Teltone DS-104, DS-108, DS-104-A-02, DS-108-A-02 Product Manual

InfoLink Data Switch
DS-104 and DS-108
Product Manual
40-400-00022, Rev. B
Note
Copyright Notice
Copyright © 1993 - 2003 Teltone Corporation All Rights Reserved
Trademarks
Teltone is a registered trademark of Teltone Corporation. Windows is a registered trademark of Microsoft Corporation. Other company and product names may be trademarks or registered trademarks of their respective owners.
Teltone Corporation Bothell, Washington 98021 USA Customer Service: 425-951-3388 Technical Support: 425-951-3390 Fax: 425-487-2288 Email: info@teltone.com Website: www.teltone.com
40-400-00022, Rev. B
Contents
U.S. FCC Compliance Information.................................................................................................... 2
Chapter 1 - General Description ....................................................................................................... 3
Chapter 2 - Getting Started............................................................................................................... 4
Using this manual ...................................................................................................................... 4
DS-100 Package ........................................................................................................................ 5
Chapter 3 - Overview ........................................................................................................................ 6
User Ports.................................................................................................................................. 6
Local Maintenance Port............................................................................................................. 6
Incoming Traffic.......................................................................................................................... 6
Remote Programming................................................................................................................ 6
Routing Commands ................................................................................................................... 6
Emergency Interrupt Input ......................................................................................................... 7
No Priority .................................................................................................................................. 7
Total Priority............................................................................................................................... 7
Data Routing.............................................................................................................................. 7
Transfer Data Connection to Another User Port ........................................................................ 7
Outgoing Traffic, Data Switch Idle..............................................................................................7
Outgoing Traffic, Data Switch Active.......................................................................................... 8
Disconnect Procedure ............................................................................................................... 8
Data Transfer Inactivity Time-out ...............................................................................................8
Loss of Power ............................................................................................................................ 8
Version 2.00 Upgrade ................................................................................................................ 8
Chapter 4 - Typical Applications ....................................................................................................... 9
Figure 1 Single Stand Alone Configuration .............................................................................. 9
Figure 2 Cascade Configuration............................................................................................. 10
Figure 3 System Configuration with SLSS and DS-100 ......................................................... 1 1
Figure 4 System Configuration with CIUS and DS-100.......................................................... 12
Figure 5 System Configuration with CIUS, SLSS and DS-100............................................... 12
Chapter 5 - Installation.................................................................................................................... 13
Figure 6 System Installation ....................................................................................................14
Chapter 6 - Programming and Default Settings.............................................................................. 15
Programming Rules ................................................................................................................. 15
Programming Access ............................................................................................................... 15
Modem Configuration .............................................................................................................. 16
Detailed Programming Information.......................................................................................... 17
Chapter 7 - DS-100 Flash ROM Upgrade Procedures ................................................................... 32
How to download from the Web Site:....................................................................................... 32
Loading the software into the DS-100. .................................................................................... 32
Chapter 8 - Front Panel Indicators and Controls ............................................................................ 36
Power/ Status LED.............................................................................................................. ..... 36
Alarm LED ............................................................................................................................... 36
Modem Port Transmit and Receive LEDs................................................................................ 36
User Port Indicator LEDs ......................................................................................................... 36
Chapter 9 - Connectors and Terminal Strips................................................................................... 3 7
Figure 7 Front and Rear Panels ............................................................................................. 37
Chapter 10 - Data Retention........................................................................................................... 38
Programming Verification......................................................................................................... 38
Factory and Customer Defined Default Settings ..................................................................... 38
Chapter 11 - Warranty and Service ................................................................................................ 39
Warranty Information ............................................................................................................... 39
Technical Suppor t .................................................................................................................... 39
Return Procedures .................................................................................................................. 39
Appendix 1 - Ordering Information ................................................................................................. 40
Appendix 2 - Specifications .................................................................................................... ........ 41
Electrical .................................................................................................................................. 41
Mechanical............................................................................................................................... 41
Environmental.......................................................................................................................... 42
Regulatory ............................................................................................................................... 4 2
Appendix 3 - Glossary .................................................................................................................... 43
Index ............................................................................................................................................... 46
40-400-00022 Rev. B 1
U.S. FCC Compliance Information
Part 15 Class A Notice: This equipment has been tested and f ound to comply with the limits for a Class A digital device , pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commer­cial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference, in which case the user will be required to correct the interf er­ence at his own expense.
2 40-400-00022 Rev. B
Chapter 1 - General Description
The Teltone DS-100 Series Data Switch allows users to communicate with up to 64 Intelligent Electronic Devices (IEDs) through a single, RS-232 serial connection. The DS-100 is available in 4 and 8 port versions and has been designed to be operated independently or as part of a distribution automation system. The unit has been engineered to withstand the rigors of substation and other hazardous environments, meeting IEEE C37.901-1989SWC surge withstand capability and FCC Part 15 Class A requirements for use in industrial/business applications.
The DS-100's ability to communicate with multiple IEDs from a single origi­nating call, results in real time savings when sev eral IEDs must be polled at the same time. The unit has been designed to work in conjunction with the family of Teltone Line Sharing Switches and Cellular Interface Units. This allows users to use each device in a stand alone mode, or together in a system configuration.
Depending on the application, some users will find it more cost effective to install the DS-100 with one modem situated in front of the unit instead of putting a modem in front of each IED. This also simplifies potential protocol conflicts where different manuf acturers' modems are used with different IEDs requiring unique modem register settings. The DS-100 series also supplies ±12 VDC output terminals, providing con v enient po wer access for external 12 VDC pow ered modems and ±12 VDC for fiber isolators.
The DS-100 has a wide power input operating range between 42 to 150 VDC or 90 to 120 VAC.
Product upgrades will become availab le periodically. The oper ation of the DS-100 allows for upgrades using an Internal Flash ROM. Review Chapters 2 and 7 for more details.
40-400-00022 Rev. B 3
Chapter 2 - Getting Started
Using this manual
This reference manual provides the user/installer with step-by-step instruc­tions for installing and programming the DS-100. Take time to familiarize yourself with this manual. This will make the installation process go more smoothly.
The following is a brief description of the chapters in this manual.
Chapter 1 - General Description Chapter 2 - Getting Started Chapter 3 - Overview
This section describes how the DS-100 works.
Chapter 4 - Typical Applications
This section contains diagrams showing some typical applications using the DS-100.
Chapter 5 - Installation
This section describes how to rack mount the DS-100, connect the DS-100 to power , and connect other equipment to the DS-100.
Chapter 6 - Programming and Default Settings
This section describes the default settings, as well as how to progr am the DS-100 through menu commands.
Chapter 7 - DS-100 Flash ROM Upgrade Procedures Describes how to download EEPROM upgrade to the DS-100 using diff erent
applications.
Chapter 8 - Front Panel and Indicator Contr ols
Explains LED status conditions.
Chapter 9 - Connectors and Terminal Strips
Describes each connection on the front and rear panel of the DS-100.
Chapter 10 - Data Retention
How data is stored in the DS-100.
Chapter 11 - Warranty and Service
What to do in the event you have a def ective unit.
4 40-400-00022 Rev. B
Appendix 1 - Ordering Information Appendix 2- Specifications
Electrical, mechanical, environmental, and regulatory specifications.
Appendix 3 - Glossary
Explains terminology mentioned in this manual.
Index.
DS-100 Package
Unpack the DS-100 and verify that you have received the following:
DS-100 unit
Modem installation kit, which includes 2 fastening pads and a modem cable.
Hardware installation kit, which includes a spare fuse, mounting brack­ets, screws, and w ashers.
If any of these items are damaged or missing, contact Teltone Corporation Customer Service department. See Chapter 11, W arr anty and Service chapter for further information.
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Chapter 3 - Overview
User Ports
The four or eight DCE User ports will support between 300 - 38,400 bps asynchronous data transmission rates.
Local Maintenance Port
The Local Maintenance port accepts a terminal or terminal emulator. No password is required for prog ramming access through this port. Program­ming access will be a lower priority process than any ongoing data transfer.
Incoming T raffic
Incoming traffic to the DS-100 is answered b y the modem which must be configured for auto-answer. The DS-100 looks for DCD (carrier detect) from the modem to know that a call has been received. It then starts monitoring the data from the modem for a system passw ord (if one is prog r ammed) followed b y a transfer code. By default, there is no access password.
Remote Programming
Remote programming access can be performed through the Modem input port. A transf er code sent to this port will access programming mode by sending “ab0” where “ab” is the default code. Any initial remote access to the menu via the Modem port will require (in default configuration) a program­ming password, with “teltone” being the default password. Once access is gained, an inactivity timer will terminate programming connection after a programmable (def ault=3) number of min utes of no activity.
Routing Commands
The DS-100 monitors the data flow into the Modem port for data switch commands. To enter a command, there m ust be a pause in the data stream into the Modem port, followed by a 3-character command string, follow ed b y another pause in data. All commands are 3 characters in length, and all 3 characters must be entered within a 2 second period. The minimum length for the pauses before and after the command string are user programmable from 0.1 to 2.0 seconds, in 0.1 second increments.
If the string is not a valid command, pauses too short, or the 3 characters are not entered within a 2 second period, the string will be forwarded to the currently selected User port. If the string is a valid command, it is not forwarded to the User port.
The DS-100 recognizes the following commands: ab0 Connects to maintenance menus for remote configuration
ab1 thru ab8 Connects the Modem port to the selected User port ab? Reports which User port is currently connected to the
Modem port
The “ab” prefix f or the commands is user prog rammable.
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Emergency Interrupt Input
When an AC or DC voltage is applied to this input, located on the rear panel, the unit will terminate an on-going transfer by dropping DTR to the modem port. The unit sends a configur ation string to the modem to prepare it for the next call. The configur ation string is user programmable. The Interrupt feature is disabled in the f actory default setting. It allows the user a means to remotely abort a lengthy data transfer when another operation is desired. Users can apply DC voltage through auxiliary relay on “B” version of Teltone’s Substation Line Sharing Switch, (SLSS - must be on another central office line), through a SCADA system or other intelligent de vice.
No Priority
In this mode, no port will be able to interrupt a data transfer on another port. No Priority is the default factory setting.
Total Priority
In this mode, User P ort 1 is the highest priority port. If another User port is active, its activity will be terminated to allow User port 1’s request to be serviced. User port 2 has the second highest port priority. User port 8 has the lowest priority. When a higher priority port interrupts a data transfer, the unit will not initiate any action to reestablish the original transfer.
Data Routing
Incoming traffic is initiated when the DS-100 sees carrier detect go active on the Modem input port. When incoming tr affic arriv es at the modem port, (modem must be configured for auto-answ er) the unit may expect to receive an access password fo llowed by a routing command (transf er code). If the command is successful, the modem port will be logically connected to the specified User port. The modem can be progr ammed from the Local Mainte­nance port.
Transfer Data Connection to Another User Port
When there is a pause in data flow into the Modem port, the unit will monitor the next set of characters to see if they are a v alid data switch command. If the string is valid and of correct length, the Modem port will be logically connected to the newly selected User port. If the string is not valid, the unit will forward the string to the currently selected User port. The required pause duration is programmable in 0.1 second increments . Factory default is >1.0 second.
Outgoing Traffic, Data Switch Idle
The unit expects either DTR or RTS to go active as a request for service. The unit is programmable to select which of these signal(s) will be consid­ered a request for service. The unit will respond by logically connecting the requesting device to the Modem port.
40-400-00022 Rev. B 7
Outgoing Traffic, Data Switch Active
If there is a request for service and the unit is set to No Priority default, and the unit is active on another User port, the unit will not respond to the request until it is idle. If the unit is set for Total Priority, and a higher priority port requests service, the unit will abort the current transfer, drop DTR to the Modem port, and wait until the Modem port is ready for a new tr ansf er. When the unit is ready to support the next call, it will logically connect to the Modem port.
Disconnect Procedure
Incoming calls are disconnected when DCD goes inactive on the Modem input port. Outgoing calls are disconnected when DTR or RTS (whiche ver was used to originate the call) goes inactive. When either the Modem input port or active User port has their control lines go inactive, the unit will go idle.
Data T ransfer Inactivity Time-out
The Data Transfer Inactivity time-out can be set betw een 1 and 10 min utes in 1 minute intervals. The default time-out is 3 minutes. The user can also program the unit for no activity time-out.
Loss of Power
The unit will be totally inoperative when pow ered do wn. The only output will be an alarm contact closure.
Version 2.00 Upgrade
The Version 2.00 upgrade adds the following features:
expanded modem initialization string from 25 to 50 characters
up to 64 port expansion using a single transfer code (cascading)
site Sign On message operation
case sensitive transf er code operation
default port operaton
port rollover operation
reconnect to last accessed port operation
port time-out alarm enable/disable
AC Power
Teltone part numbers 250-00204-05 (DS-104) and 250-00204-06 (DS-108) and later are properly labeled for 90 - 120 VAC power use. Earlier models are also able to operate with AC power, but are not correctly labeled. Ref er to Figure 7 for AC connections .
8 40-400-00022 Rev. B
Chapter 4 - Typical Applications
Electric utilities are continually searching for wa ys to lo wer oper ating costs, improve efficiencies, and pro vide better customer service. Various distribu­tion automation techniques are quickly being introduced and embraced. This is causing a proliferation of IEDs, such as electronic meters, relays and digital fault recorders to be installed into electrical substations. Due to different IED manufacturers using diff erent protocols, communicating with these devices can be difficult. In addition, if an analog telephone line is used as the primary communication link, each IED requires its own modem to convert from an analog signal to a digital one.
Figure 1 Single Stand Alone Configuration
To avoid the expense of using multiple modems , a user can install the DS­100 in front of the IEDs:
40-400-00022 Rev. B 9
Figure 2 Cascade Configuration
The user can have up to 64 connections by connecting up to 8 DS-100 units behind a primary DS-100:
10 40-400-00022 Rev. B
Figure 3 System Configuration with SLSS and DS-100
The DS-100 has been designed to work in conjunction with the Teltone family of Line Sharing Switches and Cellular Interface Units. Depending on the application, a combination of these devices can provide an efficient, cost effectiv e system solution.
If telephone service is needed or desired, users can install the Teltone Sub­station Line Sharing Switch (SLSS) and modem in front of the DS-100. This configuration enables users to communicate with multiple IEDs through the DS-100, saving on multiple modem expense while pro viding cost sa ving phone service:
40-400-00022 Rev. B 11
Figure 4 System Configuration with CIUS and DS-100
If cellular service is needed or desired, users can install Teltone’s Cellular Interface Unit for Substations (CIUS) and cellular modem in conjunction with the DS-100. This allows users to take advantage of low cost, reliable, easily installed cellular communications as a medium between their host/ polling location and their IEDs:
Figure 5 System Configuration with CIUS, SLSS and DS-100
If users have a need or desire to use a single cellular circuit for voice and data to communicate with multiple IEDs, the user can combine Teltone’s CIUS, SLSS and DS-100. This provides a cost competitive, easily installed and reliable distribution automation system solution:
12 40-400-00022 Rev. B
Chapter 5 - Installation
1. If rac k mounting, attach the mounting ears to both sides of the DS-100
using the enclosed screws. Unit will fit in either a 19" or 23" rack and can be flush or center mounted.
2. Position unit into rack, aligning mounting ear holes with rack holes.
Secure unit into place by affixing screws with corresponding washers.
3. To power the modem (not ncluded) from the DS-100, insert the bayonet
end of the modem power cable into the modem. Assuming your modem operates off 12 VDC , insert the ribbed or marked lead into the “+12V” termi­nal. (You may w ant to test the polarity of the modem power leads before connecting.) Insert the other lead into the ground terminal marked, “GND”. Fiber optic isolators normally used the +12 VDC and -12 VDC connections. *NOTE* The -12 VDC connection is NOT recommended for powering modem installations.
4. Connect the modem to the DS-100 b y attaching a DB-25 male to DB-9
female RS- 232 cable, not included, to the DB-9 male Modem port on the back of the unit.
5. Attach an RJ-11 modular cab le between the modem and the PSTN or
communications device. (i.e. SLSS, CIUS or phone line.)
6. Connect a DB-9 male RS-232 cab le , not included, into one of the User
ports. (Figure 6 depicts connections to User ports 1 and 2.) Connect the other end of the cable’ s DB-9 f emale connector to y our IED. Connect the remaining User ports to other IEDs in a similar fashion.
7. Remov e the yellow terminal block cover and apply po w er to the DS-100
by connecting the power cab le from your substation power source (42-150 VDC or 90-120 VAC at 60 Hz) to the unit’s po wer terminals marked “+” and “-”. When connecting to DC power, make sure you connect the “+” po wer cable lead to the “+” terminal and the “-” power cable lead to the “-” terminal. Next, connect the chassis ground marked “GND” as specified by local practices. Replace terminal block cov er when finished.
8. If the user w ants to utiliz e the Emergency Interrupt feature, connect wire
leads into the Emergency Interrupt terminals. Connect the other wire end to a switched AC or DC po wer source . (The Teltone SLSS auxiliary relay may be used for this application.)
9. If the user w ants to utiliz e the Remote Alarm feature, connect wire leads
to terminal connections marked “ALRMS”. The alarm contacts close during an alarm.
10. Connect a terminal or PC, loaded with a communications softw are
program to the Local Maintenance port located on the front of the unit using a DB-25F to DB-9M adapter (if required) and a DB-9F to DB-9M RS-232 cable (not included).
11. Open the communication software program. Set the communication port
to match the DS-100 Factory Default settings (unless y ou ha v e changed them.)
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