front cover of the EB box.
3. Remove the plug socket assembly from the EB-1
box.
4. Feed the supply line in through the EB-1 opening in
the side of the appliance and then through the back of the EB-1 assembly. (Fig. 8)
5. Connect the black wire of the power supply line to
the brass screw (polarized) of the socket assembly.
6. Connect the white wire of the power line to the
chrome screw of the socket assembly.
7. Connect the ground wire of the supply line to the
green screw of the socket assembly.
8. Refit the socket assembly back into the electrical
box and replace the cover plate. Secure the cable with the clamp on the outside of the EB-1 base plate and refit the EB-1 assembly to the unit with the screw removed in step 1.
Fig. 7 Alternate switch location.
Do not wire the remote ON/OFF wall switch for the gas fireplace to the 120 volt power supply.
EB-1 Electrical Box
The fireplace, when installed, must be electrically connected and grounded in accordance with local codes or, in the ab­sence of local codes, with the current CSA C22.1 Canadian Electrical Code.
For USA installations follow local codes and the national electrical code ANSI/ NFPA No. 70.
20007636
T256
Electrical Box
Retaining Screw
FP580
Fig. 8 EB-1 receptacle.
9
TDVN Series Direct Vent Gas Fireplace
General Venting
Your fireplace is approved to be vented either through the side wall, or vertical through the roof.
• Only CFM Corporation venting components spe­cifically approved and labelled for this fireplace may be used.
• Venting terminals shall not be recessed into a wall or siding.
• Horizontal venting which incorporates the twist lock pipe must be installed on a level plane without an inclining or declining slope.
Horizontal venting which incorporates the use of flex
venting shall have an inclining slope from the unit of 1” (25 mm) per 24” (610 mm).
There must not be any obstruction such as bushes, garden sheds, fences, decks or utility buildings within 24” from the front of the termination hood.
Do not locate termination hood where excessive snow or ice build up may occur. Be sure to check vent termi­nation area after snow falls, and clear to prevent ac­cidental blockage of venting system. When using snow blowers, make sure snow is not directed towards vent termination area.
Location of Vent Termination
It is imperative the vent termination be located observ­ing the minimum clearances as shown on the following page.
10
20007636
TDVN Series Direct Vent Gas Fireplace
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VENT TERMINATION AIR SUPPLY INLET
AREA WHERE TERMINAL IS NOT PERMITTED
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Operable
Operable
Fixed
Closed
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B
INSIDE
CORNER DETAIL
V
A
G
N
N
CFM145a
General Venting Information - Termination Location
Canadian Installations1 US Installations
A = Clearance above grade, veranda, porch, 12” (30 cm) 12” (30 cm) deck, or balcony
B = Clearance to window or door that may be 6” (15 cm) for appliances 6” (15 cm) for appliances opened < 10,000Btuh (3kW), 12” (30 cm) < 10,000 Btuh (3kW), 9” for appliances > 10,000 Btuh (3kW) and (23 cm) for appliances > 10,000 < 100,000 Btuh (30kW), 36” (91 cm) Btuh (3kW) and < 50,000 Btuh for appliances > 100,000 Btuh (30kW) (15kW), 12” (30 cm) for appliances > 50,000 Btuh (15kW)
C = Clearance to permanently closed window 12” (305 mm) recommended to 12” (305 mm) recommended to prevent window condensation prevent window condensation
D = Vertical clearance to ventilated soffit located above the terminal within a horizontal 18” (458 mm) 18” (458 mm) distance of 2 feet (610mm) from the center line of the terminal
E = Clearance to unventilated soffit 12” (305 mm) 12” (305 mm) F = Clearance to outside corner see next page see next page G = Clearance to inside corner (see next page) see next page see next page H = Clearance to each inside of center line 3’ (91 cm) within a height of 15’ 3’ (91 cm) within a height of 15’
extended above meter/regulator assembly above the meter/regulator assembly above the meter/regulator assy I = Clearance to service regulator vent outlet 3’ (91 cm) 3’ (91 cm) J = Clearance to nonmechanical air supply inlet 6” (15 cm) for appliances < 10,000 6” (15 cm) for appliances
to building or the combustion air inlet to any Btuh (3kW), 12” (30 cm) for < 10,000 Btuh (3kW), 9” other appliances appliances > 10,000 Btuh (3kW) and < (23 cm) for appliances > 10,000 100,000 Btuh (30kW), 36” (91 cm) Btuh (3kW) and < 50,000 Btuh for appliances > 100,000 Btuh (30kW) (15kW), 12” (30 cm) for appliances > 50,000 Btuh (15kW)
K = Clearance to a mechanical air supply inlet 6’ (1.83 m) 3’ (91 cm) above if within 10’ (3 m) horizontally
L = Clearance above paved sidewalk or paved 7’ (2.13 m)† 7’ (2.13 m)† driveway located on public property
M = Clearance under veranda, porch, deck or 12” (30 cm)‡ 12” (30 cm)‡ balcony
N = Clearance above a roof shall extend a minimum of 24” (610 mm) above the highest point when it passes through the roof surface, and any other obstruction within a horizontal distance of 18” (450 mm).
1 In accordance with the current CSA-B149 Installation Codes 2 In accordance with the current ANSI Z223.1/NFPA 54 National Fuel Gas Codes † A vent shall not terminate directly above a sidewalk or paved driveway which is located between two single family dwellings and serves both dwell ings ‡ only permitted if veranda, porch, deck or balcony is fully open on a minimum 2 sides beneath the floor: NOTE: 1. Local codes or regulations may require different clearances.
2. The special venting system used on Direct Vent Fireplaces are certified as part of the appliance, with clearances tested and approved by the listing agency.
3. CFM Corporation assumes no responsibility for the improper performance of the appliance when the venting system does not
meet these requirements.
Fig. 9 Vent termination clearances.
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11
TDVN Series Direct Vent Gas Fireplace
Outside Corner
Inside Corner
Termination Clearances
Termination clearances for buildings with combustible and noncombustible exteriors.
G =
Combustible 6" (152 mm)
Noncombustible 2" (51 mm)
F =
Combustible 6" (152 mm)
Noncombustible 2" (51 mm)
G
Balcony ­with no side wall
M =
Combustible & Noncombustible 12" (305 mm)
M
Balcony ­with perpendicular side wall
M = 24" (610 mm) P = 20” (508 mm)
M
F
Alcove Applications*
C
D
C
E
V
V
Combustible & Noncombustible
V
V
V
E = Min. 6” (152 mm) for
non-vinyl sidewalls Min. 12” (305 mm) for vinyl sidewalls
O = 8’ (2.4 m) Min.
O
P
*NOTE: Termination in an alcove space (spaces open only on one side and with an overhang) is permitted with the dimensions specified for vinyl or non-vinyl siding and soffits. 1. There must be a 3’ (914 mm) minimum between termination caps. 2. All mechanical air intakes within 10’ (1 m) of a termination cap must be a minimum of 3’ (914 mm) below the termination cap. 3. All gravity air intakes within 3’ (914 mm) of a termination cap must be a minimum of 1’ (305 mm) below the termination cap.
Fig. 9a Termination clearances.
Canadian Installations:
The venting system must be installed in accordance with the current CSA-B149 .1 installation code.
USA Installations:
The venting system must conform with local codes and/ or the current National Fuel Gas code ANSI Z223.1/ NFPA 54.
General Information on Assembling Vent Pipes
* Be sure the vent is actually crushed before proceed­ing. Apply a tug to be sure the vent will not slip off the collars.
Repeat process with 7” flex vent pipe. The same proce­dure must be performed on the vent side.
Only venting components manufactured by CFM Cor­poration can be used in Direct Vent systems.
Flex Vent Pipes
Before joining the flex vent pipe to the unit, apply a bead of high temperature sealant* (provided) to the 4” pipe exiting the fireplace. Secure flex vent pipe in place with a hose clamp (provided).
*Be sure the flex pipe overlaps at least 1” (25 mm) onto the collars of the fireplace and termination. If the ter­mination has an internal bead, be sure to overlap and secure 1” (25 mm) past the bead.
12
Fig. 10 Apply high temperature sealant to 4” and 7” pipes.
No.
of Caps D 1 3’ (914 mm) 2 x D 2 6’ (1.8 m) 1 x D 3 9’ (2.7 m) 2/3 x D 4 12’ (3.7 m) 1/2 x D
D
= # of Termination caps x 3
Min.
C
Max.
Hose Clamp
C
Min.
= (2 / # termination caps) x D
Apply High Tem­perature Sealant
Max.
Actual
Actual
Actual
Actual
Actual
584-15
FP1471a
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3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
eg: A
eg: B
Twist Lock Pipes
TDVN Series Direct Vent Gas Fireplace
When using CFM Corporation twist-lock pipe it is not necessary to use sealant on the joints. The only areas of the venting system that need to be sealed with high temperature silicone sealant are the collars on the fireplace and termination, and the sliding joint of any telescopic vent section used in the system.
To join the twist lock pipes together, simply align the beads of the male end with the grooves of the female end, then while bringing the ends together, twist the pipe until the flange on the female end contacts the external flange on the male end. It is recommended that you secure the joints with three (3) sheet metal screws, however this is not mandatory with twist lock pipe.
To make it easier to assemble the joints we suggest putting a lubricant (Vaseline or similar) on the male end of the twist lock pipe prior to assembly.
Male End
Screw Holes
Fig. 11 Twist-lock pipe joints.
Female End
TWL100
How to Use the Vent Graph
Vertical dimension from the floor of the fireplace to
the center of the horizontal vent pipe
Horizontal dimension from the outside face of the wall to
the center of the fireplace vent flange
Sidewall vent graph showing the relationship between vertical
and horizontal dimensions for a Direct Vent flue system.
Fig. 12 Sidewall venting graph. (Dimensions in feet)
The vent chart should be read in conjunction with the following vent installation instructions to determine the relationship of the vertical and horizontal dimensions of the vent system.
1. Determine the height of the center of the horizontal vent pipe exiting through the outer wall. Using this dimension on the Sidewall Vent Graph (Fig. 12), locate the point intersecting with the slanted graph line.
2. From the point of this intersection, draw a vertical line to the bottom of the graph.
3. Select the indicated dimension, and position the fireplace in accordance with same.
Example A:
If the vertical dimension from the floor of the fireplace is 11’ (3.4 m) the horizontal run to the face of the outer wall must not exceed 14’ (4.3 m).
Example B:
If the vertical dimension from the floor of the unit is 7’ (2.14 m), the horizontal run to the face of the outer wall must not exceed 8¹⁄₂’ (2.6 m).
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Vertical Sidewall Applications
Since it is very important that the vent­ing system maintain its balance between the combustion air intake and the flue gas exhaust, certain limitations as to vent configurations apply and must be strictly adhered to.
The vent graph showing the relationship between verti­cal and horizontal side wall venting will help to deter­mine the various dimensions allowable.
Minimum clearance between vent pipes and combustible materials is one 1” (25 mm) on top, bottom and sides unless oth­erwise noted.
When the vent termination exits through foundations less than 20” (508 mm) below siding outcrop, the vent pipe must flush up with the siding.
It is always best to locate the fireplace in such a way that minimizes the number of offsets and horizontal vent length of vent pipe from the flue collar of the fireplace to the face of the outer wall.
13
TDVN Series Direct Vent Gas Fireplace
20' (6m)
7.5' (2.3m)
3'
(914mm)
7.5'
(2.3m
)
A
B
A
+ B = 17' (5.2m) Max.
1
2
3
4
Pipe Straps Every 3’ (914mm)
Pipe Straps Every 3’ (914mm)
Firestop/Zero Clearance Sleeve
FP1012
Fig. 13 Support straps for horizontal runs.
Horizontal plane means no vertical rise exists on this portion of the vent assembly.
The maximum number of 90° elbows per side wall
installations is three (3).
If a 90° elbow is fitted directly onto the fireplace
flange the maximum horizontal vent run before the termination or a vertical rise is 36” (914 mm).
If a 90° elbow is used in the horizontal vent run
(level height maintained) the maximum horizontal vent length is reduced by 36” (914 mm). This does not apply if the 90° elbows are used to increase or redirect a vertical rise.
Example: According to the chart the maximum
horizontal vent length in a system with a 7.5’ (2.3 m) vertical rise is 20’ (6 m) and if a 90° is required in the horizontal vent it must be reduced to 17’ (5.2 m).
In Figure 16, Dimension A plus B must not be
greater than 17’ (5.2 m).
1 x 90° elbow in horizontal plane = 3’ (914mm)
FP1238
Fig. 15 Maximum vent run with elbows.
The maximum number of elbow degrees in a system
is 270°. (Fig. 16)
Example: Elbow 1 = 90° Elbow 2 = 45° Elbow 3 = 45° Elbow 4 = 90°
Total angular variation = 270°
1 + 2 + 3 + 4 = 270°
Fig. 14 Maximum horizontal vent run.
The maximum number of 45° elbows permitted per
side wall installation is two (2). These elbows can be installed in either the vertical or horizontal run.
For each 45° elbow installed in the horizontal run,
the length of the horizontal run MUST be reduced by 18” (457 mm). This does not apply if the 45° elbows are installed on the vertical part of the vent system.
14
FP1237
FP1239
Fig. 16 Maximum number of elbow degrees.
Vertical Sidewall Installation
Twist Lock Pipe
STEP 1
Locate vent opening on the wall. It may be necessary to first position the fireplace and measure to obtain hole location. Depending on whether the wall is combustible or noncombustible, cut opening to size. (Fig. 17) For combustible walls first frame in opening.
NOTE: When using flex vent, the opening will have to be measured according to the 1” (25 mm) rise in 24” (610mm) vent run.
Combustible Walls:
x 240 mm) hole through the exterior wall and frame as shown.
(Fig. 17) Cut a 9³⁄₈”H x 9³⁄₈”W (240
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