Telit Communications S p A ML865C1NA User Guide

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Mod. 0805 2017-01 Rev.6

ML865C1

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1VV0301493 Rev. 2 Preliminary – 2018-09-29

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SPECIFICATIONS ARE SUBJECT TO CHANGE WITHOUT NOTICE

NOTICE

While reasonable efforts have been made to assure the accuracy of this document, Telit assumes no liability resulting from any inaccuracies or omissions in this document, or from use of the information obtained herein. The information in this document has been carefully checked and is believed to be reliable. However, no responsibility is assumed for inaccuracies or omissions. Telit reserves the right to make changes to any products described herein and reserves the right to revise this document and to make changes from time to time in content hereof with no obligation to notify any person of revisions or changes. Telit does not assume any liability arising out of the application or use of any product, software, or circuit described herein; neither does it convey license under its patent rights or the rights of others.

It is possible that this publication may contain references to, or information about Telit products (machines and programs), programming, or services that are not announced in your country. Such references or information must not be construed to mean that Telit intends to announce such Telit products, programming, or services in your country.

COPYRIGHTS

This instruction manual and the Telit products described in this instruction manual may be, include or describe copyrighted Telit material, such as computer programs stored in semiconductor memories or other media. Laws in the Italy and other countries preserve for Telit and its licensors certain exclusive rights for copyrighted material, including the exclusive right to copy, reproduce in any form, distribute and make derivative works of the copyrighted material. Accordingly, any copyrighted material of Telit and its licensors contained herein or in the Telit products described in this instruction manual may not be copied, reproduced, distributed, merged or modified in any manner without the express written permission of Telit. Furthermore, the purchase of Telit products shall not be deemed to grant either directly or by implication, estoppel, or otherwise, any license under the copyrights, patents or patent applications of Telit, as arises by operation of law in the sale of a product.

COMPUTER SOFTWARE COPYRIGHTS

The Telit and 3rd Party supplied Software (SW) products described in this instruction manual may include copyrighted Telit and other 3rd Party supplied computer programs stored in semiconductor memories or other media. Laws in the Italy and other countries preserve for Telit and other 3rd Party supplied SW certain exclusive rights for copyrighted computer programs, including the exclusive right to copy or reproduce in any form the copyrighted computer program. Accordingly, any copyrighted Telit or other 3rd Party supplied SW computer programs contained in the Telit products described in this instruction manual may not be copied (reverse engineered) or reproduced in any manner without the express written permission of Telit or the 3rd Party SW supplier. Furthermore, the purchase of Telit products shall not be deemed to grant either directly or by implication, estoppel, or otherwise, any license under the copyrights, patents or patent applications of Telit or other 3rd Party supplied SW, except for the normal non-exclusive, royalty free license to use that arises by operation of law in the sale of a product.

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USAGE AND DISCLOSURE RESTRICTIONS

I. License Agreements

The software described in this document is the property of Telit and its licensors. It is furnished by express license agreement only and may be used only in accordance with the terms of such an agreement.

II. Copyrighted Materials

Software and documentation are copyrighted materials. Making unauthorized copies is prohibited by law. No part of the software or documentation may be reproduced, transmitted, transcribed, stored in a retrieval system, or translated into any language or computer language, in any form or by any means, without prior written permission of Telit

III. High Risk Materials

Components, units, or third-party products used in the product described herein are NOT fault-tolerant and are NOT designed, manufactured, or intended for use as on-line control equipment in the following hazardous environments requiring fail-safe controls: the operation of Nuclear Facilities, Aircraft Navigation or Aircraft Communication Systems, Air Traffic Control, Life Support, or Weapons Systems (High Risk Activities"). Telit and its supplier(s) specifically disclaim any expressed or implied warranty of fitness for such High Risk Activities.

IV. Trademarks

TELIT and the Stylized T Logo are registered in Trademark Office. All other product or service names are the property of their respective owners.

V. Third Party Rights

The software may include Third Party Right software. In this case you agree to comply with all terms and conditions imposed on you in respect of such separate software. In addition to Third Party Terms, the disclaimer of warranty and limitation of liability provisions in this License shall apply to the Third Party Right software.

TELIT HEREBY DISCLAIMS ANY AND ALL WARRANTIES EXPRESS OR IMPLIED FROM ANY THIRD PARTIES REGARDING ANY SEPARATE FILES, ANY THIRD PARTY MATERIALS INCLUDED IN THE SOFTWARE, ANY THIRD PARTY MATERIALS FROM

WHICH THE SOFTWARE IS DERIVED (COLLECTIVELY “OTHER CODE”), AND THE

USE OF ANY OR ALL THE OTHER CODE IN CONNECTION WITH THE SOFTWARE, INCLUDING (WITHOUT LIMITATION) ANY WARRANTIES OF SATISFACTORY QUALITY OR FITNESS FOR A PARTICULAR PURPOSE.

NO THIRD PARTY LICENSORS OF OTHER CODE SHALL HAVE ANY LIABILITY FOR ANY DIRECT, INDIRECT, INCIDENTAL, SPECIAL, EXEMPLARY, OR CONSEQUENTIAL DAMAGES (INCLUDING WITHOUT LIMITATION LOST PROFITS), HOWEVER CAUSED AND WHETHER MADE UNDER CONTRACT, TORT OR OTHER LEGAL THEORY, ARISING IN ANY WAY OUT OF THE USE OR DISTRIBUTION OF THE OTHER CODE OR THE EXERCISE OF ANY RIGHTS GRANTED UNDER EITHER OR BOTH THIS LICENSE AND THE LEGAL TERMS APPLICABLE TO ANY SEPARATE FILES, EVEN IF ADVISED OF THE POSSIBILITY OF SUCH DAMAGES.

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APPLICABILITY TABLE

PRODUCTS

ML865C1-NA

ML865C1-EA

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NOTICE 2

COPYRIGHTS ................................................................................................ 2

COMPUTER SOFTWARE COPYRIGHTS ...................................................... 2

USAGE AND DISCLOSURE RESTRICTIONS ............................................... 3

I. License Agreements ..................................................................... 3

II. Copyrighted Materials ................................................................... 3

III. High Risk Materials ....................................................................... 3

IV. Trademarks .................................................................................. 3

V. Third Party Rights ......................................................................... 3

APPLICABILITY TABLE ................................................................................ 4

CONTENTS .................................................................................................... 5

1. INTRODUCTION .......................................................................... 9

Scope ................................ ........................................................... 9

Audience....................................................................................... 9

Contact Information, Support ........................................................ 9

Text Conventions ........................................................................ 10

Related Documents .................................................................... 11

2. OVERVIEW ................................................................................ 12

3. PINS ALLOCATION ................................................................... 14

Pin-out ........................................................................................ 14

Pin Layout ................................................................................... 19

4. POWER SUPPLY ....................................................................... 20

Power Supply Requirements ....................................................... 20

Power Consumption ................................................................... 21

4.2.1. Current consumption plots .......................................................... 22

General Design Rules ................................................................. 24

4.3.1. Electrical Design Guidelines ....................................................... 24

4.3.1.1. +5V Source Power Supply Design Guidelines ............................ 24

4.3.1.2. +12V Source Power Supply Design Guidelines .......................... 25

4.3.1.3. Battery Source Power Supply Design Guidelines ........................ 26

4.3.2. Thermal Design Guidelines ......................................................... 28

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4.3.3. Power Supply PCB layout Guidelines ......................................... 29

RTC supply ................................................................................. 30

VAUX Power Output ................................................................... 31

5. DIGITAL SECTION .................................................................... 32

Logic Levels ................................................................................ 32

Power On (Auto-Turning ON ML865) .......................................... 32

Power Off.................................................................................... 35

Wake from deep sleep mode ...................................................... 35

Unconditional Shutdown ( Hardware Unconditional restart) ........ 36

Fast power down ........................................................................ 39

5.6.1. Fast Shut Down by Hardware ..................................................... 39

5.6.2. Fast Shut Down by Software....................................................... 40

Communication ports .................................................................. 40

5.7.1. USB 2.0 HS ................................................................................ 40

5.7.2. SPI.............................................................................................. 42

5.7.3. Serial Ports ................................................................................. 43

5.7.3.1. Modem serial port 1 ................................ .................................... 43

5.7.3.2. Modem serial port 2 ................................ .................................... 45

5.7.3.3. RS232 level translation ............................................................... 46

General purpose I/O ................................................................... 47

5.8.1. Using a GPIO as INPUT ............................................................. 48

5.8.2. Using a GPIO as OUTPUT ......................................................... 49

5.8.3. Indication of network service availability ..................................... 49

External SIM Holder .................................................................... 50

ADC Converter ........................................................................... 50

6. RF SECTION .............................................................................. 52

Bands Variants ........................................................................... 52

TX Output power ......................................................................... 52

RX Sensitivity ............................................................................. 52

Antenna requirements................................................................. 54

6.4.1. PCB Design guidelines ............................................................... 55

6.4.2. PCB Guidelines in case of FCC Certification .............................. 57

6.4.2.1. Transmission line design ............................................................ 57

6.4.2.2. Transmission Line Measurements .............................................. 59

6.4.2.3. Antenna Installation Guidelines ................................................... 61

7. AUDIO SECTION ....................................................................... 62

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Electrical Characteristics ............................................................. 62

Codec examples ......................................................................... 62

8. GNSS SECTION ......................................................................... 63

GNSS Signals Pin-out................................................................. 63

RF Front End Design .................................................................. 63

8.2.1. Guidelines of PCB line for GNSS Antenna .................................. 63

GNSS Antenna Requirements .................................................... 63

8.3.1. GNSS Antenna specification ....................................................... 64

8.3.2. GNSS Antenna – Installation Guidelines ................................ ..... 64

8.3.3. Powering the External LNA (active antenna) ............................... 64

GNSS Characteristics * ............................................................... 65

9. MECHANICAL DESIGN ............................................................. 66

Drawing ...................................................................................... 66

10. APPLICATION PCB DESIGN .................................................... 68

General ....................................................................................... 68

Footprint ..................................................................................... 68

PCB pad design .......................................................................... 70

PCB pad dimensions .................................................................. 70

Stencil ......................................................................................... 71

Solder paste ............................................................................... 72

Solder Reflow ............................................................................. 72

11. PACKAGING .............................................................................. 74

Tray ............................................................................................ 74

Reel ............................................................................................ 76

Moisture sensitivity ..................................................................... 76

12. CONFORMITY ASSESSMENT ISSUES .................................... 79

Approvals.................................................................................... 79

FCC certificates .......................................................................... 79

IC/ISED certificates ..................................................................... 79

FCC/ISED Regulatory notices ..................................................... 79

Declaration of Conformity ........................................................... 81

13. SAFETY RECOMMENDATIONS................................................ 82

READ CAREFULLY .................................................................... 82

14. ACRONYMS ............................................................................... 83

15. DOCUMENT HISTORY .............................................................. 85

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1. INTRODUCTION

Scope

Scope of this document is is the description of some hardware solutions useful for developing a product with the Telit ML865C1 module.

Audience

This document is intended for Telit customers, who are integrators, about to implement their application using our ML865C1 module.

Contact Information, Support

For general contact, technical support services, technical questions and report documentation errors contact Telit Technical Support at:

• TS-EMEA@telit.com

• TS-AMERICAS@telit.com

• TS-APAC@telit.com

• TS-SRD@telit.com

Alternatively, use:

http://www.telit.com/support

For detailed information about where you can buy the Telit modules or for recommendations on accessories and components visit:

http://www.telit.com

Our aim is to make this guide as helpful as possible. Keep us informed of your comments and suggestions for improvements.

Telit appreciates feedback from the users of our information.

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Text Conventions

Danger – This information MUST be followed or catastrophic equipment failure or bodily injury may occur.

Caution or Warning – Alerts the user to important points about integrating the module, if these points are not followed, the module and end user equipment may fail or malfunction.

Tip or Information – Provides advice and suggestions that may be useful when integrating the module.

All dates are in ISO 8601 format, i.e. YYYY-MM-DD.

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2. OVERVIEW

The aim of this document is the description of some hardware solutions useful for developing a product with the Telit ML865C1 module. In this document all the basic functions of a mobile phone will be taken into account; for each one of them a proper hardware solution will be suggested and eventually the wrong solutions and common errors to be avoided will be evidenced. Obviously this document cannot embrace the whole hardware solutions and products that may be designed. The wrong solutions to be avoided shall be considered as mandatory, while the suggested hardware configurations shall not be considered mandatory, instead the information given shall be used as a guide and a starting point for properly developing your product with the Telit ML865C1 module. For further hardware details that may not be explained in this document refer to the Telit ML865C1 Product Description document where all the hardware information is reported.

NOTE: (EN) The integration of the ML865C1 cellular module within user

application shall be done according to the design rules described in this manual.

(IT) L’integrazione del modulo cellulare ML865C1 all’interno dell’applicazione dell’utente dovrà rispettare le indicazioni progettuali

descritte in questo manuale.

(DE) Die Integration des ML865C1 Mobilfunk-Moduls in ein Gerät muß gemäß der in diesem Dokument beschriebenen Kunstruktionsregeln erfolgen.

(SL) Integracija ML865C1 modula v uporabniški aplikaciji bo morala upoštevati projektna navodila, opisana v tem priročniku.

(SP) La utilización del modulo ML865C1 debe ser conforme a los usos para los cuales ha sido deseñado descritos en este manual del usuario.

(FR) L’intégration du module cellulaire ML865C1 dans l’application de l’utilisateur sera faite selon les règles de conception décrites dans ce

manuel.

(HE)

The information presented in this document is believed to be accurate and reliable. However, no responsibility is assumed by Telit Communications S.p.A. for its use, nor any

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infringement of patents or other rights of third parties which may result from its use. No license is granted by implication or otherwise under any patent rights of Telit Communications S.p.A. other than for circuitry embodied in Telit products. This document is subject to change without notice.

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3. PINS ALLOCATION

Warning: ML865C1 is adopting a modified 56-pin xL865 Form Factor, pin to pin compatible with the previous 48-pin xL865 FF and with 8 additional pads.

The numbering of the pins has been changed accordingly and attention has to be paid when comparing with previous 48-pin xL865 FF design.

Pin-out

Signal

I/O Function

Type

Comment

USB HS 2.0 COMMUNICATION PORT

USB_D+

I/O

USB differential Data

(+)

USB_D-

I/O

USB differential Data

(-)

VUSB

Power sense for the

internal USB

transceiver.

3-5V

Internal PD

(100K)

Asynchronous Serial Port (USIF0) - Prog. / Data + HW Flow Control

C109/DCD/GPO

Output for Data carrier detect signal (DCD) to

DTE

/ GP output

CMOS

1.8V

C125/RING/GPO

Output for Ring

indicator signal (RI) to

DTE

/ GP output

CMOS

1.8V

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C107/DSR/GPO

Output for Data set

ready signal (DSR) to

DTE

/ GP output

CMOS

1.8V

4 C108/DTR/GPI

Input for Data terminal

ready signal (DTR)

from DTE

/ GP input

CMOS

1.8V

C105/RTS/GPI

Input for Request to

send signal (RTS)

from DTE

/ GP input

CMOS

1.8V

C106/CTS/GPO

Output for Clear to

send signal (CTS) to

DTE

/ GP output

CMOS

1.8V

C103/TXD

Serial data input (TXD) from DTE

CMOS

1.8V

C104/RXD

Serial data output to

DTE

CMOS

1.8V

SIM card interface

SIMVCC

External SIM signal –

Power supply for the

SIM

1,8 / 3V

SIMRST

External SIM signal –

Reset

1,8 / 3V

SIMCLK

External SIM signal –

Clock

1,8 / 3V

SIMIO

I/O

External SIM signal –

Data I/O

47k Pull

1,8 / 3V

ADC

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ADC_IN1

Analog/Digital

converter input

Auxiliary

RXD_AUX /SPI_MISO

I Auxiliary UART (RX

Data)/SPI_MISO

CMOS 1.8V

TXD_AUX / SPI_MOSI

O Auxiliary UART (TX

Data)/SPI_MOSI

CMOS 1.8V

Miscellaneous

WAKE

ASYNCRONOUS WAKEUP FROM PSM

1.8V

HW_SHUTDOWN*

UNCONDITIONAL SHUTDOWN

1.8V

V_AUX/PWRMON

O 1.8V

FORCED_USB_BOOT

I 1.8V

ANTENNA

I/O

Antenna pad – 50 Ω

GNSS_ANT

I/O

GNSS receiver input 50 Ω

GPIO

GPIO_01 / DVI_WA0

I/O

GPIO01 Configurable GPIO / Digital Audio Interface (WA0)

CMOS 1.8V

GPIO_02 /DVI_RX

I/O

GPIO02 I/O pin Digital Audio Interface (RX)

CMOS 1.8V

GPIO_03 / DVI_TX

I/O

GPIO03 GPIO I/O pin/ Digital Audio Interface (TX)

CMOS 1.8V

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GPIO_04 / DVI_CLK

I/O

GPIO04 Configurable GPIO/ Digital Audio

Interface (CLK)

CMOS 1.8V

GPIO_05/ GNSS_LNA_EN

I/O

GPIO05 Configurable GPIO

CMOS 1.8V

GPIO_06 / SPI_CS

I/O

GPIO06 Configurable GPIO /SPI_CS

CMOS 1.8V

GPIO_07

I/O

GPIO07 Configurable GPIO

CMOS 1.8V

GPIO_08

I/O

GPIO08 Configurable GPIO

CMOS 1.8V

SPI_CLK

CMOS 1.8V

STAT_LED

CMOS

1.8V

All 8 GPIO pins can be

configured

Power Supply

VBATT

Main power supply

(Baseband)

Power

VBATT_PA

Main power supply

(Radio PA)

Power

GND

Ground Power

GND

Ground Power

GND

Ground Power

GND

Ground Power

GND

Ground Power

GND

Ground Power

GND

Ground Power

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GND

Ground Power

GND

Ground Power

Reserved

RFU

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Pin Layout

TOP VIEW

NOTE:

The pins defined as NC/RFU shall be considered RESERVED and must not be connected to any pin in the application.

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4. POWER SUPPLY

The power supply circuitry and board layout are a very important part in the full product design and they strongly reflect on the product overall performance, hence read the requirements carefully and the guidelines that will follow for a proper design.

Power Supply Requirements

The external power supply must be connected to VBATT & VBATT_PA signals and must fulfill the following requirements:

Power Supply

Value

Nominal Supply Voltage

3.8V

Operating Voltage Range

3.40 V÷ 4.20 V

Extended Voltange Range

3.20 V÷ 4.50 V

NOTE: The Operating Voltage Range MUST never be exceeded; care must be taken when designing the application’s power supply section to avoid having an excessive voltage drop. If the voltage drop is exceeding the limits it could cause a Power Off of the module. The Power supply must be higher than 3.20 V to power on the module.

Overshoot voltage (regarding MAX Extended Operating Voltage) and drop in voltage (regarding MIN Extended Operating Voltage) MUST never be exceeded;

The “Extended Operating Voltage Range” can be used only with

completely assumption and application of the HW User guide suggestions.

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NOTE: For PTCRB approval on the final products the power supply is required to be within the “Normal Operating Voltage Range”.

Power Consumption

*Preliminary data

Mode

Average

(mA)

Mode Description

Switched off

0.008mA

Module supplied but switched off

IDLE mode

AT+CFUN=1

12 mA

Normal mode: full functionality of the module

AT+CFUN=4

11 mA

Disabled TX and RX; module is not registered on the network

AT+CFUN=5

2.3 mA

Paging cycle #64 frames (0.64 sec DRx cycle)

1.4 mA

Paging cycle #128 frames (1.28 sec DRx cycle)

1.1 mA

Paging cycle #256 frames (2.56 sec DRx cycle)

Operative Mode

LTE Data call

190 mA

CAT M1 RB=1, TX=23dBm

115 mA

CAT M1 Channel BW 10MHz, RB=1, TX=0dBm

GPRS

1TX+1RX

GSM 850/900

240 mA

GPRS Sending data mode, TX=33dBm

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4.2.1. Current consumption plots

0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

200

400

600

800

1000

1200

1400

1600

1800

Current consumption in LTE data call CAT M1

Current Profile at Max Power (23 dBm)

Average Value at Max Power Current Profile at Low Power (<0 dBm) Average Value at Low Power

GPRS

1TX+1RX

GSM 1800/1900

170 mA

GPRS Sending data mode, TX=30dBm

PSM Mode

AT+CPSMS=1

0.008mA

No current source or sink by any connected pin

GNSS ACTIVE

GNSS

29 mA

GNSS Standalone 1Hz Acquisition ( Non-Dpo)

GNSS

30 mA

GNSS Standalone 1Hz Tracking ( Non-DPO)

GPS

28 mA

GPS Standalone 1Hz Acquisition ( Non-Dpo)

GPS

29 mA

GPS Standalone 1Hz Tracking ( Non-DPO)

Current Consumption in LTE data call CAT M1

Time (ms)

Current (mA)

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NOTE: The electrical design for the Power supply should be made ensuring it will be capable of a peak current output of at least:

0.6 A for LTE mode (3.80V supply).

2A for GPRS mode (3.80V supply).

NOTE: The reported LTE values are an average among all the product variants and bands for each network wireless technology.

The support of specific network wireless technology depends on product variant configuration.

0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

200

400

600

800

1000

1200

1400

1600

1800

Current consumption in GPRS 1 slot TX

Current Profile at Max Power (33 dBm)

Average Value at Max Power Current Profile at Low Power (< 0 dBm) Average Value at Low Power

Time (ms)

Current Consumption in GPRS 1 slot TX

Current (mA)

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General Design Rules

The principal guidelines for the Power Supply Design embrace three different design steps:

• the electrical design of the power supply

• the thermal design

• the PCB layout

4.3.1. Electrical Design Guidelines

The electrical design of the power supply depends strongly from the power source where this power is drained. We will distinguish them into three categories:

• +5V input (typically PC internal regulator output)

• +12V input (typically automotive)

• Battery

4.3.1.1. +5V Source Power Supply Design Guidelines

• The desired output for the power supply is 3.8V, hence there's not a big difference between the input source and the desired output and a linear regulator can be used. A switching power supply will not be suited because of the low drop out requirements.

• When using a linear regulator, a proper heat sink shall be provided in order to dissipate the power generated.

• A Bypass low ESR capacitor of adequate capacity must be provided in order to cut the current absorption peaks close to the ML865C1, a 100μF tantalum capacitor is usually suited.

• Make sure the low ESR capacitor on the power supply output (usually a tantalum one) is rated at least 10V.

• A protection diode should be inserted close to the power input, in order to save the ML865C1 from power polarity inversion.

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An example of linear regulator with 5V input is:

Guidelines

4.3.1.2. +12V Source Power Supply Design Guidelines

• The desired output for the power supply is 3.8V, hence due to the big difference between the input source and the desired output, a linear regulator is not suited and shall not be used. A switching power supply will be preferable because of its better efficiency especially with the 2A peak current load represented by the ML865C1.

• When using a switching regulator, a 500kHz or more switching frequency regulator is preferable because of its smaller inductor size and its faster transient response. This allows the regulator to respond quickly to the current peaks absorption.

• In any case the frequency and Switching design selection is related to the application to be developed due to the fact the switching frequency could also generate EMC interferences.

• For car PB battery the input voltage can rise up to 15,8V and this should be kept in mind when choosing components: all components in the power supply must withstand this voltage.

• A Bypass low ESR capacitor of adequate capacity must be provided

in order to cut the current absorption peaks, a 100μF tantalum

capacitor is usually suited.

• Make sure the low ESR capacitor on the power supply output (usually a tantalum one) is rated at least 10V.

• For Car applications a spike protection diode should be inserted close to the power input, in order to clean the supply from spikes.

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• A protection diode should be inserted close to the power input, in order to save the ML865C1 from power polarity inversion. This can be the same diode as for spike protection.

An example of switching regulator with 12V input is in the below schematic:

4.3.1.3. Battery Source Power Supply Design Guidelines

A single 3.7V Li-Ion cell battery type is suited for supply of Telit ML865C1 module.

WARNING:

The three cells Ni/Cd or Ni/MH 3,6 V Nom. battery types or 4V PB types MUST NOT BE USED DIRECTLY since their maximum voltage can rise over the absolute maximum voltage for the ML865C1 and damage it.

NOTE:

DON'T USE any Ni-Cd, Ni-MH, and Pb battery types directly connected with ML865C1. Their use can lead to overvoltage on the ML865C1 and damage it. USE ONLY Li-Ion battery types.

• A Bypass low ESR capacitor of adequate capacity must be provided in

order to cut the current absorption peaks, a 100μF tantalum capacitor is

usually suited.

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• Make sure the low ESR capacitor (usually a tantalum one) is rated at least 10V.

• A protection diode should be inserted close to the power input, in order to save the ML865C1 from power polarity inversion. Otherwise the battery connector should be done in a way to avoid polarity inversions when connecting the battery.

• The battery capacity must be at least 500mAh in order to withstand the current peaks of 2A; the suggested capacity is from 500mAh to 1000mAh.

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4.3.2. Thermal Design Guidelines

The thermal design for the power supply heat sink should be done with the following specifications:

• Average current consumption: 250 mA (LTE modes)

• Average current consumption: 600 mA (GPRS and EDGE modes)

• Supply voltage: 4.50V

NOTE: Make PCB design in order to have the best connection of GND pads to large surfaces of copper.

NOTE: The ML865C1 includes a function to prevent overheating.

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4.3.3. Power Supply PCB layout Guidelines

As seen on the electrical design guidelines the power supply shall have a low ESR capacitor on the output to cut the current peaks and a protection diode on the input to protect the supply from spikes and polarity inversion. The placement of these components is crucial for the correct working of the circuitry. A misplaced component can be useless or can even decrease the power supply performances.

• The Bypass low ESR capacitor must be placed close to the Telit ML865C1 power input pads or in the case the power supply is a switching type it can be placed close to the inductor to cut the ripple provided the PCB trace from the capacitor to the ML865C1 is wide enough to ensure a dropless connection even during the 2A current peaks.

• The protection diode must be placed close to the input connector where the power source is drained.

• The PCB traces from the input connector to the power regulator IC must be wide enough to ensure no voltage drops occur when the 2A current peaks are absorbed. Note that this is not made in order to save power loss but especially to avoid the voltage drops on the power line at the current peaks frequency of 216 Hz that will reflect on all the components connected to that supply, introducing the noise floor at the burst base frequency. For this reason while a voltage drop of 300-400 mV may be acceptable from the power loss point of view, the same voltage drop may not be acceptable from the noise point of view. If your application doesn't have audio interface but only uses the data feature of the Telit ML865C1, then this noise is not so disturbing and power supply layout design can be more forgiving.

• The PCB traces to the ML865C1 and the Bypass capacitor must be wide enough to ensure no significant voltage drops occur when the 2A current peaks are absorbed. This is for the same reason as previous point. Try to keep this trace as short as possible.

• The PCB traces connecting the Switching output to the inductor and the switching diode must be kept as short as possible by placing the inductor and the diode very close to the power switching IC (only for switching power supply). This is done in order to reduce the radiated field (noise) at the switching frequency (100-500 kHz usually).

• The use of a good common ground plane is suggested.

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• The placement of the power supply on the board should be done in such a way to guarantee that the high current return paths in the ground plane are not overlapped to any noise sensitive circuitry as the microphone amplifier/buffer or earphone amplifier.

• The power supply input cables should be kept separate from noise sensitive lines such as microphone/earphone cables.

• The insertion of EMI filter on VBATT pins is suggested in those designs where antenna is placed close to battery or supply lines.

A ferrite bead like Murata BLM18EG101TN1 or Taiyo Yuden P/N FBMH1608HM101 can be used for this purpose.

The below figure shows the recommended circuit:

RTC supply

RTC is functional when ML865C1 is in PSM state and VBATT pin is supplied. RTC settings are erased if VBATT supply is temporary disconnected.

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VAUX Power Output

A regulated power supply output is provided in order to supply small devices from the module, like: level translators, audio codec, sensors, and others.

Pin R11 can be used also as PWRMON (module powered ON indication) function, because is always active when the module is powered ON and cannot be set to LOW level by any AT command.

Host can only detect deep sleep mode by monitoring of VAUX/PWRMON output pin, since there is no pin dedicated to PSM status indicator,

The operating range characteristics of the supply are:

Item

Min

Typical

Max

Output voltage

1.78V

1.80V

1.82V

Output current

- - 60mA

Output bypass capacitor

(inside the module)

1uF

If power saving configuration is enabled by AT+CPSMS Command, VAUX during deep sleep mode period is OFF

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5. DIGITAL SECTION

Logic Levels

Power On (Auto-Turning ON ML865)

The ML865C1 will automatically power on itself when VBATT & VBATT_PA are applied to the module. V_AUX / PWRMON pin will be at the high logic level and the module can be considered fully operating after 5 seconds.

The following flow chart shows the proper turn on procedure:

Parameter

Min

Max

ABSOLUTE MAXIMUM RATINGS – NOT FUNCTIONAL

Input level on any digital pin (CMOS 1.8) with respect to ground

-0.3V

2.1V

Operating Range - Interface levels (1.8V CMOS)

Input high level

1.5V

1.9V

Input low level

0.35V

Output high level

1.6V

1.9V

Output low level

0.2V

Parameter

AVG

CURRENT CHARACTERISTICS:

Output Current

1mA

Input Current

1uA

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NOTE:

The power supply must be applied either at the same time on pins VBATT and VBATT_PA.

NOTE:

In order to prevent a back powering effect it is recommended to avoid having any HIGH logic level signal applied to the digital pins of the ML865C1 when the module is powered OFF or during an ON/OFF transition.

Modem ON Proc.

PWR supply ON

and >3.20V?

Delay 1s - 5s for Low

Voltage Operating

Modem Reset Proc.

AT init sequence.

Start AT CMD.

PWMON = ON?

Delay 300mS

Enter AT<CR>

AT answer in 1second

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A flow chart showing the AT commands managing procedure is displayed below:

Modem ON Proc.

Disconnect PWR

supply

AT init sequence.

Delay 300mS

Enter AT<CR>

AT answer in

Start AT CMD.

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Power Off

The following flow chart shows the proper turnoff procedure:

NOTE:

In order to prevent a back powering effect it is recommended to avoid having any HIGH logic level signal applied to the digital pins of the ML865C1 when the module is powered off or during an ON/OFF transition.

Wake from deep sleep mode

ML865C1 supports Power Saving Mode (PSM) functionality defined in 3GPP Release 12. When Periodic Update Timer expires, ML910C1 power off until the next scheduled wakeup time. Asynchronous event controlled by host can wake up from deep sleep mode by asserting WAKE pin HIGH for at least 5 seconds. Host can detect deep sleep mode by polling VAUX/PWRMON pin.

Modem OFF Proc.

AT#SYSHALT

Disconnect PWR

supply

10s timeout

Modem ON Proc

Delay 1.5s

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Unconditional Shutdown ( Hardware Unconditional restart)

HW_SHUTDOWN* is used to unconditionally shutdown the ML865C1. Whenever this signal is pulled low, the ML865C1 is reset. When the device is reset it stops any operation. After the release of the line, the ML865C1 is unconditionally shut down, without doing any detach operation from the network where it is registered. This behaviour is not a proper shut down because any cellular device is requested to issue a detach request on turn off. The HW_SHUTDOWN* is internally controlled on start-up to achieve always a proper power-on reset sequence, so there's no need to control this pin on start-up. To unconditionally shutdown the ML865C1, the pad HW_SHUTDOWN* must be tied low for at least 200 milliseconds and then released. The maximum current that can be drained from the ON* pad is 0,15 mA. The signal is internally pulled up so the pin can be left floating if not used.

During PSM mode, HW_SHUTDOWN toggle has no effect. The use of HW_SHUTDOWN* pin is valid only when ML865C1 has VAUX/PWRMON output HI.

WARNING:

The hardware unconditional Restart must not be used during normal operation of the device since it does not detach the device from the network. It shall be kept as an emergency exit procedure to be done in the rare case that the device gets stuck waiting for some network or SIM responses.

NOTE: Do not use any pull up resistor on the HW_SHUTDOWN* line nor any

totem pole digital output. The line HW_SHUTDOWN* must be connected only in open collector

configuration; the transistor must be connected as close as possible to the HW_SHUTDOWN* pin.

TIP: The unconditional hardware restart must always be implemented on the

boards and the software must use it as an emergency exit procedure.

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A simple circuit to do it is:

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In the following flow chart is detailed the proper restart procedure:

NOTE:

“HW SHUTDOWN

Unconditional”

START.

Reset = LOW

Delay 200ms

Reset = HIGH

Delay 1s

“HW SHUTDOWN

Unconditional”

END

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Fast power down

The procedure to power off ML865C1 described in Chapter 5.3 normally takes more than 1 second to detach from network and make ML865C1internal filesystem properly closed. In case of unwanted supply voltage loss the system can be switched off without any risk of filesystem data corruption by implementing Fast Shut Down feature. Fast Shut Down feature permits to reduce the current consumption and the time-topoweroff to minimum values.

NOTE: Refer to ML865C1 series AT command reference guide (Fast power down - #FASTSHDN) in order to set up detailed AT command.

5.6.1. Fast Shut Down by Hardware

The Fast Power Down can be triggered by configuration of any GPIO. HI level to LOW level transition of GPIO commands fast power down.

Example circuit:

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NOTE: Consider voltage drop under max current conditions when defining the voltage detector thereshold in order to avoid unwanted shutdown.

The capacitor is rated with the following formula:

TIP: Make the same plot during system verification to check timings and voltage levels.

5.6.2. Fast Shut Down by Software

The Fast Power Down can be triggered by AT command.

Communication ports

5.7.1. USB 2.0 HS

The ML865C1 includes one integrated universal serial bus (USB 2.0 HS) transceiver. The following table is listing the available signals:

PAD

Signal

I/O

Function

NOTE

USB_D+

I/O

USB differential Data (+)

USB_D-

I/O

USB differential Data (-)

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VUSB

Power sense for the internal USB transceiver.

Accepted range:

3.0V to 5.5V 100K pull down

The USB_DPLUS and USB_DMINUS signals have a clock rate of 480 MHz, therefore signal traces should be routed carefully. Trace lengths, number of vias and capacitive loading should be minimized. The characteristic impedance value should be as close as possible to 90 Ohms differential. ESD protection can be added to USB D+/D- lines in case of external connector for cable connection. Proper components for USB 2.0 must be used.

NOTE: Disconnect or assert to GND the VUSB pin before activating the Power Saving Mode.

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5.7.2. SPI

The ML865C1 Module is provided by a standard 3-wire master SPI interface + chip select control.

The following table is listing the available signals:

PAD

Signal

I/O

Function

Type

NOTE

SPI_CLK

SPI Clock

CMOS

1.8V

SPI_MISO

SPI MISO

CMOS

1.8V

Shared

with

RX_AUX

SPI_MOSI

SPI MOSI

CMOS

1.8V

Shared

with

TX_AUX

SPI_CS

SPI Chip Select

CMOS

1.8V

NOTE: Due to the shared functions, SPI port and TX_AUX/RX_AUX port cannot be used simultanously.

Refer to ML865C1 series AT command reference guide for port configuration.

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SPI Connections

5.7.3. Serial Ports

The ML865C1 module is provided with by 2 Asynchronous serial ports:

• MODEM SERIAL PORT 1 (Main)

• MODEM SERIAL PORT 2 (Auxiliary)

Several configurations can be designed for the serial port on the OEM hardware, but the most common are:

• RS232 PC com port

• microcontroller UART @ 1.8V (Universal Asynchronous Receive Transmit)

• microcontroller UART @ 5V or other voltages different from 1.8V

Depending from the type of serial port on the OEM hardware a level translator circuit may be needed to make the system work. On the ML865C1 the ports are CMOS 1.8.

5.7.3.1. Modem serial port 1

The serial port 1 on the ML865C1 is a +1.8V UART with all the 7 RS232 signals. It differs from the PC-RS232 in the signal polarity (RS232 is reversed) and levels.

The following table is listing the available signals:

SPI_MISO

SPI_MOSI

SPI_CLK

ML865C1

Application

Processor

SPI_CS

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RS232

Signal

ML865C1

PAD

Name

Usage

C109/DCD

Data Carrier Detect

Output from the ML865C1 that indicates the carrier presence

C104/RXD

Transmit line *see Note

Output transmit line of ML865C1 UART

C103/TXD

Receive line *see Note

Input receive of the ML865C1 UART

C108/DTR

Data Terminal Ready

Input to the ML865C1 that controls the DTE READY condition

C107/DSR

Data Set Ready

Output from the ML865C1 that indicates the module is ready

C106/CTS

Clear to Send

Output from the ML865C1 that controls the Hardware flow control

C105/RTS

Request to Send

Input to the ML865C1 that controls the Hardware flow control

C125/RING

Ring Indicator

Output from the ML865C1 that indicates the incoming call condition

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NOTE: According to V.24, some signal names are referred to the application side, therefore on the ML865C1 side these signal are on the opposite direction: TXD on the application side will be connected to the receive line (here named C103/TXD) RXD on the application side will be connected to the transmit line (here named C104/RXD)

For a minimum implementation, only the TXD, RXD lines can be connected, the other lines can be left open provided a software flow control is implemented.

In order to avoid a back powering effect it is recommended to avoid having any HIGH logic level signal applied to the digital pins of the ML865C1 when the module is powered off or during an ON/OFF transition.

5.7.3.2. Modem serial port 2

The secondary serial port on the ML865C1 is a CMOS1.8V with only the RX and TX signals. The signals of the ML865C1 serial port are:

PAD

Signal

I/O

Function

Type

NOTE

TX_AUX

Auxiliary UART (TX Data to DTE)

CMOS

1.8V

Shared with SPI_MOSI

RX_AUX

Auxiliary UART (RX Data from DTE)

CMOS

1.8V

Shared with SPI_MISO

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NOTE: Due to the shared functions, TX_AUX/RX_AUX port and SPI port cannot be used simultanously.

Refer to ML865C1 series AT command reference guide for port configuration.

5.7.3.3. RS232 level translation

In order to interface the ML865C1 with a PC com port or a RS232 (EIA/TIA-232) application a level translator is required. This level translator must:

• invert the electrical signal in both directions;

• Change the level from 0/1.8V to +15/-15V.

Actually, the RS232 UART 16450, 16550, 16650 & 16750 chipsets accept signals with lower levels on the RS232 side (EIA/TIA-562), allowing a lower voltage-multiplying ratio on the level translator. Note that the negative signal voltage must be less than 0V and hence some sort of level translation is always required. The simplest way to translate the levels and invert the signal is by using a single chip level translator. There are a multitude of them, differing in the number of drivers and receivers and in the levels (be sure to get a true RS232 level translator not a RS485 or other standards). By convention the driver is the level translator from the 0-1.8V UART to the RS232 level. The receiver is the translator from the RS232 level to 0-1.8V UART. In order to translate the whole set of control lines of the UART you will need:

• 5 drivers

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• 3 receivers

An example of RS232 level adaptation circuitry could be done using a MAXIM transceiver (MAX218) In this case the chipset is capable to translate directly from 1.8V to the RS232 levels (Example done on 4 signals only).

The RS232 serial port lines are usually connected to a DB9 connector with the following layout:

General purpose I/O

The ML865C1 module is provided by a set of Configurable Digital Input / Output pins (CMOS 1.8V). Input pads can only be read; they report the digital value (high or low) present on the pad at the read time. Output pads can only be written or queried and set the value of the pad output. An alternate function pad is internally controlled by the ML865C1 firmware and acts depending on the function implemented.

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The following table shows the available GPIO on the ML865C1:

PAD

Signal

I/O

Output

Drive

Strength

Default State

NOTE

GPIO_01

I/O

1mA

INPUT – PD (100K)

GPIO_02

I/O

1mA

INPUT – PD (100K)

GPIO_03

I/O

1mA

INPUT – PD (100K)

GPIO_04

I/O

1mA

INPUT – PD (100K)

GPIO_05

I/O

1mA

INPUT – PD (100K)

GPIO_06

I/O

1mA

INPUT – PD (100K)

GPIO_07

I/O

1mA

INPUT – PD (100K)

GPIO_08

I/O

1mA

INPUT – PD (100K)

5.8.1. Using a GPIO as INPUT

The GPIO pads, when used as inputs, can be connected to a digital output of another device and report its status, provided this device has interface levels compatible with the

1.8V CMOS levels of the GPIO. Input current (@1.8V) is about 18uA (corrisponding to 100K pulldown value) in all GPIO pin expect GPIO_09 where current is about 100uA. This value is present since ML865 poweron. If the digital output of the device to be connected with the GPIO input pad has interface levels different from the 1.8V CMOS, then it can be buffered with an open collector transistor with a 47K pull up to 1.8V supplied by VAUX/POWERMON R11 pad.

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NOTE: In order to avoid a back powering effect it is recommended to avoid having any HIGH logic level signal applied to the digital pins of the ML865C1 when the module is powered off or during an ON/OFF transition.

Refer to ML865C1 series AT command reference guide for GPIO pins configuration.

5.8.2. Using a GPIO as OUTPUT

The GPIO pads, when used as outputs, can drive 1.8V CMOS digital devices or compatible hardware. When set as outputs, the pads have a push-pull output and therefore the pull-up resistor may be omitted.

5.8.3. Indication of network service availability The STAT_LED pin status shows information on the network service availability and Call

status. The function is available as alternate function of GPIO_08 (to be enabled using the AT#GPIO=1,0,2 command).

In the ML865C1 modules, the STAT_LED needs an external transistor to drive an external LED and its voltage level is defined accordingly to the table below:.

Device Status

Led Status

Device off

Permanently off

Not Registered

Permanently on

Registered in idle

Blinking 1sec on + 2 sec off

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Registered in idle + power saving

It depends on the event that triggers the wakeup (In sync with network paging)

Connecting

Blinking 1 sec on + 2 sec off

The reference schematic for LED indicator,

R3 must be calculated taking in account VBATT value and LED type. :

External SIM Holder

Please refer to the related User Guide (SIM Holder Design Guides, 80000NT10001a).

ADC Converter

The ML865C1 is provided by one AD converters. It is able to read a voltage level in the range of 0÷1.8 volts applied on the ADC pin input, store and convert it into 10 bit word. The input lines are named as ADC_IN1 and they are available on Pad 13.

The following table is showing the ADC characteristics:

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Item

Min

Typical

Max

Unit

Input Voltage range

0 - 1.8

Volt

AD conversion

- - 10

bits

Input Resistance

1 - -

Mohm

Input Capacitance

- 1 -

The ADC could be controlled using an AT command. The command is AT#ADC=1,2 The read value is expressed in mV

Refer to SW User Guide or AT Commands Reference Guide for the full description of this function.

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6. RF SECTION

Bands Variants

Product

LTE bands

2G bands

ML865C1-NA

B2,B4,B12, B13

ML865C1-EA

B1,B3,

B5,B8,B18,B19,B20,B26,B28

850/900/1800/1900

TX Output power

Band

Class

RF power (dBm)

LTE (UE CAT-M1) all bands

GSM 850/900

DCS 1800/PCS 1900

RX Sensitivity

Measurement setup

Band

Measurement conditions

LTE (UE CAT-M1)

Throughput >95%

According to 3GPP 36. 521-1

2G BANDS

BLER <10%, CS2

According to 3GPP 51.010-1

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ML865C1-NA

Band

REFsens (dBm)

3GPP REFsens (dBm)

Band 2

-105

-100.3

Band 4

-105

-102.3

Band 12

-105

-99.3

Band 13

-105

-99.3

ML865C1-EA

Band

REFsens (dBm)

3GPP REFsens (dBm)

Band 1

-105

-102.3

Band 3

-105

-99.3

Band 5

-105

-100.8

Band 8

-105

-99.8

Band 18

-105

-102.3

Band 19

-105

-102.3

Band 20

-105

-100.8

Band 26

-105

-100.8

Band 28

-105

-100.8

GSM 900

-107

-104

DCS 1800

-106

-104

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GSM 850

-107

-104

GSM 1900

-106

-104

Antenna requirements

The antenna connection and board layout design are the most important aspect in the full product design as they strongly affect the product overall performances, hence read carefully and follow the requirements and the guidelines for a proper design. The antenna and antenna transmission line on PCB for a Telit ML865C1 device shall fulfil the following requirements:

ML865C1-NA

Item

Value

Frequency range

Depending by frequency band(s) provided by the network operator, the customer shall use the most suitable antenna for that/those band(s)

Bandwidth

140 MHz in LTE Band 2 445 MHz in LTE Band 4 47 MHz in LTE Band 12 41 MHz in LTE Band 13

Impedance

50 ohm

Input power

> 24dBm Average power

VSWR absolute max

≤ 10:1 (limit to avoid permanent damage)

VSWR recommended

≤ 2:1 (limit to fulfill all regulatory requirements)

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ML865C1-EA

Item

Value

Frequency range

Depending by frequency band(s) provided by the network operator, the customer shall use the most suitable antenna for that/those band(s)

Bandwidth

250 MHz in LTE Band 1 170 MHz in LTE Band 3 70 MHz in LTE Band 5 80 MHz in LTE Band 8 60 MHz in LTE Band 18 60 MHz in LTE Band 19 71 MHz in LTE Band 20 80 MHz in LTE Band 26 110 MHz in LTE Band 28

Impedance

50 ohm

Input power

> 24dBm Average power

VSWR absolute max

≤ 10:1 (limit to avoid permanent damage)

VSWR recommended

≤ 2:1 (limit to fulfill all regulatory requirements)

6.4.1. PCB Design guidelines

When using the ML865C1, since there's no antenna connector on the module, the antenna must be connected to the ML865C1 antenna pad (K1) by means of a transmission line implemented on the PCB. This transmission line shall fulfil the following requirements:

Item

Value

Characteristic

Impedance

50 ohm (+-10%)

Max Attenuation

0,3 dB

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Coupling

Coupling with other signals shall be avoided

Ground Plane

Cold End (Ground Plane) of antenna shall be equipotential to the ML865C1 ground pins

The transmission line should be designed according to the following guidelines:

• Make sure that the transmission line’s characteristic impedance is 50ohm ;

• Keep line on the PCB as short as possible, since the antenna line loss shall be less

than about 0,3 dB;

• Line geometry should have uniform characteristics, constant cross section, avoid meanders and abrupt curves;

• Any kind of suitable geometry / structure (Microstrip, Stripline, Coplanar, Grounded Coplanar Waveguide...) can be used for implementing the printed transmission line afferent the antenna;

• If a Ground plane is required in line geometry, that plane has to be continuous and sufficiently extended, so the geometry can be as similar as possible to the related canonical model;

• Keep, if possible, at least one layer of the PCB used only for the Ground plane; If possible, use this layer as reference Ground plane for the transmission line;

• It is wise to surround (on both sides) the PCB transmission line with Ground, avoid having other signal tracks facing directly the antenna line track.

• Avoid crossing any un-shielded transmission line footprint with other signal tracks on different layers;

• The ground surrounding the antenna line on PCB has to be strictly connected to the main Ground Plane by means of via holes (once per 2mm at least), placed close to the ground edges facing line track;

• Place EM noisy devices as far as possible from ML865C1 antenna line;

• Keep the antenna line far away from the ML865C1 power supply lines;

• If EM noisy devices (such as fast switching ICs, LCD and so on) are present on the

PCB hosting the ML865, take care of the shielding of the antenna line by burying it in an inner layer of PCB and surround it with Ground planes, or shield it with a metal frame cover.

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• If EM noisy devices are not present around the line, the use of geometries like Microstrip or Grounded Coplanar Waveguide has to be preferred, since they typically ensure less attenuation if compared to a Stripline having same length;

The following image is showing the suggested layout for the Antenna pad connection:

6.4.2. PCB Guidelines in case of FCC Certification

In the case FCC certification is required for an application using ML865C1, according to FCC KDB 996369 for modular approval requirements, the transmission line has to be similar to that implemented on ML865C1 interface board and described in the following chapter.

6.4.2.1. Transmission line design

During the design of the ML865C1 interface board, the placement of components has been chosen properly, in order to keep the line length as short as possible, thus leading to lowest power losses possible. A Grounded Coplanar Waveguide (G-CPW) line has been chosen, since this kind of transmission line ensures good impedance control and can be implemented in an outer PCB layer as needed in this case. A SMA female connector has been used to feed the line.

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The interface board is realized on a FR4, 4-layers PCB. Substrate material is

characterized by relative permittivity εr = 4.6 ± 0.4 @ 1 GHz, TanD= 0.019 ÷ 0.026 @ 1

GHz.

A characteristic impedance of nearly 50 Ω is achieved using trace width = 1.1 mm,

clearance from coplanar ground plane = 0.3 mm each side. The line uses reference ground plane on layer 3, while copper is removed from layer 2 underneath the line. Height

of trace above ground plane is 1.335 mm. Calculated characteristic impedance is 51.6 Ω,

estimated line loss is less than 0.1 dB. The line geometry is shown below:

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6.4.2.2. Transmission Line Measurements

An HP8753E VNA (Full-2-port calibration) has been used in this measurement session. A calibrated coaxial cable has been soldered at the pad corresponding to RF output; a SMA connector has been soldered to the board in order to characterize the losses of the transmission line including the connector itself. During Return Loss / impedance measurements, the transmission line has been terminated to 50 Ω load. Return Loss plot of line under test is shown below:

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Line input impedance (in Smith Chart format, once the line has been terminated to 50 Ω

load) is shown in the following figure:

Insertion Loss of G-CPW line plus SMA connector is shown below:

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6.4.2.3. Antenna Installation Guidelines

• Install the antenna in a place covered by the LTE signal with CAT-M1 support.

• Antenna must not be installed inside metal cases

• Antenna must not be installed according Antenna manufacturer instructions

• Antenna integration should optimize the Radiation Efficiency. Efficiency values >

50% are recommended on all frequency bands

• Antenna integration should not perturb the radiation pattern described in Antenna manufacturer documentation.

• It is preferable to get an omnidirectional radiation pattern to

• Antenna Gain must not exceed values indicated in regulatory requirements, where

applicable, in order to meet related EIRP limitations. Typical antenna Gain in most M2M applications does not exceed 2dBi

• If the device antenna is located farther than 20cm from the human body and there are no co-located transmitter then the Telit FCC/IC approvals can be re-used by the end product

• If the device antenna is located closer than 20cm from the human body or there are co-located transmitter then the additional FCC/IC testing may be required for the end product (Telit FCC/IC approvals cannot be reused)

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7. AUDIO SECTION

The Telit digital audio interface (DVI) of the ML865C1 Module is based on the I2S serial bus interface standard. The audio port can be connected to end device using digital interface, or via one of the several compliant codecs (in case an analog audio is needed).

Electrical Characteristics

The product is providing the DVI on the following pins:

Signal

I/O

Function

Type

DVI_WA0

Digital Audio Interface (Word

Alignment / LRCLK)

CMOS 1.8V

DVI_RX

Digital Audio Interface (RX)

CMOS 1.8V

DVI_TX

Digital Audio Interface (TX)

CMOS 1.8V

DVI_CLK

Digital Audio Interface (BCLK)

CMOS 1.8V

Codec examples

Please refer to the Digital Audio Application note.

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8. GNSS SECTION

ML865C1 module includes a state-of-art receiver that can simultaneously search and track satellite signals from multiple satellite constellations. This multi-GNSS receiver uses the entire spectrum of GNSS systems available: GPS, GLONASS, BeiDou, Galileo, and QZSS.

GNSS Signals Pin-out

RF Front End Design

The ML865C1 Module contains a pre-select SAW filter but doesn’t contain the LNA needed to reach the maximum sensitivity. Active antenna (antenna with a built-in low noise amplifier) must be used and must be supplied with proper bias-tee circuit.

8.2.1. Guidelines of PCB line for GNSS Antenna

• Ensure that the antenna line impedance is 50ohm.

• Keep the antenna line on the PCB as short as possible to reduce the loss.

• Antenna line must have uniform characteristics, constant cross section, avoid

meanders and abrupt curves.

• Keep one layer of the PCB used only for the Ground plane, if possible.

• Surround (on both the sides, over and under) the antenna line on PCB with Ground,

avoid having other signal tracks facing directly the antenna line of track.

• The ground around the antenna line on PCB has to be strictly connected to the Ground Plane by placing vias once per 2mm at least.

• Place EM noisy devices as far as possible from antenna line.

• Keep the antenna line far away from power supply lines.

• Keep the antenna line far away from GSM RF lines.

• If you have EM noisy devices around the PCB hosting the module, such as fast

switching ICs, take care of the shielding of the antenna line by burying it inside the layers of PCB and surround it with Ground planes, or shield it with a metal frame cover.

• If you do not have EM noisy devices around the PCB hosting the module, use a strip-line on the superficial copper layer for the antenna line. The line attenuation will be lower than a buried one.

GNSS Antenna Requirements

GNSS active antenna must be used or integrated in the application.

Signal

I/O

Function

Type

ANT_GNSS

GNSS Antenna (50

ohm)

CMOS

1.8V

GNSS_LNA_EN

GNSS External LNA

Enable

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8.3.1. GNSS Antenna specification

Item

Value

Frequency range

1559.0 ~ 1610.0 MHz

Gain

20 ~ 30dB

Impedance

50 ohm

Noise Figure of LNA

< 1.5 (recommended)

DC supply voltage

DC 1.8 ~ 3.3V

VSWR

≤ 3:1 (recommended)

8.3.2. GNSS Antenna – Installation Guidelines

• The antenna must be installed according to the antenna manufacturer’s instructions to obtain the maximum performance of GNSS receiver.

• The antenna location must be evaluated carefully if operating in conjunction with any other antenna or transmitter.

• The antenna must not be installed inside metal cases or near any obstacle that may degrade features like antenna lobes and gain.

8.3.3. Powering the External LNA (active antenna)

The LNA of active antenna needs a source of power because 1.8V or 3V DC voltage needed by active antenna is not supplied by the ML865C1 module, but can be easily included by the host design.

The electrical characteristics of the GPS_LNA_EN signal are:

Example of external antenna bias circuitry:

Level

Min [V]

Max [V]

Output High Level

1.6

1.9

Output Low Level

0.3

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GNSS Characteristics *

The table below specifies the GNSS characteristics and expected performance The values are related to typical environment and conditions Table 1 GNSS Characteristics (* external LNA)

Parameters

Typical Measurement

Notes

Sensitivity

Standalone or MS Based Tracking Sensitivity

-161 dBm Navigation

-158 dBm

Cold Start Sensitivity

-146 dBm

TTFF

Hot

<1s

GNSS Simulator test

Warm

21s

GNSS Simulator test

Cold

32s

GNSS Simulator test

Min Navigation update rate

1Hz

Dynamics

A-GPS

Supported

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9. MECHANICAL DESIGN

Drawing

NOTE: Dimensions in mm. General Tolerance ±0.1, Angular Tolerance ±1°, The tolerance is not

cumulative.

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10. APPLICATION PCB DESIGN

General

The ML865C1 modules have been designed to be compliant with a standard lead-free SMT process.

Footprint

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In order to easily rework the ML865C1 is suggested to consider on the application a 1.5 mm placement inhibit area around the module.

It is also suggested, as common rule for an SMT component, to avoid having a mechanical part of the application in direct contact with the module.

NOTE: In the customer application, the region under WIRING INHIBIT (see

figure above) must be clear from signal or ground paths.

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PCB pad design

Non solder mask defined (NSMD) type is recommended for the solder pads on the PCB.

PCB pad dimensions

It is not recommended to place via or micro-via not covered by solder resist in an area of 0.3 mm around the pads unless it carries the same signal of the pad itself (see following figure).

PCB

Copper Pad

Solder Mask

SMD

(Solder Mask Defined)

NSMD

(Non Solder Mask Defined)

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Holes in pad are allowed only for blind holes and not for through holes. Recommendations for PCB pad surfaces:

Finish

Layer thickness [µm]

Properties

Electro-less Ni / Immersion Au

3 –7 / 0.03 – 0.15

good solder ability protection,

high shear force values

The PCB must be able to resist the higher temperatures which are occurring at the lead-free process. This issue should be discussed with the PCB-supplier. Generally, the wettability of tin-lead solder paste on the described surface plating is better compared to lead-free solder paste. It is not necessary to panel the application PCB, however in that case it is suggested to use milled contours and predrilled board breakouts; scoring or v-cut solutions are not recommended.

Stencil

Stencil’s apertures layout can be the same of the recommended footprint (1:1), we

suggest a thickness of stencil foil ≥ 120 µm.

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Solder paste

Item

Lead Free

Solder Paste

Sn/Ag/Cu

We recommend using only “no clean” solder paste in order to avoid the cleaning of the

modules after assembly

Solder Reflow

Recommended solder reflow profile:

Profile Feature

Pb-Free Assembly Free

Average ramp-up rate (TL to TP)

3°C/second max

Preheat

– Temperature Min (Tsmin) – Temperature Max (Tsmax)

– Time (min to max) (ts)

150°C 200°C

60-180 seconds

Tsmax to TL

– Ramp-up Rate

3°C/second max

Time maintained above:

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– Temperature (TL)

– Time (tL)

217°C

60-150 seconds

Peak Temperature (Tp)

245 +0/-5°C

Time within 5°C of actual Peak

Temperature (tp)

10-30 seconds

Ramp-down Rate

6°C/second max.

Time 25°C to Peak Temperature

8 minutes max.

NOTE: All temperatures refer to topside of the package, measured on the package body surface

WARNING: THE ML865C1 MODULE WITHSTANDS ONE REFLOW PROCESS ONLY.

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11. PACKAGING

Is possible to order in two packaging system:

• Package on tray

• Package on reel

Tray

The ML865C1 modules are packaged on trays of 40 pieces each. These trays can be used in SMT processes for pick & place handling.

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Reel

The ML865C1 can be packaged on reels of 200 pieces each. See figure for module positioning into the carrier.

Moisture sensitivity

The moisture sensitivity level of the Product is “3” according with standard

IPC/JEDEC J-STD-020, take care of all the relative requirements for using this kind of components.

Moreover, the customer has to take care of the following conditions:

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a) The shelf life of the Product inside of the dry bag is 12 months from the

bag seal date, when stored in a non-condensing atmospheric environment of < 40°C and < 90% RH.

b) Environmental condition during the production: <= 30°C / 60% RH

according to IPC/JEDEC J-STD-033B.

c) The maximum time between the opening of the sealed bag and the

reflow process must be 168 hours if condition b) “IPC/JEDEC J-STD-033B paragraph 5.2” is

respected. d) Baking is required if conditions b) or c) are not respected e) Baking is required if the humidity indicator inside the bag indicates 10%

RH or more.

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12. CONFORMITY ASSESSMENT ISSUES

Approvals

 GCF (ML865C1-NA)  PTCRB (ML865C1-NA)  FCC, IC (ML865C1-NA)  RoHS and REACH (all versions)  Approvals for major Mobile Network Operators

FCC certificates

The FCC Certificate is available here: https://www.fcc.gov/oet/ea/fccid

IC/ISED certificates

The ISED Certificate is available here:

https://sms-sgs.ic.gc.ca/equipmentSearch/searchRadioEquipments?execution=e1s1&lang=en

FCC/ISED Regulatory notices

Modification statement

Telit has not approved any changes or modifications to this device by the user. Any

changes or modifications could void the user’s authority to operate the equipment.

Telit n’approuve aucune modification apportée à l’appareil par l’utilisateur, quelle qu’en soit la nature. Tout changement ou modification peuvent annuler le droit d’utilisation de l’appareil par l’utilisateur.

Interference statement

This device complies with Part 15 of the FCC Rules and Industry Canada licence-exempt RSS standard(s). Operation is subject to the following two conditions: (1) this device may not cause interference, and (2) this device must accept any interference, including interference that may cause undesired operation of the device.

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Le présent appareil est conforme aux CNR d'Industrie Canada applicables aux appareils radio exempts de licence. L'exploitation est autorisée aux deux conditions suivantes : (1) l'appareil ne doit pas produire de brouillage, et (2) l'utilisateur de l'appareil doit accepter tout brouillage radioélectrique subi, même si le brouillage est susceptible d'en compromettre le fonctionnement.

Wireless notice

This device complies with FCC/ISED radiation exposure limits set forth for an uncontrolled environment and meets the FCC radio frequency (RF) Exposure Guidelines and RSS‐102 of the ISED radio frequency (RF) Exposure rules.

Antenna gain must be below:

Band

ML865C1-NA

FDD 4

9,2 dBi

FDD 2

9,5 dBi

FDD 12

6,1 dBi

FDD 13

6,9 dBi

This transmitter must not be co-located or operating in conjunction with any other antenna or transmitter.

Le présent appareil est conforme à l'exposition aux radiations FCC / ISED définies pour un environnement non contrôlé et répond aux directives d'exposition de la fréquence de la FCC radiofréquence (RF) et RSS‐102 de la fréquence radio (RF) ISED règles d'exposition.

Gain de l’antenne doit étre ci-dessous :

Band

ML865C1-NA

FDD 4

9,2 dBi

FDD 2

9,5 dBi

FDD 12

6,1 dBi

FDD 13

6,9 dBi

L'émetteur ne doit pas être colocalisé ni fonctionner conjointement avec à autre antenne ou autre émetteur.

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FCC Class B digital device notice

This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates, uses and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one or more of the following measures:

- Reorient or relocate the receiving antenna.

- Increase the separation between the equipment and receiver.

- Connect the equipment into an outlet on a circuit different from that to which the

receiver is connected.

- Consult the dealer or an experienced radio/TV technician for help.

CAN ICES-3 (B) / NMB-3 (B)

This Class B digital apparatus complies with Canadian ICES-003.

Cet appareil numérique de classe B est conforme à la norme canadienne ICES-003.

Declaration of Conformity

Hereby, Telit Communications S.p.A declares that the ML865C1 Module is in compliance with Directive 2014/53/EU.

The full text of the EU declaration of conformity is available at the following internet address: http://www.telit.com\red

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13. SAFETY RECOMMENDATIONS

READ CAREFULLY

Be sure the use of this product is allowed in the country and in the environment required. The use of this product may be dangerous and has to be avoided in the following areas:

• Where it can interfere with other electronic devices in environments such as

hospitals, airports, aircrafts, etc.

• Where there is risk of explosion such as gasoline stations, oil refineries, etc. It is the

responsibility of the user to enforce the country regulation and the specific environment regulation.

Do not disassemble the product; any mark of tampering will compromise the warranty validity. We recommend following the instructions of the hardware user guides for correct wiring of the product. The product has to be supplied with a stabilized voltage source and the wiring has to be conformed to the security and fire prevention regulations. The product has to be handled with care, avoiding any contact with the pins because electrostatic discharges may damage the product itself. Same cautions have to be taken for the SIM, checking carefully the instruction for its use. Do not insert or remove the SIM when the product is in power saving mode.

The system integrator is responsible for the functioning of the final product; therefore, care has to be taken to the external components of the module, as well as any project or installation issue, because the risk of disturbing the GSM network or external devices or having impact on the security. Should there be any doubt, please refer to the technical documentation and the regulations in force. Every module has to be equipped with a proper antenna with specific characteristics. The antenna has to be installed with care in order to avoid any interference with other electronic devices and has to guarantee a minimum distance from the body (20 cm). In case this requirement cannot be satisfied, the system integrator has to assess the final product against the SAR regulation.

The European Community provides some Directives for the electronic equipment introduced on the market. All of the relevant information is available on the European Community website:

http://ec.europa.eu/enterprise/sectors/rtte/documents/

The text of the Directive 99/05 regarding telecommunication equipment is available, while the applicable Directives (Low Voltage and EMC) are available at:

http://ec.europa.eu/enterprise/sectors/electrical/

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14. ACRONYMS

TTSC

Telit Technical Support Centre

USB

Universal Serial Bus

High Speed

DTE

Data Terminal Equipment

UMTS

Universal Mobile Telecommunication System WCDMA

Wideband Code Division Multiple Access

HSDPA

High Speed Downlink Packet Access

HSUPA

High Speed Uplink Packet Access

UART

Universal Asynchronous Receiver Transmitter

HSIC

High Speed Inter Chip

SIM

Subscriber Identification Module SPI

Serial Peripheral Interface

ADC

Analog – Digital Converter

DAC

Digital – Analog Converter

I/O

Input Output

GPIO

General Purpose Input Output

CMOS

Complementary Metal – Oxide Semiconductor

MOSI

Master Output – Slave Input

MISO

Master Input – Slave Output

CLK

Clock

MRDY

Master Ready

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SRDY

Slave Ready

Chip Select

RTC

Real Time Clock

PCB

Printed Circuit Board

ESR

Equivalent Series Resistance

VSWR

Voltage Standing Wave Radio

VNA

Vector Network Analyzer

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15. DOCUMENT HISTORY

Revision

Date

Changes

2018-02-02

First issue

2018-05-11

Update Pin allocation and footprint

2018-09-29

Added par .12- Conformity Assessment issues

Mod. 0805 2017-01 Rev.6

Telit Communications S p A ML865C1NA User Guide

Specifications and Main Features

Frequently Asked Questions

User Manual

NOTICE

COPYRIGHTS

COMPUTER SOFTWARE COPYRIGHTS

USAGE AND DISCLOSURE RESTRICTIONS

APPLICABILITY TABLE

Contents

1. INTRODUCTION

Scope

Audience

Contact Information, Support

Text Conventions

Related Documents

2. OVERVIEW

3. PINS ALLOCATION

Pin-out

Pin Layout

4. POWER SUPPLY

Power Supply Requirements

Power Consumption

4.2.1. Current consumption plots

General Design Rules

4.3.1. Electrical Design Guidelines

4.3.1.1. +5V Source Power Supply Design Guidelines

Guidelines

4.3.1.2. +12V Source Power Supply Design Guidelines

4.3.1.3. Battery Source Power Supply Design Guidelines

4.3.2. Thermal Design Guidelines

4.3.3. Power Supply PCB layout Guidelines

RTC supply

VAUX Power Output

5. DIGITAL SECTION

Logic Levels

Power On (Auto-Turning ON ML865)

Power Off

Wake from deep sleep mode

Unconditional Shutdown ( Hardware Unconditional restart)

Fast power down

5.6.1. Fast Shut Down by Hardware

5.6.2. Fast Shut Down by Software

Communication ports

5.7.1. USB 2.0 HS

5.7.2. SPI

5.7.3. Serial Ports

5.7.3.1. Modem serial port 1

5.7.3.2. Modem serial port 2

5.7.3.3. RS232 level translation

General purpose I/O

5.8.1. Using a GPIO as INPUT

5.8.2. Using a GPIO as OUTPUT

5.8.3. Indication of network service availability The STAT_LED pin status shows information on the network service availability and Call

External SIM Holder

ADC Converter

6. RF SECTION

Bands Variants

TX Output power

RX Sensitivity

Antenna requirements

6.4.1. PCB Design guidelines

6.4.2. PCB Guidelines in case of FCC Certification

6.4.2.1. Transmission line design

6.4.2.2. Transmission Line Measurements

6.4.2.3. Antenna Installation Guidelines

7. AUDIO SECTION

Electrical Characteristics

Codec examples

8. GNSS SECTION

GNSS Signals Pin-out

RF Front End Design

8.2.1. Guidelines of PCB line for GNSS Antenna

GNSS Antenna Requirements

8.3.1. GNSS Antenna specification

8.3.2. GNSS Antenna – Installation Guidelines

8.3.3. Powering the External LNA (active antenna)

GNSS Characteristics *

9. MECHANICAL DESIGN

Drawing