Temco PS24RN, PS24RP Installation And Operating

Installation and Operating Instructions for Gas Log Heaters
Models: PS24RN, PS24RP
Models with “N” after the model number use natural gas; models with “P” after the model number use propane (LP) gas.
READ AND SAVE THESE INSTRUCTIONS
This appliance operates as an unvented room heater certified under ANSI Z21.11.2-2000 when fitted to a solid fuel burning masonry or factory built fireplace with the flue damper closed. It also operates as a decorative appliance under ANSI Z21.60a-2000.CSA 2.26a-2000, when fitted to a solid fuel burning masonry or factory built fireplace with the flue damper open. When used as a decorative appliance, the use of a thermostat is not allowed. State or local codes may only allow operation of this appliance in a vented configuration. Check your state or local codes.
WARNING
If the information in this manual is not followed exactly, a fire or explosion may result causing property damage, personal injury or loss of life.
FOR YOUR SAFETY
Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or
any other appliance.
WHAT TO DO IF YOU SMELL GAS
Do not try to light any appliance.
Do not touch any electric switch; do not use any phone in your building.
Immediately call your gas supplier from a neighbor's phone. Follow the gas supplier’s instruc-
tions.
If you cannot reach your gas supplier, call the fire department.Installation and service must be performed by a qualified installer, service agency or the gas
supplier.
This is an unvented gas-fired heater. It uses air (oxygen) from the room in which it is installed. Provisions for adequate combustion and ventilation air must be provided. Refer to Section Provisions For Adequate Combustion and Ventilation Air - Page 4.
Gas Fired Unvented Room Heaters
Temco Fireplace Products
410 Admiral Blvd. • Mississauga, Ontario, Canada L5T 2N6 • 905-670-7777
5L24
PATENT NO. US 6,390.808 B1
76683 11/03 Rev. 14
Table of Contents
Minimum Dimensions for Existing Solid Fuel Burning Fireplaces ............................................2
Important Information ...............................................................................................................3
Provisions For Adequate Combustion Air .................................................................................4
Installation
Unpacking.................................................................................................................................6
Fireplace Preparation ...............................................................................................................6
Location ....................................................................................................................................6
Clearances ...............................................................................................................................6
Gas Connection........................................................................................................................7
Gas Line Pipe Sizing ................................................................................................................9
Gas Pressure Check.................................................................................................................9
Log Assembly .........................................................................................................................10
Fireplace Screen ....................................................................................................................10
Decorative Volcanic Ash .........................................................................................................10
Optional Wireless Remote Installation.................................................................................... 11
Millivolt Wall Switch Installation ..............................................................................................11
Lighting Instructions................................................................................................................13
Turning Off Gas to Appliance..................................................................................................13
Match Lighting ........................................................................................................................13
Important Safeguards .............................................................................................................14
Flame Check...........................................................................................................................14
Managing Heat Output ...........................................................................................................15
Maintenance
Cleaning..................................................................................................................................15
Troubleshooting..........................................................................................................................16
Servicing ......................................................................................................................................16
Repair Parts .................................................................................................................................16
Warranty Information..................................................................................................................19
Installation and Startup Checklist .............................................................................................20
Warranty Registration.................................................................................................................22
Minimum Dimensions for Existing Solid Fuel Burning Fireplaces
B
Hearth Size Table (H) (A) (B) (C)
PS24RN 18” 30” 21” 15”
C
Opening Height = H
A
PS24RP 18” 30” 21” 15”
This appliance may be installed in an aftermarket, permanently located, manufactured (mobile) home, where not prohibited by local codes.
This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases.
2
Opening Height Front Width Rear Width Depth
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Important Information
INSTALLER: Please leave these instructions with the
owner. OWNER: Please retain these instructions for future reference.
WARNING: Any change to this heater or its con­trols can be dangerous.
IMPORTANT: READ THESE INSTRUCTIONS CARE-
FULLY BEFORE INSTALLING.
NOTES
Due to high temperatures, the appliance should be
located out of traffic and away from furniture and draper­ies.
Installation and repair should be done by an experienced
and qualified service person or gas appliance installer.
The appliance must be inspected before use and at least
annually by a professional service person. More frequent cleaning may be required due to excessive lint from carpeting, bedding material, dust and pet hair, etc. It is important that the control compartment, burners and circulating air passageways of the appliance be kept clean. Refer to instructions on Page 15.
DO NOT place clothing or other flammable material on or
near the appliance.
This appliance must only be used with pressures at the inlet
as shown in Table 1, Page 9. Failure to check and document these pressures may void the warranty.
The installation must conform with local codes or, in the
absence of local codes, with the NATIONAL FUEL GAS CODE, ANSI Z223, latest edition. If you cannot reference these codes, DO NOT attempt to install this unit.
Any safety screen or guard removed for servicing an
appliance must be replaced prior to operating the heater.
The appliance and its appliance main gas valve must be
disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1/2 psig (3.5 kpa).
The appliance must be isolated from the gas supply piping
system by closing its equipment shut-off valve during any testing of the gas supply piping system at test pressures equal to or less than 1/2 psig (3.5kpa).
DO NOT use this heater in recreational vehicles, bedrooms or
bathrooms.
If this is the ONLY gas appliance, we recommend a
minimum 200 pound cylinder with a fill gauge. Use of a 100 pound cylinder is not recommended. Other household gas appliances may require the tank size to be larger. Do not operate the vent-free heater if the fuel level in the propane tank is below 1/4 full.
DO NOT use this heater if any part of it has been submerged
under water. Immediately call a qualified technician to inspect the appliance and replace any part of the control system and any gas control which has been under water.
Any outside air ducts in the fireplace shall be permanently
closed at the time of appliance installation.
Check local, state or city codes to determine if unvented
heaters are permitted. If unvented heaters are not permit­ted, the fireplace chimney damper must be fixed at a
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minimum free (vent) opening area of 15 sq. ins. This must be accomplished by a clamp or screw on the chimney damper to stop at the minimum vent area. The fireplace must also have a minimum free (vent) opening of 15 sq. ins. (Fig. 1)
This appliance may be installed in an after-market* manufac-
tured "mobile" home where not prohibited by state or local codes.
*After-market: Completion of sale, not for purpose of re-sale from the manufacturer.
OUTSIDE AIR DAMPER OR ASH DUMP (IF PRESENT)
MUST BE CLOSED AND SEALED.
Young children should be carefully supervised when they
are in the same room as the appliance.
An unvented room heater having an input rating of more
than 10,000 btu per hour shall not be installed in a bedroom or a bathroom.
WARNING: Do not allow fans to blow directly into the fireplace. Avoid any drafts that alter burner flame patterns.
WARNING: Do not use a blower insert, heat exchanger insert or other accessory not approved for use with this heater.
WARNING: During manufacturing, fabricating and shipping, various components of this appliance are treated with certain oils, films or bonding agents. These chemicals are not harmful but may produce annoying smoke and smells as they are burned off during the initial operation of the appliance, possibly causing headaches and eye/lung irritation. This is a normal and temporary occurrence.
WARNING: This appliance is for installation only in a solid-fuel burning masonry or UL 127 factory­built fireplace or in a listed ventless firebox enclo­sure. It has been designed certified for these installations. Exception: DO NOT install this appliance in a factory-built fireplace that includes instructions stating it has not been tested or should not be used with unvented gas logs.
PS24 Series BTU/Hr Input
Gas Burner Operation
Rear Burner
Front & Rear Only
High Low High Low
Natural 40,000 28,000 25,500 19,000 LP (Propane) 40,000 29,000 25,500 20,000
For Installation of High Altitude
When installing this fireplace at an elevation above 2,000 feet (in the United States), it may be necessary to decrease the input rating by changing the existing burner orifice to a smaller size. Input should be reduced four percent (4%) for each 1,000 feet above sea level, unless the heating value of the gas has been reduced, in which case this general rule will not apply. To identify the proper orifice size, check with the local gas utility.
Consult your local gas utility for assistance in determining the proper orifice for your location.
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Provisions for Adequate Combustion and Ventilation Air
WARNING: This heater shall not be installed in a confined space or unusually tight construction unless provisions are provided for adequate combustion ventilation air.
The National Fuel Gas Code, ANSI Z223.1
defines a confined space as a space whose volume is less than 50 cubic feet per 1,000 Btu per hour (4.8m3 per kw) of the aggregate input rating of all appliances installed in that space and an unconfined space as a space whose volume is not less than 50 cubic feet per 1,000 Btu per hour (4.8 m3 per kw) of the aggre­gate input rating of all appliances installed in that space. Rooms communicating directly with the space in which the appliances are installed, through openings not furnished with doors, are considered a part of the unconfined space.
Today's homes are built more energy efficient than ever. New materials, increased insulation and new construction methods help reduce heat loss in homes. Home owners weather strip and caulk around windows and doors to keep the cold air out and the warm air in. During heating months, home owners want their homes as airtight as possible.
While it is good to make your home energy efficient, you need fresh air. All fuel-burning appliances need fresh air for proper combustion.
Supplying Adequate Ventilation
This appliance must be installed in an unconfined space. The following information will help you classify your space
and provide adequate ventilation for complete combustion. An Unconfined Space has a minimum volume of 50 cubic
feet for each 1000 BTU/Hr input rating of all appliances in the space. (4.8 M height of space).
A Confined Space has a volume of less than 50 cubic feet for each 1000 BTU/Hr input rating of all appliances in the space, (4.8M3 per kw), (cubic feet equals length x width x height of space).
3
per kw), (cubic feet equals length x width x
Determining if You Have a Confined or Unconfined Space
Use this worksheet to determine if you have a confined or unconfined space.
Space: Includes the room in which you will install heater plus any adjoining rooms with doorless passageways or ventilation grills between the rooms.
1. Determine the volume of the space (length x width x height).
Length x Width x Height = _____cu. ft. (volume of space) Example: Space size 25’ (length) x 25’ (width) x 8’ (ceiling
height) = 5,000 cu. ft. (volume of space) If additional ventilation from adjoining room(s) is supplied
with grills or doorless openings, add the volume of these rooms to compute the total volume of the applicable space.
2. Divide the space volume by 50 cubic feet to determine the maximum BTU/Hr the space can support.
________(volume of space) ÷ 50 cu. ft. = (Maximum BTU/ Hr the space can support.
Example:
or 100,000 (maximum BTU/Hr the space can support)
3. Add the BTU/Hr of all gas burning appliances in the space.
Example:
*Do not include direct-vent gas appliances. Direct-vent draws combustion air from the outdoors and vents to the outdoors.
4. Compare the maximum BTU/Hr the space can support with the actual amount of BTU/Hr used.
__________ BTU/Hr (maximum the space can support) __________ BTU/Hr (actual amount of BTU/Hr used)
Example:
The space in the above example is an unconfined space because the actual BTU/Hr used is less than the maximum BTU/Hr the space can support. If the space had been confined, your options would be as follows:
A. Rework worksheet, adding the space of an adjoining
B. Install a lower BTU/Hr heater, if lower BTU/Hr size
5,000 cu. ft. (volume of space) ÷ 50 cu. ft. = 100
Gas range BTU/Hr Vented gas heater BTU/Hr Gas fireplace logs BTU/Hr Other gas appliances* + Total = BTU/Hr Gas range 60,000 BTU/Hr Vent-free logs + Total = 89,000 BTU/Hr
100,000 BTU/Hr (max. the space can support) 89,000 BTU/Hr (actual amount of BTU/Hr used)
room. If the extra space provides an unconfined space, remove door to adjoining room or add ventila­tion grills between rooms. See Ventilation Air From Inside Building.
makes room unconfined.
BTU/Hr
29,000 BTU/Hr
Converting Confined Space to Unconfined Space
Additional volume to convert a confined to an unconfined space could come from an adjoining space. When using an adjoining space, you can provide two permanent openings: one within 12" of the ceiling and one within 12" of the floor on the wall connecting the two spaces (see options 1 and 3, Figure 2), or remove the door into the adjoining room.
Ventilation Air From Outdoors for Unusu­ally Tight Construction
WARNING: If the area in which the heater may be operated is smaller than that defined as an unconfined space or if the building is of unusually tight construction, provide adequate combustion and ventilation air by one of the methods described in the National Fuel Gas Code, ANSI Z223.1/NFPA 54, Section 5.3 or applicable local codes.
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Unusually tight construction is defined as construction where:
a. walls and ceilings exposed to the outside atmosphere have
a continuous water vapor retarder with a rating of one perm (6 X 10.11 kg per pa-sec-m2) or less with openings gasketed or sealed and
b. weather stripping has been added on openable windows
and doors and
c. caulking or sealants are applied to areas such as joints
around window and door frames, between sole plates and floors, between wall-ceiling joints, between wall panels, at penetrations for plumbing, electrical and gas lines and at other openings.
If your home meets all of the three criteria above, you must provide additional fresh air.
You may provide two permanent openings: one within 12" of the ceiling and one within 12" of the floor. Connect these items directly to the outdoors or spaces open to the outdoors. These spaces include attics and crawl spaces. Follow the
National Fuel Gas Code NFPA 54/ANSI Z223.1, Section 5.3, Air for Combustion and Ventilation
for required size of ventilation grills
or ducts. IMPORTANT: Do not provide openings for inlet or outlet air into
attic if attic has a thermostat-controlled power vent. Heated air entering the attic will activate the power vent.
L
W
D
NOTE: For round flue opening, minimum flue diameter (d) = 5”. For square or rectangular opening, length x width (L x W) must equal 15 sq. in.
Fig. 1 Minimum flue diameter and flue damper positions.
Option 1 ­Vents to Adjoining Room
Option 3 ­Vents to Adjoining Room
Option 2 ­Remove Door to Adjoining Room
Flue Damper Closed for Unvented Operation and Maximum Heat Output
Flue Damper Locked Open to a Minimum Free (Vent) Opening of 15 sq. in., (for areas where unvented products are not permitted)
12”
WARNING: Air openings that provide fresh air from an adjoin­ing unconfined space shall not be blocked or obstructed in any way. Installation of unit should allow a minimum of 2" clearance from any part of the heater to any of the ventilation openings.
12”
T104
Fig. 2 Ventilation options for confined space.
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VO370-2
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Installation
Unpacking
Open both cartons and remove the logs and the chassis. Remove each of the logs by gripping at either end of the log while avoiding any undue pressure. Please note that the logs have been marked for positive identification.
The cartons for all models contain the following: grate/burner assembly, front, middle and rear logs, top twig, 2 screws, 2 brackets and a bag of volcanic ash.
Fireplace Preparation
The fireplace needs to be prepared before installing the unit: A. Turn off the gas supply if the gas line has been run to the
fireplace.
B. WARNING: Before installing logs in fireplace, the
chimney flue and firebox must be cleaned of soot, creosote, ashes and loose paint by a qualified chimney cleaner or sooting will occur.
Note: If your fireplace has been cleaned using chemicals or
solvents, these products may have been absorbed into the fireplace hearth and walls and will be burned off during the initial break-in period.
C. Any outside air ducts and/or ash dumps in the fireplace shall
be permanently closed and sealed at the time of appliance installation. This will prevent drafts from disturbing the flames and interfering with complete combustion of the gas fuel.
Location
When gas logs are to be installed in a fireplace, inspect the area surrounding it for possible air drafts that may affect the flames and possibly cause sooting. Such drafts may be caused by a ceiling fan near the fireplace, a hot air furnace register or an open door. When burning the logs, carefully observe the effect of possible drafts on the flames and take appropriate measures to eliminate them. For example, the ceiling fan may be cut off, the hot air register closed, etc.
Centrally locate the gas logs in the fireplace deep enough into the firepit to accomplish an adequate draft (if use as a vented appliance is planned). Ensure that the front feet of the grate sit inside the front edge of the fireplace. Be sure fireplace meets minimum fireplace dimensions.
To avoid any movement of the unit during operation, screw the chassis to the floor of the fireplace using the screws provided. Failure to do so could cause gas leaks.
Holes are provided just behind the front grate legs and should be used for securing the log set. After locating the chassis correctly in the fireplace, mark the hole positions on the fireplace floor. Drill two 1/8” diameter holes approximately 1/2” deep.
Use the two screws to secure the chassis to the fireplace floor. (Fig. 3)
Clearances
NOTE: The following instructions regarding installation clear-
ances and the use and installation of a canopy apply to use of the appliances as an unvented space heater in permitting jurisdictions. When installed as a vented decorative gas appliance, the clearances noted below and the use of a heat­deflecting canopy are not required.
However, it is recommended that these instructions be followed even when the appliance will be used as a vented decorative appliance in case local codes change to allow unvented space heaters or in the event that the flue damper is inadvertently closed.
Clearances for unvented installation in existing fireplaces, (jurisdiction permitting)
1. Sidewall Clearances: Clearances from the side of the fireplace opening to any combustible wall should not be less than 2”. (Fig. 4A and 4B)
2. Ceiling Clearances: The ceiling height should not be less than 62" from the top of the fireplace opening. (Fig. 4A)
3. Mantel Clearances: The use of a canopy* is optional depending on mantel clearances to the fireplace opening and projection profile.
NOTE: Mantel clearances may differ for each vent-free firebox. Refer to the firebox installation instructions for clearances.
A. Mantel profile: The minimum distance above the
fireplace opening to combustible material projecting 1¹⁄₂" (tile moldings, breast boards, etc.) is 12¹⁄₂".
Combustible material projecting 6" (a mantel shelf, for example) requires a minimum clearance of 19" above the fireplace opening. Required clearance varies with the amount of projection. (Fig. 4C)
The mantel profile must fall within the cross-section shown in Figures 4C or 4D.
B. Heat resistant material: Any heat resistant material
suitable for a continuous operating temperature of 120°C (248°F) must cover the wall surface directly above the fireplace opening and extend the full width of the fireplace opening for a distance of 10" above the opening. (Fig. 4C)
Chassis Hole Location
Fig. 3 Use two (2) screws to secure the chassis to the fireplace floor.
T152
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12"
6"
62"
1¹⁄₂"
14
2"
Fireplace Hearth Level
11¹⁄₂"
27"
20"
Fig. 4A Minimum clearance to wall and ceiling.
Combustible Mantel
Noncombustible
Facing
Fireplace
Mantel Leg
2” Minimum Clearance
Opening
Mantel Leg
Maximum Projection: 7”
Fig. 4B Side clearances and projection.
Gas Connection
Check Gas Type. Use only the gas type indicated on the
heater's rating plate. If the gas type indicated on the plate is not your type of gas supply, DO NOT INSTALL. Contact your dealer for the proper model.
WARNING
DANGER OF PROPERTY DAMAGE,
BODILY INJURY OR DEATH.
Make sure the heater is equipped to operate on the type of gas available. Models designated as natural gas are to be used with natural gas only. Heaters designated for use with liquefied petro­leum (LP) gas have orifices sized for commer­cially pure propane gas. They cannot be used with butane or a mixture of butane and propane.
Gas Piping. The gas supply line must be of an adequate size
to handle the BTU/HR requirements and length of the run for the unit being installed.
Determine the minimum pipe size from the piping size chart on Page 9. The normal gas connection at this appliance is 1/2" NPT made at the left of the unit.
Always use an external regulator for all LP installations to reduce the supply tank pressure to a maximum of 14" w.c. This is in addition to the regulator fitted to the heater.
Fig. 4C Mantel clearances (single or multi-sided opening fireplaces).
Combustible Materials Allowed in Shaded Areas
Heat Resistant Material
4"
Min.
10"
6"
1¹⁄₂"
7"
Fireplace Opening
21"
12"
Fig. 4D Mantel clearance with canopy.
WARNING: Connecting directly to an unregulated LP tank can cause an explosion.
All piping must comply with local codes and ordinances or with the National Fuel Gas Code (ANSI Z223.1), whichever applies.
Gas Line Connection
If installation is for L.P. gas, have L.P. installer use two-stage regulation and make all connections from storage tank to heater. Refer to the National Fuel Gas Code for the proper supply tank size with the Btu's/Hr requirements. If this is the ONLY gas appliance, we recommend a minimum 200 pound cylinder with a fill gauge. Use of a 100 pound cylinder is not recommended. Other household gas appliances may require the tank size to be larger.
Use two pipe wrenches when making the connection to the valve to prevent turning or damage to gas valve or regulator.
Connection between the manual shut-off valve and the gas valve can be made with a CSA design certified flexible connec­tor if allowed by local codes. A drip leg (sediment trap) must
be installed. (Fig. 5) Tighten all joints securely. CAUTION: Failure to install a drip leg (sediment trap) may
result in improper combustion that will produce soot. Reference Sections 3.7 and 5.5.7 and Figure 5.5.7 of the National Fuel Gas Code for guidance.
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