Temco TLC39-22, TLC39-22I, TFC39-22 Installation Instructions Manual

TEMCO FIREPLACE PRODUCTS, Inc.
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Installation Instructions for 39" Fireplaces
Models TLC39-22,TLC39-22I,TFC39-22
READ AND SAVE THESE INSTRUCTIONS
Louvered 39" Heat Circulating Fireplace
TLC39-22
39" louvered heat -circulating fireplace.
Optional Combustion Air Kits AIR -5, AIR-5A, AIR-5B,
AIR-7, AIR -3B.
Optional Glass Doors CLS-4, CLS-3, CX31, CX41.
Optional Blower Kit BL3922. Requires junction box JB-
2. TLC39-22I (With insulated outer wrap) 39" louvered heat-circulating fireplace with fully insulated outer wrap.
Optional Combustion Air Kits AIR -5, AIR-5A, AIR-5B,
AIR-7, AIR -3B.
Optional Glass Doors CLS-4, CLS-3, CX31, CX41.
Optional Blower Kit BL-1. Requires junction box JB-2.
Mobile Home Installation: Models TLC39-22 and TLC39-22I are listed for use in mobile homes with a TEMCO double-wall 8" diameter air-cooled chimney and
components, listed on p.3, when installed with firestop
This book contains your installation instructions and should be kept in a safe place. It will be a handy reference guide to operating your fireplace after installation. For you to realize all the advantages and use of your fireplace, you must carefully follow all the instructions contained in the book regarding installation and operat ion of the appliance.
These instructions should be read carefully in their entirety before beginning installation.
It is suggested that you wear work gloves and safety
Flush Face 39" Heat Circulating Fireplace
thimble UFT8-1, combustion air kit AIR-3B, and glass doors CLS-4, CLS-3, CX31, CX41.
TFC39-22
39" flush-hearth heat -circulating fireplace.
Optional Combustion Air Kits AIR-5, AIR-5A, AIR-5B,
AIR-7.
Optional Glass Doors CLS-3, CX31.
BE SURE TO FOLLOW EXACTLY THE SPECIFIC INSTALLATION RESTRICTIONS THAT APPLY TO THE MODEL YOU ARE INSTALLING. Be sure you follow these rules exactly. The model number of the fireplace is located on a metal label behind the firescreen in the upper right corner of the front of the fireplace.
Listed by Underwriters Laboratories, Inc., File #MH10105. ICBO Evaluation Service, Inc. Report for Underwriters Laboratories, Inc. - AA668/TL 157.
glasses to protect your hands and eyes when installing your freestanding fireplace.
NOTE: Authorities having jurisdiction, (i.e. building inspectors, fire marshals, etc.), should be consulted before installation in order to determine whether a permit is required.
All models are listed for use in residential construction in the United Sta tes with TEMCO double-wall 8" diameter air­cooled chimney and components listed on p.3.
Underwriters Laboratories Inc. R
File MH10105
P.O. BOX 1349 Manchester, TN 37355 P.O. Box 1148 Perris, CA 92572 1773 Parque Industrial Cachanilla
Mexicali, B. C. 21600 REV. 8/14/02 8:05 AM 72350J
CONTENTS
Introduction ........................................................................................................................................ Page 3
Temco Chimney System .........................................................................................................................3
A Few Basic Rules .................................................................................................................................3
Planning Ahead ...........................................................................................................................................4
Choosing the location for your fireplace ...................................................................................................4
Outside air kit accessories ......................................................................................................................5
Gas Line ................................................................................................................................................5
Drafts ....................................................................................................................................................5
Locating flue pipe placement ..................................................................................................................5
Chimney outlet .......................................................................................................................................5
Firebox and chimney system clearances .................................................................................................5
Determining the R-Values .......................................................................................................................6
Fireplace Installation ....................................................................................................................................7
Installing the firebox ...............................................................................................................................7
Installing the chimney .............................................................................................................................8
Chimney termination height "10 Foot Rule of Thumb" ...............................................................................9
Offset installations ...................................................................................................................... 9, 10, 11
Flashing and storm collar ......................................................................................................................12
Installing the termination .......................................................................................................................12
Chase installations ...............................................................................................................................12
Installing a gas line ...............................................................................................................................13
Cold climate installations ......................................................................................................................13
Mobile home installation .......................................................................................................................14
Finishing Your Fireplace .......................................................................................................................15, 16
Using Your Fireplace ..................................................................................................................................17
Replacement Parts .....................................................................................................................................18
Warranty ...................................................................................................................................................19
Warranty Registration .................................................................................................................................20
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INTRODUCTION
TEMCO CHIMNEY SYSTEM
8" Diameter Double Wall Chimney Sections
8212D 8" Diameter Chimney - 12" Section 8218D 8" Diameter Chimney - 18" Section 8224D 8" Diameter Chimney - 24" Section 8236D 8" Diameter Chimney - 36" Section 8248D 8" Diameter Chimney - 48" Section 8204S Flue Support SC1215 - 1 Storm Collar 8232E 30° Elbow Set 8215ER 15° Unitized Elbow 8204F-1 Round Firestop Spacer 8230F-1 30° Firestop Spacer 8206F 0-6/12 Roof Flashing 8212F 7-12/12 Roof Flashing
Terminations
8203D Round Termination Cap STD-22 Round Chase Cap ARC-52 Architectural Cap PRC-12 Pyramid Cap LPC-12 Long Pyramid Cap TCS-12 Conical Cap
Chimney Enclosures
CEK12-1 12" Chimney Enclosure CEK18-1 18" Chimney Enclosure CEK48-1 48" Chimney Enclosure CEKELB-1 Elbow Chimney Enclosure CEKFS-1 Firestop for CEK's
HSS-1 Hearth Safety Strip
BEFORE YOU BEGIN ... A FEW BASI C RULES
1. The instructions on the following pages were designed to make the installation of your TEMCO fireplace as quick as possible. It is important that they be followed. This fireplace should be installed by a skilled craftsman.
2. Use only TEMCO manufactured components, listed under TEMCO CHIMNEY SYSTEM (above), when installing a TEMCO fireplace. Substituting other
manufacturers' components for, or altering TEMCO parts, will void the UL listing and the TEMCO warranty.
3. Check local building codes for rest rictions which may not be contained in this manual.
4. The fireplace design permits installation and framing adjacent to combustible materials. Do not set the fireplace on vinyl flooring or carpets.
? COMBUSTIBLE MATERIALS MUST NOT OVERLAP
THE SURFACE OF THE BLACK FRONT FACE PANELS. COMBUSTIBLES MAY BE INSTALLED OVER THE SIDE NAIL FLANGES UP TO THE EDGE OF THE FRONT FACE SURFACE.
5. ALL CHIMNEY SECTIONS, ELBOWS AND FLUE SUPPORTS REQUIRE AN ABSOLUTE MINIMUM OF 1" AIR SPACE CLEARANCE TO ALL
COMBUSTIBLES.
6. The minimum distance from the fireplace opening to an adjacent combustible wall is 17½". See Figure 4 for alternative wall shields an d required R-factors.
7. If the floor in front of the fireplace is combustible, a protective hearth extension must be used. Raised or floor level extensions may be constructed. On TFC39 only, a raised hearth extension may be flush with the fireplace hearth. It must be a minimum of 16" x 52". For a raised hearth on louvered models, the fireplace must also be installed on a platform. A hearth extension installed directly on the floor must be a minimum of 16" x 52".
? Since many hearth extension materials are not insulating
materials, a layer of non-combustible inorganic insulating material must be used also. See Figure 4 for R-factor requirements.
8. Adhere to the 10' Rule of Thumb for chimney height. See Figures 15 and 16.
9. Chimney supports:
a. Flue support is required for every 35' of vertical system
height. b. Flue support is required for every 6' of offset chimney. c. Guy wire stabilizer is required for chimneys extending
more than 6' above roof line.
10.Only TEMCO model glass doors may be installed on these fireplaces.
11.The barometric damper on the Combustion Air Kit allows air to be drawn from above, below, or behind the fireplace; but air must never be drawn from the attic or garage spaces. Refer to the air kit installation manual for complete installation and use information.
12.Check your local building code to determine if grounding is required and what procedure should be followed. Grounding is recommended by the manufacturer if you live in an area of high risk due to electrical storms.
13.System height:
a. 12'6" minimum height (site-built construction) - no
elbows. b. 60' maximum height. c. Four 30° elbows maximum per system. Minimum total
height:
? Two elbows, 13'6" ? Four elbows, 21'
c. Maximum distance between elbows without support is
6'. Maximum run of inclined chimney is 20'.
14. On louvered models, when installing a blower kit, it is necessary to bring a power source to the fireplace before it is enclosed. See Blower Kit installation instructions.
15. For manufactured home installation requirements, see page 14.
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PLANNING AHEAD
CHOOSING THE LOCATION FOR YOUR FIREPLACE:
Figure 1 shows some of the many ways your fireplace may be installed. Consider the traffic pattern in your room and the location of doors and windows. A corner location may be best where space is limited.
Your fireplace weighs no more than some of your fine furniture. If the fireplace is located near a load bearing wall, additional supports to the foundation will not be necessary. HEAVY FACINGS SUCH AS BRICK, STONE, ETC., MAY REQUIRE ADDITIONAL FOUN­DATION SUPPORT.
ALTHOUGH THIS UNIT MAY BE INSTALLED ON COMBUSTIBLE SURFACES, IT MUST NOT BE INSTALLED ON CARPET OR VINYL.
Figure 2
Fireplace and Framing Dimensions (inches)
Figure 1 Locations
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OUTSIDE AIR KIT AND GLASS DOOR ACCESSORIES
A fireplace needs a steady supply of air in order to draw properly. Many houses and apartments which are well sealed lack sufficient air for normal operation. IN SUCH HOUSES, IT IS RECOMMENDED THAT A COMBUSTION AIR KIT BE INSTALLED. A combus tion air kit will improve the efficiency of any fireplace, especially if used in conjunction with glass doors, because it allows you to use outside air for combustion instead of heated room air.
Installing the fireplace on an outside wall will simplify the installation of the combustion air kit and reduce the amount of necessary duct work. Install the air kit according to the separate instal lation instructions packed with it. If an air kit is to be installed, IT MUST BE INSTALLED AT THE TIME THE FIREPLACE IS INSTALLED, before its enclosure is finished.
The fireplace includes an integral barometric damper. The control lever is located on the left side behind the mesh screen.
GAS LINE
If you plan to install a gas line, it must be installed at the time of framing the fireplace. The gas line must be installed in accordance with local codes. See p.12 for installation instructions.
DRAFTS
The location for the fireplace should be away from objects such as frequently opened doors and central heat air outlets and inlets th at will create drafts and possibly hamper the normal flow of air into the fire.
LOCATING THE AREA WHERE FLUE PIPE WILL PASS THROUGH THE CEILING AND THE ROOF
It is very important that you determine where the flue (chimney) will go through the ceiling and roof. Check the structure of yo ur home to see that the location you have chosen will make installation as easy as pos sible. Using a plumb bob, hold the string from the ceiling and drop it, moving the string until the plumb bob is in the center of the flue collar opening. See figure 3. Mark the spot on the ceiling. You may wish to drive a nail through the ceiling at this spot. Then go into the attic and find the nail. Using the plumb bob with the ceiling nail as the center point of the flue, mark the center of the area on the roof through which the flue will pass. This is to see if it is possible to cut your opening for the flue in both the ceiling and roof without cutting either roof rafters or ceiling joists. A location that requires cutting the least number of joists and rafters will simplify the installation and reduce the cost. The structural integrity of a home's floor, walls and ceiling roof must be maintained. It is not recommended to cut roof trusses.
Figure 3 Use of the Plumb Bob
FIREBOX AND CHIMNEY SYSTEM CLEARANCES
The fireplace may be placed directly on a combustible floor, against a combustible wall at marked clearances, or on a raised wooden platform.
If the fireplace is to be installed on a raised platform, the platform must be a continuous level surface.
The fireplace must be secured in place so it cannot shift positions. The nailing flanges on the sides of the firebox make securing the firebox to the frame quick and easy. The nailing flanges were designed to allow the installation of 1/2" wallboard or ply wood flush with the face of the fireplace.
Only the header (see figure 4) may rest on the standoffs on top of the firebox.
Combustible materials may not cover any part of the black metal surrounding the firebox opening. See figure 4.
Do not install the firebox over vinyl floors or carpet. Combustible floors in front and to the sides of the firebox
opening must be protected by a non-combustible hearth extension as shown in figure 4.
CHIMNEY OUTLET
Thought should be given to the proposed location of the chimney outlet on the roof. Objects such as trees, adjacent buildings or embankments that are too close to the chimney can create air circulation problems during windy weather that could affect the way the fireplace draws air.
After careful consideration, choose the location for your fireplace to achieve the simplest installation for maximum efficiency.
5
Figure 4
Framing Members
THE CAUTIONS BELOW RELATE TO LOCATIONS ON FIGURE 4. A. The hearth safety strip must be used under the crack
between the fireplace and the hearth extension when the fireplace is installed on a combustible floor. Seal the crack with a non-combustible material such as mortar, grout, etc.
B. COMBUSTIBLE MATERIALS MUST NOT OVERLAP
THE SURFACE OF THE BLACK FRONT FACE PANELS. COMBUSTIBLES MAY BE INSTALLED OVER THE SIDE NAIL FLANGES UP TO THE EDGE OF THE FRONT FACE SURFACE.
? DO NOT BLOCK HEAT CIRCULATING AIR INLETS
OR OUTLETS. DOING SO MAY RESULT IN A POTENTIAL FIRE HAZARD.
C. If the floor in front of the fireplace is combustible, either a
raised or floor-level protective hearth extension must be constructed. For TFC39 only, a raised hearth extension may be flush with the fireplace hearth. To construct a raised hearth extension with louvered models, the fireplace must rest on a raised platform. A raised hearth extension must be a minimum of 16" x 52" and be constructed of materials with an R-factor equal to or greater than 1.20. A hearth extension installed directly on the floor must be a minimum of 16" x 52" and be constructed of materials with an R-factor equal to or greater than .80. If combustible materials are used to construct the hearth extension, they must not touch the black surface of the fireplace. The same material that is used to protect the top of the hearth extension must be placed between the combustible and the black face of the fireplace. The hearth extension must be fastened to the floor to prevent shifting and the gap between the fireplace and the hearth extension must be sealed with a noncombustible material if a metal safety strip is not used. These materials (listed below) may be used for a
wall shield as well. D. The framing header may rest on top of the standoffs. E. The minimum distance from the fireplace opening to an
adjacent combustible wall is 17½". The minimum
distance to an adjacent combustible wall may be reduced
to 12" when an approved wall shield is used on the wall.
The wall shield must be 40" x 40" and be constructed of
a noncombustible, inorganic material having a thermal
Framing Members
resistance of R = 1.49.
Determining the R-Values
The hearth extension must be constructed of non­combustible materials which have a total thermal resistance (R factor) equal to or greater than .80 for floor level hearth extensions or 1.20 for raised hearth extensions and be a minimum size of 16" x 52". Choose the desired materials and obtain the K value at 75° mean temperature. The C value and the R value may be calculated with the following formulas:
K = Thermal conductivity. K = BTUs-ins./hrs.-ft.2-0F T = thickness C= Thermal conductance R = Thermal resistance K/T = C; 1/C = R Example: 3/4" Marble with 3/8" Micore Determine the R value for each material used as follows:
Marble:K/T= 11/.75=14.66.
1/C = 1/14.66 = 0.068 (R factor) Micore 300: K/T = .458/.375 = 1.22. 1/C = 1/1.22=0.82 (R factor)
After the R value is obtained on each material in this hearth, add the R values to obtain total thermal resistance (R).
Total R factor = 0.068 + 0.82=0.89
The total must be equal to or greater than specified above. Typical materials: Micore 300 has a K of .458; Micore 230 has a K of .43; Micore 180 has a K of .34; Ceraboard has a K of .34; common brick has a K of 5; cement mortar has a K of 5; marble has a K of 11; limestone has a K of 6.5; tile has a K of 12; slate has a K of 21; Wonder Board has a K value of 3.2.
MICORE NC 180-300, manufactured by U.S. GYPSUM CORPORATION CONWED SPEC 300, manufactured by CONWED CORPORATION CERA FORM TYPE 106R board, manufactured by JOHNS-MANVlLLE. WONDER BOARD, manufactured by GOLD BOND BUILDING PRODUCTS.
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