Temcoline T30 SERIES, T33, T32, T39, T34 User Manual

T30 SERIES PID Controller

User's Manual

DIGITAL PID CONTROLLER

SERIES

T30

PID controller + Timer

Hybrid

Useful Features !

※

Use the menu return function to speed up

the setting up to 10 times faster.

If you press the up key

while pressing the set key

in any setting menu,

you can move to the

corresponding upper menu

and move to the desired menu immediately.

+

F

u

n

c

t

i

o

n

o

f

m

e

n

u

r

e

t

u

r

n

sEt.n < General Setting group >

ORG.1

< Initial setting group >

iosE.2 < Input.output Setting group >

Enhance hot key between group menus

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DIGITAL PID CONTROLLER

Thank you for purchasing the T30 series from Temcoline. The T30 series is a precision industrial controller that uses an advanced 2 degree-of-freedom (DOF) algorithm. The T30 series consists of 5 models, which are T32, T33, T34, T37, and T39. This manual explains the installation, the functions, the operation, and the handling of the products. Please read the manual thoroughly before using the products.

If any difculties arise while using our products, please call our customer

service at +82-1588-5439.

- Use the products under the conditions specied in this manual.

- Please heed the cautions and warnings listed in this manual.

- The contents of the manual may be changed without notice.

- The product is designed to be used installed on a control panel.

- This manual is copyrighted, and may not be copied in part or in whole without permission.

-

The manufacturer takes no responsibility for direct or indirect damages caused by careless operation or operation under unpredictable or risky environments.

Safety requirements are intended to prevent accidents and dangers through the proper use of the products, so please heed them at all times. The safety requirements are divided into "cautions" and "warnings",

which

indicate the following.

Serious injury or death may be caused if instructions are not observed.

Failure to observe these instructions may cause damage to the instrument or some injury to the user.

2

Pay attention to the followings!

Safety requirements!

WARNING

CAUTION

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DIGITAL PID CONTROLLER

Use a separate safety device when this product is used to control a device that could harm lives or expensive property in the event of a malfunction or a

breakdown. (This may cause res, deaths, or damage to property.)

Please conduct an inspection when water has entered the product.

(It may cause short circuits, res, and malfunction.)

Do not use this controller at place where there are flammable or

explosive gas. (It may cause a re or explosion.)

This controller should be used indoors. (It may shorten the controller's life or give an electric shock.)

Before turning the power on, please check that wiring is correct to the

number of terminal. (It may cause a re.)

Observe the rated voltage and specication. (It may cause a re or shorten the controller's life.)

Turn off the power during wiring and maintenance to avoid an electric shock.

Be careful that any of foreign materials do not inow into the controller. (It may cause a re or malfunction of the controller.)

Do not touch the terminals when it is power on. (It may give an electric shock.)

Do not give direct vibration or shock to the controller. (It may cause of malfunction of the controller.)

This controller must be mounted on the panel to avoid an electric shock.

Do not use chemical detergent or solvent, but use a dry towel in cleaning

the controller.(It may cause an electric shock or a re.)

Do not attempt to disassemble, modify and repair.

Please check the polarity of power before wiring and connecting the sensor. (It may cause an electric shock or explosion.)

1.

2.

3.

4.

5.

6.

7.

3

WARNING

CAUTION

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DIGITAL PID CONTROLLER

1. Ordering Information

2. Input ranges & Output conguration

3. Dimensions & Panel cutouts

4. Terminal Arrangements & Wirings

5. Ratings & Specications

6. Features & Function

7. Check points before using

8. Initial installation & Min. operation procedures

9. Entering into "set menu" & Setting method

10. Flow chart (Parameter structure)

11 . Setting mode

12. Alarm(ALARM1, 2, 3) setting

13. Details explanation of primary function

1) Auto tuning(AT) function

2) Manipulated variable(Mvn) check mode

3) Alarm(ALARM1, 2) function

4) Retransmission output

5) Input function

6) Selection function for Hysteresis

7) SV1, 2 set up control by external contact signal

8) Set value "LOCK" function

9) Error indication during operation

14. SOAK alam and Timer output

1) SOAK alam and Timer output

2) Timer Normal, T1~5 Output operation timing chart

5

16

28

9

18

30

32

14

27

22

7

17

29

12

27

21

31

32 32

32

33

15

27

25

Contents

4

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DIGITAL PID CONTROLLER

Code

Model

Code

2 3 4 7 9

S

Model

Code

Description

Size

Description

Remarks

T32-SERIES

SINGLE : Standard

Heating or Cooling control

T33-SERIES

T34-SERIES

T37-SERIES

T39-SERIES

48(W) x 96(H) x 77(D)

No option (Basic function)

Option : 0, 1, 3

Option : 0, 3

No option (Basic function)

96(W) x 48(H) x 77(D)

96(W) x 96(H) x 77(D)

48(W) x 48(H) x 77(D)

72(W) x 72(H) x 77(D)

1. Ordering Information

1)

(1) Size

(3) Optional function

(2) Control mode

T32, T33

SERIES

T34

SERIES

T37

SERIES

T39

SERIES

0

RELAY output 1, Alarm output 2, SCR(4~20mA), SSR(Voltage pulse) 1, RET(4~20mA Retransmission output) D.I(SV2, 3) External input

RELAY output 1 (ALARM or MAIN), SCR(4~20mA), SSR(Voltage pulse) 1

RELAY output 1, Alarm output 2, SCR(4~20mA), SSR(Voltage pulse) 1

No function (Basic function S0x)

Basic function + Option code (0 : No option)

Ex.) T34-S10

Ex.) T34-S30

Ex.) T37-S30

RET(4~20mA Retransmission), Alarm 2

D.I(SV2, 3) External input, Alarm output 2

D.I(SV2, 3), RET(4~20mA Retransmission)

0

1

3

5

(1)

Size

(3) Optional function

(2) Control mode

(4) Power supply voltage

T 3 -

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DIGITAL PID CONTROLLER

Code

0 1

Description

Remarks

100 ~ 240 V AC

Alternating or Direct current usage

General-purpose usage

24V AC or DC

2) Example of model building

(4) Power supply voltage

6

"4" "S"

"0" "0"

T34-S00

"7" "S"

"3" "0"

T37-S30

Ex.) T34-S00

Ex.) T37-S30

(1)

Size : 48(W) x 48(H) x 77(D)

(1)

Size : 72(W) x 72(H) x 77(D)

(3) Optional function : Basic function

(3) Optional function : DI(SV1,2), RET

(2) Control mode : SINGLE

(4) Supply voltage : 100~240V AC

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DIGITAL PID CONTROLLER

2. Input ranges and Output configuration

1) Input ranges

※ The T30 series has multiple inputs, which may be set and changed by the user.

7

※ How to change the interior switch when using 1~5V input

* F.S is max. value to min. value of each range. * Digit is minimum of display.

K

J

E

T

R

B

S

L

N

U

C (W5)

D (W3)

0~100 mV DC

-10~20 mV DC

1~5 V DC

4~20 mA DC

1

2

15

16

3

4

5

6

7

8

17

9

10

12

13

20

22

21

23

33

32

30

11

±0.3% of F.S + 1 Digit

Voltage

(V DC/mV DC)

-200 ~ 1370

-199.9 ~ 999.9

-200 ~ 1000

-199.9 ~ 999.9

-200 ~ 1000

-199.9 ~ 999.9

-199.9 ~ 400.0

0 ~ 1700

400 ~ 1800

0 ~ 1700

-200 ~ 900

-199.9 ~ 900.0

-200 ~ 1300

-199.9 ~ 400.0

0 ~ 2300

0 ~ 2400

-199.9 ~ 500.0

-200 ~ 500

-199.9 ~ 640.0

-200 ~ 640

0 ~ 100 mV DC

-10 ~ 20 mV DC

1~5 V DC

When using current input, use the resistor 250 on input terminal.

Input type

Input

Setting

Code

Temperature range

Remarks

Accuracy

Thermocouple

(T.C)

RTD

Current

※ When using 1~5V input

(30), the interior jumper

switch must be relocated.

①

Remove plate or take out

the main cover.

②

Move and insert the jumper that pulled by tweezers.

③

Relocated jumper as above and attach plate or mounted cover.

MULT-IN MODE

IN 1~5V ONLY MODE

JPt100

(JIS, KS)

Pt100

(DIN, IEC)

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DIGITAL PID CONTROLLER

2) Output

conguration

(1) Summary and explanation of output settings

General

type

Setting

number

OUTPUT-1

OUTPUT-1 (ALARM 1,2)

T30-SXX

0

1

2

3

Relay output

SSR output

AL1 output AL2 output

SSR/SCR OUTPUT

SCR output

OUT(ON/OFF)

ALM3(ALM1)

ALARM1 ALARM2

RET

-

ALM3(ALM1)

OUT(PID)

※

The gure on the left uses

the terminal socket of

T37-S30 as an example

to illustrate the output response relationship

.

Relay output of ON/OFF control [ Output setting number : 0 ] This is a simple on/off control, mainly used to control cooling devices.

SSR output of PID control (Voltage pulse) [ Output setting number : 1 ] This is the most widely used setting, and the default value at the point of manufacture.

SCR output of PID control (4~20mA current output) [ Output setting number : 2 ] This setting is used mainly with thyristor power regulator (TPR) modules, and is capable of precision control.

Relay output of PID control [ Output setting number : 3 ]

This is the most cost-efcient method of implementing PID control and is used mainly

with magnetic switches (electric switches). However, it may wear the contact point,

and is difcult to use in places that require fast response.

1(SSR) or 2(SCR)

0(ON/OFF) or 3(RELAY)

Control output

The T30 series has multiple outputs.

8

※ It is only for T34-S00!

ALARM1 or 3 output

(2) Main relay control output and alarm output

The T30 series can use up to three alarms independently when using the control output as SSR (1) or SCR (2). That is, the basic model (no option) can be used as alarm 1, and the optional model (alarm output) can be used as alarm 3.

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DIGITAL PID CONTROLLER

3. Dimensions and Panel cutouts

1) T32 (48x96 mm) Dimensions

2) T33 (96x48 mm) Dimensions

3) T34 (48x48 mm) Dimensions

9

T32 / T33 (96x48) Panel cutouts

(Unit: mm)

45

±0.5

92

±0.5

Min. 30

Min. 20

T34 (48x48) Panel cutouts

Min.17

45

+0.5

-0

45

+0.5

-0

48.0

96.0

10.0 77.0

96.0

91.0

96.0

48.0

43.6

10.0

77.0

8.8

48.0

44.9

48.0

77.0

48.0

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DIGITAL PID CONTROLLER

4) T37 (72x72 mm) Dimensions

5) T39 (96x96 mm) Dimensions

10

(Unit: mm)

T37 (72x72) Panel cutouts

Min. 20

68

±0.5

68

±0.5

Min. 30

T39 (96x96) Panel cutouts

Min. 20

92

±0.5

92

±0.5

Min. 30

72.0

9.0 77.0

72.0

67.0

72.0

96.0

77.0

96.0

91.0

10.0

96.0

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DIGITAL PID CONTROLLER

6) Installation

(1) T34-SERIES

(2) T32 / T33 / T37 / T39-SERIES

①

Bore a hole in the panel, referring to the panel cutouts on the previous page.

② Insert this device into the front of the panel. ③

After inserting two brackets into the holes on the left and right respectively

of the device, Slide it forward until it ts tightly to the panel and secure.

①

Bore a hole in the panel, referring to the panel cutouts on the previous page.

② Insert this device into the front of the panel. ③

Insert 2 brackets, one each on the B/K holes on the top and the bottom

of the device.

④ Secure using screws on the two locations at top and bottom.

11

[ gure 1 ] Top side [ gure 2 ] Bottom side

[ gure 3 ] Fixing completion

Hole of xing screwHole of xing screw

Bracket hole

Turn the screw 2-3 times after contact with panel.

Bracket hole

Panel Panel

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DIGITAL PID CONTROLLER

4. Terminal arrangements and Wirings

1) T32 (48x96 mm), T33 (96x48 mm)

2) T34 (48x48 mm

)

12

T32, T33

T34

Option 1

(T34-S1x)

Option 3

(T34-S3x)

OPTION

T32/33

T37

T39

N.C

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DIGITAL PID CONTROLLER

T37

T39

3) T37 (72x72 mm)

4) T39 (96x96 mm)

※ Terminal explanation (T39-S00)

Terminal :

OUT1 only for output

selection no. 0, 3 (Relay output) mode.

Terminal

: OUT1 only for output.

selection no. 1, 2 (SSR, SCR output) mode.

Terminal :

RET(Retransmission 4~20mA)

or for power of sensor SPS. (DC 15V)

Terminal :

Power supply terminal.

Terminal :

Alarm1 output terminal.

Terminal :

Alarm2 output terminal.

Terminal : The external D.I input terminal may be used when (DIS=ON), and the target value may be controlled. (SV1, SV2)

Terminal : Input terminals.

13

OPTION

Option 3

(T37-S3x)

T37

T39

N.C

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DIGITAL PID CONTROLLER

5. Ratings and Specifications

T30-SERIESModel

Power supply

Power consumption

Display Accuracy

Control Output

Relay

Voltage (S.S.R)

Current (S.C.R)

Input Impedance

Input sampling period

Control Method

Multi SV Input (D.I)

Retransmission Output

Ambient temperature and Humidity

Weight (Bracket, Accessories included)

Input Type

5VA (Max.)

±0.3% of FS +1 Digit

50~250ms (variable according to SG-PID algorithm)

DC15V 25mA (built-in short protection circuit) Voltage pulse (time proportional PID output)

4~20mA DC, load impedance ≤ 600

(continuous PID output)

Super 2 degree-of-freedom PID (SG-PID algorithm), Auto-Tuning

ON : ≤ 1K

, OFF : ≥ 100K

(external control SV1,2)

TC: K, J, T, E, R, B, S, L, N, U, C(W5), D(W3) Platinum RTD: KPt100(KS), JPt100(JIS), Pt100(DIN)

Current input(A): 4~20mA DC Voltage input(V): 1~5V DC, -10~20mV DC, 0~100mV DC

Rating 100~240V AC 50~60Hz (voltage operating range: 85~265V AC)

※

Option: Rating 24V AC or DC (voltage operating range: 20~28V DC)

1c 250V AC, 3A(resistance load) electric lifespan ≥ 100,000

(time proportional PID output or ON/OFF output)

4~20mA DC, load impedance ≤ 600

resolution 1/4,600

PV(process value), SV(set value), MV(manipulated variable[%]), SPS(sensor module power supply)

Alarm output (Alarm 1,2,3)

ALARM 1 ALARM 2 ALARM 3

1a 250V AC 3A (resistance load) 20 type of independent event output & Control loop break alarm

Convenient timer output 6 types (SOAK ALARM external timer mode T1 to T5) Inverter operation (RUN) / stop (STOP)

control

T32, T33, T37 : 230g T34 : 140g T39 : 320g

+ 30g, if options are added

14

-10~50 / relative humidity 25~85% RH (but with neither condensation nor freezing)

℃

※

Current input (250

), Voltage input (TC included) ≥ 1M

(RTD line resistance : ≤ 10

, when 3-line resistance are the same)

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DIGITAL PID CONTROLLER

6. Features and Function (ex. T34 SERIES)

※

Description

Name

Function

① Process value

① Process value (PV)

display (Red color)

② Auto tuning lamp

② Auto tuning (AT) lamp

③ Set value display

③ Set value (SV)

display (Green color)

④ Control output lamp

⑨ Set value Down key

⑧ Shift key

⑦ Storage & Function key

⑤ SV2 display lamp

⑩ Set value Up key

⑥ Alarm output lamp

⑦

Function key

⑧

Shift key

⑨ Set value down key

⑩ Set value up key

Display the process value. (red color)

Flash every 0.5 second during auto tuning.

Display the set value, codes, and modes.

Lights when the control output is ON.

Lights when the SV2 is displayed.

Lights during the alarm is ON.

Use to shift the digits.

Use to decrease set value and to move the menu.

Use to increase set value and to move the menu.

Use to move the menus, to store, and to operate.

15

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DIGITAL PID CONTROLLER

7. Check Points before Using

1) Default values at the point of manufacture

2) 7 Segment display indications

3) Initial display on power supply (T34 SERIES basis)

Model Name

Firmware version display

Option indication

Output type indication

Input type indication

0 : Basic type (No option) 1 :

RET, ALARM1, 2

3 : DI(SV1, 2), ALARM1, 2

01 : K-Type (-200~1370 ℃)

02 :

K-type (-199.9~999.9 ℃)

33 : mV DC (0~100 mV)

16

The default input and output values of the product at the point of manufacture are as follows.

Input : K-Type (Code No. 1) Output : SSR (Code No. 1)

0 : RELAY ON/OFF control 1 :

SSR (

VOLT-PULSE) PID control 2 : SCR (4~20mA) PID control 3 : RELAY PID control

※ When selecting SSR (1), SCR (2) output mode only for model T34-S00

(no option), alarm 1 is output as MAIN RELAY. For models with other alarm options, alarm 3 is output as MAIN RELAY. (Refer to the page 8 for details)

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DIGITAL PID CONTROLLER

17

8. Initial installation and Minimum operation procedures

The following are the instructions for initial installation and minimum operation procedures. Please read the contents of this manual, including the general functions outlined here, as thoroughly as possible before operating the device.

1)

Check the external wiring diagram and specications.

(power supply and terminal

arrangement)

2) Check input and output specications!

The default setting for the T30 series at the point of manufacturer are as follows.

If you wish to change the input or the output type, please select the option

you

desire on the input group and the output group menus.

※ The input type settings must be congured rst before changes to other set values

are made.

When the input type is changed, all other parameters (set values) are reverted to their factory default.

3) Select the desired set value (SV).

4)

Please set auto-tuning or P, I, D values to suit the operating environment.

Auto-tuning is recommended except under special circumstances.

Output : SSR mode (setting code 1)

Input :

K-Type (setting code 1 : -200 ~1370℃)

+

3초 이상

+

3초 이상

+

한번클릭

SET 키를 누른상태에서 UP 키를 한번 클릭하면 현재의 메뉴에 해당되는 처음의 위치로 순간 이동됩니다.

+

0.5초 이상5. : : 오토튜닝 단축 키

+

3초 이상

+

3초 이상

+

한번클릭

+

3초 이상

+

3초 이상

+

3초 이상

※ Direct menu navigation and entry key (hot key) support

T30 supports hot keys for user convenience.

4. One click :

Function of menu return, At any setting menu position, if you press the UP key while holding the SET key, it moves to the first position corresponding to the current menu.

3. 3 seconds or more : To enter initial setting mode

2. 3 seconds or more : To enter input/output setting mode when AT is not running.

1. : To enter general setting mode

5. 0.5 seconds or more : Auto turning hot key

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DIGITAL PID CONTROLLER

18

9. Entering into "set menu" and Setting method

1) Input & Output type setting

②

Input type setting : Select the desired input sensor type.

(setting code 1~33 / refer to P7, Input ranges)

③

Output type setting : Select the desired output type.

(setting code 0~3 / refer to P8, Output Conguration)

Temcoline products are universalized input and

output. Please set up input and output type rstly

and use when install our unit.

SETTING

CODE

CONTROL OUTPUT

RELAY ON/OFF CONTROL

SCR (4~20mA) P.I.D CONTROL RELAY P.I.D CONTROL

SSR (Volt-Pulse) P.I.D CONTROL

0

1

2

3

④ Manipulated Variable Display setting [%]

It works when display the manipulated variable (0~100%) at operating menu.

The method for input and output setting menu before auto-tuning.

① Press + key more than 3 seconds, Entering into input & output setting menu.

※ Even if PID control output (1, 2, 3) is selected, ON / OFF control mode can

also be used when P value is OFF.

0 ~ 100 mV DC

-10 ~ 20 mV DC

1 ~ 5 V DC

33

32

30

INPUT(V DC/mV DC)

CODE

INPUT(RTD) TEMP. RANGE

20

22

21

23

-199.9 ~ 500.0

-200 ~ 500

-199.9 ~ 640.0

-200 ~ 640

CODE

INPUT(T.C)

CODE

TEMP. RANGE

K

J

E

T R B S

L

N

U C (W5) D (W3)

1 2

15

16

3

4 5 6 7 8

17

9

10

12 13

11

-200 ~ 1370

-199.9 ~ 999.9

-200 ~ 1000

-199.9 ~ 999.9

-200 ~ 1000

-199.9 ~ 999.9

-199.9 ~ 400.0 0 ~ 1700

400 ~ 1800

0 ~ 1700

-200 ~ 900

-199.9 ~ 900.0

-200 ~ 1300

-199.9 ~ 400.0

0 ~ 2300 0 ~ 2400

JPt100

(JIS, KS)

Pt100

(DIN, IEC)

4 ~ 20mA DC (Use 250 resistor.)

Caution !

When auto tuning is completed normally, the input / output menu is

locked for safety. Refer to the next page (P, 19) for how to How to Disable.

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DIGITAL PID CONTROLLER

19

2) The processing for input/output setting menu after auto-tuning

While normal using our products, the method for input/output setting menu after auto-tuning.

②

IOSE=ON

Return to the operating menu. (Will return automatically)

①

+

more than 3 sec.

③ +

After auto-tuning has done of T30 series models, to avoid any user's mistake, input/output setting menu is restricted automatically. But you can change input/ output by following ways. However, unit will be returned to factory default when changed input type.

more than 3 sec.

※ Press + more than 3 seconds at the inital set. (before running auto-tuning)

※ Describe how to enter by using hot keys.

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DIGITAL PID CONTROLLER

20

3) Set value(SV) setting [ in condition of Mvn = OFF (basic) ]

4) Auto tuning

AT command lamp (flash every 0.5 sec.)

Auto-tuning is required before operating for the rst time. Set the target value(SV) in the

range

mainly used and run auto-tuning. When auto-tuning begins, the "auto-tuning command

lamp"

will ash every 0.5 second and will turn off upon completion of the auto-tuning

process.

Please refrain from operating the keys while auto-tuning is in progress.

① Enter to setting mode by key

② Set a desired value by key

③ Store a value by key

AT operation start : + 0.5 second

AT stop by perforce : + 0.5 second

※순간이동기능

< 초기설정 그룹 >

ORG.1

임의의 (위치) 설정 메뉴에서 SET키를 누른상태 에서 UP키를 누르면 해당되는 상위 (그룹) 메뉴로 순간이동하여 빠르게 원하는 메뉴로 이동할 수 있습니다.

+

편리한 기능

※ 순간이동 기능을 사용하면 설정속도가 최대 10배까지 빨라 집니다.

※

Function of menu return

※

Useful Features

※

Use the menu return function

to speed up the setting

up to 10 times faster.

If you press the up key while pressing the set key in any setting menu, you can move to the corresponding upper menu and move to the desired menu immediately.

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DIGITAL PID CONTROLLER

21

10. Flow Chart (Parameter structure)

※ To enter 'Input/Output settings' by 'IOSE' on is valid for only time. If you want to enter

'Input/Output settings' again you must turn on 'IOSE' rst. If there is no Key action the 'IOSE' will be OFF automatically in 50 seconds.

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DIGITAL PID CONTROLLER

22

Initial value

11. Setting mode

1) General setting mode

The general setting mode is for changing environment parameters on ad hoc basis and

also for tuning performance enhancement and conguring other functionalities.

Display

Description

Setting range

Condition

Display general setting mode

EU (0 ~ 100 %)

1 / 2

EU (0 %)

EU (100 %)

20.0 ℃

240 sec.

2 sec.

2 ℃

NORMAL

480 sec.

EU (100 %)

EU (0 %)

1

50.0 %

60 sec.

D.I Option

in use

D.I Option

in use

Use Alarm 1

Integral time

OFF

PID control

(SSR or RELAY)

ON/OFF

control

ON/OFF

control

ALARM1

No. 21 selection

Use

retransmission

and select

PV or SV

Use Alarm 2

Always

PID control

- - -

OFF / 1 ~ 6000 sec.

-5.0 ~ 105.0 %

1 ~ 1000 sec.

EUS (0 ~ 100 %)

HALF / NORMAL

OFF / 1 ~ 9999 sec.

TC/RTD : _IN.H~_IN.L DCV IN : _SL.H~_SL.L

( But, RET.H ＞ RET.L )

Set value 1 (SV1) setting

Set value 2 (SV2) setting

Set value of alarm 1 (AL1)

Set value of alarm 2 (AL2)

Selection of (SV1, 2) number

SV1, 2 proportional band (P)

SV1, 2 Integral time (I)

SV1, 2 Differential time (D)

SV1, 2 Manual reset (MR)

Cycle Time (P.I.D Control Only)

Hysteresis (ON/OFF control)

Select the operational method of Hysteresis

Control loop break alarm (LBA)

Highest limit of retransmission (RET.H)

lowest limit of retransmission (RET.L)

OFF/ 0.1 ~ 999.9 ℃

(ON/OFF control)

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DIGITAL PID CONTROLLER

23

Initial value

2) Initial setting mode

The initial setting mode is for setting up initial parameters and conguration for

overall control and functionalities activation that are rarely changed after the initial setup.

Display

Description

Setting range

Condition

Initial set mode (ORG.1)

ON / OFF

Within input range

(See input type and

range)

But, _IN.H

＞

_IN.L

OFF / 1~120 sec.

EUS (-100.0~100.0 %)

OFF

1370

-200

EUS (0.0 %)

OFF

℃

0.0

3

REV (Heating)

100.0

1

Always

On voltage

input

Voltage or

4~20mA

input mode

only

- - -

℃ / ℉

0 ~ 3

-1999 ~ 9999

But , SL-H ＞ SL-L

Decimal point

positioning by _DPP

OFF / 1 ~ 21(LBA)

(See alarm type)

REV (Heating),

DIR (Cooling)

I/O setting entry switch (IOSE)

Set highest input range (_IN.H)

Set lowest input range (_IN.L)

Set input digital filter value (_FLT)

Input value correction (_INS)

Input temperature unit selection (Fixed Celsius)

Correcting upper limit(Gain) of input (_ING)

Select the decimal point position in Voltage input mode (_DPP)

Free scale upper limit set (voltage input mode)

Free scale lower limit set (voltage input mode)

Select alarm 1 output type

Output action selection

※ EU :

An engineering unit in compliance with the input range

EU 0 % =

-

200

EU 100 % = 1370

-

200

1370 [℃]

0

EU 0 100 [%]

INPUT

ex) Input selection no. : 01 (K

-

TYPE)

EUS 0 100 [%]

( 0 )

( 200 )

( 1570 )

-

200

1370 [℃]

0 INPUT

EUS 0 % = 0

EUS 100 % = 1570

Ex.) Input selection no. : 01 (K-TYPE)

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DIGITAL PID CONTROLLER

24

Initial value

Display

Description

Setting range

Condition

In/output setting mode

OFF / 1 ~ 20

(See alarm type)

OFF / 1 ~ 20

(See alarm type)

1 ~ 33

(refer to P7, 2. 1)

0 ~ 3

(refer to P8, 2. 2)

EUS (0.0 ~ 100.0 %)

OFF / ON

OFF / 1~240 sec.

OFF / ON

4

1

OFF

1 ℃

OFF

PV

OFF

Using alarm

1, 2 option

Using alarm

1, 2 option

Using alarm1

(1~20)

Always

Using alarm2

Using alarm1

Using

DI option

Using

RET option

Always

-

- -

PV/ SV/ MV/ SPS

OFF/ ON/ ALL

Select alarm 2 output type

Select alarm 3 output type

Input type selection (_InP)

Output type selection (_out)

Hysteresis of alarm 2 output

Hysteresis of alarm 1 output

Manipulated variable (_Mvn) Display setting

Delay time of alarm 1

Delay time of alarm 2 and Timer output, T4, T5 Time setting

External contact input (SV1, 2) ON/OFF switch

Retransmission type or SPS selection

Set data protection

3) In/Output setting mode

The input/output setting mode is a parameter for the rst time use. It's a

hardware configuration so requires special user caution. That is, the configuration is determined by the type of equipment and it must be

congured rst. (※ all parameters are initialized according to the entered

input type.)

When the input type is changed, all parameters are reverted to their

factory

default. This means that before using the T30, the input type needs to

be set rst, after which other parameters can be configured.

If the input settings are changed while in use, auto-tuning and

other parameters need to be recongured.

When the input type is changed, all parameters are reverted to their factory default. This means that before using the T30, the input type needs to be set first, after which other parameters can be configured. If the input settings are changed while in use, auto-tuning and other param eters n eed to be reconfigur ed.

Using alarm2

and Timer

OFF / 1 ~ 5999

sec.

Timer T4 and T5

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DIGITAL PID CONTROLLER

25

12. Alarm(ALARM1, 2, 3) Setting

Low

limit alarm

Alarm time!

(Holding!)

Process values

(PV)

Alam output!

Alarm output

Set value of alarm 1

Set value of alarm 2

3 sec.

< General set mode >

3 sec.

3 sec. or more

Loop break alarm

*Type of alarm 1 (When _A1.t = 21)

Type of alarm 1

Type of alarm 2

Type of alarm 3

Hysteresis of alarm 1

Hysteresis of alarm 2

Hysteresis of alarm 3

Delay time of alarm 1

Delay time of alarm 2

Alam1 type setting

< Initial setting menu >

Alam2 type setting

Alam 1 setting

Inverter start point (0 ~ 100%)

6% set (operation start point)

+ 3 sec.

The T30 series has up to three independent alarm outputs, and you can set up to 21 alarm types, hysteresis, and delay time.

The T30 series supports operation start / stop function during inverter control (4 ~ 20mA) to enable more stable control and solve the problems of lifetime and power saving of peripheral devices

When the low limit alarm is used, if the temperature before the power supply is lower than the set value, unnecessary low limit alarm occurs until the normal control temperature is reached. At this time, when the hold function is used, it is possible to ignore the occurrence of the alarm up to the normal control temperature when the initial power is turned on when the temperature is within the alarm range.

2) Hold function

1) Inverter operation start / stop function

※

When the control output is selected as SSR (1) or SCR (2),

the main output relay can be used as alarm 3

Alam3 type setting " NO. 21" (Inverter operation/stop output)

Inverter operation/stop output

Hysteresis

Hysteresis (2%)

Delay time(stop delay)

Power ON (HOLD)

Operates when using the hold function

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DIGITAL PID CONTROLLER

26

2) Alarm output type and Selection code

When alarm type reverse-correspondence is selected for alarm type and code, please be aware that when the alarm lamp turns on, the contact output will be off.

Loop break alarm (LBA)

ALARM 1

ALARM 3

ALARM 2

Inverter operation / stop output alarm

Refer to page 28 LBA ! (ALARM1 only)

Page 25, 1) Refer to inverter operation stop control! (ALARM 3 only)

[Alarm No. 2 code 21] Supports five kinds of SOAK alarm and timer output (Process high) (Setting mode T1 to T5)

[Alarm

No.

2 code 22] SOAK Alarm and Timer Output (Process low) refer to

* Page 33, "14. SOAK alarm and timer output mode ".

21

22

Absolute value upper-limit

Absolute value lower-limit

Upper-limit deviation

Process high with hold

Lower-limit deviation

Process low

Process low with hold

Process high with hold

Upper & Lower-limit deviation

Upper & Lower-limit deviation with hold

Upper & Lower-limit deviation in range

Upper & Lower-limit deviation in range with hold

CODE NO. ALARM TYPE

ALARM OUTPUT OPERATION

01

09

1 1

19

02

10

1 2

20

03

05

1 3

15

04

06

14

16

07

17

08

18

Low

When temperature is falling

When temperature is rising

OF F ON

ON

Alarm setting value

High

ON

Hy steresis

OF F

Low High

OF F

ON

Temperature

When temperature is falling

When temperature is rising

Alarm setting value

Hy steresis

Low

Temperature

When temperature is

falling

When temperature is rising

High

OF F

ON

-Alarm SV

-

ON

Hy steresis

Low

Alarm setting value

High

SV

OF F

ON

Hy steresis

Low

Temperature

When temperature is falling

When temperature is rising

High

-Alarm

SV

OF F

ON

-

ON

Hy steresis

Low High

SV

OF F

ON

Alarm

Hy steresis

When temperature is falling

When temperature is rising

AlarmAlarm

OF F

OF FON

ON

OF F

SV

Hy steresis

Temperature

Low High

When temperature is falling

When temperature is rising

AlarmAlarm

OF F

ON

SV

Hy steresis

Temperature

Low High

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DIGITAL PID CONTROLLER

27

13. Details explanation of primary function

Before the PID temperature controller can be used for the rst time, the P, I, D values must be tuned. The auto-tuning function nds the optimal value by tuning automatically

according to the load factor and other conditions.

Please make sure that the controller is tuned before using it for the rst time, by dening

the set values in the most frequently used range and running auto-tuning.

When auto-tuning begins, the "auto-tuning command lamp" will ash every 0.5 second

and will turn off upon completion of the tuning process. Please refrain from operating the keys while auto-tuning is in progress.

1) Auto tuning (AT) function

AT command lamp (ash every 0.5sec.)

※ Do not use auto tuning under below Process.

-

Rapid control Process such as Flow, input control.

-

Process which should not ON/OFF output even a temporary.

-

Process which should not over load at control.

2) Manipulated Variable [%] (Mvn) check mode

Refer to P18~19, I/O Set Mode

Operation mode

< Setting method >

< In condition of Mvn = ON >

Mvn display screen

(Present Mvn Out = 85%)

AT operation start : + 0.5 second

AT stop by perforce : + 0.5 second

Change

Save

"Mvn [%] check function" displays the control output [%], which can be viewed by pressing the " " key while operating in default operation mode and is shown as a percentage of the control output (0~100[%]) in the SV display. In this mode, pressing the " " key alternates between showing the SV and the Mvn values, and changes to the SV value can be made by " " or " ". If required, set in the order of .

확인기능

”은 제어 출력량[%] 보기 기능으로

,

“SV”

표시 부에

( 0~100 [%] )

이 표시되는 기능 입니다

.

,

키를 누름으로 서

SV

↔

Mvn

값이 교

,

설정 값

(SV)

변경은

or

필요 시

저 장

SET

save

3 sec.

Escape..

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DIGITAL PID CONTROLLER

28

3) Alarm (ALARM1,2) function

(1) Delay time of alarm

(2) LBA (Control Loop Break Alarm)

① How to set up

② Description of operation

If you set the alarm delay time, alarm (1 or 2) output waits for the delay time after receiving the alarm. However, it is not applicable when the alarm is turns off. During the delay time the alarm (ALM) output lamp blink 0.5 second intervals to displays the current alarm is waiting to alert.

LBA is functionality where it triggers an alarm when there is no change in input while the difference is in consistent state (it assumes there is certain problem in the control loop). Therefore if the control loop is not in a normal working mode, it can be utilized for detection. E.g. output is generated if there are problems with control unit and other problems or can be used for heater disconnection.

Please set value of LBA two times of the normal integral time setting. In addition, LBA can be set to automatically by the auto turning function. In this case value will be set up automatically two times of integral times.

Control loop break alarm consists to alert you Control loop break by detect Variation during setting time when P.I.D calculations (On time/period of output) is 0% or 100%.

ⅰ.

When P.I.D calculations stays 100% more than LBA setting time, Break

alarm will be turned on if calculations is not increase more than 2℃.

(In positive action will turned on if calculations does not fall more than 2 ℃.) ⅱ. When P.I.D calculations stays 0% more than LBA setting time, Break alarm will be turned on if calculations is not fall more than 2℃.

(In positive action it will turned on if calculations does not increase more

than 2 ℃.)

Alarm 1 delay time setting Alarm 2 delay time setting

The T30 series alarm outputs have three independent alarm outputs and are designed to be used with a variety of auxiliary outputs as well as simple alarm functions.

In the setting group, 21 types of alarms, hysteresis of alarm output and delay time can be set. (refer to th Page 25 ~ 26 Alarm Settings)

The alarm delay function is a function that waits for the set time when the alarm output is generated and then outputs the alarm output. Actual applications can be used for various auxiliary output functions rather than alarm delay.

경보

1

지연시간 설정

경보

1

지연시간 설정

경보2 지연시간 설정

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DIGITAL PID CONTROLLER

29

4) Retransmission output

④ Notice of LBA

ⅰ. LBA will work when PID calculations is 0% or 100%. Thus the time from

occurring of abnormalities to alarm time will be the time of PID value 0% or 100% plus.

ⅱ. LBA set-up times LBA will not working during auto tuning. ⅲ. The LBA function is inuenced by disturbances (heat sources, etc) and

as a result may be activated even if there is no trouble in the controlled

system.

ⅳ. When LBA setting time is too short or wrong control target, sometimes

LBA will be on/off abnormally of not turned on. In this case please set LBA time little longer.

Retransmission type or SPS selection

③ Cause of activation

LBA will activate below condition.

ⅰ. Abnormalities of the control target :

Heater break, No supply voltage,

`Wrong wiring, etc.

ⅱ. Abnormalities of the sensor : Disconnection / short circuit of sensor ⅲ. Abnormalities of the handling tools : Splice relay, wrong wiring, etc. ⅳ. Abnormalities of Output circuit : Spliced relay inside of unit, break

ON/OFF

ⅴ. Abnormalities of input circuit : No calculations change even input is

change.

4.0 mA

12.0 mA

20.0 mA

RET.H

RET.L

Retransmission value

DC Power Supply : DC 15V / 25mA

RET setting

: PV or SV

MV (Fixed)

SPS (Fixed)

100.0 %

0.0 %

Retransmission type or SPS selcetion

PV (Current Progress Value) SV (Set Value) MV (Manipulated Variable) SPS (Power supply for external sensor)

The re-transmission output of the T30 series has all three transmission functions and the ability to supply power when using an external sensor.

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DIGITAL PID CONTROLLER

30

5) Input function

(1) Digital input lter (_FLT)

(2) Input value correction (_INS)

This function is useful when suboptimal environments cause noises or severe

uctuations, enabling a digital software lter. The lter's sensitivity may be set

from off to 1~120 seconds. Please be careful when using this function, as it may affect the control-related algorithms.

This function allows the input values to be compensated. This function is useful, for example, when sensors cannot be placed at desired locations, or when several different thermometers are used in conjunction. The values may be compensated to extent desired by the user.

This applies only when using voltage inputs (DC V, mV) or currents between 4 to 20mA (1~5V). The user may set ranges, units and decimal point position as desired. This can be used not only for temperatures but also for a number of other measurements, including humidity, pressure, and weight.

(3) Correcting upper limit of input vlaue(_ING)

(4)

Setting decimal point position (_DPP), and free scale high and low limits (SL-H, SL-L)

Use only in voltage input(current 4-20mA) mode. This can accurately correct the deviation occurred by output error of sensor module and an error of conversion resistance (250

).

Ex.)

When using DC 4~20mA input, the lower value, 4mA can be corrected

at "_INS" mode and higher value, 20mA corrected at "_ING" mode.

To have more accurate correction, rstly set the lower value at "_INS" mode

and then set the higher value at "_ING" mode. T30 series offers the powerful correction function with 4-20mA conversion resistance (250

) at competitive

prices.

Free Scale Area

[ 4~20mA INPUT ]

(Maximum)

(Minimum)

_IN.G

_IN.S

(_SL.L)

(_SL.H)

20.0

16.0

12.0

50.0

100.0

8.0

4.0

0

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DIGITAL PID CONTROLLER

1 2

"SV1, 2" selection menu when the (_dis = OFF)

Digital input switch (_dis) : This function selects whether to use digital input switch. This function the ability to change SV1, 2 to Each pre-set value by an external contact signal.

7) SV1, 2 set up control by External contact signal

T30 controls when the external or internal SV1 or SV2 select control by independent P, I, D, MR value. As a result, it will have best control performance depending on the temperature value. Typically, when use Auto-tuning, it will work if either SV1 or SV2 tuned and set same P, I, D value with the other.

Please use a non-voltage contact (relays, switches) for direct input. If a non-contact device such as a semiconductor are used, please operate within the ranges, ON=1K

,

OFF=100K

.

ON

SV1 Select

OPEN

SHORT

SV2 Select

Use SV1,2 by external contact (_dis=ON)

SV Action External terminal status

Block external contact signal (Can select under inside menu only)

OFF

T30-series can select Hysteresis operation method in ON/OFF control mode.

6)

Selection function for Hysteresis (ON/OFF control mode _out=0)

(1) HYS.T = “NORM” selection

(2) HYS.T = “HALF” selection

※

While Hysteresis operation in "HALF" mode,

the operation of Heating and cooling is same,

and "NORM" is factory default.

31

Hysteresis

_ACT = REV.

(heating operation)

SV

ON

OFF

_ACT = DIR. (Cooling operation)

Hysteresis

SV

ON

OFF

Hysteresis

SV

ON

OFF

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DIGITAL PID CONTROLLER

Lock function will protect change set value and activate function such as auto tuning from accidental key operation. Please use after setting prevents.

8) Set value "LOCK" function

Lock has 3 setting mode (OFF/ ON/ ALL)

Lock has 3 setting mode (OFF / ON / ALL)

32

OFF : LOCK function off ON :

Can operate SV setting and AT only.

ALL :

Impossible all setting and operation, only LOCK OFF is available.

ALARM 2 of the T30 series supports powerful digital timer function. There are 5 types of timer output mode besides the basic SOAK ALARM function.

1) SOAK alarm and timer output

14. SOAK alarm and timer output

9) Error indication during operation B.OUT : INPUT SENSOR error or burn out etc. +OVR :

Out of maximum input range (refer to input group setting) or overheating

-OVR : Out of minimum input range (refer to input group setting) or overcooling SYS.E : SYSTEM setting error or Memory damage (request for repair) RJC.E : RJC Sensor damage or PCB burn (request for repair) EEP.E : EEPROM damage (request for repair) COM.E : Communication ERROR (request for repair) AT.E : Auto Tuning Error, Checking heater break or controller

(1) Alarm type setting

※ When the alarm 2 (Alarm2) is set to timer output, the digit shift key ( ) and

"external input terminal (SV2)" are automatically activated by the timer operation / stop or reset function.

(2) Timer mode, unit, deviation setting

ⓑ Timer setting

ⓐ

Present value and Set value

(Press for more than 1.5 seconds)

※ It is only active

in timer mode.

Initial setting menu

[ Normal operation menu ]

[ Time setting and information display ]

(Current time remaining)

(Set time)

Time unit (Min / Hour) setting

When the unit is time, it flashes in seconds

Min/Hour

Sec/Min

When OFF

Alarm 2 timer output

If ON, SV2

General Settings menu

【 Timer output mode 】

Alarm 2 type setting 21 (contact A) or 22 (contact B) selection

SOAK Alarm deviation setting

Timer unit setting Min (Min) or Hour (Hour)

Timer mode setting (Normal, T1 ~ T5)

Activated only when setting timer mode T4, T5

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DIGITAL PID CONTROLLER

33

Timer output

Time Set

T3

(Alarm 2)

T30-SERIES SOAK ALARM & TIMER OUTPUT MODE

Temp. Set Value (SV)

Process Value (PV)

Soak 경보편차 (Skdv)

POWER ON

Timer output

ON

OFF

1 min 45 s.

ON

Soak 경보편차 (Skdv)

2) 타이머 Normal, T1~5 출력 동작 타이밍 차트

Reset S/W

( or D.I )

1.5 sec

Time Set (1min. 45 sec)

Run.. Timer

(1.45 ~ 0.00)

Timer set

Run.. Timer

(1.45 ~ 0.00)

Run.. Timer

(1.45 ~ 0.00)

1 min 45 s. 0 min 00 s. 1 min 45 s.

End.

0 min 00 s.

OFF ON

Norm

Min.

(Alarm 2)

Reset

AL2

1 min 45 s.

Run.. Timer

(1.45 ~ 0.00)

Timer set

Run..

(1.45 ~ 0.35)

1 min 45 s.

End.

0 min 35 s.

Run.. Timer

(1.45 ~ 0.00)

Run.. Timer

(1.45 ~ 0.00)

ON

OFF

OFFONOFF ON

AL2

OFF

Start/Stop

( or D.I )

1.5 sec

End (0.00)

1 min 45 s.

Run.. Timer

(1.45 ~ 0.00)

Timer set

1 min 45 s.

Run.. Timer

(1.45 ~ 0.00)

ON

OFF

OFFON OFF ON

AL2

OFF

Start/Stop

( or D.I )

1.5 sec

Run.. Timer

(1.45 ~ 0.00)

End.

1 min 45 s.

Run.. Timer

(1.45 ~ 0.00)

Timer set

1 min 45 s.

Run.. Timer

(1.45 ~ 0.00)

ON

OFF

OFFON OFF ON

AL2

OFF

Start/Stop

( or D.I )

1.5 sec

Run.. Timer

(1.45 ~ 0.00)

ON

Run.. Timer

(1.45 ~ 0.00)

ON Timer

(1.45 ~ 0.00)

1 min 45 s.

ON Timer

(1.45 ~ 0.00)

ON

OFF

ON

AL2

OFF

Reset S/W

( or D.I )

1.5 sec

ON Timer

(1.45 ~ 0.00)

OFF

(70 sec.)

ON

OFF

ON

AL2

OFF

선택코드 21(정접)

◈ 경보설정

선택코드 22(역접)

Timer output

Time Set

T1

(Alarm 2)

Timer output

Time Set

T2

(Alarm 2)

Timer output

On/Off Time Set

T4

(Alarm 2)

Timer output

T5

(Alarm 2)

Stop Start

Not valid

1 min 45 s.

(1.45 ~ 1.09)

Forced stop

Timer set

Start

(1.09)

Start

Not valid

Start

Stop

Start

Not valid

(1st)

(2nd)

(3rd)

(4th)

1 min 45 s.

(1.45 ~ 1.09)

Forced stop

Timer set

(1.09)

Start (1st)

Start

(2nd)

Start (3rd)

Stop

Start (4th)

Start (5th)

OFF ON

OFF

OFF OFF OFF ON ON

70 sec.

OFF Time Set

ON Time Set

OFF Time

ON Timer

(1.45 ~ 0.00)

Timer

ON Timer

(1.45 ~ 0.00)

Reset

Reset period

ON Time Set

On/Off Time Set

70 sec.

OFF Time Set (1 min 45 s.)

ON Timer

(70 sec.)

ON Timer

(70 sec.)

OFF Timer

(1.45 ~ 0.00)

ON Timer (70 sec.)

2) Timer normal , T1~5 Output Operation Timing Chart

◈ Alarm setting

Selection code 21 (precess high)

Selection code 22 (process low)

Soak Alarm deviation (SKdv)

TEMCOLINE Co., Ltd.

Misung Bldg, 217-1, Gurojungang-ro, Guro-gu, Seoul, 08216 Korea

Tel. +82-2-3667-5521 Fax. +82-2-2632-5549

E-Mail : sales@temcoline.com

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Rev. 301701-01

Temcoline T30 SERIES, T33, T32, T39, T34 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual