Temco PS24MN, PS24MP Installation And Operating Instrictions

TEMCO FIREPLACE PRODUCTS, Inc.
Installation and Operating Instructions for Gas Log Heaters
Models PS24MN, PS24MP
Models ending with “N” use natural gas; models ending with “P” use propane (LP) gas.
This appliance operates as an unvented room heater certified under ANSI Z21.11.2-2000 when fitted to a solid fuel burning masonry or factory built fireplace with the flue damper closed. It also operates as a decorative appliance under ANSI Z21.60a-2000.CGA 2.26a-2000, when fitted to a solid fuel burning masonry or factory built fireplace with the flue damper open. State or local codes may only allow operation of this appliance in a vented configuration.
WARNING
If the information in this manual is not followed exactly, a fire or explosion may result
FOR YOUR SAFETY
Do not store or use gasoline or other flammable vapors and liquids in the vicinity
of this or any other appliance.
WHAT TO DO IF YOU SMELL GAS
Do not try to light any appliance.
Do not touch any electric switch; do not use any phone in your building.
Immediately call your gas supplier from a neighbor's phone. Follow the gas
supplier’s instructions.
If you cannot reach your gas supplier, call the fire department.
Installation and service must be performed by a qualified installer, service agency
or the gas supplier.
This is an unvented gas-fired heater. It uses air (oxygen) from the room in which it is installed. Provisions for adequate combustion and ventilation air must be provided.
GAS FIRED UNVENTED ROOM HEATERS
LISTED 5L24
PATENT NO. US 6,390.808 B1
P.O. Box 1349 Manchester, TN 37349
P.O. Box 1148 Perris, CA 92572
1773 Parque Industrial Cachanilla Mexicali, B.C. 21600
REV. 10/30/02 10:05 AM 76780M
CONTENTS
Important Information ......................................................................................................................................................................Page 3,4
Provision for Adequate Combustion and Ventilation Air ....................................................................................................................4
Installation
Unpacking ..................................................................................................................................................................................................6
Fireplace preparation ................................................................................................................................................................................6
Location ......................................................................................................................................................................................................6
Clearances .................................................................................................................................................................................................6
Gas connection ..........................................................................................................................................................................................7
Piping Chart ...............................................................................................................................................................................................8
Gas pressure check ..................................................................................................................................................................................9
Log positioning ........................................................................................................................................................................................10
Fireplace screen ......................................................................................................................................................................................10
Decorative volcanic ash .........................................................................................................................................................................10
Unit operation
To turn off gas to appliance ...................................................................................................................................................................11
Managing heat output .............................................................................................................................................................................13
Flame check ............................................................................................................................................................................................12
Maintenance ...................................................................................................................................................................................................13
Troubleshooting ............................................................................................................................................................................................14
Repair Parts ....................................................................................................................................................................................................15
Parts List .........................................................................................................................................................................................................15
Warranty Information ...................................................................................................................................................................................16
Installation and Startup Checklist .....................................................................................................................................................17, 18
Warranty Registration ..................................................................................................................................................................................19
M INIMUM DIMENSIONS FOR EXISTING SOLID FUEL BURNING FIREPLACES.
B
OPENING HEIGHT = H
C
A
HEARTH SIZE TABLE Opening Height
(H)
PS24MN 18" 30" 21" 15" PS24MP 18" 30" 21" 15"
This appliance may be installed in an aftermarket, permanently located, manufactured (mobile) home, where not prohibited by local codes.
This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use wi th other gases.
Front Width
(A)
Rear Width
(B)
Depth
(C)
2
IMPORTANT INFORMATION
INSTALLER: P lease leave these instructions with the owner. OWNER: P lease retain these instructions for future reference.
WARNING: ANY CHANGE TO THIS HEATER OR ITS CONTROLS CAN BE DANGEROUS.
IMPORTANT: READ THESE INSTRUCTIONS CAREFULLY
BEFORE INSTALLING. NOTES
Due to high temperatures, the appliance should be
located out of traffic and away from furniture and draperies.
Installation and repair should be done by an
experienced and qualified service person or gas appliance installer.
The appliance must be inspected before use and at
least annually by a professional service person. More frequent cleaning may be required due to excessive lint from carpeting, bedding material, dust and pet hair, etc. It is important that the control compartment, burners and circulating air passageways of the appliance be kept clean. Refer to instructions on Page 13.
DO NOT place clothing or other flammable material on
or near the appliance.
This appliance must only be used with pressures at the inlet
as shown in Table 1, page 10. Failure to check and document these pressures may void the warranty.
The installation must conform with local codes or, in the
absence of local codes, with the NATIONAL FUEL GAS CODE, ANSI Z223, latest edition. If you cannot reference these codes, DO NOT attempt to install this unit.
Any safety screen or guard removed for servicing an
appliance must be replaced prior to operating the heater.
The appliance and its appliance main gas valve must be
disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1/2 PSIG (3.5 kpa).
The appliance must be isolated from the gas supply piping
system by closing its equipment shut-off valve during any testing of the gas supply piping system at test pressures equal to or less than 1/2 PSIG.
DO NOT use this heater in recreational vehicles, bedrooms
or bathrooms.
If this is the ONLY gas appliance, we recommend a
minimum 200 pound cylinder with a fill gauge. Use of a 100 pound cylinder is not recommended. Other household gas appliances may require the tank size to be larger. Do not operate the vent-free heater if the fuel level in the propane tank is below 1/4 full.
DO NOT use this heater if any part of it has been
submerged under water. Immediately call a qualified technician to inspect the appliance and replace any part of the control system and any gas control which has been under water.
Any outside air ducts in the fireplace shall be permanently
closed at the time of appliance installation.
Check local, state or city codes to determine if unvented
heaters are permitted. If unvented heaters are not permitted, the fireplace chimney damper must be fixed at a minimum free (vent) opening area of 15 sq. ins. This must be accomplished by a clamp or screw on the chimney damper to stop at the minimum vent area. The fireplace must also have a minimum free (vent) opening of 15 sq. ins., (see figure 1).
This appliance may be installed in an after-market*
manufactured "mobile" home where not prohibited by state or local codes.
*After-market: Completion of sale, not for purpose of re-
sale from the manufacturer.
OUTSIDE AIR DAMPER OR ASH DUMP (IF PRESENT)
MUST BE CLOSED AND SEALED.
Young children should be carefully supervised when
WARNING: Do not allow fans to blow directly into the fireplace. Avoid any drafts that alter burner flame patterns to prevent property damage.
WARNING: Do not use a blower insert, heat exchanger insert or other accessory not approved for use with this heater.
WARNING: During manufacturing, fabricating and shipping, various components of this appliance are treated with certain oils, films or bonding agents. These chemicals are not harmful but may produce annoying smoke and smells as they are burned off during the initial operation of the appliance, possibly causing headaches and eye/lung irritation. This is a normal and temporary occurrence.
WARNING: This appliance is for installation only in a solid-fuel burning masonry or UL 127 factory-built fireplace or in a listed ventless firebox enclosure. It has been designed certified for these installations. Exception: DO NOT install this appliance in a factory­built fireplace that includes instructions stating it has not been tested or should not be used with unvented gas logs.
PS24 SERIES BTU / HR INPUT
GAS BURNER OPERATION
REAR BURNER FRONT & REAR
HIGH LOW HIGH LOW
ONLY
NATURAL 40,000 22,000 25,500 19,000
LP (PROPANE) 40,000 24,000 25,500 19,000
they are in the same room as the appliance.
An unvented room heater having an input rating of more
than 10,000 btu per hour shall not be installed in a bedroom or a bathroom.
FOR INSTALLATION OF HIGH ALTITUDE
When installing this fireplace at an elevation above 2,000 feet (in the United States), it may be necessary to decrease the input ratin g by changing the existing burner orifice to a smaller size. Input should be reduced four percent (4%) for each 1,000 feet above sea level, unless the heating value of the gas has been reduced, in which case this general rule will not apply. to identify the proper orifice size, check with the local gas utility.
Consult your local gas utility for assistance in determining the proper orifice for your location.
Ref. No. Description
3
PROVISIONS FOR ADEQUATE COMBUSTION AND VENTILATION AIR
WARNING: This heater shall not be installed in a confined space or unusually tight construction unless provisions are provided for adequate combustion ventilation air.
The National Fuel Gas Code, ANSI Z223.1 defines a confined space as a space whose volume is less than 50 cubic feet per 1,000 Btu per hour (4.8m3 per kw) of the aggregate input rating of all appliances installed in that space and an unconfined space as a space whose volume is not less than 50 cubic feet per 1,000 Btu per hour (4.8 m3 per kw) of the aggregate input rating of all appliances installed in that space. Rooms communicating directly with the space in which the appliances are installed, through ope nings not furnished with doors, are considered a part of the
Today's homes are built more energy efficient than ever. New materials, increased insulation and new construction methods help reduce heat loss in homes. Home owners weather strip and caulk around windows and doors to keep the cold air out and the warm air in. During heating months, home owners want their homes as airtight as possible.
While it is good to make your home energy efficient, you need fresh air. All fuel-burning appliances need fresh air for proper combustion.
SUPPLYING ADEQUATE VENTILATION
This appliance must be installed in an unconfined space. The following information will help you classify yo ur space
and provide adequate ventilation for complete combustion. An Unconfined Space has a minimum volume of 50 cubic
feet for each 1000 BTU/Hr input rating of all appliances in the space. (4.8 m3 per kw), (cubic feet equals length x width x height of space).
A Confined Space has a volume of less than 50 cubic feet for each 1000 BTU/Hr input rating of all appliances in the space, (4.8 m3 per kw), (cubic feet equals length x width x height of space).
DETERMINING IF YOU HAVE A CONFINED OR UNCONFINED SPACE.
Use this worksheet to determine if you have a confined or unconfined space.
Space: Includes the room in which you will install heater plus any adjoining rooms with doorless passageways or ventilation grills between the rooms.
1. Determine the volume of the space (length x width x height).
? Length x Width x Height = _____cu. ft. (volume of space) ? Example: Space size 25 ft. (length) x 25 ft. (width) x 8 ft.
(ceiling height) = 5,000 cu. ft. (volume of space)
? If additional ventilation from adjoining room(s) is supplied
with grills or doorless openings, add the volume of these rooms to compute the total volume of the applicable space.
2. Divide the space volume by 50 cubic feet to determine the maximum BTU/Hr the space can support.
? ________(volume of space) ÷ 50 cu. ft. = (Maximum
BTU/Hr the space can support.
? Example: 5,000 cu. ft. (volume of space) ÷ 50 cu. ft. =
100 or 100,000 (maximum BTU/Hr the space can support)
3. Add the BTU/Hr of all gas burning appliances in the space.
Gas range ________________BTU/Hr Vented gas heater __________BTU/Hr Gas fireplace logs ___________BTU/Hr Other gas appliances* + ______BTU/Hr Total = _____BTU/Hr
Example: Gas range 60,000 BTU/Hr
Vent-free logs +29,000 BTU/Hr Total =89,000 BTU/Hr
? *Do not include direct-vent gas appliances. Direct-vent
draws combustion air from the outdoors and vents to the outdoors.
4. Compare the maximum BTU/Hr the space can support with the actual amount of BTU/Hr used.
? __________ BTU/Hr (maximum the space can support) ? __________ BTU/Hr (actual amount of BTU/Hr used)
Example: 100,000 BTU/Hr (maximum the space can support) 89,000 BTU/Hr (actual amount of BTU/Hr used)
The space in the above example is an unconfined space because the actual BTU/Hr used is less than the maximum BTU/Hr the space can support. If the space had been confined, your options would be as follows:
A. Rework worksheet, adding the space of an adjoining
room. If the extra space provides an unconfined space, remove door to adjoining room or add ventilation grills between rooms. See Ventilation Air From Inside Building.
B. Install a lower BTU/Hr heater, if lower BTU/Hr size
makes room unconfined.
CONVERTING CONFINED SPACE TO UNCONFINED SPACE.
Additional volume to convert a confined to an unconfined space could come from an adjoining space. When using an adjoining spac e, you can provide two permanent openings: one within 12" of the ceiling and one within 12" of the floor on the wall connecting the two spaces (see options 1 and 2, figure 2), or remove the door into the adjoining room.
VENTILATION AIR FROM OUTDOORS FOR UNUSUALLY TIGHT CONSTRUCTION.
WARNING: If the area in which the heater may be operated is smaller than that defined as an unconfined space or if the building is of unusually tight construction, provide adequate combustion and ventilation by one of the methods described in the National Fuel Gas Code, ANSI Z223.1/NFPA 54, Section
5.3 or applicable codes.
4
PROVISIONS FOR ADEQUATE COMBUSTION AND VENTILATION AIR
Unusually tight construction is defined as construction
where: a. walls and ceilings exposed to the outside atmosphere
have a continuous water vapor retarder with a rating of one perm (6 x 10.11 kg per pa-sec-m2) or less with openings gasketed or sealed and
b. weather stripping has been added on openable windows
and doors and
c. caulking or sealants are applied to areas such as joints
around window and door frames, between sole plates and floors, between wall-ceiling joints, between wall panels, at penetrations for plumbing, electrical and gas lines and at ot her openings.
Figure
If your home meets all of the three criteria above, you must provide additional fresh air.
You may provide two permanent openings: one within 12" of the ceiling and one within 12" of the floor. Connect these items directly to the outdoors or spaces open to the outdoors. These spaces include attics and crawl spaces. Follow the National Fuel Gas Code NFPA 54/ANSI Z223.1, Section 5.3, Air for Combustion and Ventilation for required size of ventilation grills or ducts.
IMPORTANT: Do not provide openings for inlet or outlet air into attic if attic has a thermostat-controlled power vent. Heated air entering the attic will activate the power vent.
Figure 2 Ventilation Air from Inside
WARNING: Air openings that provide fresh air from an adjoining unconfined space shall not be blocked or obstructed in any way. Installation of unit should allow a minimum of 2" clearance from any part of the heater to any of the ventilation openings.
5
INSTALLATION
UNPACKING
Open the carton and remove the logs and the chassis. Remove each of the logs by gripping at either end of the log while avoidin g any undue pressure.
The carton for each model contains the following: grate/ burner assembly, front,middle and rear logs, top twig, 2 screws, 2 brackets and a bag of volcanic ash.
FIREPLACE PREPARATION
The fireplace needs to be prepared before installing the unit:
A. Turn off the gas supply if the gas line has been run to the
fireplace.
B. WARNING: Before installing in a solid fuel burning
fireplace, the chimney flue and firebox must be cleaned of soot, creosote, ashes and loose paint by a qualified chimney cleaner.
? Note: If your fireplace has been cleaned using chemi-
cals or solvents, these products may have been absorbed into the fireplace hearth and walls and will be burned off during the initial break-in period.
C. Any outside air ducts and/or ash dumps in the fireplace
shall be permanently closed and sealed at the time of appliance installation. This will prevent drafts from disturbing the flames and interfering with complete combustion of the gas fuel.
LOCATION
When gas logs are to be installed in a fireplace, inspect the area surrounding it for possible air drafts that may affect the flames and possibly cause sooting. Such drafts may be caused by a ceiling fan near the fireplace, a hot air furnace register or an open door. When burning the logs, carefully observe the effect of possible drafts on the flames and take appropriate measures to eliminate them. For example, the ceiling fan may be cut off, the hot air register closed, etc.
Centrally locate the gas logs in the fireplace deep enough into the firepit to accomplish an adequate draft (if use as a vented appliance is planned). Ensure that the grate’s front feet sit inside the front edge of the fireplace. Be sure fireplace meets minimum fireplace dimensions.
To avoid any movement of the unit during operation, screw the chassis to the floor of the fireplace using the screws provided. Failure to do so could cause gas leaks.
Holes are provided just behind the front grate legs, and should be used for securement of the log set. After locating the chassis correctly in the fireplace, mark the hole positions on the fireplace floor. Drill two 1/8” diameter holes approximately 1/2" deep.
Use the two screws to secure the chassis to the fireplace floor, (see figure 3).
is inadvertently closed.
Clearances for Unvented Installation in existing fireplaces, (jurisdiction permitting)
1. Sidewall Clearances: Clearances from the side of the
fireplace opening to any combustible wall should not be less than 2". (see figure 4A and 4B).
2. Ceiling Clearances: The ceiling height should not be less than 62" from the fireplace hearth. (see figure 4A).
3. Mantel Clearances: The use of a canopy* is optional depending on mantel clearances to the fireplace opening and projection profile. (see figure 4C and 4D).
? NOTE: Mantel clearances may differ for each vent-free
firebox. Refer to the firebox installation instructions for clearances.
A. Mantel profile: The minimum distance above the
fireplace opening to combustible material projecting 1­1/2 ” (tile moldings, breast boards, etc.) is 12-1/2".
? Combustible material projecting 6" (a mantel shelf, for
example) requires a minimum clearance of 19" above the fireplace opening. Required clearance varies with the amount of projection, (see figure 4C).
? The mantel profile must fall within the cross -section
shown in figure 4C or 4D.
B. Heat resistant material: Any heat resistant material
suitable for a continuous operating temperature of 120°C (248°F) must cover the wall surface directly above the fireplace openin g and extend the full width of the fireplace opening for a distance of 10" above the opening. (see figure 4C).
Figure 3
CHASSIS SECUREMENT LOCATION.
CLEARANCES
NOTE: The following instructions regarding installation
clearances and the use and installation of a canopy apply to use of the appliances as an unvented space heater in permitting jurisdictions. When installed as a vented decorative gas appliance, the clearances noted below and the use of a heat -deflecting canopy are not required.
However, it is recommended that these instructions be followed even when the appliance will be used as a vented decorative appli ance in case local codes change to allow unvented space heaters or in the event that the flue damper
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