Temco PS24RN, PS24RP Installation And Operating

Installation and Operating Instructions for Gas Log Heaters
Models: PS24RN, PS24RP
Models with “N” after the model number use natural gas; models with “P” after the model number use propane (LP) gas.
READ AND SAVE THESE INSTRUCTIONS
This appliance operates as an unvented room heater certified under ANSI Z21.11.2-2000 when fitted to a solid fuel burning masonry or factory built fireplace with the flue damper closed. It also operates as a decorative appliance under ANSI Z21.60a-2000.CSA 2.26a-2000, when fitted to a solid fuel burning masonry or factory built fireplace with the flue damper open. When used as a decorative appliance, the use of a thermostat is not allowed. State or local codes may only allow operation of this appliance in a vented configuration. Check your state or local codes.
WARNING
If the information in this manual is not followed exactly, a fire or explosion may result causing property damage, personal injury or loss of life.
FOR YOUR SAFETY
Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or
any other appliance.
WHAT TO DO IF YOU SMELL GAS
Do not try to light any appliance.
Do not touch any electric switch; do not use any phone in your building.
Immediately call your gas supplier from a neighbor's phone. Follow the gas supplier’s instruc-
tions.
If you cannot reach your gas supplier, call the fire department.Installation and service must be performed by a qualified installer, service agency or the gas
supplier.
This is an unvented gas-fired heater. It uses air (oxygen) from the room in which it is installed. Provisions for adequate combustion and ventilation air must be provided. Refer to Section Provisions For Adequate Combustion and Ventilation Air - Page 4.
Gas Fired Unvented Room Heaters
Temco Fireplace Products
410 Admiral Blvd. • Mississauga, Ontario, Canada L5T 2N6 • 905-670-7777
5L24
PATENT NO. US 6,390.808 B1
76683 11/03 Rev. 14
Table of Contents
Minimum Dimensions for Existing Solid Fuel Burning Fireplaces ............................................2
Important Information ...............................................................................................................3
Provisions For Adequate Combustion Air .................................................................................4
Installation
Unpacking.................................................................................................................................6
Fireplace Preparation ...............................................................................................................6
Location ....................................................................................................................................6
Clearances ...............................................................................................................................6
Gas Connection........................................................................................................................7
Gas Line Pipe Sizing ................................................................................................................9
Gas Pressure Check.................................................................................................................9
Log Assembly .........................................................................................................................10
Fireplace Screen ....................................................................................................................10
Decorative Volcanic Ash .........................................................................................................10
Optional Wireless Remote Installation.................................................................................... 11
Millivolt Wall Switch Installation ..............................................................................................11
Lighting Instructions................................................................................................................13
Turning Off Gas to Appliance..................................................................................................13
Match Lighting ........................................................................................................................13
Important Safeguards .............................................................................................................14
Flame Check...........................................................................................................................14
Managing Heat Output ...........................................................................................................15
Maintenance
Cleaning..................................................................................................................................15
Troubleshooting..........................................................................................................................16
Servicing ......................................................................................................................................16
Repair Parts .................................................................................................................................16
Warranty Information..................................................................................................................19
Installation and Startup Checklist .............................................................................................20
Warranty Registration.................................................................................................................22
Minimum Dimensions for Existing Solid Fuel Burning Fireplaces
B
Hearth Size Table (H) (A) (B) (C)
PS24RN 18” 30” 21” 15”
C
Opening Height = H
A
PS24RP 18” 30” 21” 15”
This appliance may be installed in an aftermarket, permanently located, manufactured (mobile) home, where not prohibited by local codes.
This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases.
2
Opening Height Front Width Rear Width Depth
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Important Information
INSTALLER: Please leave these instructions with the
owner. OWNER: Please retain these instructions for future reference.
WARNING: Any change to this heater or its con­trols can be dangerous.
IMPORTANT: READ THESE INSTRUCTIONS CARE-
FULLY BEFORE INSTALLING.
NOTES
Due to high temperatures, the appliance should be
located out of traffic and away from furniture and draper­ies.
Installation and repair should be done by an experienced
and qualified service person or gas appliance installer.
The appliance must be inspected before use and at least
annually by a professional service person. More frequent cleaning may be required due to excessive lint from carpeting, bedding material, dust and pet hair, etc. It is important that the control compartment, burners and circulating air passageways of the appliance be kept clean. Refer to instructions on Page 15.
DO NOT place clothing or other flammable material on or
near the appliance.
This appliance must only be used with pressures at the inlet
as shown in Table 1, Page 9. Failure to check and document these pressures may void the warranty.
The installation must conform with local codes or, in the
absence of local codes, with the NATIONAL FUEL GAS CODE, ANSI Z223, latest edition. If you cannot reference these codes, DO NOT attempt to install this unit.
Any safety screen or guard removed for servicing an
appliance must be replaced prior to operating the heater.
The appliance and its appliance main gas valve must be
disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1/2 psig (3.5 kpa).
The appliance must be isolated from the gas supply piping
system by closing its equipment shut-off valve during any testing of the gas supply piping system at test pressures equal to or less than 1/2 psig (3.5kpa).
DO NOT use this heater in recreational vehicles, bedrooms or
bathrooms.
If this is the ONLY gas appliance, we recommend a
minimum 200 pound cylinder with a fill gauge. Use of a 100 pound cylinder is not recommended. Other household gas appliances may require the tank size to be larger. Do not operate the vent-free heater if the fuel level in the propane tank is below 1/4 full.
DO NOT use this heater if any part of it has been submerged
under water. Immediately call a qualified technician to inspect the appliance and replace any part of the control system and any gas control which has been under water.
Any outside air ducts in the fireplace shall be permanently
closed at the time of appliance installation.
Check local, state or city codes to determine if unvented
heaters are permitted. If unvented heaters are not permit­ted, the fireplace chimney damper must be fixed at a
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minimum free (vent) opening area of 15 sq. ins. This must be accomplished by a clamp or screw on the chimney damper to stop at the minimum vent area. The fireplace must also have a minimum free (vent) opening of 15 sq. ins. (Fig. 1)
This appliance may be installed in an after-market* manufac-
tured "mobile" home where not prohibited by state or local codes.
*After-market: Completion of sale, not for purpose of re-sale from the manufacturer.
OUTSIDE AIR DAMPER OR ASH DUMP (IF PRESENT)
MUST BE CLOSED AND SEALED.
Young children should be carefully supervised when they
are in the same room as the appliance.
An unvented room heater having an input rating of more
than 10,000 btu per hour shall not be installed in a bedroom or a bathroom.
WARNING: Do not allow fans to blow directly into the fireplace. Avoid any drafts that alter burner flame patterns.
WARNING: Do not use a blower insert, heat exchanger insert or other accessory not approved for use with this heater.
WARNING: During manufacturing, fabricating and shipping, various components of this appliance are treated with certain oils, films or bonding agents. These chemicals are not harmful but may produce annoying smoke and smells as they are burned off during the initial operation of the appliance, possibly causing headaches and eye/lung irritation. This is a normal and temporary occurrence.
WARNING: This appliance is for installation only in a solid-fuel burning masonry or UL 127 factory­built fireplace or in a listed ventless firebox enclo­sure. It has been designed certified for these installations. Exception: DO NOT install this appliance in a factory-built fireplace that includes instructions stating it has not been tested or should not be used with unvented gas logs.
PS24 Series BTU/Hr Input
Gas Burner Operation
Rear Burner
Front & Rear Only
High Low High Low
Natural 40,000 28,000 25,500 19,000 LP (Propane) 40,000 29,000 25,500 20,000
For Installation of High Altitude
When installing this fireplace at an elevation above 2,000 feet (in the United States), it may be necessary to decrease the input rating by changing the existing burner orifice to a smaller size. Input should be reduced four percent (4%) for each 1,000 feet above sea level, unless the heating value of the gas has been reduced, in which case this general rule will not apply. To identify the proper orifice size, check with the local gas utility.
Consult your local gas utility for assistance in determining the proper orifice for your location.
3
Provisions for Adequate Combustion and Ventilation Air
WARNING: This heater shall not be installed in a confined space or unusually tight construction unless provisions are provided for adequate combustion ventilation air.
The National Fuel Gas Code, ANSI Z223.1
defines a confined space as a space whose volume is less than 50 cubic feet per 1,000 Btu per hour (4.8m3 per kw) of the aggregate input rating of all appliances installed in that space and an unconfined space as a space whose volume is not less than 50 cubic feet per 1,000 Btu per hour (4.8 m3 per kw) of the aggre­gate input rating of all appliances installed in that space. Rooms communicating directly with the space in which the appliances are installed, through openings not furnished with doors, are considered a part of the unconfined space.
Today's homes are built more energy efficient than ever. New materials, increased insulation and new construction methods help reduce heat loss in homes. Home owners weather strip and caulk around windows and doors to keep the cold air out and the warm air in. During heating months, home owners want their homes as airtight as possible.
While it is good to make your home energy efficient, you need fresh air. All fuel-burning appliances need fresh air for proper combustion.
Supplying Adequate Ventilation
This appliance must be installed in an unconfined space. The following information will help you classify your space
and provide adequate ventilation for complete combustion. An Unconfined Space has a minimum volume of 50 cubic
feet for each 1000 BTU/Hr input rating of all appliances in the space. (4.8 M height of space).
A Confined Space has a volume of less than 50 cubic feet for each 1000 BTU/Hr input rating of all appliances in the space, (4.8M3 per kw), (cubic feet equals length x width x height of space).
3
per kw), (cubic feet equals length x width x
Determining if You Have a Confined or Unconfined Space
Use this worksheet to determine if you have a confined or unconfined space.
Space: Includes the room in which you will install heater plus any adjoining rooms with doorless passageways or ventilation grills between the rooms.
1. Determine the volume of the space (length x width x height).
Length x Width x Height = _____cu. ft. (volume of space) Example: Space size 25’ (length) x 25’ (width) x 8’ (ceiling
height) = 5,000 cu. ft. (volume of space) If additional ventilation from adjoining room(s) is supplied
with grills or doorless openings, add the volume of these rooms to compute the total volume of the applicable space.
2. Divide the space volume by 50 cubic feet to determine the maximum BTU/Hr the space can support.
________(volume of space) ÷ 50 cu. ft. = (Maximum BTU/ Hr the space can support.
Example:
or 100,000 (maximum BTU/Hr the space can support)
3. Add the BTU/Hr of all gas burning appliances in the space.
Example:
*Do not include direct-vent gas appliances. Direct-vent draws combustion air from the outdoors and vents to the outdoors.
4. Compare the maximum BTU/Hr the space can support with the actual amount of BTU/Hr used.
__________ BTU/Hr (maximum the space can support) __________ BTU/Hr (actual amount of BTU/Hr used)
Example:
The space in the above example is an unconfined space because the actual BTU/Hr used is less than the maximum BTU/Hr the space can support. If the space had been confined, your options would be as follows:
A. Rework worksheet, adding the space of an adjoining
B. Install a lower BTU/Hr heater, if lower BTU/Hr size
5,000 cu. ft. (volume of space) ÷ 50 cu. ft. = 100
Gas range BTU/Hr Vented gas heater BTU/Hr Gas fireplace logs BTU/Hr Other gas appliances* + Total = BTU/Hr Gas range 60,000 BTU/Hr Vent-free logs + Total = 89,000 BTU/Hr
100,000 BTU/Hr (max. the space can support) 89,000 BTU/Hr (actual amount of BTU/Hr used)
room. If the extra space provides an unconfined space, remove door to adjoining room or add ventila­tion grills between rooms. See Ventilation Air From Inside Building.
makes room unconfined.
BTU/Hr
29,000 BTU/Hr
Converting Confined Space to Unconfined Space
Additional volume to convert a confined to an unconfined space could come from an adjoining space. When using an adjoining space, you can provide two permanent openings: one within 12" of the ceiling and one within 12" of the floor on the wall connecting the two spaces (see options 1 and 3, Figure 2), or remove the door into the adjoining room.
Ventilation Air From Outdoors for Unusu­ally Tight Construction
WARNING: If the area in which the heater may be operated is smaller than that defined as an unconfined space or if the building is of unusually tight construction, provide adequate combustion and ventilation air by one of the methods described in the National Fuel Gas Code, ANSI Z223.1/NFPA 54, Section 5.3 or applicable local codes.
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Unusually tight construction is defined as construction where:
a. walls and ceilings exposed to the outside atmosphere have
a continuous water vapor retarder with a rating of one perm (6 X 10.11 kg per pa-sec-m2) or less with openings gasketed or sealed and
b. weather stripping has been added on openable windows
and doors and
c. caulking or sealants are applied to areas such as joints
around window and door frames, between sole plates and floors, between wall-ceiling joints, between wall panels, at penetrations for plumbing, electrical and gas lines and at other openings.
If your home meets all of the three criteria above, you must provide additional fresh air.
You may provide two permanent openings: one within 12" of the ceiling and one within 12" of the floor. Connect these items directly to the outdoors or spaces open to the outdoors. These spaces include attics and crawl spaces. Follow the
National Fuel Gas Code NFPA 54/ANSI Z223.1, Section 5.3, Air for Combustion and Ventilation
for required size of ventilation grills
or ducts. IMPORTANT: Do not provide openings for inlet or outlet air into
attic if attic has a thermostat-controlled power vent. Heated air entering the attic will activate the power vent.
L
W
D
NOTE: For round flue opening, minimum flue diameter (d) = 5”. For square or rectangular opening, length x width (L x W) must equal 15 sq. in.
Fig. 1 Minimum flue diameter and flue damper positions.
Option 1 ­Vents to Adjoining Room
Option 3 ­Vents to Adjoining Room
Option 2 ­Remove Door to Adjoining Room
Flue Damper Closed for Unvented Operation and Maximum Heat Output
Flue Damper Locked Open to a Minimum Free (Vent) Opening of 15 sq. in., (for areas where unvented products are not permitted)
12”
WARNING: Air openings that provide fresh air from an adjoin­ing unconfined space shall not be blocked or obstructed in any way. Installation of unit should allow a minimum of 2" clearance from any part of the heater to any of the ventilation openings.
12”
T104
Fig. 2 Ventilation options for confined space.
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VO370-2
5
Installation
Unpacking
Open both cartons and remove the logs and the chassis. Remove each of the logs by gripping at either end of the log while avoiding any undue pressure. Please note that the logs have been marked for positive identification.
The cartons for all models contain the following: grate/burner assembly, front, middle and rear logs, top twig, 2 screws, 2 brackets and a bag of volcanic ash.
Fireplace Preparation
The fireplace needs to be prepared before installing the unit: A. Turn off the gas supply if the gas line has been run to the
fireplace.
B. WARNING: Before installing logs in fireplace, the
chimney flue and firebox must be cleaned of soot, creosote, ashes and loose paint by a qualified chimney cleaner or sooting will occur.
Note: If your fireplace has been cleaned using chemicals or
solvents, these products may have been absorbed into the fireplace hearth and walls and will be burned off during the initial break-in period.
C. Any outside air ducts and/or ash dumps in the fireplace shall
be permanently closed and sealed at the time of appliance installation. This will prevent drafts from disturbing the flames and interfering with complete combustion of the gas fuel.
Location
When gas logs are to be installed in a fireplace, inspect the area surrounding it for possible air drafts that may affect the flames and possibly cause sooting. Such drafts may be caused by a ceiling fan near the fireplace, a hot air furnace register or an open door. When burning the logs, carefully observe the effect of possible drafts on the flames and take appropriate measures to eliminate them. For example, the ceiling fan may be cut off, the hot air register closed, etc.
Centrally locate the gas logs in the fireplace deep enough into the firepit to accomplish an adequate draft (if use as a vented appliance is planned). Ensure that the front feet of the grate sit inside the front edge of the fireplace. Be sure fireplace meets minimum fireplace dimensions.
To avoid any movement of the unit during operation, screw the chassis to the floor of the fireplace using the screws provided. Failure to do so could cause gas leaks.
Holes are provided just behind the front grate legs and should be used for securing the log set. After locating the chassis correctly in the fireplace, mark the hole positions on the fireplace floor. Drill two 1/8” diameter holes approximately 1/2” deep.
Use the two screws to secure the chassis to the fireplace floor. (Fig. 3)
Clearances
NOTE: The following instructions regarding installation clear-
ances and the use and installation of a canopy apply to use of the appliances as an unvented space heater in permitting jurisdictions. When installed as a vented decorative gas appliance, the clearances noted below and the use of a heat­deflecting canopy are not required.
However, it is recommended that these instructions be followed even when the appliance will be used as a vented decorative appliance in case local codes change to allow unvented space heaters or in the event that the flue damper is inadvertently closed.
Clearances for unvented installation in existing fireplaces, (jurisdiction permitting)
1. Sidewall Clearances: Clearances from the side of the fireplace opening to any combustible wall should not be less than 2”. (Fig. 4A and 4B)
2. Ceiling Clearances: The ceiling height should not be less than 62" from the top of the fireplace opening. (Fig. 4A)
3. Mantel Clearances: The use of a canopy* is optional depending on mantel clearances to the fireplace opening and projection profile.
NOTE: Mantel clearances may differ for each vent-free firebox. Refer to the firebox installation instructions for clearances.
A. Mantel profile: The minimum distance above the
fireplace opening to combustible material projecting 1¹⁄₂" (tile moldings, breast boards, etc.) is 12¹⁄₂".
Combustible material projecting 6" (a mantel shelf, for example) requires a minimum clearance of 19" above the fireplace opening. Required clearance varies with the amount of projection. (Fig. 4C)
The mantel profile must fall within the cross-section shown in Figures 4C or 4D.
B. Heat resistant material: Any heat resistant material
suitable for a continuous operating temperature of 120°C (248°F) must cover the wall surface directly above the fireplace opening and extend the full width of the fireplace opening for a distance of 10" above the opening. (Fig. 4C)
Chassis Hole Location
Fig. 3 Use two (2) screws to secure the chassis to the fireplace floor.
T152
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12"
6"
62"
1¹⁄₂"
14
2"
Fireplace Hearth Level
11¹⁄₂"
27"
20"
Fig. 4A Minimum clearance to wall and ceiling.
Combustible Mantel
Noncombustible
Facing
Fireplace
Mantel Leg
2” Minimum Clearance
Opening
Mantel Leg
Maximum Projection: 7”
Fig. 4B Side clearances and projection.
Gas Connection
Check Gas Type. Use only the gas type indicated on the
heater's rating plate. If the gas type indicated on the plate is not your type of gas supply, DO NOT INSTALL. Contact your dealer for the proper model.
WARNING
DANGER OF PROPERTY DAMAGE,
BODILY INJURY OR DEATH.
Make sure the heater is equipped to operate on the type of gas available. Models designated as natural gas are to be used with natural gas only. Heaters designated for use with liquefied petro­leum (LP) gas have orifices sized for commer­cially pure propane gas. They cannot be used with butane or a mixture of butane and propane.
Gas Piping. The gas supply line must be of an adequate size
to handle the BTU/HR requirements and length of the run for the unit being installed.
Determine the minimum pipe size from the piping size chart on Page 9. The normal gas connection at this appliance is 1/2" NPT made at the left of the unit.
Always use an external regulator for all LP installations to reduce the supply tank pressure to a maximum of 14" w.c. This is in addition to the regulator fitted to the heater.
Fig. 4C Mantel clearances (single or multi-sided opening fireplaces).
Combustible Materials Allowed in Shaded Areas
Heat Resistant Material
4"
Min.
10"
6"
1¹⁄₂"
7"
Fireplace Opening
21"
12"
Fig. 4D Mantel clearance with canopy.
WARNING: Connecting directly to an unregulated LP tank can cause an explosion.
All piping must comply with local codes and ordinances or with the National Fuel Gas Code (ANSI Z223.1), whichever applies.
Gas Line Connection
If installation is for L.P. gas, have L.P. installer use two-stage regulation and make all connections from storage tank to heater. Refer to the National Fuel Gas Code for the proper supply tank size with the Btu's/Hr requirements. If this is the ONLY gas appliance, we recommend a minimum 200 pound cylinder with a fill gauge. Use of a 100 pound cylinder is not recommended. Other household gas appliances may require the tank size to be larger.
Use two pipe wrenches when making the connection to the valve to prevent turning or damage to gas valve or regulator.
Connection between the manual shut-off valve and the gas valve can be made with a CSA design certified flexible connec­tor if allowed by local codes. A drip leg (sediment trap) must
be installed. (Fig. 5) Tighten all joints securely. CAUTION: Failure to install a drip leg (sediment trap) may
result in improper combustion that will produce soot. Reference Sections 3.7 and 5.5.7 and Figure 5.5.7 of the National Fuel Gas Code for guidance.
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7
Piped Gas Supply
Less Than 6’
1/8” N.P.T. Plugged Hole for Test Gauge
T130
Piped Gas Supply
Manual Shut-Off Valve
1/8” N.P.T. Plugged Hole for Test Gauge
Tubing Gas Supply
Manual Shut-Off Valve
Riser
3”
Min.
Drop
Horizontal
1
Tee Fitting
Nipple
Cap
2
Tee Fitting
3”
Min.
Drop
Nipple
Cap
2
1/8” N.P.T. Plugged Hole for Test Gauge
Gas Valve
Ground Joint Union
Ground Joint Union
Gas Valve
Manual Shut-Off Valve
All bends in metallic tubing should be
1
smooth, elbows are recommended.
CAUTION: Shut off the main gas supply before removing
2
end cap to prevent gas from filling the work area. Test for gas leakage when installation is complete.
Horizontal
Nipple
Ground Joint Union
Riser
Tee Fitting
3”
Min.
Cap
2
If using flexible connector, check local codes for specific requirements
Piped Gas Supply
Gas Valve
Fig. 5 Typical drip leg (sediment trap) configurations.
Under no circumstances should internally zinc alloy coated piping be used. According to the LP-Gas Code and National Fuel Gas Code - If galvanized piping is used, it must be EXTERNALLY coated only! Galvanized water pipe used for gas installations will result in reduced gas pressure and gas leaks.
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Gas Line Pipe Sizing
NOTE: To determine the size of the branch gas line from the main gas line to the fireplace, enter the tables below (for iron pipe or copper tubing) using the distance from the gas meter or second stage regulator to the furthest appliance on the gas system. Select a pipe or tube diameter which has enough capacity to meet the maximum input requirement of the fireplace. Regardless, do not use less than 1/2" diameter for the branch line. For any distances required longer than shown in these tables, refer to the National Fuel Gas Code.
NOTE: There may be a local gas utility requirement specifying a minimum diameter for gas piping. All units require a 1/2 inch pipe connection at the gas valve.
Cubic Feet per Hour based on 0.3" w.c. Pressure Drop
Specific Gravity for Natural Gas - 0.6 (1000 BTU/Cubic Foot)
Specific Gravity for Propane Gas - 1.6 (2550 BTU/Cubic Foot)
Length Nominal Inches for Iron Pipe Sizes (1,000s BTU/hr)
of 1/2” D 3/4” D 1” D 1¹⁄₄” D 1¹⁄₂” D
Pipe Natural Propane Natural Propane Natural Propane Natural Propane Natural Propane
20’ 92 143 190 296 350 546 730 1135 1100 1711 30’ 73 115 152 237 285 444 590 918 890 1385 40’ 63 97 130 202 245 380 500 778 760 1183 50’ 56 87 115 179 215 334 440 683 670 1043 60’ 50 79 105 163 196 304 400 622 610 949 70’ 46 71 96 151 180 280 370 576 560 872 90’ 40 61 84 130 160 250 320 497 490 763
100’ 38 59 79 122 150 235 305 474 460 717
Outside Diameter Copper Tubing, Type L (1,000s BTU/hr)
Tubing Length 1/2” 5/8” 3/4” 7/8”
Feet 0.43 0.545 0.666 0.785
10 110 206 348 536 20 76 141 239 368 30 61 114 192 296 40 52 97 164 256 50 46 86 146 224 60 42 78 132 203 80 36 67 113 174
100 32 59 100 154
WARNING: Use only internally tinned copper tubing. If correct copper tubing is not used, tubing can deteriorate and develop gas leaks.
CAPACITY OF PIPING
Gas Pressure Check
The gas inlet pressure specified in Table 1 is the pressure where the field-installed gas line connects to the gas control. This is measured at the inlet test port on the gas valve in the appliance. Ensure that pressure is as shown in Table 1.
Table 1
Gas Inlet Pressure Natural Propane
Max. 14.0” w.c. 14.0” w.c.
Normal 7.0” w.c. 11.0” w.c.
Min.* 5.0” w.c. 10.8” w.c.
Regulator Pressure 3.5” w.c. 10.0” w.c.
*Minimum inlet supply pressure for the purpose of input adjustment.
The manifold pressure is controlled by the gas valve and should be checked at the pressure test points as shown in Figure 9 on Page 11. The pressure connections accept 1/4” I.D. hose or tubing.
The pressure should be checked with the appliance burning on high (highest setting) and all other appliances turned on. One must then read the manometer and if pressures are not 10.0” w.c. for LP or 3.5” w.c. for Natural gas the inlet pressure must be adjusted or increased until the proper pressures are at-
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tained. If these pressures are greater than 10.2” w.c. for LP or
3.7” w.c. for Natural gas, contact your gas supplier before operating the appliance.
Pressure is tested by loosening (do not remove) the screw in the test port and sliding tubing onto the test port.
CAUTION: If the appliance's operating pressures are not checked and adjusted, improper combustion may result in soot being produced. Record the results of the gas pressure check on the appropriate documents.
Testing the Gas Piping. Test all piping for leaks. When
checking gas piping to the heater with gas pressure less than 1/2 psi, shut off manual gas valve for the heater. If gas piping is to be checked with the pressure at or above 1/2 psi, the heater and manual shut off valve must be disconnected during testing to prevent damage to the regulator on the unit. (SEE WARN­ING).
To ensure that the gas lines and connections do not have any leaks, a pressure test should be performed. Only a qualified
installer should perform the pressure test to ensure that the unit is not damaged by high pressures!
WARNING: Be sure that the gas type indicated on the gas log rating plate concurs with the gas system in your building.
9
WARNING
DANGER OF PROPERTY DAMAGE,
BODILY INJURY OR DEATH.
Never use a match or open flame to test for leaks. Never exceed specified pressures for testing. High pressures may damage the appliance regulator which would require replacement. Liquid petroleum (l.p.) is heavier than air and it will settle in any low area, including open depressions and it will remain there unless area is ventilated.
Never attempt start-up of unit before thoroughly ventilat­ing area.
If you connect natural gas to an LP gas unit, you may be unable to ignite the pilot. If the pilot does ignite, the burner flame on the low setting will be bright blue but only 1/4” to 1/2” long and most likely lifting off the burner ports. If this is the case, turn the unit off immediately.
If you connect LP gas to a natural gas unit, the burner flame on the low setting will be about 6” - 8” long. On the high setting, the burner flames will be bright yellow and about 10” in length. Turn the unit off immediately! If the unit is allowed to run in this condition, substantial amounts of soot will be generated and emitted into the house.
Log Assembly
1. Unpack and identify the four (4) logs by referring to Figures 6, 7 and 8.
2. Position back log into “V” log retainers ensuring that back grate uprights are positioned in log notches.
3. Position front log with front grate bars fitting into log notches. Log must fit down onto grate bars. (No gap under log).
4. Position middle log so notches in log fit snugly onto log retaining bars. NOTE: Pin on left hand side of grate prevents log from moving forward which would create flame impingement from the yellow flame burner.
5. Position log retaining clip parallel with back edge of middle log. Push pointed end of clip into log and fasten clip to bar with screw provided. NOTE: This clip maintains upright position of middle log to optimize glowing ember front surface. (See clip location in Figure 6)
When you have completed these steps, compare log positions with Figure 6. The logs must be positioned as illustrated.
The top twig may be positioned as shown in either Figure 7 or Figure 8.
The top twig must be placed in the notches provided on top of the rear and center logs. The front of the top twig is to rest of the large knot on the front log.
CAUTION: Proper location is critical. When positioning the log set, make sure that the logs do not interfere with the sides of the fireplace before securing the chassis.
Fireplace Screen
A fireplace screen must be in place when the appliance is operating and unless other provisions for combustion air are made, the screen must have openings for the introduction of combustion air.
Decorative Volcanic Ash
The volcanic ash from the bag provided should be sprinkled around the base of the logset DO NOT place any material, including volcanic ash on burner, pilot or logs.
Log Retaining Clip
Fig. 6 Position log retaining clip parallel with back edge of middle log.
TL110
Fig. 7 Correct log placement, top view.
TL112
Fig. 8 Alternate twig top position, top view.
WARNING: Failure to position the parts in accordance with this diagram or failure to use only parts specifically approved with this heater may result in property damage or personal injury. See instruction manual for further information.
TL109
10
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Optional Wireless Remote Installation
Two remote control kits are offered. The standard ON/OFF model is a WRD-I and the thermastatic model is a WRST-K
The remote receiver will be similar to that shown in Figure 12, letter “B”.
There will be a battery terminal and two wire leads. The remote receiver does not need to be secured to the PS24R(N,P) base, but can be placed along side or under the log base assembly. (Fig. 12)
The enclosed jumper wires can be attached to the receiver wires by joining the female connectors from the receiver. All connections should be made as shown in the remote kit instructions. The jumper wire should be routed behind the cover plate to the valve. The wires from your receiver can be con­nected to the two outer terminals on the valve, making sure it is the two outer terminals and not the center one. (Fig. 14 & 16) You may now refer to the lighting instructions for use. The log set should not be modified to accept any other type of remote control as no guarantee may be make regarding proper function. Refer to remote manufacturer’s instructions for battery replacement.
Millivolt Wall Switch Installation
To install your millivolt wall switch, an approved wall box should be installed in a location suitable to you. The thermostat wire should be routed from the wall box to the log set and should be routed underneath the log set and pulled up to the valve's wiring terminal as shown in. (Fig. 9)
The two wires, letter “A”, should not be removed or changed. Remove switch wires, Letter B. The two female ends of your wire can be connected to the two outer connections just below the screw terminals as shown in Figures 9 & 14.
Now the wall switch can be wired as shown in. (Fig. 10) The wires can be connected to either poles as they carry only millivolt current. No ground is used at the wall switch. See the lighting instructions for the millivolt wall switch on Page 13. Wall switch must be for millivolt operation.
Do not connect 120 Volts to wall switch.
C
A Thermopile (Do not remove) B Switch (OFF/ON) C Wires from receiver (red & white) or wires from millivolt wall
Recommended Maximum Lead Length (Double Wire)
When Using Wall Switch or Thermostat
Wire Size Maximum Length
14 ga. 50’ 16 ga. 32’ 18 ga. 20’ 20 ga. 15’ 22 ga. 10’
NOTE: Must be stranded wire.
T149
Fig. 10 Optional wiring to wall switch.
Main Valve ON/OFF/PILOT Control
ON/OFF Switch
Piezo Pilot Ignitor Inlet Pressure Check
Blue Flame (Front Burner) ON/OFF Control
Fig. 11 PS24 control panel.
Manifold Pressure Check
HI/LO Flame Adjustment Control
T153
B
Fig. 9 Control valve terminal block.
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B
A
A - Piezo Ignitor B - Remote Receiver
T154
Fig. 12 PS24 burner controls.
A
T114
11
Turn knob clockwise
to increase flame
HI
LO
Fig. 13 Flame control knob.
Fig. 14 Terminal connection side view.
Turn knob
counterclockwise
to decrease flame
T155
T147
B
B
A
A - Existing valve wiring (Do not tamper with) B - Remote receiver wires (red or white) on either side
Fig. 16 Attach remote receiver terminals to out two connec­tors.
Side View
T148
Fig. 15 Existing valve wiring.
T148a
Fig. 17 Terminal ends.
Top View
T156
12
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For Your Safety, Read Before Lighting
WARNING: If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury or loss of life.
A. This appliance has a pilot which must be lighted by hand.
When lighting the pilot, follow these instructions exactly.
B. BEFORE OPERATION smell all around the appliance
area for gas. Be sure to smell next to the floor because some gas is heavier than air and will settle on the floor.
WHAT TO DO IF YOU SMELL GAS:
Do not try to light any appliance.
Do not touch any electrical switch; do not use any tele-
phone in your building.
Immediately call your gas supplier from a neighbor's
telephone.
Follow the gas supplier's instructions.
Lighting Instructions
1. STOP! Read the safety information above before pro- ceeding.
2. Refer to Figure 18. To turn off the gas supply, depress the knob slightly and turn clockwise to the OFF position.
3. Wait five (5) minutes to clear out any gas. Then smell for gas, including near the floor. If you smell gas, STOP! Follow “B” in the safety information above. If you don’t smell gas, go to the next step.
4. Refer to Figure 19. Locate the pilot. It is at the right side of the burner.
5. Refer to Figure 20. Push in the control knob and turn counterclockwise PILOT position. Hold the control knob in for a few seconds.
Fig. 18 Fig. 20 Fig. 22
ON
PILOT
ON
OFF
Fig. 19
to the
If you cannot reach your gas supplier, call the fire depart-
ment.
C. Use only your hand to push in or turn the gas control knob.
Never use tools. If the knob will not push in or turn by hand, don't try to repair it. Call a qualified service techni­cian. Force or attempted repair may cause a fire or an explosion.
D. Do not use this appliance if any part of it has been under
water. Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system or gas control which has been under water.
E. Be sure both the receiver and the remote have had a 9 volt
battery installed in each.
6. While still holding in the control knob, press the ignitor push­button several times. This will cause a spark at the pilot
which will ignite the pilot gas. (Fig. 21)
OFF
Fig. 21
OFF
PILOT
PILOT
7. Hold the control knob for 60 seconds to prevent the flame failure detector from shutting off the gas while its probe is warming up.
8. Release the control knob.
ON
Piezo
If the knob does not pop up when released, stop and
immediately call your service technician.
If the pilot will not stay lit after several tries, turn the gas
control knob to OFF and call your service technician or gas supplier.
9. Refer to Figure 22. When the pilot remains lit, turn the control knob counterclockwise
10.Lighting Instructions for Millivolt Wall Switch. After the pilot is lit and the control knob is released, the wall switch can be switched to turn the unit “ON” or switched to turn it “OFF”. Refer to Page 11 for wiring.
to the ON position.
To Turn OFF Gas to Appliance
Depress the control knob slightly and turn it clockwise to the OFF position. Refer to Figure 18.
Match Lighting
If the pilot cannot be ignited with the piezo, it can be manually lit with the use of a match and lighter rod.
1. Place the match in the holder and light. With the right hand, depress and turn the control knob counterclockwise
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to the PILOT position. Hold in for 20 seconds.
2. Take the lighter rod and lighted match and ignite the pilot.
3. Continue to hold the control knob for an additional 20 seconds to ensure pilot is maintained.
13
Important Safeguards
Although your gas logs are very realistic in appearance it is not a real wood-burning fireplace and must be used for burning rejected material.
To avoid irreparable damage to the appliance or personal injury; matches, paper, garbage or any other material must not be placed or thrown on top of the logs or into the flames.
To avoid personal injury, do not touch hot surfaces when the appliance is operating.
Touch only the piezo button and control knob. Avoid contact with the front screen, canopy or any other part which will be very hot.
Always ensure that the fireplace screen is in place when the appliance is operating.
Close supervision is necessary when the appliance is being operated near children.
Do not use to cook food. If this is the ONLY gas appliance, we recommend a minimum
200 pound cylinder with a fill gauge. Use of a 100 pound cylinder is not recommended. Other household gas appliances may require the tank size to be larger. Do not operate the vent free fireplace if the fuel level in the propane tank is below 1/4 full.
Flame Check
A periodic visual check of the flames should be made. The pilot flame should always be present when the appliance is in operation. (Fig. 23)
In normal operation (at full rate for approximately 15 minutes) the following flame appearance should be observed:
Front Blue Flame Burner: The flame should burn blue with absolute minimal to no yellow flames visible. Height of flame should be approximately 3” on high.
Rear Yellow Flame Burner: The flame should be yellow in color and should extend 6 to 8 inches above the large front logs.
Typical flame shape seen in Figure 24. NOTE: For your safety, the appliance is equipped with an
oxygen depletion system. The system senses the oxygen in the atmosphere and switches off the gas supply in case the level of oxygen falls below a safe level. It must not be altered in any way.
WARNING: The glowing ember base and all the logs are manufactured from bonded ceramic fiber. This is a commonly used material in industry worldwide. In the event of the logs and base being removed, care should be taken not to damage the bonded material.
Intentional misuse of, or deliberately fragmenting, the material could lead to inhaling fibers and be injurious to health. Insure the logs are properly positioned at all times.
This appliance is intended to be used only for supplemental heat. Do not use it routinely as a primary heat source. Continu­ous operation could produce excessive humidity depending on construction characteristics and outdoor temperatures (below 200°F) Over time, this could cause condensation to form and damage wall structures and exterior paint. Do not use this product during building construction. Dust, debris, paint fumes etc. can cause burner damage and/or produce strong odors.
If the fireplace is equipped with glass doors, the doors must be fully open when the gas appliance is operating.
Fig. 24 Correct burner flame appearance.
Natural Gas
1¹⁄₂"
Fig. 23 Pilot flame position and location.
14
1¹⁄₂"
Propane
T122
Air Shutter Settings - Dim “A”
Model Blue Flame Yellow Flame
Front Burner Rear Burner
PS24RN 0.250” Closed PS24RP 0.500” 0.250”
Fig. 25 Air shutter settings.
A
T134
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Managing Heat Output
The heat output from the appliance can be controlled by the position of the flue damper on vented fireplaces.
The damper setting should be fully closed for maximum heat output, partially closed for less heat output and fully open for minimum heat output.
The appliance may be used in a working solid fuel burning fireplace with the fuel damper closed only if unvented appli­ances are permitted by local state and city codes. It may also be operated as a decorative appliance whose prime function lies in the aesthetic effect of the flames when installed in a solid fuel burning fireplace with the flue damper open. If unvented heaters are not permitted, the fireplace vent damper must be locked at a minimum free (vent) area of 15 sq. ins.
Maintenance
Cleaning
CAUTION: Before cleaning or moving logs or other parts of the
unit, be sure to read the section on important safeguards. Cleaning should be done before the logs are used each year
and after long periods of non-use. Professional servicing is recommended.
All cleaning should be carried out when the appliance is cold. Only limited cleaning will be required under normal use.
Dusting the front grate or the control knob panel may be required occasionally. Do not use any cleaning fluids to clean the logs or any other part of the appliance.
If the flames show any unusual shapes or behavior, or if the burner(s) fail to ignite properly, then the burner holes may require cleaning. If this occurs contact your nearest dealer to get the appliance serviced.
Alternatively, the appliance can be cleaned by removing the logs. Handle the logs gently so as not to damage them. Always lift each log by holding it carefully at each end.
After the logs are removed allowing access to the burner area, use the brush attachment from your vacuum cleaner to carefully remove dust and loose particles from the base, logs and from around the burner. Gloves are recommended when handling the logs. Use extreme caution when cleaning around the pilot (ODS). The pilot should not be moved or altered from the original factory setting (Pilot to burner preset location). To clean the pilot, take an Air Duster can (computer cleaner compressed air) and insert the nozzle into the primary air inlet. Shoot a short blast of air into the inlet to clear dust. (Fig. 26) The burner should not be removed or taken out of it’s locked and secure position (proper location of burners are critical).
Logs must be carefully replaced in their orignial, preset posi­tions, as shown in Figure 27, to prevent the rear flames from touching any log. No other arrangement is permitted. Incorrect placement can diminish combustion efficiency and cause sooting.
A qualified gas professional should periodically check and clean the orifices and burners per National Fuel Gas Code, Appendix B.
Lack of proper maintenance may void warranty.
Whenever the appliance is operated with the fireplace's flue damper closed, glass doors - if present - must be open and the outside air damper and the ash dump (if the fireplace is equipped with either one) must be closed.
The heat output from the appliance when operated as a vent­free heater may be controlled by adjusting the main gas valve and by turning the front (blue flame) burner on or off. Reference lighting instructions on Page 11 and chart on Page 3 which shows inputs at all settings.
The main gas valve may be adjusted anywhere between high and low to give the desired combination of flame aesthetics and heat output. The blue flame front burner control must be turned fully to either the “ON” or “OFF” position.
Primary Air Inlet
Gas Outlet
T135
Fig. 26 Use a short burst of air into the primary air inlet to clean pilot.
TL110
Fig. 27 Correct log placement, top view.
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15
Troubleshooting
With proper installation and maintenance, your new gas fireplace should provide years of trouble-free service. If you do experience a problem, refer to the trouble shooting guide below. This guide will assist you or a qualified service person in the
diagnosis of problems and the corrective action to be taken. Any safety screen or guard removed for servicing an appliance must be replaced prior to operating the appliance. Use only a qualified service person when making repairs.
Symptom Possible Cause Corrective Action
1. Pilot will not light Air in gas line Purge gas lines and repeat ignition operation Low gas pressure Check gas pressure Gas supply turned off Turn on gas supply Blockage in gas line Check gas passage way ODS pilot orifice is clogged Call a qualified service person Control knob not in pilot position Turn control knob to pilot position Control knob not pressed in while Press in control knob while in pilot position in pilot position
Ignitor did not spark Ignitor electrode positioned wrong Correct electrode position
Ignitor electrode broken Replace assembly Ignitor cable pinched or broken Free ignitor cable, if damaged replace it Ignitor cable not connected to ignitor Connect cable to ignitor
2. Pilot will not stay lit Partially clogged ODS pilot orifice Contact qualified service person or your gas company Corrosion of thermocouple contact Clean thermocouple contact Bad gas valve Replace gas valve Control knob not pressed in long After pilot lights, keep control knob pressed in for enough 60 seconds Thermocouple connection loose at Tighten connection finger tight + 1/4 turn or replace gas control or damaged thermocouple or replace ODS pilot assembly Pilot flame not touching thermocouple Contact a qualified service person
3. Main burner will not light Low gas supply pressure Contact your gas supplier Burner orifice clogged Clean burner orifice Control knob not in ON position Turn control knob to ON position
4. Heater shuts off on ODS Not enough fresh air is available Open window Low gas pressure Contact your gas supplier ODS pilot partially lit Contact a qualified service person
Servicing
Repair and replacement work should only be done by a qualified service technician.
Repair Parts
Always include the correct name, part number, model number, control type and serial number of the appliance when ordering service parts. Refer to the parts list below.
Use manufacturer's authorized parts only. If you desire to communicate with the factory, write to Customer Service at:
16
Always shut off the gas supply and make sure the appliance is cool before beginning any service operation.
Always check for gas leaks after servicing.
Temco Fireplace Products 410 Admiral Blvd. Mississauga, Ontario Canada L5T 2N6
76683
30
5
6
2
1
7
8
4
29
27
28
11
13
17, 18
24
25
10
3
16, 18
14
9
15
22
26
20
21
23
PS24RN/RP
Ref Description PS24RN PS24RP Qty.
1. Grate Assembly 76512 76512 1
2. Log - Support 76511 76511 2
3. Log Retainer Clip 76517 76517 1
4. Pilot Bracket (for OP ODS) 76513 76513 1
5. Yellow Flame Burner 76719 76719 1
6. Blue Flame Burner 76720 76720 1
7. Pilot 55464 55465 1
8. Tube - Pilot 78329 78329 1
9. Valve Bracket 76388 76388 2
10. Gas Valve 55463 55462 1
11. Ignitor w/Nut (Piezo) 65180 65180 1
12. Wire Ignitor (AD Common) 74017 74017 1
13. Mini Rocker Switch PCOA049 PCOA049 1
-Wire Assy - Rocker Switch 75435 75435 1
14. Manifold Tube/Split Nut 76519 76519 1
15. Manifold Tube/Split Nut 76520 76520 1
16. Injector #41 (Natural) 76773 - 1
17. Injector #49 (Natural) 76771 - 1
18. Injector #1.45 (Propane) - 76774 1
19. Injector #56 (Propane) - 76776 1
20. ON/OFF Valve 76718 76718 1
21. Control Knob 74656 74656 1
22. 3/8 Pipe to 3/8 Compression Connector PCOA055 PCOA055 1
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17
PS24RN/RP (continued)
23. 3/8” Tee 71134 71134 1
24. Knob, Ext. - Pilot 76402 76402 1
25. Knob, Ext - HI/LO 76403 76403 1
26. 3/8” Blk Pipe by 1” Long Thread 71867 71867 1
- Lava Gravel Assy 20000198 20000198 1
- Ember Coals 74511 74511 1
- 24” Log Kit PL24 PL24 1
27. Front Log 24” 75974 75974 1
28. Middle Log 24” 75973 75973 1
29. Rear Log 24” 75972 75972 1
30. Twig (24 or 28”) 76398 76398 1
- 28” Log Kit PL28 PL28
- Front Log 28” 76839 76839 1
- Middle Log 28” 76840 76840 1
- Rear Log 28” 76894 76894 1
30. Twig (24” or 28”) 76398 76398 1
18
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Limited Warranty
TEMCO Fireplace Products Vent-Free Gas Fireplaces
This warranty is limited to TEMCO Fireplace Products Vent-Free Gas Logs & Fireplaces (henceforth, Product) manufactured by TEMCO Fireplace Products. (hence­forth, TEMCO).
ONE YEAR WARRANTY
TEMCO warrants all components of the Product to be
free of defects in materials and workmanship for a period of one year from the date of installation, with the excep­tion of the warranty on logs and ember base. If, by the sole determination of TEMCO, any component covered under this warranty is found to be defective, TEMCO will, at its option, repair or replace the defective component at no charge and will pay labor cost incurred as specified in the current TEMCO Labor Allowance Schedule, 71313. If TEMCO determines replacement or repair is not eco­nomically practical, TEMCO will, at its option, refund the purchase price of the Product. Date of installation and purchase price must be verified by acceptable proof of purchase prior to warranty action.
This warranty covers only parts and labor as provided above. In no case shall TEMCO be responsible for materials, components or construction which are not manufactured or supplied by TEMCO, or the labor necessary to install, repair or remove such materials, components or construction.
FIVE YEAR WARRANTY
TEMCO warrants the ceramic fiber and refractory compo-
nents and burners originally packed with the product to be free of defects in material and workmanship for a period of five (5) years from the date of installation, with the exception of breakage. If any ceramic components or refractory components are broken, such breakage must be reported as a Warranty Claim at the time of installa­tion. Breakage claims arising after the initial installation will not be covered under any part of this warranty. Periodic maintenance must have been performed.
QUALIFICATIONS
For the above warranties to apply: The Product must be installed by a qualified installer;
strictly in accordance with TEMCO installation instructions, and in compliance with local codes and ordinances. The logs must be placed strictly in accor-
dance with the arrangement described in the installation instructions.
The Product must be operated and maintained according to the instructions furnished. Alteration of the Product
in any way is prohibited and voids any and all war­ranties. Removal of the data plate alters the Products and voids the warranty.
The installer must have completed the installation and Startup Checklist, a copy of which must be submitted along with proof of purchase, to obtain prior approval for warranty repair or replacement and to affect a warranty claim. The Checklist is found on Pages 18 and 19 of this manual.
The limited warranty applies only to the original owner of the Product or the original owner of the dwelling in which the Product was installed. Use of any parts other than genuine factory provided replacement parts shall void this warranty.
Limitations
TEMCO is not responsible for any incidental or conse-
quential damages caused by possible defects in the Product. The duration of any implied warranty with respect to the Product is limited to the duration of the foregoing warranties.
Some states and provinces do not allow exclusion of incidental or consequential damages or limits on the duration of implied warranties, so these limitations may not apply to you.
Warranty Fulfillment
Claims require specific agreement and consent from TEMCO Technical Services prior to performing any warranty repair or replacement. TEMCO reserves the right to investigate any and all warranty claims. The
appliance must not be removed prior to such investiga­tion other than on direction from TEMCO.
Please provide the following information when communi­cating with TEMCO Technical Services, its Dealers or Distributors regarding service under this warranty.
Model Number: ____________________ Serial Number: _____________________ Date of Installation: ____/____/____ Purchased From: ___________________
TEMCO reserves the right to decide on the method of settlement (if any). This limited warranty is given in lieu of any other expressed or implied warranty, and supersedes all other TEMCO Product warranties.
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19
TEMCO FIREPLACE PRODUCTS GAS LOGS & FIREPLACES
INSTALLATION AND STARTUP CHECKLIST
Customer Copy
NOTE: TEMCO Fireplace Products gas logs and fireplaces require installation by a qualified gas appliance installer.
A copy of this checklist must be submitted, along with proof of purchase, when applying to Technical Services for prior written approval of warranty repair or replacement.
All Vent-Free Gas Fireplaces and Logs
Read and understand installation instructions before attempting installation. Assure that the model to be installed is of the CORRECT FUEL TYPE. Check markings on the shipping container (Model #’s
ending in “N” are natural gas products; models #’s ending in “P” are LP gas products.), tags on the burner assembly.
NOTES: REGULATORS ARE NOT FIELD-ADJUSTABLE. ANY ATTEMPT TO ADJUST VOIDS THIS WARRANTY. In order to ensure adequate combustion air, make sure that the model being installed has the appropriate heating
capacity for the unconfined space available. Allow a minimum of 50 cubic feet of unconfined space per 1000 BTU’s for all
gas appliances. Assure that gas line size is adequate for the model’s input rating (BTU’s per hour), the length of run from the meter or
second stage regulator to the farthest gas appliance, and other gas appliances on the system. A drip leg or sediment trap is required. LP models require a minimum tank size of 120 gallons water capacity and two stage regulation.
Assure that installation meets local codes and ordinances. Assure that there are no fans or blowers in the fireplace area. Check for leaks before lighting.
Using a manometer, verify proper gas pressure at the manifold with unit at maximum setting and other appliances operating.
inlet pressure: _______ (ins. wc) manifold pressure: ________ (ins. wc) Verify proper ignition of ODS and front and rear burners, as well as proper appearance of flames.
Verify that ceramic fiber and refractory components are properly positioned and secure. (Rear burner must not contact logs.)
Verify adequate clearance to mantels and other combustibles. Demonstrate correct operation of the product to the consumer. NOTE: LP models must not be operated if fuel tank is less
than 1/4 full. Observe the consumer operating the product properly. Explain and demonstrate proper periodic maintenance. Explain that operation with logs positioned other than as described in the manual voids the warranty and will cause poor
combustion and sooting. Verify the consumer’s understanding that warranty service work that is not pre-approved by the manufacturer’s Technical
Service Department (other than routine maintenance) may not qualify for reimbursement. Answer any questions the consumer may have about TEMCO Fireplace Products vent-free products.
Vent-Free Gas Logs Only
Verify that the fireplace in which the logs are to be installed is either a solid-fuel burning fireplace (either factory-built or masonry) with a working flue system connected to it or an approved vent-free firebox.
Verify that the fireplace has been thoroughly cleaned by a professional chimney sweep. If solvents have been used to clean the hearth, they must be allowed to evaporate before proceeding with installation.
Check firebox dimensions for adequate height, width, and depth. Verify that the grate assembly is attached to the firebox floor. Verify that any ash dump or outside air inlets are permanently sealed to avoid drafts within the firebox. Verify that no additional logs, ornaments or non-approved blower devices have been added. Repair any broken or damaged logs prior to operation. Check mantel clearances and verify installation of canopy if necessary. Glass doors must be removed or opened completely during operation of logs.
Please sign below that checklist has been completed and understood. DATE INSTALLED ____/____/____
Installer Phone Consumer Phone
20
76683
TEMCO FIREPLACE PRODUCTS GAS LOGS & FIREPLACES
INSTALLATION AND STARTUP CHECKLIST
Installer’s Copy
NOTE: TEMCO Fireplace Products gas logs and fireplaces require installation by a qualified gas appliance installer.
A copy of this checklist must be submitted, along with proof of purchase, when applying to Technical Services for prior written approval of warranty repair or replacement.
All Vent-Free Gas Fireplaces and Logs
Read and understand installation instructions before attempting installation. Assure that the model to be installed is of the CORRECT FUEL TYPE. Check markings on the shipping container (Model #’s
ending in “N” are natural gas products; models #’s ending in “P” are LP gas products.), tags on the burner assembly.
NOTES: REGULATORS ARE NOT FIELD-ADJUSTABLE. ANY ATTEMPT TO ADJUST VOIDS THIS WARRANTY. In order to ensure adequate combustion air, make sure that the model being installed has the appropriate heating
capacity for the unconfined space available. Allow a minimum of 50 cubic feet of unconfined space per 1000 BTU’s for all
gas appliances. Assure that gas line size is adequate for the model’s input rating (BTU’s per hour), the length of run from the meter or
second stage regulator to the farthest gas appliance, and other gas appliances on the system. A drip leg or sediment trap is required. LP models require a minimum tank size of 120 gallons water capacity and two stage regulation.
Assure that installation meets local codes and ordinances. Assure that there are no fans or blowers in the fireplace area. Check for leaks before lighting.
Using a manometer, verify proper gas pressure at the manifold with unit at maximum setting and other appliances operating.
inlet pressure: _______ (ins. wc) manifold pressure: ________ (ins. wc) Verify proper ignition of ODS and front and rear burners, as well as proper appearance of flames.
Verify that ceramic fiber and refractory components are properly positioned and secure. (Rear burner must not contact logs.)
Verify adequate clearance to mantels and other combustibles. Demonstrate correct operation of the product to the consumer. NOTE: LP models must not be operated if fuel tank is less
than 1/4 full. Observe the consumer operating the product properly. Explain and demonstrate proper periodic maintenance. Explain that operation with logs positioned other than as described in the manual voids the warranty and will cause poor
combustion and sooting. Verify the consumer’s understanding that warranty service work that is not pre-approved by the manufacturer’s Technical
Service Department (other than routine maintenance) may not qualify for reimbursement. Answer any questions the consumer may have about TEMCO Fireplace Products vent-free products.
Vent-Free Gas Logs Only
Verify that the fireplace in which the logs are to be installed is either a solid-fuel burning fireplace (either factory-built or masonry) with a working flue system connected to it or an approved vent-free firebox.
Verify that the fireplace has been thoroughly cleaned by a professional chimney sweep. If solvents have been used to clean the hearth, they must be allowed to evaporate before proceeding with installation.
Check firebox dimensions for adequate height, width, and depth. Verify that the grate assembly is attached to the firebox floor. Verify that any ash dump or outside air inlets are permanently sealed to avoid drafts within the firebox. Verify that no additional logs, ornaments or non-approved blower devices have been added. Repair any broken or damaged logs prior to operation. Check mantel clearances and verify installation of canopy if necessary. Glass doors must be removed or opened completely during operation of logs.
Please sign below that checklist has been completed and understood. DATE INSTALLED ____/____/____
Installer Phone Consumer Phone
76683
21
Customer Copy
Model # ______________________________________
I certify that I have followed all codes and regulations and adhered to the TEMCO Fireplace Products installation instructions. I have completed the proper installation and startup checklist.
Serial # ______________________________________
Installer’s Signature Print Installer’s Name
Purchaser _____________________________________ Address ______________________________________ _____________________________________________ Phone ________________________________________ Retailer _______________________________________ Address ______________________________________ _____________________________________________ Phone ________________________________________ Date of Purchase _______________________________
Please cut along dotted line
WARRANTY REGISTRATION
Please answer the following questions (Check Box):
1. Type of Home Mobile Home Cabin/Vacation
2. Installed in(Room) Living Family Great Rec Bedroom Other
3. Other Choices Considered Vented Decorative Gas
Log/Fireplace Woodburning Fireplace Gas Insert
Woodburning Insert Direct-Vent Gas Fireplace/
Logs
4. Why did you choose Vent-free? (Rank in order of
importance: 1-6) ___ Efficiency ___ Zone/supplemental heating ___ Stand-by-Heat ___ Installed Cost ___ Convenience ___ Other _________
Single Family Duplex Apt.
To register your warranty, please provide the information indicated on this form and mail it to:
TEMCO Fireplace Products Attn: Warranty Registration
410 Admiral Blvd.
Mississauga, Ontario Canada L5T 2N6
Model # ______________________________________
I certify that I have followed all codes and regulations and adhered to the TEMCO installation instructions. I have completed the proper installation and startup checklist.
Serial # ______________________________________
Installer’s Signature Print Installer’s Name
Purchaser _____________________________________ Address ______________________________________ _____________________________________________ Phone ________________________________________ Retailer _______________________________________ Address ______________________________________ _____________________________________________ Phone ________________________________________ Date of Purchase _______________________________
WARRANTY REGISTRATION
Please answer the following questions (Check Box):
1. Type of Home Single Family Duplex Apt. Mobile Home Cabin/Vacation
2. Installed in(Room) Living Family Great Rec Bedroom Other
3. Other Choices Considered Vented Decorative Gas
Log/Fireplace Woodburning Fireplace Gas Insert
Woodburning Insert Direct-Vent Gas Fireplace/
Logs
4. Why did you choose Vent-free? (Rank in order of
importance: 1-6) ___ Efficiency ___ Zone/supplemental heating ___ Stand-by-Heat ___ Installed Cost ___ Convenience ___ Other _________
22
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