Temco TLC42-4MB, TLC36-3MB, TLC36-3M, TLC36-3MBE Installation And Operating Instrictions

TEMCO FIREPLACE PRODUCTS, Inc.
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Installation and Operating Instructions for Low Profile, Front-Opening,
Wood -Burning Fireplaces - Models Listed for use in Manufacturing Housing
Models TLC42-4MB, TLC36-3MB, TFC36-3M AND TLC36-3MBE
READ AND SAVE THESE INSTRUCTIONS
TLC Series Louvered Heat Circulating Fireplace
TFC Flush Face Fireplace
WARNING
THIS FIREPLACE HAS NOT BEEN TESTED WITH AN UNVENTED GAS LOG SET. TO REDUCE RISK OF FIRE OR INJURY, DO NOT INSTALL AN UNVENTED GAS LOG SET INTO FIREPLACE.
WARNING
If the information in this manual is not followed exactly, a fire or explosion may result causing
FOR YOUR SAFETY
Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or
any other appliance.
install this fireplace yourself!
P.O. Box 1349 Manchester, TN 37349
P.O. Box 1148 Perris, CA 92572
Underwriters Laboratories Inc. R
File MH10105
1773 Parque Industrial Cachanilla Mexicali, B.C. 21600
REV. 8/13/02 1:44 PM 76834K
CONTENTS
Introduction ......................................................................................................................................................................................................2
TEMCO Chimney System .......................................................................................................................................................................3
Basic Rules ................................................................................................................................................................................................3
Model with Listed Features and Accessories .......................................................................................................................................3
Planning Ahead
Choosing the Location for Your Fireplace ............................................................................................................................................4
Outside Air Kit and Glass Door Accessories ........................................................................................................................................5
Gas Line .....................................................................................................................................................................................................5
Drafts ..........................................................................................................................................................................................................5
Locating the Flue Pipe .............................................................................................................................................................................5
Chimney Outlet .........................................................................................................................................................................................5
Firebox and Chimney System Clearances ........................................................................................................................................5,6
Determining the R-Values .......................................................................................................................................................................6
Fireplace Installation
Installing the Firebox .............................................................................................................................................................................7,8
Installing the Chimney ..............................................................................................................................................................................8
10 Foot Rule of Thumb ............................................................................................................................................................................9
Offset Installations .........................................................................................................................................................................9,10,11
Installing a Gas Line ...............................................................................................................................................................................12
Insulation of the Fireplace Enclosure ..................................................................................................................................................12
Finishing Your Fireplace ......................................................................................................................................................................13,14
Using Your Fireplace ...................................................................................................................................................................................15
Replacement Parts .......................................................................................................................................................................................16
Warranty ..........................................................................................................................................................................................................17
Warranty Registration .................................................................................................................................................................................18
Warranty - Glass Doors ...............................................................................................................................................................................19
Warranty - Blower .........................................................................................................................................................................................20
INTRODUCTION
This book contains your installation instructions and should be kept in a safe place. It will be a handy reference guide to operating your fireplace after installation. For you to realize all the advantages and use of the reliable service that has been engineered into your TEMCO fireplace, you must carefully follow all of the instructions contained in this book regarding installation and operation of the fireplace. These instructions should be read carefully in their entirety before beginning installation of the fireplace.
ONCE THE FIREPLACE HAS BEEN INSTALLED, THE SECTION “USING YOUR FIREPLACE”, FOUND ON PAGE 14 OF THIS MANUAL, SHOULD BE REVIEWED IN ITS ENTIRETY PRIOR TO OPERATING THE FIREPLACE.
It is suggested that you wear work gloves and safety glasses to protect your hands and eyes when installing your fireplace.
NOTE: Authorities having jurisdiction (i.e. building inspectors, fire marshals, etc.) should be consulted before installation to determine the need to obtain a permit.
All models are listed for use in residential and/or manufactured housing construction in the United States with a TEMCO double-wall 8" diameter air-cooled chimney and the components listed below.
BE SURE TO FOLLOW EXACTLY THE SPECIFIC INSTALLATION RESTRICTIONS THAT APPLY TO THE MODEL YOU ARE INSTALLING. The model number of the fireplace is located on a label behind the firescreen inside the front of the fireplace.
Listed in the United States by Underwriters Laboratories, Inc., #MH10105, ICBO Report AA-668/TL-157, SBCCI Report #8809, BOCA Report #87-31.
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8" Diameter Double Wall Chimney System
Chimney Sections Other Chimney Components
8212D 12" Section SC1215-1 Storm Collar 8218D 18" Section 8232E 30° Elbow Set 8224D 24" Section 8204F-1 90° Firestop Spacer 8236D 36" Section 8230F-1 30° Firestop Spacer 8248D 48" Section 8206F 0 - 6/12 Roof Flashing
8212F 7 - 12/12 Roof Flashing 8203D Round Termination Cap
BEFORE YOU BEGIN ...A FEW BASIC RULES
1. The instructions on the following pages were designed to make the installation of your TEMCO fireplace as quick as possible. It is important that they be followed. This fireplace is to be installed only by a qualified installer.
2. Use only TEMCO manufactured components, listed under 8" Diameter Chimney System when installing a TEMCO fireplace. Substituting other manufacturers'
components for, or altering TEMCO parts will void the UL listing and the TEMCO warranty.
3. Check local building codes for restrictions which may not be contained in this manual.
4. The fireplace design permits installation and framing adjacent to combustible materials. Do not set the fireplace on vinyl flooring or carpets.
? COMBUSTIBLE MATERIALS MUST NOT OVERLAP
THE SURFACE OF THE BLACK FRONT FACE PANELS. COMBUSTIBLES MAY BE INSTALLED OVER THE SIDE NAIL FLANGES UP TO THE EDGE OF THE FRONT FACE SURFACE.
5. ALL CHIMNEY SECTIONS, ELBOWS AND FLUE SUPPORTS REQUIRE AN ABSOLUTE MINIMUM OF 1" AIR SPACE CLEARANCE TO ALL COMBUSTIBLES.
6. The minimum distance from the fireplace opening to an adjacent combustible wall is 15½". See page 6 for alternative wall shields and required R-factors.
7. If the floor in front of the fireplace is combustible, a protective hearth extension must be used. Raised or floor level extensions may be constructed. On flush face models only, a raised hearth extension may be flush with the fireplace hearth. For a raised hearth on louvered models, the fireplace must also be installed on a platform.
? Minimum hearth dimensions: 36" models 16" x 52"
42" models 20" x 66"
? Since many hearth extension materials are not insulating
materials, a layer of noncombustible inorganic insulating material must be used also. See pages 6 and 7 for R­factor requirements.
8. Adhere to the 10' Rule of Thumb for chimney height, (see page 9).
9. Chimney supports:
a. Flue support is required for every 35' of vertical system
height. b. Flue support is required for every 6' of offset chimney. c. Guy wire stabilizer is required for chimneys extending
more than 6' above roof line.
10.Only TEMCO model glass doors (see chart below) may be installed on these fireplaces.
11.The barometric damper on the Combustion Air Kit allows air to be drawn from above, below or behind the fireplace; but air must never be drawn from the attic or garage spaces. Refer to the air kit installation manual for complete installation and use information. The AK-18 Air Kit is designed to be installed through the floor of the home. The inlet duct should be located below the framing and insulated flooring materials, and communicate wit h a free air space.
12.Check your local building code to determine if grounding is required and what procedure should be followed. Grounding is recommended by the manufacturer if you live in an area of high risk due to electrical storms.
13.System specifications: See Fig. 10 through 15.
14.On louvered models, which have a factory installed blower or fan kit, it is necessary to bring a power source to the fireplace. See separate installation instructions. See BL-1 blower instructions for wiring procedures.
15.READ THE COMPLETE MANUAL BEFORE BEGINNING THE INSTALLATION OF THE FIREPLACE.
WARNING: Do not install a fireplace in a sleeping
Models with Features and Accessories
MODEL FACE/OPENING DOORS FAN OUTSIDE COMBUSTION AIR KIT JUNCTION BOX
TLC42-4MB louvered 42" x 21 7/8" CX-61 BL-1 AK-18 JB-2 TLC36-3MB louvered 36" x 21 7/8" CX-21 BL-1 AK-18 JB-2
TLC36-
3MBE
TFC36-3M flush 36” x 21 7/8 CX-21 N/A AK-18 - - -
louvered 36" x 21 7/8" CX-21 BL-1 AK-18 JB-2
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PLANNING AHEAD
CHOOSING THE LOCATION FOR THE FIREPLACE:
Figure 1 shows some of the many ways the fireplace may be installed. Consider the traffic pattern in the room and location door s and windows. A corner location may be best where space is limited.
The fireplace weighs no more than common furniture . If the fireplace is located near a load bearing wall, additional supports to the foundation will not be necessary.
HEAVY FACINGS SUCH AS SOLID BRICK, STONE, ETC., MAY REQUIRE ADDITIONAL FOUNDATION SUPPORT.
ALTHOUGH THIS UNIT MAY BE INSTALLED ON COMBUSTIBLE SURFACES, IT MUST NOT BE
Figure 2
Fireplace and Framing Dimensions (inches)
Figure 1
TLC42-4MB ONLY
A B C D E F G H I J K L M N O P Q R S T
TLC36-3MB 36 38 1/2 35 37 3/4 7 31 1/4 2 12 1/8 8 5/8 15 1/2 9 21 38 3/4 38 1/4 22 8 7/8 46 65 32 1/2 14 3/8
TLC36-3MBE
TLC42-4MB 42 44 9/16 39 41 1/2 8 33 3 17 9 3/4 18 10 1/2 22 44 13/16 41 3/4 32 8 1/2 54 76 1/4 38 1/8 17 5/8
TFC36-3M 36 38 1/2 35 37 3/4 7 N/A - 12 1/8 8 5/8 15 1/2 9 21 38 3/4 38 22 8 7/8 46 65 32 1/2 14 3/8
36 38 1/2 35 37 3/4 7 31 1/4 2 12 1/8 8 5/8 15 1/2 9 21 38 3/4 38 1/4 22 8 7/8 46 65 32 1/2 14 3/8
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OUTSIDE AIR KIT AND GLASS DOOR ACCESSORIES
A fireplace needs a steady supply of air in order to draw properly. Many houses and apartments which are well sealed lack sufficient air for normal operation. IN SUCH HOUSES, IT IS RECOMMENDED THAT A COMBUSTION AIR KIT BE INSTALLED. A combus tion air kit will improve the efficiency of any fireplace, especially if used in conjunction with glass doors, because it allows you to use outside air for combustion instead of heated room air.
Installing the fireplace on an outside wall will simplify the installation of the combustion air kit and reduce the amount of necessary duct work. Install the air kit according to the separate installation instructions packed with it. If an air kit is to be installed, IT MUST BE INSTALLED AT THE TIME THE FIREPLACE IS INSTALLED, before its enclosure is finished.
The fireplace includes an integral barometric damper. The control lever is located on the left side behind the mesh screen.
GAS LINE
If you plan to install a gas line, it must be installed at the time of framing the fireplace. The gas line must be installed in accordance with local codes. See p.12 for installation instructions.
DRAFTS
The location for the fireplace should be away from objects such as frequently opened doors and central heat air outlets and inle ts that will create drafts and possibly hamper the normal flow of air into the fire.
LOCATING THE AREA WHERE THE FLUE PIPE WILL PASS THROUGH THE CEILING AND THE ROOF
It is very important that you determine where the flue (chimney) will go through the ceiling and roof. Check the structure of yo ur home to see that the location you have chosen will make installation as easy as possible. Using a plumb bob, hold the string from the ceiling and drop it, moving the string until the plumb bob is in the center of the flue collar opening, (see figure 3). Mark the spot on the ceiling. You may wish to drive a nail through the ceiling at this spot. Then go into the attic and find the nail. Using the plumb bob with the ceiling nail as the center point of the flue, mark the center of the area on the roof through which the flue will pass. This is to see if it is possible to cut your opening for the flue in both the ceiling and roof without cutting either roof rafters or ceiling joists. A location that requires cutting the least number of joists and rafters will simplify the installation and reduce the cost. The structural integrity of a home's floor, walls, ceiling and roof must be maintained. It is not recommended to cut roof trusses.
CHIMNEY OUTLET
Thought should be given to the proposed location of the chimney outlet on the roof. Objects such as trees, adjacent buildings or embankments that are too close to the chimney can create air circulation problems during windy weather that could affect the way the fireplace draws air.
After careful consideration, choose the location for your fireplace to achieve the simplest installation for maximum efficiency.
FIREBOX AND CHIMNEY SYSTEM
CLEARANCES
The fireplace may be placed directly on a combustible floor, against a combustible wall at marked clearances or on a
Figure 3
raised wooden platform. If the fireplace is to be installed on a raised platform, the
platform must be a continuous level surface. The fireplace must be secured in place so it cannot shift
positions. The nailing flanges on the sides of the firebox make securing the firebox to the frame quick and easy. The nailing flanges were designed to allow the installation of 1/2" wallboard or plywood flush with the face of the fireplace.
Only the header (see figure 4) may rest on the standoffs on top of the firebox.
Combustible materials may not cover any part of the black metal surrounding the firebox opening. See figure 4.
Do not install the firebox over vinyl floors or carpet. Combustible floors in front and to the sides of the firebox
opening must be protected by a noncombustible hearth extension as shown in figure 4.
THE CAUTIONS BELOW RELATE TO LOCATIONS ON FIGURE 4, (letters on pictures correspond with items below).
A. When installing the hearth extension, a protective
1) The pre-fabricated hearth extension (or site built) must
2) After the fireplace and hearth extension have been
(OR) If a protective metal strip is used under the space between
the fireplace and hearth extension, sealing of the gap between the fireplace and hearth extension is optional.
B. COMBUSTIBLE MATERIALS MUST NOT OVERLAP
THE SURFACE OF THE BLACK FRONT FACE PANELS. COMBUSTIBLES MAY BE INSTALLED OVER THE SIDE NAIL FLANGES UP TO THE EDGE OF THE FRONT FACE SURFACE.
Use of the Plumb Bob
metal satety strip is not required below the front face of the fireplace and mating edge of the hearth extension if the followi ng steps are taken:
be secured to the floor of the home to prevent shifting. Various methods of attachment may be used including screws, nails, or common construction adhesives.
secured, the gap between the fireplace and hearth extension must be filled or sealed with a non­combustible grout, caulk, or sealant.
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C. If the floor in front of the fireplace is combustible, either a
raised or floor-level protective hearth extension must be constructed. For flush-face models only, a raised hearth extension may be flush with the fireplace hearth. To construct a raised hearth extension with louvered models, the fireplace must rest on a raised platform. A raised hearth extension must have minimum dimensions as follows:
X Y 36" models 16" 52" 42" models 20" 66"
? and be constructed of materials with an R-factor equal to
or greater than 1.20.
? A hearth extension installed directly on the floor must be
a minimum of 16" x 52" and be constructed of materials with an R-factor equal to or greater than .80. If combustible materials are used to construct the hearth extension, they must not touch the black surface of the fireplace. The same material that is us ed to protect the top of the hearth extension must be placed between the combustible hearth and the black face of the fireplace. The hearth extension must be fastened to the floor to prevent shifting and the gap between the fireplace and the hearth extension must be sealed with a noncombus­tible material (400 0 F. min) if a metal safety strip is not used. These materials (listed below) may be used for a
wall shield as well. D. The framing header may rest on top of the standoffs. E. The minimum distance from the fireplace opening to an
adjacent combustible wall is 15½". The minimum
distance to an adjacent combustible wall may be reduced
to 12" when an approved wall shield is used on the wall.
The wall shield must be 40" x 40" and be constructed of
a noncombustible, inorganic material having a thermal
resistance of R = 1.49.
Figure 4
Determining the R-Values
The hearth extension must be constructed of non­combustible materials which have a total thermal resistance (R factor) equal to or greater than .80 for floor level hearth extensions or 1.20 for raised hearth extensions and be a minimum size as shown in the table on page 5. Choose the desired materials and obtain the K value at 75° mean temperature. The C value and the R value may be calculated with the following formulas:
K = Thermal conductivity. K = BTUs-ins./hrs.-ft.2-0F T = thickness C= Thermal conductance R = Thermal resistance K/T = C; 1/C = R Example: 3/4" Marble with 3/8" Micore Determine the R value for each material used as follows:
Marble:K/T= 11/.75=14.66.
1/C = 1/14.66 = 0.068 (R factor) Micore 300: K/T = .458/.375 = 1.22. 1/C = 1/1.22=0.82 (R factor)
After the R value is obtained on each material in this hearth, add the R values to obtain total thermal resistance (R).
Total R factor = 0.068 + 0.82=0.89
The total must be equal to or greater than specified above. Typical materials: Micore 300 has a K of .458; Micore 230 has a K of .43; Micore 180 has a K of .34; Ceraboard has a K of .34; common brick has a K of 5; cement mortar has a K of 5; marble has a K of 11; limestone has a K of 6.5; tile has a K of 12; slate has a K of 21; Wonder Board has a K value of 3.2.
MICORE NC 180-300, manufactured by U.S. GYPSUM CORPORATION
CONWED SPEC 300, manufactured by CONWED CORPORATION
CERA FORM TYPE 106R board, manufactured by JOHNS-MANVlLLE.
WONDER BOARD, manufactured by GOLD BOND
Framing Members
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