Telit Wireless Solutions ZE60-2.4 User Manual

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ZE60-2.4 RF Module User Guide

1vv0300844 Rev.2 – 24/08/2010

ZE60-2.4 RF module User Guide

1vv0300844 Rev.2 – 24/08/2010

This document is related to the following product :

ZE60-2.4 RF module User Guide

1vv0300844 Rev.2 – 24/08/2010

DISCLAIMER

The information contained in this document is the proprietary information of Telit Communications S.p.A. and its affiliates (“TELIT”). The contents are confidential and any disclosure to persons other than the officers, employees, agents or subcontractors of the owner or licensee of this document, without the prior written consent of Telit, is strictly prohibited.

Telit makes every effort to ensure the quality of the information it makes available. Notwithstanding the foregoing, Telit does not make any warranty as to the information contained herein, and does not accept any liability for any injury, loss or damage of any kind incurred by use of or reliance upon the information.

Telit disclaims any and all responsibility for the application of the devices characterized in this document, and notes that the application of the device must comply with the safety standards of the applicable country, and where applicable, with the relevant wiring rules.

Telit reserves the right to make modifications, additions and deletions to this document due to typographical errors, inaccurate information, or improvements to programs and/or equipment at any time and without notice. Such changes will, nevertheless be incorporated into new editions of this document.

Copyright: Transmittal, reproduction, dissemination and/or editing of this document as well as utilization of its contents and communication thereof to others without express authorization are prohibited. Offenders will be held liable for payment of damages. All rights are reserved.

ZE60-2.4 RF module User Guide

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CONTENTS

CHAPTER I. INTRODUCTION................................................................................................................... 6

I.1. AIM OF THE DOCUMENT.................................................................................................................................................................................... 6

I.2. REFERENCE DOCUMENTS................................................................................................................................................................................. 7

I.3. DOCUMENT CHANGE LOG ................................................................................................................................................................................. 7

I.4. GLOSSARY ...................................................................................................................................................................................................... 8

CHAPTER II. REQUIREMENTS ................................................................................................................ 9

II.1. REGULATIONS REQUIREMENTS........................................................................................................................................................................ 9

II.2. FUNCTIONAL REQUIREMENTS........................................................................................................................................................................ 12

II.3. SOFTWARE .................................................................................................................................................................................................. 12

II.4. TEMPERATURE REQUIREMENTS .................................................................................................................................................................... 13

CHAPTER III. GENERAL CHARACTERISTICS ......................................................................................14

III.1. MECHANICAL CHARACTERISTICS ................................................................................................................................................................. 14

III.2. MECHANICAL DIMENSIONS ........................................................................................................................................................................... 15

III.3. DC CHARACTERISTICS................................................................................................................................................................................ 16

III.4. FUNCTIONAL CHARACTERISTICS .................................................................................................................................................................. 17

III.5. DIGITAL CHARACTERISTICS ......................................................................................................................................................................... 19

III.6. ABSOLUTE MAXIMUM RATINGS .................................................................................................................................................................... 19

III.7. ORDERING INFORMATION ............................................................................................................................................................................ 20

CHAPTER IV. TECHNICAL DESCRIPTION ............................................................................................ 21

IV.1. PIN-OUT OF THE SMD MODULE.................................................................................................................................................................... 21

IV.2. PIN-OUT OF THE DIP MODULE...................................................................................................................................................................... 23

IV.3. CORRESPONDENCE ..................................................................................................................................................................................... 24

IV.4. DESCRIPTION OF THE SIGNALS..................................................................................................................................................................... 25

CHAPTER V. PROCESS INFORMATION ...............................................................................................26

V.1. DELIVERY ..................................................................................................................................................................................................... 26

V.2. STORAGE ..................................................................................................................................................................................................... 27

V.3. SOLDERING PAD PATTERN .............................................................................................................................................................................27

V.4. SOLDER PASTE COMPOSITION (ROHS PROCESS) ........................................................................................................................................... 29

V.5. PLACEMENT.................................................................................................................................................................................................. 29

V.6. SOLDERING PROFILE (ROHS PROCESS)......................................................................................................................................................... 30

CHAPTER VI. BOARD MOUNTING RECOMMENDATION.....................................................................32

VI.1. ELECTRICAL ENVIRONMENT.......................................................................................................................................................................... 32

VI.2. POWER SUPPLY DECOUPLING ON ZE60-2.4 MODULE .................................................................................................................................... 33

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VI.3. RF LAYOUT CONSIDERATIONS ...................................................................................................................................................................... 34

VI.4. ANTENNA CONNECTION ON PRINTED CIRCUIT BOARDS............................................................................................................................. 35

VI.5. ZE60-2.4 INTERFACING : ............................................................................................................................................................................. 36

CHAPTER VII. ANTENNA CONSIDERATIONS....................................................................................... 39

VII.1. ANTENNA RECOMMENDATIONS ................................................................................................................................................................... 39

VII.2. ANTENNA MATCHING .................................................................................................................................................................................. 40

VII.3. ANTENNA TYPES ........................................................................................................................................................................................ 41

VII.4. EXTERNAL ANTENNA .................................................................................................................................................................................. 41

VII.5. EMBEDDABLE ANTENNAS ............................................................................................................................................................................ 43

CHAPTER VIII. ANNEXES.......................................................................................................................45

VIII.1. EXAMPLES OF PROPAGATION ATTENUATION............................................................................................................................................... 45

ZE60-2.4 RF module User Guide

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CHAPTER I. INTRODUCTION

I.1. Aim of the Document

The aim of this document is to present the features and the application of the ZE60-2.4 radio module. After the introduction, the characteristics of the ZE60-2.4 radio module will be described within the following distinct chapters:

- Requirements

- General Characteristics

- Technical description

- Process information

- Board Mounting Recommendations

- Antenna Considerations

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I.2. Reference documents

[1] IEEE Std. 802.15.4-2006

Wireless MAC and PHY Specifications for Low Rate - WPANs

[2] ERC Rec 70-03

ERC Recommendation for SRD, June 2009

[3] EN 300 328-1 V1.7.1 (Europe)

ETSI Standards for SRD , October 2006

[4] EN 300 440-1 V1.5.1 (Europe)

ETSI Standards for SRD , March 2009

[5] 2002/95/EC

Directive of the European Parliament and of the Council, 27 January

2003

[6] CFR47 Part 15 (US)

FCC Standards for SRD

[7] ARIB STD-T66 (Japan)

ARIB Standards for SRD

[8] Z-One Protocol Stack User Guide

1vv0300820

[9] 2006/771/EC

Harmonization of the radio spectrum for use by short-range devices

[10] 2009/381/EC

Amending Decision 2006/771/EC on harmonization of the radio

spectrum for use by short-range devices

[11] ZigBee democase User Guide

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[12] ZE Test Stack Application Note

80000nt10038a

[13] ZigBee democase Getting Started

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I.3. Document change log

RReevviissiioonn DDaattee

CChhaannggeess

ISSUE # 0 28/08/09 First Release ISSUE # 1 22/03/10 Updated chapter II.3 Software

Updated pin-out table

ISSUE # 2 24/08/10 Removed DemoKit reference

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I.4. Glossary

ARIB

Association of Radio Industries and Businesses

BER

Bit Error Rate

Bits/s

Bits per second (1000 bits/s = 1Kbps = 1Kbaud)

CER

Character Error Rate

CEPT

European Conference of Postal and Telecommunications Administrations

CFR

Code of Federal Regulations

Chips

Chip or chip sequence refers to a spreading-code used to transform the original data to DSSS

dBm

Power level in decibel milliwatt (10 log (P/1mW))

EMC

Electro Magnetic Compatibility

DSSS

Direct Sequence Spread Spectrum

EPROM

Electrical Programmable Read Only Memory

ERC

European Radiocommunications Committee

ESR

Equivalent Series Resistance

ETR

ETSI Technical Report

ETSI

European Telecommunication Standard Institute

FCC

Federal Communications Commission

IEEE

Institute of Electrical and Electronics Engineers

ISM

Industrial, Scientific and Medical

1024 bytes (1 byte = 8 bits)

kbps

kilobits/s

LBT

Listen Before Talk

LNA

Low Noise Amplifier

MAC

Medium Access Control

MHz

Mega Hertz (1 MHz = 1000 kHz)

Mchip/s

Mega chips per second (A measure of the speed with which chips are generated in DSSS)

PCB

Printed Circuit Board

PROM

Programmable Read Only Memory

PER

Packet Error Rate

PHY

Physical Layer

NRZ

Non return to Zero

Radio Frequency

RoHS

Restriction of Hazardous Substances

RSSI

Receive Strength Signal Indicator

Reception

SRAM

Static Random Access Memory

SRD

Short Range Device

SMD

Surface Mounted Device

Transmission

Via

Metal Hole on a printed circuit board

WPANs

Wireless Personal Area Networks

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CHAPTER II. REQUIREMENTS

II.1. Regulations requirements

The ZE60-2.4 module is a [1],[2],[6],[7] compliant multi channel radio modem in the 2.4GHz band (unlicensed

frequency band).

Europe Regulation:

The “ERC recommendation 70-03” [2] describes the limits band in the 2.4GHz license free band, in terms of bandwidth, maximum power, duty cycle, channel spacing and type of application. It gives the following limitations:

Class Frequency

band

Maximum radiated power Channel

spacing

Duty cycle Notes

Annex 1h

(Non-Specific

Short range

Devices)

2400 – 2483.5

MHz

10 mW e.i.r.p.

No channel

spacing

specified

restriction

Annex 3a

(Wideband Data

Transmission

systems)

2400 – 2483.5

MHz

100 mW e.i.r.p. and 100

mW/100 kHz e.i.r.p. density

applies when frequency

hopping modulation is used,

10 mW/MHz e.i.r.p. density

applies when other types of

modulation are used.*

No channel

spacing

specified.

restriction

For wide band modulations other than FHSS, the maximum e.i.r.p. density is limited to 10 mW/MHz

*Compliant to the EU Commission Decision [9], [10]. Techniques to access spectrum and mitigate interference that

provide at least equivalent performance to the techniques described in harmonized standards adopted under Directive 1999/5/EC must be used.

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Restrictions for non specific SR devices Annex 1h 2400-2483.5MHz:

Country Restriction Reason/Remark

Norway Implemented

This subsection does not apply for the

geographical area within a radius of 20 km

from the centre of Ny-Ålesund

Russian

Federation

Bluetooth

Restrictions for Wideband Data Transmission systems Annex 3a 2400-2483.5MHz:

Country Restriction Reason/Remark

France

Outdoor use limited to 10 mW e.i.r.p. within the band 2454-2483.5 MHz

Military Radiolocation use. Reforming of the 2.4 GHz band has been ongoing in recent years to allow current relaxed regulation. Full implementation planned 2012

Italy

For private use, a general authorization is required if WAS/RLAN’s are used outside own premises. For public use, a general authorization is required

Luxemburg Implemented

General authorization required for network

and service supply

Norway Implemented

This subsection does not apply for the

geographical area within a radius of 20 km

from the centre of Ny-Ålesund

Russian

Federation

Only for indoor applications

For the complete document please refer to [2

] and EU Commission Decision [9], [10].

The 2.4 Ghz band is a harmonized band in most of Europe. So the product must be declared in compliance with the harmonized ETSI standards EN 300 440 (Class 1h) or EN 300 228 (Class 3a).

Finally, the module complies with the new European Directive 2002/95/EC concerning the Restrictive Usage of Hazardous Substances (RoHS).

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USA Regulation:

In the United States the FCC is responsible for the regulation of all RF devices. Our module intended for unlicensed operation is regulated by CFR 47, Part 15 [6]. The 2.4 Ghz band used for unlicensed radio equipment is regulated by section 15.247 and 15.249.

Japan regulation

In Japan the unlicensed use of short range devices in the 2.4Ghz ISM band is regulated by the ARIB standard STD-T66 [7].

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II.2. Functional Requirements

The ZE60-2.4 module is a complete solution from serial interface to RF interface. The ZE60-2.4 module has a digital part and a RF part.

The digital part has the following functionalities:

- Communication interface

- I/O management

- Micro controller with embedded software

The RF part has the following functionalities:

- 2.4 GHz IEEE 802.15.4 compliant RF transceiver

- RF power amplification

- Low noise Rx amplification

- Half Duplex bi-directional link

II.3. Software

¾ The ZE60-2.4 module is provided pre-flashed with Telit in-house ZigBee 2007 stack (Z-One) in END

POINT version. Please refer to Z-One Protocol Stack user guide [8] for detail information.

The Z-One stack supplies the different libraries, allowing the customer to develop its own application software.

¾ In case, the customer needs to develop his own software, different tools are available:

• 8051 compiler from IAR : http://www.iar.com/p882/p882_eng.php

• Z-One ZigBee 2007 stack from Telit RF Technologies (upon request) : Z-One Protocol Stack User Guide

• Microchip 24AA16 EEPROM Datasheet available at :

http://ww1.microchip.com/downloads/en/DeviceDoc/21703G.pdf

The technical support for these tools will be done by the providing company.

A complete correspondence table of the connections between the CC2430 and the pin out of the module, as well as the connections to the included Microchip EEPROM can be found in chapter IV.3.

¾ In case, the customer wants to test the performances of the module, Telit can provide his own proprietary

test software. Functionalities are described into the latest Telit_ZE Test Stack Application Note [12].

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II.4. Temperature Requirements

Minimum Typical Maximum Unit

Operating

Temperature - 40 25 + 85 °C

Relative humidity @ 25°C 20 75 %

Storage

Temperature - 40 25 + 85 °C

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CHAPTER III. GENERAL CHARACTERISTICS

III.1. Mechanical Characteristics

Size :

Rectangular 26 x 15 mm

Height :

3 mm

Weight :

1,7 g

PCB thickness:

0.8 mm

Cover :

• Dimensions : 21 x 14 x 2.2mm

• Thickness : 200µm

Components :

All SMD components, on one side of the PCB.

Connectors :

The terminals allowing conveying I/O signals are half-moons located around.

Mounting :

• SMD

• Half moons on the 4 external sides

Number of pins :

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III.2. Mechanical dimensions

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III.3. DC Characteristics

Characteristics Min. Typ. Max.

Power Supply (V

DD):

+2.4V +3.0V +3.6V

Consumption @3.0V :

Transmission :

140mA

Reception :

- 35mA

Stand-by (32.768 khz On) :

- 2µA

Sleep (wake up on

interruption) :

1µA

I/O low level :

GND - 0.9 V

I/O high level :

- 0.7V - VDD

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III.4. Functional characteristics

Global

Frequency band :

2400 - 2483.5 MHz

Channel spacing :

5 MHz

Channel number :

16 Channel 11 (2405MHz) → Channel 26 (2480MHz)

Technology :

DSSS

Modulation :

O-QPSK with half sine pulse shaping

Radio bit rate :

250 kbps

Transmit chip rate :

2 Mchip/s

Transmission

Min. Typ. Max.

Output Power :

18dBm ± 1 dB on the whole band

(selectable by software )

Harmonics : 2

harmonic :

-30 dBc

-45 dBc

Spurious emission : 30 - 1000 MHz :

1 - 12.75 GHz :

1.8 - 1.9 GHz :

5.15 - 5.3 GHz :

-36 dBm

-30 dBm

-47 dBm

(required by [3], [4],

[6],[7])

Error Vector Magnitude (EVM) :

10% 35%

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Reception

Min. Typ. Max.

Sensitivity for CER = 1% :

-98 dBm

under 50 Ohms

Saturation for CER = 1% :

-5 dBm

under 50 Ohms

- 25 dB -

Adjacent channel rejection + 5 MHz channel spacing :

Wanted signal @ -82 dBm, adjacent modulated channel @ + 5 MHz,

for CER = 1 %.

- 27 dB -

Adjacent channel rejection

- 5 MHz channel spacing :

Wanted signal @ -82 dBm, adjacent modulated channel @ - 5 MHz,

for PER = 1 %.

- 47 dB -

Alternate channel rejection + 10 MHz channel spacing :

Wanted signal @ -82 dBm, adjacent modulated channel @ + 10 MHz,

for CER = 1 %.

- 47 dB -

Alternate channel rejection - 10 MHz channel spacing :

Wanted signal @ -82 dBm, adjacent modulated channel @ - 10 MHz,

for PER = 1 %.

Blocking/Desensitisation : @ ±10MHz :

@±20MHz : @±50MHz :

- 52 dBm

- 35 dBm

- 32 dBm

Wanted signal 3 dB above the sensitivity level, CW jammer,

for CER = 1%.

(Maximum values according to EN 300 440 class 2)

LO leakage :

- - -47 dBm

Spurious emission in 30 MHz - 12.75 GHz :

- - -47 dBm (required by [3], [4],

[6],[7])

Frequency error tolerance :

(Max difference between centre frequency and local oscillator frequency)

- - ±300 kHz

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III.5. Digital Characteristics

Microcontroller :

8051 core

Microcontroller Memory :

128KB Flash, 8KB SRAM,

Peripheral memory :

16 Kbit EEPROM

Serial link :

• Full Duplex, from 1200 to 115200 bps

• 7 or 8 bits, with or without parity, 1 or 2 stop bits

• Protocol Type : RS-232, TTL level

Flow control :

None, Software (Xon/Xoff) or Hardware (RTS/CTS)

Other :

Ultra low power voltage detector and µC supervisory circuit

Specific signals :

• Serial : Tx, Rx, RTS, CTS

• Inputs : Reset, Stand-By, Prog

• I/O : 7 I/O (among those 6 analog inputs with 7 to 12 bits resolution)

Flashing :

• Through serial

• Through the air : DOTA (Download Over The Air) functionality ( Only with Z-

One Stack)

Embedded functionality :

Point-to-point stack for test purpose. ZigBee 2007 stack (Z-One) from Telit upon request.

III.6. Absolute Maximum Ratings

Voltage applied to VDD :

-0.3V to +3.6V

Voltage applied to any digital pin:

-0.3V to V

+0.3V

Input RF level

10 dBm

CAUTION

It must be noted that due to some components, ZE60 module is an ESD

sensitive device. Therefore, ESD handling precautions should be

carefully observed.

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III.7. Ordering information

Two different equipments can be ordered :

- The SMD version

- The DIP interface version

The versions below are considered standard and should be readily available. For other versions, please contact Telit. Please make sure to give the complete part number when ordering.

Equipment and Part Number

SMD Version

ZE60-2.4/SMD-IA (With Integrated Antenna) ZE60-2.4/SMD-WA (Without Integrated Antenna)

DIP Version

ZE60-2.4/DIP-IA (With Integrated Antenna) ZE60-2.4/DIP-WA (Without Integrated Antenna)

Democase Version

D ZE60-2.4/Demo

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CHAPTER IV. TECHNICAL DESCRIPTION

IV.1. Pin-out of the SMD Module

ZE60-2.4 RF module User Guide

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Pin Pin name Pin type Signal level Function

J30 GND Gnd RF Ground connection for External antenna J29 Ext_Antenna RF External antenna connection J28 GND Gnd RF Ground connection for External antenna J27 GND Gnd Ground J26 GND Gnd Ground J25 VDD Power Digital and Radio part supply pin J24 CTS I TTL Clear To Send J23 RESET I TTL µC reset, active low J22 RTS O TTL Request To Send J21 RXD I TTL RxD UART – Serial Data Reception J20 GND Gnd Ground J19 TXD O TTL TxD UART – Serial Data Transmission J18 STAND_BY I TTL Standby, active high J17 GND Gnd Ground J16 PROG I TTL Signal for serial µC flashing, active high J15 GND Gnd Ground J14 DEBUG_D I/O TTL Debug data J13 GND Gnd Ground J12 GND Gnd Ground J11 GND Gnd Ground J10 DEBUG_C I/O TTL Debug clock

J9 RESERVED - - J8 RESERVED - - J7 IO7_A I/O analog Analog Input N°7

(Digital I/O capability)

J6 IO6_A I/O analog Analog Input N°6

(Digital I/O capability)

J5 IO5_A I/O analog Analog Input N°5

(Digital I/O capability)

J4 IO4_A I/O analog Analog Input N°4

(Digital I/O capability)

J3 IO3_A I/O analog Analog Input N°3

(Digital I/O capability) J2 IO2_P I/O TTL Digital I/O N°2 with 20mA drive capability J1 IO1_P I/O TTL Digital I/O N°1 with 20mA drive capability

NOTE: reserved pins must not be connected

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IV.2. Pin-out of the DIP Module

67,5 mm

39,6 mm

2,54 mm

32,0 mm

35,5 mm

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IV.3. Correspondence

Pin-Out correspondence between ZE60-2.4/DIP, ZE60-2.4/SMD and CC2430 SOC.

ZE60-2.4/DIP

Pin-out

ZE60-2.4/SMD

Pin-out

CC2430 SOC

Pin-out

Comments

Pin 1 (J1): Not connected Pin 2 (J1): GND GND GND Pin 3 (J1): EA3 Pin J5 : IO5_A Pin 15 : P0_4 Pin 4 (J1): ESL3_I Pin J9 : (reserved) Pin 2 : P1_6 Pin 5 (J1): ESL2_P Pin J2 : IO2_P Pin 8 : P1_1 Pin 6 (J1): ESL1_P Pin J1 : IO1_P Pin 9 : P1_0 Pin 7 (J1): EA2 Pin J4 : IO4_A Pin 14 : P0_3 Pin 8 (J1): EA1 Pin J3 : IO3_A Pin 13 : P0_2 Pin 9 (J1): GND GND GND Pin 10 (J2): VDD Pin J25 : VDD Pin 7 : DVDD

Pin 11 (J2): PROG Pin J16 : PROG Pin 12 (J2): RTS Pin J22 : RTS Pin 5 : P1_3 Pin 13 (J2): CTS Pin J24 : CTS Pin 6 : P1_2 Pin 14 (J2): Reset Pin J23 : Reset Pin 10 : Reset_N Pin 15 (J2): RxD Pin J21 : RxD Pin 4 : P1_4 Pin 16 (J2): TxD Pin J19 : TxD Pin 3 : P1_5 Pin 17 (J2): STAND_BY Pin J18 : STAND_BY Pin 1 : P1_7 Pin 18 (J2): Not connected Pin 19 (J2): EA4 Pin J6 : IO6_A Pin 16 : P0_5 Pin 20 (J2): GND GND GND

J4 Connector for debugging and programming

Pin 1 (J4): Pin J14 : Debug D Pin 46 : P2_1 Pin 2 (J4): Pin J10 : Debug C Pin 45 : P2_2 Pin 3 (J4): Pin J23 : Reset Pin 10 : Reset_N Pin 4 (J4): Pin J25 : VDD Pin 7 : DVDD Pin 5 (J4): GND GND GND

Eeprom connections

SCL pin (Eeprom ) Pin 11 : P0_0 SDA pin (Eeprom ) Pin 12 : P0_1

16Kbits I²C Serial Eeprom

SCL pin (Eeprom U1) Pin J7 : IO7_A Pin 17 : P0_6 SDA pin (Eeprom U1) Pin J8 : (reserved) Pin 18 : P0_7

Eeprom U1,R1 and R2 are not mounted on

ZE60-2.4 DIP board

RF connection

J3 or J5 : SMA connector for RF Input/Output

Pin J29: Ext_Antenna

A 2.45 Ghz Half-Wave

antenna is recommended ANT1 and C2: Not mounted

on ZE60-2.4/DIP

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IV.4. Description of the Signals

Signals

Description

Reset

External hardware reset of the radio module. Active on low state.

TXD, RXD

Serial link signals, format NRZ/TTL: TXD is for outgoing data. RXD is for incoming data. The ‘1’ is represented by a high state.

CTS

(1)

Incoming signal. Indicates whether the module can send serial data to user (Active, on low state) or not (inactive, on high state).

RTS

(1)

Outgoing signal. Indicates whether the user can transmit serial data (active, on low state) or not (inactive, on high state).

I/O, configurable as input or as output. Available upon request only.

STAND_BY

Indicates to the module to switch to pre-selected low-power mode. Available upon request.

(1)

: used only if Hardware Flow Control (RTS/CTS) is selected (S216=0).

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CHAPTER V. PROCESS INFORMATION

V.1. Delivery

ZE60-2.4/SMD modules are delivered in plastic tray packaging, each tray including 50 units. The dimensions of the tray are the following: 329 mm x 176 mm x 5.6 mm. Each unit is placed in a 26.6 mm x 16 mm location. An empty tray weights 45 g and a loaded tray weights around 130 g.

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V.2. Storage

The optimal storage environment for ZE60-2.4/SMD modules should be dust free, dry and the temperature should be included between -40°C and +85°C.

In case of a reflow soldering process, tiny radio modules must be submitted to a drying bake at +60°C during 24 hours. The drying bake must be used prior to the reflow soldering process in order to prevent a popcorn effect. After being submitted to the drying bake, tiny modules must be soldered on host boards within 168 hours.

Also, it must be noted that due to some components, ZE60-2.4/SMD modules are ESD sensitive device. Therefore, ESD handling precautions should be carefully observed.

V.3. Soldering pad pattern

The surface finished on the printed circuit board pads should be made of Nickel/Gold surface.

The recommended soldering pad layout on the host board for the ZE60-2.4/SMD-WA, is shown in the diagram below:

All dimensions in mm

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The recommended soldering pad layout on the host board for the ZE60-2.4/SMD-IA, is shown in the diagram below:

All dimensions in mm

Neither via-holes nor wires are allowed on the PCB upper layer in area occupied by the module.

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V.4. Solder paste composition (RoHS process)

ZE60-2.4/SMD module is designed for surface mounting using half-moon solder joints (see diagram below). For proper module assembly, solder paste must be printed on the target surface of the host board. The solder paste should be eutectic and made of 95.5% of SN, 4% of Ag and 0.5% of Cu. The recommended solder paste height is 180 μm .

The following diagram shows mounting characteristics for tiny integration on host PCB:

V.5. Placement

The ZE60-2.4/SMD module can be automatically placed on host boards by pick-and-place machines like any integrated circuit.

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V.6. Soldering profile (RoHS process)

It must be noted that ZE60-2.4/SMD module should not be allowed to be hanging upside down during the reflow operation. This means that the module has to be assembled on the side of the printed circuit board that is soldered last.

The recommendation for lead-free solder reflow in IPC/JEDEC J-STD-020D Standard should be followed.

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The barcode label located on the module shield is able to withstand the reflow temperature.

CAUTION

It must also be noted that if the host board is submitted to a wave

soldering after the reflow operation, a solder mask must be used in

order to protect the tiny radio module’s metal shield from being in

contact with the solder wave.

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CHAPTER VI. BOARD MOUNTING RECOMMENDATION

VI.1. Electrical environment

The best performances of the ZE60-2.4 module are obtained in a “clean noise” environment. Some basic recommendations must be followed :

¾ Noisy electronic components (serial RS232, DC-DC Converter, Display, Ram, bus,...) must be placed as

far as possible from the ZE60-2.4 module.

¾ Switching components circuits (especially RS-232/TTL interface circuit power supply) must be decoupled

with a low ESR 100 µF tantalum capacitor. And the decoupling capacitor must be as close as possible to the noisy chip.

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VI.2. Power supply decoupling on ZE60-2.4 module

The power supply of ZE60-2.4 module must be nearby decoupled. A LC filter must be placed as close as possible to the radio module power supply pin, V

C1 C2

Power Supply

Symbols Reference Value Manufacturer

L1 LQH31MN1R0K03 1µH Murata C1 GRM31CF51A226ZE01 22µF Murata C2 Ceramic CMS 25V 100nF Multiple

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VI.3. RF layout considerations

Basic recommendations must be followed to achieve a good RF layout :

¾ It is recommended to fill all unused PCB area around the module with ground plane, except in case of

integrated antenna (no ground plane must be placed in front of the antenna and on the bottom side).

¾ The radio module ground pin must be connected to solid ground plane. ¾ If the ground plane is on the bottom side, a via (Metal hole) must be used in front of each ground pad.

Especially J28 and J30 (RF Gnd) pins should be grounded via several holes to be located right next to the pins thus minimizing inductance and preventing mismatch and losses.

Example of GND layout Top View (with and without integrated antenna)

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VI.4. Antenna connection on Printed Circuit Boards

Special care must be taken when connecting an antenna or a connector to the module. The RF output impedance is 50 ohms, so the strip between the pad and the antenna or connector must be 50 ohms following the tables below. Ground lines should be connected to the ground plane with as many vias as possible, but not too close to the signal line.

PCB material PCB thickness H (mm) Coplanar line W (mm) Coplanar line G (mm)

0.8 1 0.3

FR4

1.6 1 0.2

Table 1 : Values for double face PCB with ground plane around and under coplanar wave guide (recommended)

PCB material PCB thickness H (mm) Coplanar line W (mm) Coplanar line G (mm)

0.8 1 0.22

FR4

1.6 1 0.23

Table 2 : Values for simple face PCB with ground plane around coplanar wave guide

(not recommended)

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VI.5. ZE60-2.4 interfacing :

Example of a full RS-232 connection between a PC or an Automat (PLC) and ZE60-2.4/SMD-WA

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Example of a minimum PC connection with ZE60-2.4/SMD-IA .

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Example for sensor connection with ZE60-2.4/SMD-IA.

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CHAPTER VII. ANTENNA CONSIDERATIONS

VII.1. Antenna recommendations

ZE60-2.4 performances when used in a product are strongly dependent on the antenna type and its location. Particular cautions are required on the following points:

¾ Use a good and efficient antenna designed for the 2.4 GHz band.

¾ Antenna must be fixed in such a location that electronic noise cannot affect the performances. (Outside

location is ideal if available).

¾ Antenna directivity must be low (Omni directional antenna is usually the best choice).

Recommended antenna specifications:

¾ Frequency Band : 2440MHz +/- 100MHz

¾ Radiation Pattern : Omni directional

¾ Nominal Impedance: 50 Ω

¾ VSWR: 1.5:1 max.

¾ Gain: 0dBi

¾ Polarization: Vertical

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VII.2. Antenna matching

Impedance matching can be required to deliver the maximum possible power from the module to the antenna and vice versa. This is typically accomplished by inserting a matching network into a circuit between the source and the load.

This matching network must be established as close as possible to the ZE60 module. Here after an example of matching network between a ZE60-2.4 module and an antenna.

Antenna Connection

Track 1 Track 2

J29 RF

Input/Output

Symbols Reference Package Value Comments

L1 Coil 0603 or

0402

Tbd

C1, C2 Capacitor 0603 or

0402

Tbd

These values should be measured and optimized with a Network Analyzer. If no impedance matching is necessary, replace L1 by a 0 Ohm resistor, and let C1 and C2 not mounted.

Track 1,

Track 2

Coplanar Waveguide

• Track 1 length (as short as possible)

• Track 2 length (as short as possible)

Via Ideally, ground vias and the RF output Via will have :

drill of 0,35 mm pad of 0,75 mm

Antenna

connection

Coaxial cable Pad:

Hot point: 2*2mm Ground pad:2*4mm

Or a specific SMA connector can be used.

See the layouts §VI.3 to have an idea of the antenna matching implantation :

• Antenna connection via a SMA connector (Top View)

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VII.3. Antenna types

The following are the antenna examples that may be suitable for ZE60-2.4/SMD-WA applications. We distinguish two types of antenna:

¾ External antenna (antenna is mounted outside of the device) ¾ Embeddable antenna (antenna is integrated inside the device)

VII.4. External antenna

External antenna is recommended when the range performance is primordial. For example, for base stations and access points, where a better antenna gain may be required.

¼ Wave Monopole antenna:

The ¼ Wave antenna is 3 cm long @ 2.4 Ghz. Shorter compensated antennas could be used as long as they are adapted to 2.4 GHz frequency.

Best range may be achieved if the ¼ Wave antenna is placed perpendicular in the middle of a solid ground plane measuring at least 5 cm radius. In this case, the antenna should be connected to the module via some 50 ohm characteristic impedance coaxial cable.

Ground plane

connected to coaxial

ground

¼ Wave Antenna,

connected to hot point.

Coaxial hot and ground soldered

on the ZE60 RF output

WARNING

The metallic plane must be ideally under the antenna (balanced radiation). Never

short-circuit the hot and cold pins!

The installation directives are the following:

¾ Solder the coaxial cable on the hot and ground pad antenna (of the ZE60-2.4 module.)

¾ Fix the antenna on a metallic plane or on a metallic box with the metallic screw provided with the antenna.

¾ If the ZE60-2.4 module is integrated in a plastic box, use a metal tape (copper) glued on the plastic side

under the antenna.

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Half Wave Dipole antenna:

The ½ Wave Dipole antenna is around 6 cm long. In a ½ Wave Dipole antenna the metallic plane is replaced by a second ¼ Wave antenna balancing the radiation.

Half wave monopole antenna typically offers a ground-independent design with favorable gain, excellent radiation pattern. It has a high impedance and requires an impedance-matching circuit (See paragraph IX.3)

Box

WARNING

It is recommended to place the ½ wave dipole antenna away from all metallic

object, which will detuned it.

Particularity it is not recommended to place this type of antenna directly on a

metallic box, but the antenna can be deported away through a 50 Ohm coaxial

cable.

1/2 wave antenna Core linked to hot point

Coaxial hot and ground

plug on the ZE-60 RF

output

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VII.5. Embeddable antennas

In this section you will find antennas designed to be directly attached to ZE60-2.4/SMD-WA module, inside the product casing. These antennas are only used in application where security, cosmetics, size or environmental issues make an external antenna impractical. This type of antenna is used when the integration factor becomes primordial (for mobile and handheld devices) to the range performances.

The basic recommendations are:

¾ The radio module must not be placed in a metallic casing or close to metallic devices. ¾ The internal antenna must be far from noisy electronic.

Ceramic antenna:

Ceramic antenna is a SMD component to be mounted directly on the PCB. It is designed so that it resonates and be 50 Ohms at the desired frequency. But we recommended placing an impedance-matching circuit (See paragraph IX.3).

The place under and around the ceramic antenna must be free of any track or ground plane (refer to the antenna constructor requirements). It usually has a hemispherical radiation pattern has described below.

Miniaturized antenna:

This type of antenna features a through-hole feed line to directly attach it to the PCB. This antenna acts like a ¼ wave antenna so that a minimum ground plane is required (follow the manufacturer recommendations).

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ZE60-2.4/SMD-IA: Integrated antenna:

ZE60-2.4 module is available with an integrated chip antenna, allowing very compact integration for small space application.

Antenna Characteristics:

Data sheet characteristics (measured results from a reference evaluation board of 40x20 mm, with a

2 element matching network).

Matching Network Values

Z1: Not necessary Z2 : L=3.9 nH Z3: C=1.8 pF

Optimal matching network values may vary depending on the antenna environment.

Frequency range:

2.4 – 2.5 GHz

Average Efficiency :

> 45 %

Peak Gain:

> -0.5 dBi

VSWR :

< 2:1

Temperature:

-40 to +85 °C

Impedance:

50 Ω Unbalanced

Dimensions:

4.1 (L) x 2 (l) x 1 (t) mm

Clearance zone:

See user manual: UM_FR05-S1-N-0-110

It is very important to avoid ground plane around and below the antenna, so ZE60-2.4/SMD-IA must be implemented as described in paragraph VI.3 and schematics VI.5.

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CHAPTER VIII. ANNEXES

VIII.1. Examples of propagation attenuation

433 MHz 868 MHz 2.4 GHz

Factor

Attenuation Attenuation Attenuation

Open office 0 dB 0 dB 0 dB Window < 1 dB 1 – 2 dB 3 dB Thin wall (plaster) 3 dB 3 – 4 dB 5 – 8 dB Medium wall (wood) 4 – 6 dB 5 – 8 dB 10 – 12 dB Thick wall (concrete) 5 – 8 dB 9 – 11 dB 15 – 20 dB Armoured wall (reinforced concrete) 10 – 12 dB 12 – 15 dB 20 – 25 dB Floor or ceiling 5 – 8 dB 9 – 11 dB 15 – 20 dB Armoured floor or ceiling 10 – 12 dB 12 – 15 dB 20 – 25 dB Rain and/or Fog 20 – 25 dB 25 – 30 dB ?? *

* = Attenuations increase along with the frequency. In some cases, it

is therefore difficult to determine loss and attenuation value.

Note = The table above is only indicative. The real values will depend on

the installation environment itself.

Telit Wireless Solutions ZE60-2.4 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual