Telit Wireless Solutions UE866-N3G, UE866-EU Hardware User's Manual

UE866 HARDWARE USER GUIDE 1vv0301157 Rev.12 • 2017-02-10 1 of 70
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UE866 HARDWARE USER GUIDE
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APPLICABILITY TAB L E
PRODUCTS
UE866-N3G
UE866-EU
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DISCLAIMER
LEGAL NOTICE
These Specifications are general guidelines pertaining to product selection and application and may not be appropriate for your particular project. Telit (which hereinafter shall include, its agents, licensors and affiliated companies) makes no representation as to the particular products identified in this document and makes no endorsement of any product. Telit disclaims any warranties, expressed or implied, relating to these specifications, including without limitation, warranties or merchantability, fitness for a particular purpose or satisfactory quality. Without limitation, Telit reserves the right to make changes to any products described herein and to remove any product, without notice. It is possible that this document may contain references to, or information about Telit products, services and programs, that are not available in your region. Such references or information must not be construed to mean that Telit intends to make available such products, services and programs in your area.
USE AND INTELLECTUAL PROPERTY RIGHTS
These Specifications (and the products and services contained herein) are proprietary to Telit and its licensors and constitute the intellectual property of Telit (and its licensors). All title and intellectual property rights in and to the Specifications (and the products and services contained herein) is owned exclusively by Telit and its licensors. Other than as expressly set forth herein, no license or other rights in or to the Specifications and intellectual property rights related thereto are granted to you. Nothing in these Specifications shall, or shall be deemed to, convey license or any other right under Telit’s patents, copyright, mask work or other intellectual property rights or the rights of others.
You may not, without the express written permission of Telit: (i) copy, reproduce, create derivative works of, reverse engineer, disassemble, decompile, distribute, merge or modify in any manner these Specifications or the products and components described herein; (ii) separate any component part of the products described herein, or separately use any component part thereof on any equipment, machinery, hardware or system; (iii) remove or destroy any proprietary marking or legends placed upon or contained within the products or their components or these Specifications; (iv) develop methods to enable unauthorized parties to use the products or their components; and (v) attempt to reconstruct or discover any source code, underlying ideas, algorithms, file formats or programming or interoperability interfaces of the products or their components by any means whatsoever. No part of these Specifications or any products or components described herein may be reproduced, transmitted, transcribed, stored in a retrieval system, or translated into any language or computer language, in any form or by any means, without the prior express written permission of Telit.
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HIGH RISK MATERIALS
Components, units, or third-party products contained or used with the products described herein are NOT fault-tolerant and are NOT designed, manufactured, or intended for use as on-line control equipment in the following hazardous environments requiring fail-safe controls: the operation of Nuclear Facilities, Aircraft Navigation or Aircraft Communication Systems, Air Traffic Control, Life Support, or Weapons Systems (“High Risk Activities"). Telit, its licensors and its supplier(s) specifically disclaim any expressed or implied warranty of fitness for such High Risk Activities.
TRADEMARKS
You may not and may not allow others to use Telit or its third party licensors’ trademarks. To the extent that any portion of the products, components and any accompanying documents contain proprietary and confidential notices or legends, you will not remove such notices or legends.
THIRD PARTY RIGHTS
The software may include Third Party Right software. In this case you agree to comply with all terms and conditions imposed on you in respect of such separate software. In addition to Third Party Terms, the disclaimer of warranty and limitation of liability provisions in this License shall apply to the Third Party Right software.
TELIT HEREBY DISCLAIMS ANY AND ALL WARRANTIES EXPRESS OR IMPLIED FROM ANY THIRD PARTIES REGARDING ANY SEPARATE FILES, ANY THIRD PARTY MATERIALS INCLUDED IN THE SOFTWARE, ANY THIRD PARTY MATERIALS FROM WHICH THE SOFTWARE IS DERIVED (COLLECTIVELY “OTHER CODE”), AND THE USE OF ANY OR ALL THE OTHER CODE IN CONNECTION WITH THE SOFTWARE, INCLUDING (WITHOUT LIMITATION) ANY WARRANTIES OF SATISFACTORY QUALITY OR FITNESS FOR A PARTICULAR PURPOSE.
NO THIRD PARTY LICENSORS OF OTHER CODE SHALL HAVE ANY LIABILITY FOR ANY DIRECT, INDIRECT, INCIDENTAL, SPECIAL, EXEMPLARY, OR CONSEQUENTIAL DAMAGES (INCLUDING WITHOUT LIMITATION LOST PROFITS), HOWEVER CAUSED AND WHETHER MADE UNDER CONTRACT, TORT OR OTHER LEGAL THEORY, ARISING IN ANY WAY OUT OF THE USE OR DISTRIBUTION OF THE OTHER CODE OR THE EXERCISE OF ANY RIGHTS GRANTED UNDER EITHER OR BOTH THIS LICENSE AND THE LEGAL TERMS APPLICABLE TO ANY SEPARATE FILES, EVEN IF ADVISED OF THE POSSIBILITY OF SUCH DAMAGES.
Copyright © Telit Communications PLC.
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CONTENTS
1 Introduction 8
1.1 Scope 8
1.2 Audience 8
1.3 Contact Information, Support 8
1.4 List of acronyms 9
1.5 Text Conventions 10
1.6. Related Documents 10
2 Overview 11 3 Pins Allocation 12
3.1 Pin-out 12
LGA Pads Layout 16
4 Power Supply 17
4.1 Power Su pp l y Requirements 17
4.2 Power Consumption 18
4.3 General Design Rules 19
Electrical Design Guidelines 19
+5V Source Power Supply Design Guidelines 19 + 12V input Source Power Supply Design Guidelines 20 Battery Source Power Supply Design Guidelines 21 Thermal Design Guidelines 22 Power Supply PCB layout Guidelines 23
4.4 RTC Bypass out 24
4.5 VAUX Power Output 24
5 Digital Section 25
5.1 Logic Levels Specification 25
5.2 Power on 26
5.3 Power off 29
5.4 Reset 30
5.5 Communication ports 33
USB 2.0 HS 33 SPI 34
SPI Connections 34
Serial Ports 35
MODEM SERIAL PORT 1 (USIF0) 35
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MODEM SERIAL PORT 2 (USIF1) 37 RS232 LEVEL TRANSLATION 38
5.6 General Purpose I/O 39
Using a GPIO as INPUT 40 Using a GPIO as OUTPUT 40 Indication of network service availability 41 SIMIN Detection 42
5.7 External SIM Holder 42
5.8 ADC Converter 43
5.9 DAC Converter 44
Enabling DAC 44 LOW Pass filter Example 45
6 RF Section 46
6.1 Bands Variants 46
6.2 TX Output Power 46
6.3 RX Sensitivity 47
6.4 Antenna Requirements 48
PCB design guidelines 48 PCB Guidelines in case of FCC Certification 50
Transmission line design 50 Transmission Line Measurements 51 Antenna Installation Guidelines 54
7 Audio Section 55
7.1 Overview 55
7.2 Digital Voice Inter f ac e 55
CODEC Examples 55
8 Mechanical Design 56
8.1 Drawing 56
9 Application Design 57
9.1 Footprint 57
9.2 PCB pad design 58
9.3 PCB pad dimensions 58
9.4 Stencil 60
9.5 Solder paste 60
9.6 Solder reflow 60
10 Packaging 62
10.1 Tray 62
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10.2 Moisture sensitivity 64
11 SAFETY RECOMMANDATIONS 65 12 FCC/IC Regulatory notices 66 13 Document History 69
13.1 Revisions 69
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1 INTRODUCTION
1.1 Scope
The aim of this document is the description of some hardware solutions useful for developing a product with the Telit UE866 module.
1.2 Audience
This document is intended for Telit customers, who are integrators, about to implement their applications using our UE866 modules.
1.3 C ontact Informat ion, Support
For general contact, technical support services, technical questions and report documentation errors contact Telit Technical Support at:
TS-EMEA@telit.com TS-AMERICAS@telit.com TS-APAC@telit.com
Alternatively, use:
http://www.telit.com/support
For detailed information about where you can buy the Telit modules or for recommendations on accessories and components visit:
http://www.telit.com
Our aim is to make this guide as helpful as possible. Keep us informed of your comments and suggestions for improvements. Telit appreciates feedback from the users of our information.
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1.4 Li s t of acronyms
Acronym
Description
TTSC
Telit Technical Support Centre
USB
Universal Serial Bus
HS
High Speed
DTE
Data Terminal Equipment
UMTS
Universal Mobile Telec ommunication System
WCDMA
Wideband Code Division Multiple Access
HSDPA
High Speed Downlink Packet Access
HSUPA
High Speed Uplink Packet Access
UART
Universal Asynchronous Receiver Transmitter
HSIC
High Speed Inter Chip
SIM
Subscriber Identification Module
SPI
Serial Peripheral Interface
ADC
Analog – Digital Converter
DAC
Digital – Analog Converter
I/O
Input Output
GPIO
General Purpose Input Output
CMOS
Complementary Metal – Oxide Semiconductor
MOSI
Master Output – Slave Input
MISO
Master Input – Slave Output
CLK
Clock
MRDY
Master Ready
SRDY
Slave Ready
CS
Chip Select
RTC
Real Time Clock
PCB
Printed Circuit Board
ESR
Equivalent Series Resistance
VSWR
Voltage Standing Wave Radio
VNA
Vector Network Analyzer
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1.5 Text Conventions
Danger – This information MUST be followed or catastrophic equipment failure or bodily injury may occur.
Caution or Warning – Alerts the user to important points about integrating the module, if these points are not followed, the module and end user equipment may fail or malfunction.
Tip or Information – Provides advice and suggestions that may be useful when integrating the module.
All dates are in ISO 8601 format, i.e. YYYY-MM-DD.
1.6. Related Documents
Digital Voice Interface Application Note 80000NT10050A
SPI Port Application Note 80000NT10053A
SIM Holder Design Guides 80000NT10001a
AT Commands Reference Guide 80378ST10091A
Telit EVK2 User Guide 1vv0300704
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2 OVERVIEW
The aim of this document is the description of some hardware solutions useful for developing a product with the Telit UE866 module. In this document all the bas ic functions of a mobile phone will be taken into account; for each one of them a proper hardware s olution will be suggested a nd eventually the wrong solut ions and common errors to be avoided wil l be evidenc ed. Obviousl y this docum ent cannot em brace the whole h ardware solutions and products that may be designed. T he wrong solutions to be avoided shall be consi dered as mandatory, while the suggested hardware configurations shall not be considered mandatory, instead the information given shall be used as a guide and a starting point for properly developing your product with the Telit UE866 module. F or further hard ware details that m ay not be explai ned in this docum ent refer to the Telit UE866 Product Description document where all the hardware information is reported.
NOTICE:
(EN) The integration of the WCDMA UE866 cellular m odu le with in user application shall be done according to the design rules described in this manual.
(IT) L’integrazione del modulo cellulare WCDMA UE866 all’interno dell’applicazione dell’utente dovrà rispettare le indicazioni progettuali descritte in questo manuale.
(DE) Die Integration des UE866 WCDMA Mobilfunk-Moduls in ein Gerät muß gemäß der in diesem Dokument beschriebenen Kunstruktionsregeln erfolgen.
(SL) Integracija WCDMA UE866 modula v uporabniški aplikaciji bo morala upoštevati projektna navodila, opisana v tem priročniku.
(SP) La utilización del modulo WCDMA UE866 debe ser conforme a los usos para los cuales ha sido deseñado descritos en este manual del usuario.
(FR) L’intégration du module cellulaire WCDMA UE866 dans l’application de l’utilisateur sera faite selon les règles de conception décrites dans ce manuel.
(HE)
The information presented in this document is believed to be accurate and reliable. However, no responsibility is assumed by Telit Communications S.p.A. for its use, nor any infringement of patents or other rights of third parties which may result from its use. No license is granted by implication or otherwise under an y patent rights of Telit Comm unications S.p.A. ot her than for c ircuitry embodi ed in Telit products. This document is subject to change without notice.
UE866
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3 PINS ALLOCATION
3.1 Pin-out
Pin
Signal
I/O
Function
Type
Comment
USB HS 2.0 COMMUNICATION PORT
E5
USB_D+
I/O
USB differential Data (+)
-
E6
USB_D-
I/O
USB differential Data (-)
-
D4
USB_VBUS AI
Power sense for the internal USB transceiver.
-
Asynchronous Serial Port (USIF0) - Prog. / Data + HW Flow Control
B2
C109/DCD O
Output for Data carrier detect signal (DCD) to DTE
CMOS 1.8V
B3
C125/RING O
Output for Ring indicator signal (RI) to DTE
CMOS 1.8V
A3
C107/DSR O
Output for Data set ready signal (DSR) to DTE
CMOS 1.8V
A2
C108/DTR I
Input for Data terminal ready signal (DTR) from DTE
CMOS 1.8V
A1
C105/RTS I
Input for Request to send signal (RTS) from DTE
CMOS 1.8V
B1
C106/CTS O
Output for Clear to send signal (CTS) to DTE
CMOS 1.8V
A4
C103/TXD I
Serial data input (TXD) from DTE
CMOS 1.8V
A5
C104/RXD
O
Serial data output to DTE
CMOS 1.8V
Asynchronous Auxiliary Serial Port (USIF1)
C2
RXD_AUX /SPI_MISO
I O Auxiliary UART (RX Data)
SPI_MISO
CMOS 1.8V
C1
TXD_AUX / SPI_MOSI
O I Auxiliary UART (TX Data)
SPI_MOSI
CMOS 1.8V
SIM card interface
C7
SIMVCC -
External SIM signal – Power supply for the SIM
1.8 / 3V
B7
SIMRST
O
External SIM signal – Reset
1.8 / 3V
A7
SIMCLK
O
External SIM signal – Clock
1.8 / 3V
A6
SIMIO
I/O
External SIM signal – Data I/O
CMOS 1.8
X
SIMIN
I
Presence SIM input
1.8 / 3V
All GPI0 can be used
DIGITAL IO
C5
GPIO_01 / DVI_WA0
I/O
GPIO01 Configurable GPIO
CMOS 1.8V
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/ Digital Audio Interface (WA0)
C6
GPIO_02 / JDR / DVI_ R X I/O
GPIO02 I/O pin
/ Jammer Detect Report
/ Digital Audio Interface (RX)
CMOS 1.8V
D6
GPIO_03 / DVI_TX I/O
GPIO03 GPIO I/O pin / Digital Audio Interface (TX)
CMOS 1.8V
D5
GPIO_04 / DVI_CLK I/O
GPIO04 Configurable GPIO
Digital Audio Interface (CLK)
CMOS 1.8V
B5
GPIO_05
I/O
GPIO05 Configurable GPIO
CMOS 1.8V
B4
GPIO_06 I/O
GPIO06 Configurable GPIO / ALARM
CMOS 1.8V
C4
GPIO_07 I/O
GPIO07 Configurable GPIO / STATLED
CMOS 1.8V
Alternate Function STAT LED
F11
SPI_CLK
I/O
SPI_CLK
CMOS 1.8V
E11
SPI_SRDY
I/O
SPI_SRDY
CMOS 1.8V
D11
SPI_MRDY
I/O
SPI_MRDY
CMOS 1.8V
ADC and DAC
F4
ADC_IN1 AI Analog/Digital converter input A/D
Accepted values 0 to 1.2V DC
E4
DAC_OUT AO
Digital/Analog converter output
D/A
RF SECTION
G2
Antenna
I/O
Antenna pad – 50 Ω
RF
Miscellaneous Functions
F5
VRTC AO
backup for the embedded RTC supply (1.8V)
-
G4
RESET*
I
Reset Input
CMOS 1.8V
G6
VAUX / PWR MON O
1.8V stabilized output
Imax=100mA
/ Power ON monitor
Power
Power Supply
E2
VBATT -
Main power supply (Baseband)
Power
E1
VBATT_PA
-
Main power supply (Radio PA)
Power
D1
GND
-
Ground
Power
F1
GND
-
Ground
Power
G1
GND
-
Ground
Power
D2
GND
-
Ground
Power
F2
GND
-
Ground
Power
C3
GND
-
Ground
Power
E3
GND
-
Ground
Power
F3
GND
-
Ground
Power
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G3
GND
-
Ground
Power
F6
GND
-
Ground
Power
A8
GND
-
Ground
Power
G8
GND
-
Ground
Power
A11
GND
-
Ground
Power
G11
GND
-
Ground
Power
RESERVED
D3
RESERVED
-
RESERVED
G5
RESERVED
-
RESERVED
B6
RESERVED
-
RESERVED
D7
RESERVED
-
RESERVED
E7
RESERVED
-
RESERVED
F7
RESERVED
-
RESERVED
G7
RESERVED
-
RESERVED
B8
RESERVED
-
RESERVED
C8
RESERVED
-
RESERVED
D8
RESERVED
-
RESERVED
E8
RESERVED
-
RESERVED
F8
RESERVED
-
RESERVED
A9
RESERVED
-
RESERVED
B9
RESERVED
-
RESERVED
C9
RESERVED
-
RESERVED
D9
RESERVED
-
RESERVED
E9
RESERVED
-
RESERVED
F9
RESERVED
-
RESERVED
G9
RESERVED
-
RESERVED
A10
RESERVED
-
RESERVED
B10
RESERVED
-
RESERVED
C10
RESERVED
-
RESERVED
D10
RESERVED
-
RESERVED
E10
RESERVED
-
RESERVED
F10
RESERVED
-
RESERVED
G10
RESERVED
-
RESERVED
B11
RESERVED
-
RESERVED
C11
RESERVED
-
RESERVED
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WARNING: Reserved pins must not be connected
If not used, almost all pins should be left disconnected. The only exceptions are the following pins:
PAD
Signal
Note
E2
VBATT
E1
VBATT_PA
D1, F1, G1, D2, F2, C3, E3,
F3, G3, F6, A8, G8, A11,
G11
GND
G2
Antenna
A4
C103/TXD
If not used should be connected to a Test Point
A5
C104/RXD If not used should be connected to a Test Point
A1
C105/RTS
If not used should be connected to a Test Point
B1
C106/CTS
If not used should be connected to a Test Point
G6
VAUX / PWR MON
G4
RESET*
C1
TXD_AUX
If not used should be connected to a Test Point
C2
RXD_AUX
If not used should be connected to a Test Point
E5
USB D+
If not used should be connected to a Test Point or an USB connector
E6
USB D-
If not used should be connected to a Test Point or an USB connector
D4
USB_VBUS
If not used should be connected to a Test Point or an USB connector
C7
SIMVCC
B7
SIMRST
A7
SIMCLK
A6
SIMIO
RTS pin should be connected to the GND (on the module side) if flow control is not used. The above pins are also necessary to debug the application when the module is assembled on it so we recommend connecting them also to dedicated test point.
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LGA Pads Layout
TOP VIEW
A B C D E F G
1
C105/RTS C106/CTS TX AUX GND VBATT_PA GND GND
2
C108/DTR C109/DCD RX AUX GND VBATT GND ANT
3
C107/DSR C125/RING GND RFU GND GND GND
4
C103/TXD GPIO_06 GPIO_07 USB_VBUS DAC_OUT ADC_IN1 RESET*
5
C104/RXD GPIO_05 GPIO_01 GPIO_04 USB_D+ VRTC
RESERVED
6
SIMIO
RESERVED
GPIO_02 GPIO_03 USB_D- GND
VAUX/PWR
MON
7
SIMCLK SIMRST SIMVCC
RESERVED RESERVED RESERVED RESERVED
8
GND
RESERVED
RFU RFU RFU RFU GND
9 RESERVED RESERVED RESERVED RESERVED RESERVED RESERVED RESERVED
10 RESERVED RESERVED RESERVED RESERVED
RFU
RESERVED RESERVED
11
GND
RESERVED RESERVED
SPI_MRDY SPI_SRDY SPI_CLK GND
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4 POWER SUPPLY
The power supply circuitry and board layout are a very important part in the full product design and they strongly reflect on the product overall performances, hence read carefully the requirements and the guidelines that will follow for a proper design.
4.1 Power Supply Requir ements
The external power supply must be connected to VBATT & VBATT_PA signals and must fulfil the following requirements:
Power Supply
Value
Nominal Supply Voltage
3.8V
Normal Operating Voltage Range
3.40 V÷ 4.20 V
Extended Operating Voltage Range
3.10 V÷ 4.50 V
NOTE: The Operating Voltage Range MUST never be exceeded; care must be taken when designing the application’s power supply section to avoid having an excessive voltage drop. If the voltage drop is exceeding the limits it could cause a Power Off of the module. The Power supply must be higher than 3.22 V to power on the module
Overshoot voltage (regarding MAX Extended Operating Voltage) and drop in voltage (regarding MIN Extended Operating Voltage) MUST never be exceeded; The “Extended Operating Voltage Range” can be used only with completely assumption and application of the HW User guide suggestions.
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4.2 Power Consumpti on
Mode
Average (mA)
Mode Description
Switched OFF
180uA
Module supplied but Switched Off
Idle mode (GSM/EDGE)
AT+CFUN=1
19
Normal mode: full functionality of the module
AT+CFUN=4
16.5
Module is not registered on the network
AT+CFUN=5
1.2
Full functionality with power saving; DRX9 (1.3mA in case of DRX5).
Operative mode (GSM)
CSD TX and RX Mode
GSM Voice Call
GSM 850/900 CSD PL5
220
DCS1800/ PCS1900 CSD PL0
167
GPRS 4TX+ 1RX
GPRS Sending Data Mode
GSM 850/900 PL5
580
DCS1800/ PCS1900 PL0
438
Idle mode (WCDMA)
AT+CFUN=1
19
Normal mode: full functionality of the module
AT+CFUN=5
1.6 mA
Disabled TX and RX; DRX7
Operative mode (WCDMA)
WCDMA Voice
175
WCDMA voice call (TX = 10dBm)
WCDMA HSDPA (22dBm)
490
WCDMA data call (Cat 8, TX = 22dBm)
NOTE: The electrical design for the Power supply should be made ensuring it will be capable of a peak current output of at least 1 A.
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4.3 General Design Rules
The principal guidelines for the Power Supply Design embrace three different design steps:
the electrical design
the thermal design
the PCB layout.
Ele c trical Design Guidelines
The electrical des ign of th e po w er s u pply depends str ong l y from the power so urc e wher e th is p o wer is drained. We will distinguish them into three categories:
+5V input (typically PC internal regulator output)
+12V input (typically automoti ve)
Battery
+5V Source Power Supply Design Guidelines
The desired output for the power supply is 3.8V, hence there's not a big difference between the input source and the d esired output and a linear reg ulator can be used. A switching po wer supply will not be suited because of the low drop out requirements.
When using a linear regulator, a proper heat sink shall be prov ided in order to diss ipate the power generated.
A Bypass low ESR capac it or of adeq uate c a pac i t y m ust be pro vi ded in order t o c ut the c urr ent absorption peaks close to the Module, a 100μF capacitor is usually suited.
Make sure the low ESR capacitor on the power supply output rated at least 10V.
A protection diode sh ould be inserted close to the p ower input, in order to save th e UE866
from power polarity inversion. This can be the same diode as for spike protection.
An example of linear regulator with 5V input is:
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+ 12V input Source Power Supply Design
Guidelines
The desired output for the power su pply is 3.8V, hence due to the big diff erence between t he input source and the des ired output, a linear regula tor is not suited and shal l not be used. A switching power supply will be preferable because of its better efficiency.
When using a switching regulator, a 500kHz or more switching frequency regulator is preferable because of its smaller ind uc tor si ze and its f aster transient res pons e. This allows the regu lator to respond quickly to the current peaks absorption.
In any case the f requency and Switching des ign selection is related to the application to be developed due to the fact the switching frequency could also generate EMC interferences.
For car PB battery the input voltage c an r ise u p to 15 ,8V and this should be kept i n m ind when choosing components: all components in the power supply must withstand this voltage.
A Bypass low ESR capac it or of adeq uate c a pac i t y m ust be pro vi ded in order t o c ut the c urr ent absorption peaks, a 100μF capacitor is usually suited.
Make sure the low ESR capacitor on the power supply output is rated at least 10V.
For Car applications a spike protection diode should be inser ted close to the power input, in
order to clean the supply from spikes.
A protection diode sh ould be inserted close to the p ower input, in order to save th e UE866 from power polarity inversion. This can be the same diode as for spike protection.
An example of switching regulator with 12V input is in the below schematic:
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Battery Source Power Supply Design Guidelines
The desired nom inal output for the po wer supply is 3.8V an d the maximum voltage allowed is 4.2V , hence a single 3.7V Li-Ion cell battery type is suited for supplying the power to the Telit UE866 module.
A Bypass low ESR capacitor of adequate capacity must be provided in order to cut the current absorption peaks, a 100μF tantalum capacitor is usually suited.
Make sure the low ESR capacitor (usually a tantalum one) is rated at least 10V.
A protection diode should be inserted close to the power input, in order to save the UE866 from
power polarity invers ion. Otherwise the battery connec tor should be done in a way to avo id polarity inversions when connecting the battery.
The battery capac ity must be at least 500mAh in order to withstand the cur rent peaks of 2A; the suggested capacity is from 500mAh to 1000mAh.
WARNING: The three cells Ni/Cd or Ni/MH 3,6 V Nom. battery types or 4V PB types MUST NOT BE USED DIRECTLY since their maximum voltage can rise over the absolute maximum voltage for the UE866 and damage it.
NOTE: DON'T USE any Ni-Cd, Ni-MH, and Pb battery types directly connected with UE866. Their use can lead to overvoltage on the UE866 and damage it. USE ONLY Li-Ion battery types.
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Thermal Design Guidelines
The thermal design for the power supply heat sink should be done with the following specifications:
Average current consumption during HSDPA transmission @PWR level max : 700 mA
Average current during idle: 1.8 mA
Considering the very low current during idle, especially if Power Saving function is enabled, it is possible to consider from the thermal point of view that the device absorbs current significantly only during calls.
If we assume that the device stays into transmission for short periods of time (let's say few minutes) and then remains for a quite long time in idle (let's say one hour), then the power supply has always the time to cool down between the calls and t he heat sink c ould be smaller than th e calculated one f or 700mA maximum RMS current, or even could be the simple chip package (no heat sink). Moreover in the average net work c onditions the dev ice is requeste d to transm it at a lower po wer level than the maximum and hence the current consumption will be less than the 700mA, being usually around 150mA.
In order to ensure a good thermal cond ition and to avoid overheating a groun d plane as widest as possible according to application board and more vias to connect to module ground plane are recommended. In this way, the generated heat will be mostly conducted to the ground plane under the UE866; you must ensure that your application can dissipate it.
NOTE: The average consumption during transmissions depends on the power level at which the device is requested to transmit by the network. The average current consumption hence varies significantly.
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Power Supply PCB layout Guidelines
As seen on the elec trical design guidel ines the power supp ly shall have a lo w ESR capacitor on the output to cut the current peaks on the input to protect the s upply from spikes The placement of this component is crucial f or th e c orr ec t working of the circuitr y. A misplaced com ponent can be useless or can even decrease the power supply performances.
The Bypass low ESR capacitor must be placed close to the Telit UE866 power input pads or in the case the power suppl y is a switching t ype it can be placed clos e to the inductor to cut the ripple provided the PCB t race from the capacitor to the UE866 is wide enough to ensure a dropless connection even dur ing an 1A curre nt p eak.
The protection diode must be placed c lose to the inpu t connector where t he power source is drained.
The PCB traces from the input c onnector to the power regulator IC m ust be wide enough to ensure no voltage drops occur when an 1A current peak is absorbed.
The PCB traces to the UE866 and the Bypass capacitor must be wide eno ugh to ensure no significant voltage drops occ ur. T his is f or th e sam e re ason as pre vious point. T ry to k eep th is trace as short as possible.
To reduce the EMI du e to s witc hing, it is important t o k eep ver y sm all the m es h invo lved; thus the input capacitor, the o ut put dio de (if not em bodied i n the IC) and th e regu lator have to f orm a very small loop.This is done in order to reduce the radiated field (n oise) at the switching frequency (100-500 kHz usually).
A dedicated ground for the Switching regulator separated by the common ground plane is suggested.
The placement of the po wer supply on the board sho uld be done in such a way to guarantee that the high current return paths in the ground plane are not overlapped to any noise sensitive circuitry as the microphone amplifier/buffer or earphone amplifier.
The power supply input cables should be kept separate from noise sensitive lines such as microphone/earphone cables.
The insertion of EMI filter on VBATT pins is suggested in those designs where antenna is placed close to battery or supply lines. A ferrite bead like Murata BLM18EG101TN1 or Taiyo Yuden P/N FBMH1608HM101 can be used for this purpose.
The below figure shows the recommended circuit:
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4.4 RTC Bypass out
The VRTC pin brings out the Real Time Clock supply, which is separate from the rest of the digital part, allowing having only RTC going on when all the other parts of the device are off. To this power output a backup capacitor can be added in order to increase the RTC autonomy during power off of the battery. NO Devices must be powered from this pin.
In order to keep the RTC active when VBATT is not supplied it is possible to back up the RTC section connecting a backup circuit to the related VRTC signal (pad F5 on module’s Pinout).
For additional details on the Backup solutions please refer to the related application note (RTC Backup Application Note)
4.5 VAUX Power Output
A regulated power supply output is provided in order to supply small devices from the module. The signal is present on Pad G6 and it is in common with the PWRMON (module powered ON indication) function. This output is always active when the module is powered ON.
The operating range characteristics of the supply are:
Item
Min
Typical
Max
Output voltage
1.77V
1.80V
1.83V
Output current - -
60mA
Output bypass
capacitor
(inside the module)
22uF
NOTE: The Output Current MUST never be exceeded; care must be taken when designing the application section to avoid having an excessive current consumption. If the Current is exceeding the limits it could cause a Power Off of the module.
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5 DIGITAL SECTION
5.1 Logic Levels Speci fication
ABSOLUTE MAXIMUM RATINGS – NOT FUNCTIONAL:
OPERATING RANGE - INTERFACE LEVELS (1.8V CMOS):
Parameter
Min
Max
Input high level
1.5V
1.9V
Input low level
0V
0.35V
Output high level
1.6V
1.9V
Output low level
0V
0.2V
CURRENT CHARACTERISTICS:
Parameter
AVG
Output Current
1mA
Input Current
1uA
Parameter
Min
Max
Input level on any digital pin (CMOS 1.8) with respect to ground
-0.3V
2.1V
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5.2 Power on
The UE866 will automatically power on itself when VBATT & VBATT_PA are applied to the module. VAUX / PWRMON pin will be at the high logic level and the module can be considered fully operating after 5 seconds. The following flow chart shows the proper turn on procedure:
NOTE: The power supply must be applied either at the same time on pins VBATT and VBATT_PA. To guarantee a correct module’s start-up please check that the Power Supply is with a level >3.22V within 21mS.
PWRMON=ON
?
“Modem ON Proc”
START
PWR Supply ON
& > 3.22V?
PWRMON=ON
?
Delay = 300 ms
AT Init Sequence
Enter AT<CR>
N
Delay 1s – 5s for Low Voltage
Operating
Y
Y
N
Y
Delay = 1 sec
N
Start AT CMD
AT Answer in
1sec?
Modem Reset Proc
N
Y
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A flow chart showing the AT commands managing procedure is displayed below:
NOTE: In order to avoid a back powering effect it is recommended to avoid having any HIGH logic level signal applied to the digital pins of the UE866 when the module is powered off or during an ON/OFF transition.
“Start AT CMD”
START
Delay = 300 msec
Enter AT <CR>
Disconnect PWR Supply
AT answer in
1 sec ?
GO TO
“Modem ON Proc.”
“Start AT CMD”
END
Y
N
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WARNING: It is recommended to power on the module only after VBATT is higher than 3.22V. The maximum rump up time for VBATT is 21mS. In case this condition it is not satisfied you could use the HW_SHUTDOWN* line to recover it.
An example of this is described in the following diagram:
After RESET* is released the module will automatically power on itself.
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5.3 Power off
The following flowchart shows the proper Turn-off procedure:
In order to avoid a back powering effect it is recommended to avoid having any HIGH logic level signal applied to the digital pins of the UE866 when the module is powered off or during an ON/OFF transition.
“Modem OFF Proc”
AT#SYSHALT
10s Timeout
Disconnect PWR Supply
“Modem ON Proc.”
Delay 1.5s
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5.4 Reset
To unconditionally reboot the UE866, the pad RESET* must be tied low for at least 200 milliseconds and then released. The maximum current that can be drained from the RESET* pad is 0,15 mA. The hardware unconditional Restart must not be used during normal operation of the device since it does not detach the device from the network. It shall be kept as an emergency exit procedure to be done in the rare case that the device gets stuck waiting for some network or SIM responses.
Do not use any pull up resistor on the RESET* line nor any totem pole digital output. Using pull up resistor may bring to latch up problems on the UE866 power regulator and improper functioning of the module. The line RESET* must be connected only in open collector configuration; the transistor must be connected as close as possible to the RESET* pin.
The unconditional hardware restart must always be implemented on the boards and the software must use it as an emergency exit procedure.
PIN DESCRIPTION
Signal
Function
I/O
PAD
RESET*
Unconditional Shutdown of the Module
I
G4
OPERATING LEVELS
Signal Status
Min
Max
RESET* Input high
1.5V
1.9V
RESET* Input Low
0V
0.35V
WARNING: The hardware unconditional Shutdown must not be used during normal operation of the device since it does not detach the device from the network. It shall be kept as an emergency exit procedure.
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A typical circuit is the following:
NOTE: In order to avoid a back powering effect it is recommended to avoid having any HIGH logic level signal applied to the digital pins of the UE866 when the module is powered off or during an ON/OFF transition.
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In the following flow chart is detailed the pr oper restart procedure:
NOTE: Do not use any pull up resistor on the HW_SHUTDOWN* line nor any totem pole digital output. Using pull up resistor may bring to latch up problems on the UE866 power regulator and improper functioning of the module. To proper power on again the module please refer to the related paragraph (“Power ON”) The unconditional hardware shutdown must always be implemented on the boards and should be used only as an emergency exit procedure.
Modem RESET
Proc.
RESET* = LOW
Delay = 200ms
Start At CMD
RESET* = HIGH
Delay = 1s
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5.5 C om munication ports
USB 2.0 HS
The UE866 includes one integrated universal serial bus (USB 2.0 HS) transceiver. The following table is listing the available signals:
PAD
Signal
I/O
Function
Type
NOTE
E5
USB_D+
I/O
USB differential Data (+)
3.3V
E6
USB_D-
I/O
USB differential Data (-)
3.3V
D4
VUSB AI
Power sense for the internal USB transceiver.
5V
Accepted range:
4.4V to 5.25V
The USB_DPLUS and USB_DMINUS signals have a clock rate of 480 MHz. The signal traces should be routed carefully. Trace lengths, number of vias and capacitive loading should be minimized. The characteristic impedance value should be as close as possible to 90 Ohms differential. In case there is a need to add an ESD protection, the suggested connection is the following:
NOTE: VUSB pin should be disconnected before activating the Power Saving Mode.
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SPI
The UE866 Module is pro vided b y one SPI interf ac e. The SPI interface defines two handshake lines for flow control and mutual wake-up of the modem and the Application Processor: SRDY (slave ready) and MRDY (master ready). The AP has the master role, that is, it supplies the clock. The following table is listing the available signals:
PAD
Signal
I/O
Function
Type
NOTE
C1
SPI_MOSI
I
SPI MOSI
CMOS 1.8V
Shared with TX_AUX
C2
SPI_MISO
O
SPI MISO
CMOS 1.8V
Shared with RX_AUX
F11
SPI_CLK I SPI C l oc k CMOS 1.8V
D11
SPI_MRDY I SPI_MRDY CMOS 1.8V
E11
SPI_SRDY O SPI_SRDY CMOS 1.8 V
NOTE: Due to the shared functions, when the SPI port is used, it is not possible to use the AUX_UART port.
SPI Connections
SPI MISO
SPI MOSI
SPI CLK
SPI MRDY
SPI SRDY
C2
C1
F11
D11
E11
UE866
AP
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Serial Ports
The UE866 module is provided with by 2 Asynchronous serial ports:
MODEM SERIAL PORT 1 (Main)
MODEM SERIAL PORT 2 (Auxiliary)
Several configurations can be designed for the serial port on the OEM hardware, but the most common are:
RS232 PC com port
microcontroller UART @ 1.8V (Universal Asynchronous Receive Transmit)
microcontroller UART @ 5V or other voltages different from 1.8V
Depending from the type of serial port on the OEM hardware a level translator circuit may be needed to make the system work. On the UE866 the ports are CMOS 1.8.
MODEM SERIAL PORT 1 (USIF0)
The serial port 1 on the UE866 is a +1.8V UART with all the 7 RS232 signals. It differs from the PC-RS232 in the signal polarity (RS232 is reversed) and levels.
The following table is listing the available signals:
RS232
Pin
Signal
Pad
Name
Usage
1 C109/DCD
B2
Data Carrier Detect
Output from the UE866 that indicates the carrier presence
2 C104/RXD
A5
Transmit line *see Note
Output transmit line of UE866 UART
3 C103/TXD
A4
Receive line *see Note
Input receive of the UE866 UART
4 C108/DTR
A2
Data Terminal Ready
Input to the UE866 that controls the DTE READY condition
5 GND
D1, F1, G1,
D2, F2, C3, E3, F3, G3, F6, A8, G8,
A11, G11
Ground Ground
6 C107/DSR
A2
Data Set Ready
Output from the UE866 that indicates the module is ready
7 C106/CTS
A1
Clear to Send
Output from the UE866 that controls the Hardware flow control
8 C105/RTS
B1
Request to Send
Input to the UE866 that controls the Hardware flow control
9 C125/RING
B3
Ring Indicator
Output from the UE866 that indicates the incoming call condition
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The following table shows the typical input value of internal pu ll-up resistors for RTS, DTR and TXD input lines and in all module states:
STATE
RTS DTR TX D
Pull up tied to
ON
5K to 12K
1V8
OFF Schottky diode
RESET
Schottky diode
POWER SAVING
5K to 12K
1V8
The input line ON_OFF and HW_SHDN state can be treated as in picture below
NOTE: According to V.24, some signal names are referred to the application side, therefore on the UE866 side these signal are on the opposite direction: TXD on the application side will be connected to the receive line (here named C103/TXD) RXD on the application side will be connected to the transmit line (here named C104/RXD)
For a minimum implementation, only the TXD, RXD lines can be connected, the other lines can be left open provided a software flow control is implemented.
In order to avoid a back powering effect it is recommended to avoid having any HIGH logic level signal applied to the digital pins of the UE866 when the module is powered off or during an ON/OFF transition.
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MODEM SERIAL PORT 2 (USIF1)
The secondary serial port on the UE866 is a CMOS1.8V with only the RX and TX signals. The signals of the UE866 serial port are:
PAD
Signal
I/O
Function
Type
NOTE
C1
TX_AUX O
Auxiliary UART (TX Data to DTE)
CMOS 1.8V Shared with SPI_MOSI
C2
RX_AUX I
Auxiliary UART (RX Data from DTE)
CMOS 1.8V Shared with SPI_MISO
NOTE: Due to the shared pins, when the Modem Serial port is used, it is not possible to use the SPI functions.
In order to avoid a back powering effect it is recommended to avoid having any HIGH logic level signal applied to the digital pins of the UE866 when the module is powered off or during an ON/OFF transition.
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RS232 LEVEL TRANSLATION
In order to interface the UE866 with a PC com port or a RS232 (EIA/TIA-232) application a level translator is required. This level translator must:
invert the electrical signal in both directions;
Change the level from 0/1.8V to +15/-15V.
Actually, the RS232 UART 16450, 1655 0, 16 650 & 1 6750 ch ipsets accept s igna ls with l ower l evels o n the RS232 side ( EIA/TIA-562), allowing a lower voltage-m ultiplying ratio on th e level translator. N ote that the negative signal voltage must be less than 0V and hence some sort of level translation is always required. The simplest way to transl ate the levels and inv ert the signal is b y using a single c hip level translat or. There are a multitude of them, differing in the number of drivers and receivers and in the levels (be sure to get a true RS232 level translator not a RS485 or other standards). By convention the dr iver is the level tra nslat or f rom t he 0-1.8 V U ART to t he RS23 2 level. T he recei ver is the translator from the RS232 level to 0-1.8V UART. In order to translate the whole set of control lines of the UART you will need:
5 drivers
3 receivers
An example of RS232 level adaptation circuitry could be done using a MAXIM transceiver (MAX218) In this case the chipset is capable to translate directly from 1.8V to the RS232 levels (Example done on 4 signals only).
The RS232 serial port lines are usually connected to a DB9 connector with the following layout:
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5.6 General Purpose I/O
The UE866 module is pro vided b y a set of Configurable Digital Input / Output pins (CMOS 1.8V) Input pads can only be read; they report the digital value (high or low) present on the pad at the read time. Output pads can only be written or queried and set the value of the pad output. An alternate function pad is internally controlled by the UE866 firmware and acts depending on the function implemented.
The following table shows the available GPIO on the UE866:
PAD
Signal
I/O
Drive
Strength
Default
State
NOTE
C5
GPIO_01 I/O
1 mA
INPUT
Alternate function Digital Audio Interface (WA0
C6
GPIO_02 I/O
1 mA
INPUT
Alternate functions Jammer Detect Report
/ Digital Audio Interface (RX)
D6
GPIO_03 I/O
1 mA
INPUT
Alternate function Digital Audio Interface (TX)
D5
GPIO_04 I/O
1 mA
INPUT
Alternate function
TX Disable / Digital Audio Interface
(CLK)
B5
GPIO_05
I/O
1 mA
INPUT
B4
GPIO_06
I/O
1 mA
INPUT
Alternate function ALARM
C4
GPIO_07
I/O
1 mA
INPUT
Alternate function STAT LED
NOTE: The internal GPIO’s pull up/pull down could be set to the preferred status for the application using the AT#GPIO command. Please refer for the AT Commands User Guide for the detailed command Syntax.
WARNING: During power up the GPIOs may be subject to transient glitches.
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Also the UART’s control flow pins can be usable as GPIO:
PAD
Signal
I/O
Input/output
current
Default
State
ON_OFF
state
Reset
State
NOTE
B2 GPO_A O 1uA/1mA INPUT 0 0
Alternate function C109/DCD
B3 GPO_B O 1uA/1mA INPUT 0 0
Alternate function C125/RING
A3 GPO_C O 1uA/1mA INPUT 0 0
Alternate function C107/DSR
A2 GPI_E I 1uA/1mA INPUT 0 0
Alternate function C108/DTR
A1 GPI_F I 1uA/1mA INPUT 0 0
Alternate function C105/RTS
B1 GPO_D O 1uA/1mA INPUT 0 0
Alternate function C106/CTS
Using a GPIO as INPUT
The GPIO pads, when used as inputs, can be connected to a digital output of another device and report its status, provided this device has interface levels compatible with the 1.8V CMOS levels of the GPIO. If the digital output of the device to be connected with the GPIO input pad has interface levels different from the 1.8V CMOS, then it can be buffered with an open collector transistor with a 47K pull up to
1.8V.
NOTE: In order to avoid a back powering effect it is recommended to avoid having any HIGH logic level signal applied to the digital pins of the UE866 when the module is powered off or during an ON/OFF transition. The V_AUX / PWRMON pin can be used for input pull up reference or/and for ON monitoring.
Using a GPIO as OUTPUT
The GPIO pads, when used as outputs, can drive 1.8V CMOS digital devices or compatible hardware. When set as outputs, the pads have a push-pull output and therefore the pull-up resistor may be omitted.
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Indication of network service availability
The STAT_LED pin status shows information on the network service availability and Call status. The function is availab le as alternate function of GPIO_07 (to be enabled usin g the AT#GPIO=7,0,2 command). In the UE866 modules, the STAT_LED needs an external transistor to drive an external LED. Therefore, the status indicated in the following table is reversed with respect to the pin status.
Device Status
Led Status
Device off
Permanently off
Not Registered
Permanently on
Registered in idle
Blinking 1sec on + 2 sec off
Registered in idle + power saving
It depends on the event that
triggers the wakeup (In sync with network paging)
Voice Call Active
Permanently on
Dial-Up Blinking 1 sec on + 2 sec off
A schematic example could be:
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SIMIN Detection
All the GPIO pins can be used as SIM DETECT input. The AT Command used to enable the function is:
AT#SIMINCFG
Use the AT command AT#SIMDET=2 to enable the SIMIN detection Use the AT command AT&W0 and AT&P0 to store the SIMIN detection in the common profile.
NOTE: Don’t use the SIM IN function on the same pin where the GPIO function is enabled and vice versa!
5.7 External SIM Hold er
Please refer to the related User Guide (SIM Holder Design Guides, 80000NT10001a).
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5.8 ADC Converter
The UE866 is provided by one AD converter. It is able to read a voltage level in the range of 0÷1.2 volts applied on the ADC pin input, store and convert it into 10 bit word. The input line is named as ADC_IN1 and it is available on Pad F4
The following table is showing the ADC characteristics:
Item
Min
Typical
Max
Unit
Input Voltage range
0 - 1.2
Volt
AD conversion
- - 10
bits
Input Resistance
1 - -
Mohm
Input Capacitance -
1
- pF
The ADC could be controlled using an AT command. The command is AT#ADC=1,2 The read value is expressed in mV
Refer to SW User Guide or AT Commands Reference Guide for the full description of this function.
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5.9 D A C Converter
The UE866 provides a Digital to Analog Converter. The signal (named DAC_OUT) is available on pin E4 of the UE866. The on board DAC is a 10 bit converter, able to generate an analogue value based on a specific input in the range from 0 up to 1023. However, an external low-pass filter is necessary
The following table is showing the ADC characteristics:
Item
Min
Max
Unit
Voltage range (filtered) 0 1.8 Volt
Range 0 1023 Steps
The precision is 10 bits so, if we consider that the maximum voltage is 2V, the integrated voltage could be calculated with the following formula:
Integrated output voltage = (2 *value) / 1023
DAC_OUT line must be integrated (for example with a low band pass filter) in order to obtain an analog voltage.
Enabling DAC
An AT command is available to use the DAC function. The command is: AT#DAC= [<enable> [, <value>]]
<value> - scale factor of the integrated output voltage (0..1023 - 10 bit precision) it must be present if <enable>=1
Refer to SW User Guide or AT Commands Reference Guide for the full description of this function.
NOTE: The DAC frequency is selected internally. D/A converter must not be used during POWERSAVING.
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LOW Pass filter Example
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6 RF SECTION
6.1 Bands Variants
The following table is listing the supported Ban ds :
6.2 TX Output Power
Product
Supported 2G bands
UE866-N3G
-
UE866-EU
GSM900, DCS1800
Product
Supported 3G bands
UE866-N3G
FDD B2, B5
UE866-EU
FDD B1, B8
Band
Power Class
GSM 900
Class 4 (2W)
DCS 1800
Class 1 (15W)
FDD B1, B8
Class 3 (0.25W)
FDD B2, B5
Class 3 (0.25W)
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6.3 RX Sensitivity
Band
Sensitivity
GSM 900
-109dBm
DCS 1800
-110dBm
FDD B1, B8
-111dBm
FDD B2, B5
-110dBm
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6.4 Antenna Requir em ents
The antenna connection and board layout design are the most important aspect in the full product design as they strongly affect the product overall performances, hence read carefully and follow the requirements and the guidelines for a proper design. The antenna and antenna transmission line on PCB for a Telit UE866 device shall fulfil the following requirements:
PCB design guidelines
When using the UE866, since there's no antenna connector on the module, the antenna must be connected to the UE866 antenna pad by means of a transmission line implemented on the PCB. In the case the antenna is not directly connected at the antenna pad of the UE866, then a PCB line is needed in order to connect with it or with its connector . This transmission line shall fulfil the following requirements:
Item
Value
Frequency range
Depending by frequency band(s) provided by the network
operator, the customer shall use the most suitable antenna for
that/those band(s)
Bandwidth
80 MHz in GSM900 170 MHz in DCS
Bandwidth (WCDMA)
70 MHz in WCDMA Band V
140 MHz in WCDMA Band II 250 MHz in WCDMA B I
80 MHz in WCDMA B VIII
Impedance
50 ohm
Input power
>33 dBm (2W) peak power in GSM >24dBm Average power in WCDMA
VSWR absolute max
≤ 10:1 (limit to avoid permanent damage)
VSWR recommended
≤ 2:1 (limit to fulfill all regulatory requirements)
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The transmission line should be designed according to the following guidelines:
Ensure that the antenna line impedance is 50 ohm;
Keep the antenna line on the PCB as short as possible, since the antenna line loss shall be
less than 0,3 dB;
Antenna line must have uniform characteristics, constant cross section; avoid meanders and abrupt curves;
Keep, if possible, one layer of the PCB used only for the Ground plane;
Surround (on the sides, over and under) the antenna line on PCB with Ground, avoid having
other signal tracks facing directly the antenna line track;
The ground around the antenna line on PCB has to be strictly connected to the Ground Plane by placing vias every 2mm at least;
Place EM noisy devices as far as possible from UE866 antenna line;
Keep the antenna line far away from the UE866 power supply lines;
If you have EM noisy devices around the PCB hosting the UE866, such as fast switching ICs,
take care of the shielding of the antenna line by burying it inside the layers of PCB and surround it with Ground planes, or shield it with a metal frame cover.
If you don't have EM noisy devices around the PCB of UE866, by using a micro strip on the superficial copper layer for the antenna line, the line attenuation will be lower than a buried one;
Item
Value
Characteristic Impedance
50 ohm
Max Attenuation
0,3 dB
Coupling
Coupling with other signals shall be avoided
Ground Plane
Cold End (Ground Plane) of antenna shall be equipotential to the UE866 ground pins
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The following image is showing the suggested layout for the Antenna pad
connection:
PCB Guidelines in case of FCC Certificatio n
In the case FCC certification is required for an application using UE866-N3G, according to FCC KDB 996369 for modular approval requirements, the transmission line has to be similar to that implemented on UE866 interface board and described in the following chapter.
Transmission line design
During the design of the UE866 interface board, the placement of components has been chosen properly, in order to keep the line length as short as possible, thus leading to lowest power losses possible. A Grounded Coplanar Waveguide (G-CPW) line has been chosen, since this kind of transmission line ensures good impedance control and can be implemented in an outer PCB layer as needed in this case. A SMA female connector has been used to feed the line. The interface board is realized on a FR4, 4-layers PCB. Substrate material is characterized by relative permittivity ε
r
= 4.6 ± 0.4 @ 1 GHz, TanD= 0.019 ÷ 0.026 @ 1 GHz.
A characteristic impedance of nearly 50 Ω is achieved using trace width = 1.1 mm, clearance from
coplanar ground plane = 0.3 mm each side. The line uses reference ground plane on layer 3, while copper is removed from layer 2 underneath the line. Height of trace above ground plane is 1.335 mm.
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Calculated characteristic impedance is 51.6 Ω, estimated line loss is less
than 0.1 dB. The line geometry is shown below:
Transmission Line Measurements
An HP8753E VNA (Full-2-port calibration) has been used in this measurement session. A calibrated coaxial cable has been soldered at the pad corresponding to RF output; a SMA connector has been soldered to the board in order to characterize the losses of the transmission line including the connector itself. During Return Loss / impedance measurements, the transmission line has been terminated to 50 Ω load. Return Loss plot of line under test is shown below:
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Line input impedance (in Smith Chart format, once the line has been terminated to 50 Ω load) is
shown in the following figure:
Insertion Loss of G-CPW line plus SMA connector is shown below:
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Antenna Installation Guidelines
Install the antenna in a place covered by the WCDMA signal. If the device antenna is located farther than 20cm from the human body and there are no co-located transmitter then the Telit FCC/IC approvals can be re-used by the end product. If the device antenna is located closer than 20cm from the human body or there are co-located transmitter then the additional FCC/IC testing may be required for the end product (Telit FCC/IC approvals cannot be reused). Antenna shall not be installed inside metal cases. Antenna shall be installed also according to antenna manufacturer instructions.
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7 AUDIO SECTION
7.1 Overview
The UE866 is provided by one Digita l A ud io Interface.
7.2 D igi tal Voice Int erface
The UE866 Module is provided by one DVI digital voice interface. The Signals are available on the following Pads and alternate function of the GPIOs:
PAD
Signal
I/O
Function
C5
DVI_WA0
I/O
Digital Voice Interface (Word Alignment / LRCLK)
C6
DVI_RX
I
Digital Voice Interface (RX)
D6
DVI_TX
O
Digital Voice Interface (TX)
D5
DVI_CLK
I/O
Digital Voice Interface (BCLK)
CODEC Examples
Please refer to the Digital Audio Application note.
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8 MECHANICAL DESIGN
8.1 Drawing
In case of UE866-EU shield mechanical design slightly differs from UE866 other variants, but overall dimensions are the same and there is no impact on assembling and footprint area.
Pin A1
Dimensions in mm
Lead-free Alloy:
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9 APPLICATION DESIGN
The UE866 modules have been designed in order to be compliant with a standard lead-free SMT process.
9.1 Footprint
In order to easily rework the UE866 is suggested to consider on the application a 1.5 mm placement inhibit area around the module. It is also suggested, as common rule for an SMT component, to avoid having a mechanical part of the application in direct contact with the module.
NOTE: In the customer application, the region under WIRING INHIBIT (see figure above) must be clear from signal or ground paths.
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9.2 PCB pad design
Non solder mask defined (NSMD) type is recommended for the solder pads on the PCB.
9.3 PCB pad dimensions
The recommendation for the PCB pads dimensions are described in the following image (dimensions in mm)
Solder resist openings
PCB
Copper Pad Solder Mask
SMD
(Solder Mask Defined)
NSMD
(Non Solder Mask Defined)
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It is not recommended to place via or micro-via not covered by solder resist in an area of 0,3 mm around the pads unless it carries the same signal of the pad itself
(see following figure).
Holes in pad are allowed only for blind holes and not for through holes.
Recommendations for PCB pad surfaces:
Finish
Layer Thickness (um)
Properties
Electro-less Ni / Immersion Au 3 –7 / 0.05 – 0.15
good solder ability protection,
high shear force values
The PCB must be able to resist the higher temperatures which are occurring at the lead-free process. This issue should be discussed with the PCB-supplier. Generally, the wettability of tin-lead solder paste on the described surface plating is better compared to lead-free solder paste. It is not necessary to panel the application’s PCB, however in that case it is suggested to use milled contours and predrilled board breakouts; scoring or v-cut solutions are not recommended.
Inhibit area for micro-via
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9.4 Stencil
Stencil’s apertures layout can be the same of the recommended footprint (1:1), we suggest a thickness of stencil foil ≥ 120 µm.
9.5 Solder paste
Item
Lead Free
Solder Paste Sn/Ag/Cu
We recommend using only “no clean” solder paste in order to avoid the cleaning of the modules after assembly.
9.6 Solder reflow
Recommended solder reflow profile:
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Profile Feature
Pb-Free Assembly
Average ramp-up rate (TL to TP)
3°C/second max
Preheat
– Temperature Min (Tsmin) – Temperature Max (Tsmax)
– Time (min to max) (ts)
150°C 200°C
60-180 seconds
Tsmax to TL – Ramp-up Rate
3°C/second max
Time maintained above:
– Temperature (TL) – Time (tL)
217°C 60-150 seconds
Peak Temperature (Tp)
245 +0/-5°C
Time within 5°C of actual Peak Temperature (tp)
10-30 seconds Ramp-down Rate
6°C/second max.
Time 25°C to Peak Temperature
8 minutes max.
NOTE: All temperatures refer to topside of the package, measured on the package body surface
WARNING: The UE866 module withstands one reflow process only.
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10 PACKAGING
10.1 Tray
The UE866 modules are packaged on trays of 70 pieces each. These trays can be used in SMT processes for pick & place handling.
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10.2 Moisture sensitivity
The UE866 is a Moisture Sensitive Device level 3, in according with standard IPC/JEDEC J-STD-020, take care all the relatives requirements for using this kind of components. Moreover, the customer has to take care of the following conditions: a) Calculated shelf life in sealed bag: 12 months at <40°C and <90% relative humidity (RH). b) Environmental condition during the production: 30°C / 60% RH according to IPC/JEDEC J-STD­033A paragraph 5. c) The maximum time between the opening of the sealed bag and the reflow process must be 168 hours if condition b) “IPC/JEDEC J-STD-033A paragraph 5.2” is respected d) Baking is required if conditions b) or c) are not respected e) Baking is required if the humidity indicator inside the bag indicates 10% RH or more
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11 SAFETY
RECOMMANDATIONS
READ CAREFULLY Be sure the use of this product is allowed in the country and in the environment required. The use of this product may be dangerous and has to be avoided in the following areas: Where it can interfere with other electronic devices in environments such as hospitals, airports, aircrafts, etc Where there is risk of explosion such as gasoline stations, oil refineries, etc It is responsibility of the user to enforce the country regulation and the specific environment regulation.
The equipment is intended to be installed in restricted area locations. Do not disassemble the product; any mark of tampering will compromise the warranty validity. We recommend following the instructions of the hardware user guides for a correct wiring of the product. The product has to be supplied with a stabilized voltage source and the wiring has to be conforming to the security and fire prevention regulations. The product has to be handled with care, avoiding any contact with the pins because electrostatic discharges may damage the product itself. Same cautions have to be taken for the SIM, checking carefully the instruction for its use. Do not insert or remove the SIM when the product is in power saving mode. The system integrator is responsible of the functioning of the final product; therefore, care has to be taken to the external components of the module, as well as of any project or installation issue, because the risk of disturbing the GSM network or external devices or having impact on the security. Should there be any doubt, please refer to the technical documentation and the regulations in force.
Every module has to be equipped with a proper antenna with specific characteristics. The antenna has to be installed with care in order to avoid any interference with other electronic devices and has to guarantee a minimum distance from the body (20 cm). In case of this requirement cannot be satisfied, the system integrator has to assess the final product against the SAR regulation.
Maximum ambient working temperature for the standard IEC 60950-1: +60 ºC.
The European Community provides some Directives for the electronic equipments introduced on the market. All the relevant information’s are available on the European Community website:
http://europa.eu.int/comm/enterprise/rtte/dir99-5.htm
The text of the Directive 99/05 regarding telecommunication equipments is available, while the applicable Directives (Low Voltage and EMC) are available at:
http://europa.eu.int/comm/enterprise/electr_equipment/index_en.htm
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12 FCC/IC REGULATORY
NOTICES
Modification statement Telit has not approved any changes or modifications to this device by the user. Any changes or modifications could void the user’s authority to operate the equipment.
Telit n’approuve aucune modification apportée à l’appareil par l’utilisateur, quelle qu’en soit la nature. Tout changement ou modification peuvent ann ul er le dr oit d’util isation de l’appareil par l’utilisateur.
Interference statement This device complies with Part 15 of the FCC Rules and Industry Canada licence-exempt RSS standard(s). Operation is subject to the following two conditions: (1) this device may not cause interference, and (2) this device must accept any interference, including interference that may cause undesired operation of the device.
Le présent appareil est conforme aux CNR d'Industrie Canada applicables aux appareils radio exempts de licence. L'exploitation est autorisée aux deux conditions suivantes : (1) l'appareil ne doit pas produire de brouillage, et (2) l'utilisateur de l'appareil doit accepter tout brouillage radioélectrique subi, même si le brouillage est susceptible d'en compromettre le fonctionnement.
Wireless notice This equipment complies with FCC and IC radiation exposure limits set forth for an uncontrolled environment. The antenna should be installed and operated with minimum distance of 20 cm between the radiator and your body. Antenna gain must be below:
Frequency Band
Gain
Band II (1900 MHz)
9.01 dBi
Band V (850 MHz)
7.76 dBd
This transmitter must not be co-located or operati ng in conjunc tio n with any other antenna or transmitter.
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Cet appareil est conforme aux limites d'exposition aux rayonnements de la IC pour un environnement non contrôlé. L'antenne doit être installé de façon à garder une distance minimale de 20 centimètres entre la source de rayonnements et votre corps. Gain de l'antenne doit être ci-dessous:
Bande de fréquence
Gain
Band II (1900 MHz)
9.01 dBi
Band V (850 MHz)
7.76 dBd
L'émetteur ne doit pas être colocalisé ni fonctionner conjointement avec à autre antenne ou autre émetteur.
FCC Class B digital device notice This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates, uses and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one or more of the following measures:
Reorient or relocate the receiving antenna. Increase the separation between the equipment and receiver. Connect the equipment into an outlet on a circuit different from that to which the receiver is connected. Consult the dealer or an experienced radio/TV technician for help.
Wireless notice IC
This equipment complies with FCC radiation exposure limits set forth for an uncontrolled environment. The antenna should be installed and operated with minimum distance of 20 cm between the radiator and your body.
Antenna gain must be below:
Frequency Band
Gain
Band II (1900 MHz)
9.01 dBi
Band V (850 MHz)
4.96 dBd
This transmitter must not be co-located or operating in conjunction with any other antenna or transmitter.
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Cet appareil est conforme aux limites d'exposition aux rayonnements de la IC pour un environnement non contrôlé. L'antenne doit être installé de façon à garder une distance minimale de 20 centimètres entre la source de rayonnements et votre corps. Gain de l'antenne doit être ci-dessous:
Bande de fréquence
Gain
Band II (1900 MHz)
9.01 dBi
Band V (850 MHz)
4.96 dBd
L'émetteur ne doit pas être colocalisé ni fonctionner conjointement avec à autre antenne ou autre émetteur.
Labelling Requirements for the Host device The host device shall be properly labelled to identify the modules within the host device. The certification label of the module shall be clearly visible at all times when installed in the host device, otherwise the host device must be labelled to display the FCC ID and IC of the module, preceded by the words "Contains transmitter module", or the word "Contains", or similar wording expressing the same meaning, as follows:
Contains FCC ID: RI7UE866N3 Contains IC: 5131A-UE866N3
L'appareil hôte doit être étiqueté comme il faut pour permettre l'identification des modules qui s'y trouvent. L'étiquette de certification du module donné doit être posée sur l'appareil hôte à un endroit bien en vue en tout temps. En l'absence d'étiquette, l'appareil hôte doit porter une étiquette donnant le FCC ID et le IC du module, précédé des mots « Contient un module d'émission », du mot « Contient » ou d'une formulation similaire exprimant le même sens, comme suit :
Contains FCC ID: RI7UE866N3 Contains IC: 5131A-UE866N3
CAN ICES-3 (B) / NMB-3 (B) This Class B digital apparatus complies with Canadian ICES-003.
Cet appareil numérique de classe B est conforme à la norme canadienne ICES-003.
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13 DOCUMENT HISTORY
13.1 Revisions
Revision
Date
Changes
0
2014-09-19
Preliminary Version
1
2014-09-30
Updated Chapter 4.1; removed chapter 1.4
2
2014-10-03
Updated Chapter 4.1
3
2014-10-09
Updated Chapter 2, 3, 8.5
4
2015-01-08
Updated Document Template, Packaging, Flowcharts
5 2015-01-13
Added Safety Recommendations
Added FCC / IC Regulatory notices
Updated Chapter 2
6 2015-03-30
Updated chapters 4.2, 4.4, 4.5, 5.2, 5.8, 12 Added RX Sensitivity Added Third Party Rights
7
2015-04-17
Updated Chapter 12
8
2015-06-29
Updated Chapter 8.1
9
2015-07-17
Updated Chapter 12
10 2016-07-27
Added UE866-EU reference
Updated Chapter 4, par 4.2
Updated Chapter 6
11 2016-09-21
Updated Chapter 11 Updated Chapter 4.3.1.4
12
2016-02-10
Updated Chapter 10
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