Telex Radiocom BTR-200 Series Service Manual

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Table
of
Contents
Page
Chapter
1
General Description
1-1
Specifications BTR-200
1-1
Controls and Connections 1-2
Front Panel 1-2 Rear Panel 1-5
Chapter
2 - IdentificationofCircuit
Board
Revision
and
Version
Audio Boards ......•.................................................................................................................................... 2-1
Receive Board 2-2
Transmit Board 2-3
Chapter
3 - Transmit, Receive & Audio Circuit Boards
BTR-200 InstrumentDisassembly 3-1 Transmit Board 3-2
Circuit Descdption 3-2 Alignment Procedure
: 3-2 Voltage Tables - TransmitBoard (878521) 3-3 PCB Transmit Assembly (878521-*)(palts List) ; 3-7
Receive Board 3-9
Circuit Descdption (PCB 70714000) 3-9 Circuit Descdption (PCB 750309)) 3-9 Alignment Procedure 3-10
Receive Board (70714000) 3-10 Equipment Required 3-10 Receive Board (750309) 3-11
Equipment Required 3-11 Voltage Tables - Receive Board (70714000) 3-14 Voltage Tables - Receive Board (750309) 3-15 PCB Receive Assembly 878522* (Parts List) 3-21 PCB Receive Assembly 878662* (Parts List) 3-24
Audio Board
,
::
3-27
Audio Board Circuit Description 3-27
Receive Expanders 3-27
MicrophoneAmplifier 3-27
Auxiliary Input Amplifier 3-27
Intercom Driver 3-27
Intercom Input. 3-28
Headset and Speaker Amplifiers 3-28
Transmit'Mixer and Filter 3-28
Auxiliary Output· 3-28
Remote Transmit Circuit 3-28
Power
Supply 3-28
Alignment Procedure 3-29
Equipment Required 3-29
-i-
Page
Chapter3·Transmit, Receive & Audio Circuit Boards (Continued)
Audio Board Continued
PCB Audio Assembly (878520) Versions 1 thru 6 (Parts List) 3-45
Display Board 3-48
PCB Display 878519 (Parts Lists) 3-48
List
of
Illustrations
Figure
1
2
3
4
5
6
7
8
9
10
II
12
13
14
15
16
17A
17B
18
19
20 21
22
23 24 25 26 27
28 29 30 31 32 33 34
Description Page
Headset XLR Connector Wiring 1-2 Front Panel-BTR200
1-3 Rear Panel - BTR-200 1-4 Location
of
Rev Level for Versions 1and 2 (Audio Board)
2-1 LocationofRev Level for Versions 3
thlU
6 (Audio Board)
2-1 LocationofRev Level for Versions I and 2 (Receive Board) 2-2 Location
of
Rev Level for Versions I and 2 (Transmit Board) 2-3
Exploded View - BTR-200 2-4 Transmit Board Component Layout (Foil Side) 3-4 Transmit Board Component Layout (Component Side) 3-4 Schematic Diagram Transmit Board - Version 1 3-5 Schematic Diagram Transmit Board - Version 2 3-6 Schematic Diagram Receive Board 3-16 Receive Board Component Layout (Component Side)
Versions
I and 2 (70714000) 3-17
Schematic Diagram Receive Board Version 2 (750309) 3-18 Receive Board Component Layout (Component Side) Version
1..
3-19 Receive Board Component Layout (Foil Side) 3-19 Receive Board Component Layout (Component Side) Version 2 (750309) 3-19 Schematic Diagram Receive Board Version
I (750309) 3-20
Block Diagram Versions 1 and 2 3-31 Block Diagram Versions 3
thlU
6 : 3-32 Audio Board Component Layout (Component Side) Versions land 2 3-33 Audio Board Component Layout (Foil Sde) 3-34 Schematic Diagram Audio Board Version
I 3-35
Schematic Diagram Audio Board Version 2 3-36 Details
of
Board Differences Between Versions I and 2 3-37
Details
of
Board DifferenceinVersions 3, 4,5,and 6 3-38
Audio Board Component Layout (Component Side) Version 6
with Detailed Areas Showing Differences ofVersions
3,4,5,
and 6 3-39
Audio Board Component Layout (Foil Side) Version 6 3-40 Schematic Diagram Audio Board Version 3 3-41 Schematic Diagram Audio Board Version 4 3-42 Schematic Diagram Audio Board Version 5 3-43 Schematic Diagram Audio Board Version 6 3-44 Display Board Component Layout (Foil Side) 3-48 Display Board Component Layout (Component Side) 3-48
-11-
CHAPTER 1
: -
')
GENERAL
DESCRIPTION
The BTR-200 is a base station which communi-
cates with up to four portable units simultaneously, in
full duplex.Itmay be used alone with a headset
or
interfaced
to
other
equipment
such
as a
hardwired intercom system.
n
1-1
CONTROLS
and
CONNECTIONS
FRONT
PANEL (Refer to Figure 2)
Power
ON/OFF
Switch: Push this switch once
to turn power ON; push it againtoturn the power OFF.
Power
ON
Indicator:
The Power ON Indicator is
illuminated when the Power
ON/OFF Switch is
pushed in the
ON
Position. It remains illuminated
while the Transceiver is on.
Local
Headset
Connector: 4 Pin XLR Connector for InputJOutput. The headset jack will accept 6 different Telex Model Headsets. Compatible with otherintercom headsets with four pin XLR connec­tors that are wired as shown in Figure
1.
MICROPHONE GROUND
BALANCED AUDIO OUT
MICROPHONE AUDIO
Figure 1
Headset
XLR
ConnectorWiring
1-2
Local Headset Volume: Adjusts volume
to
Local Headset. DOES NOT AFFECT MICROPHONE GAIN.
Mic
On-Push-to-Talk/Lock-to-Talk
Switch: Enables the local headset microphone audio func­tion. NOTE: DOES NOT control base station RF transmit.
Local
Push-to-Talk
Indicator:
Will
be
il-
luminated whenever the talk function is on.
Local Microphone
Gain
Control
and
Over­modulation Indicator: A screwddver adjustable control is provided
to
control the input level ofthe
local headset mic. This input is protected
from overloads by means of a gain compressor whose operation
is
signaled by the gain LED indicator.
Portable
EnableSwitches
and
Indicators: When
in the
"IN"
position, the Enable switches allow the
user of the conesponding portable unit
to
be heard
by others connected
to
the system. Wheninthe
"OUT" position, the respective portable will
be
muted, but this portable will still be abletohear
all other selected remotes and interfaces. The in­dicators normally show the presence
of
a portable
transceiver in use
on
the channel corresponding
to
that indicator.
INTERCOM INDICATOR
27160-8-00I-A
LOCAL MIC OVE
RMODULATION
INDICATOR
LOCAL MIC GAIN CONTROL
LOCAL
PUSH-TO-TALK
INDICATOR
MIC
ON
PUSIH-lO-TALKI
LOCK-TO-TALK SWITCH
PORTABLE CARRIER INDICATORS
I
I
I
~OCAL
HEADSET VOLUME
I
i
AUXILIARY
ENABLE
INDICATOR
ENABLE SWITCHES
TO
RECEIVE
PORTABLE
TRANSMITTERS
I.-.--~
Portabte
Station
Connect--
AUXILIARY
LEVEL
CONTROL
AUXILIARY
ENABLE
SWITCH
INTERCOM LEVEL CONTROL
INTERCOM
ENABLE
SWITCH
POWER
ON
INDICATOR
Headset
8TR-200
1I
. LOCAL HEADSET CONNECTOR
Figure 2
Front
Panel-BTR200
1-3
27160-B-002-A
AUXILI
ARY
OUTPUT
CONNECTOR
RECEIVE ANTENNA CONNECTOR
A~'~
300
rnA
-------
POWER JACK
o
Power
SPEAKER GAIN CONTROL
TELEX
COMMUNICA
TtONS.
INC.
Fex
1.0.
850BTR-200
MADEINU.S.A.
Jack
CO
G~
LSpeaker-l
INTERCOM CONNECTORS
o
Intercom
Input
Transmit
1
TRANSMITTER
SWITCH
Headset
Mic
r"=-h
r~l
Oyn
fit
Cant
Off
Remote
HEADSET MIC
SELECT
SWITCH
AUXILJARY INPUT CONNECTOR
o
TRANSMITANTENNA CONNECTOR
Transmit
Anteflna
SPEAKER/LOCAL
MONITOR
(8nMIN.)
Figure 3
Rear
Panel BTR-200
1-4
Ext
Intercom Switch, Level Control,
and
In-
dicator: This switch enables the wired intercom interface when "IN", and disables it when "OUT". For
RTS
intercoms, the "IN" position is channel A and the "OUT" position ischannelB. Ascrewdriver adjustable control is provided to control the input
level
of
the wired intercom.
Auxiliary Audio
Enable
Switch, Level Control,
and
Indicator:
Theswitchenablesand disables the Auxiliary intelface when "IN" and "OUT", respec­tively. The functionofthe level control here is the same as that described for the intercom.
REAR
PANEL (Refer to Figure 3)
(j
Transmit
Antenna
Connector: Connect5/8-wave
antenna(supplied)
to
this connector. Antenna color
should match connector dot
on
BTR-200.
Receive
Antenna
Connector: Connect 5/S-wave
antenna (supplied)
to
this connector. Antennacolor
should match connector dot
on
BTR-200.
Transmit
Switch: Slide switch that allows the
operator
to
select oneofthree transmit modes.
In
the "OFF" position, the transmitter is always off.
This mode may be used
if
the base is functioning
solely
as
a monitor. In the "CONT" position, the transmitter is always on. This continuous mode is recommended over the "REMOTE" mode. In the
"REMOTE" position, the transmitter is enabled
only when one or more portables are active.
Headset Microphone Select Switch: This switch allows the user to select either
an
Electret
or Dynamic microphone. This switchi~factory preset to
DYN Position.
NOTE: All Telex headsets that are used with this intercom are dynamic type microphones.
Intercom
Connectors: Connections to interface
the BTR-200 with a wired intercom system.
Auxiliary
Output/Input
Connectors:
Can
be used for 2-way (four wire) input and output to the BTR-200 or as a simplex input or output. Typical usesare 4 wire low level intercoms, taperecorders, public address inputs or outputs, orwhen operating two BTR-200 units simultaneously.
Power
Jack:
Forexternal AC wall supply adaptor
(supplied) or any filtered 12 to 14
VDC/300 rnA
source, or 13.0
VAC
RMS/300 rnA source.
Speaker
Jack:
Allows the user to connect an ex-
ternal speaker
(8
ohms minimum)tothe unit.
Speaker
Gain
Control: Screwdriver adjustable. Adjust the gain control clockwise to increase speaker gain
or
counterclockwise
to
decrease
speaker gain.
NOTE: Leave setting counterclockwise
if
no
speaker is attached.
1-511-6
Blank
CHAPTER 2
IDENTIFICATION
OF
CIRCUIT BOARD
REVISION AND VERSION
Version 1 and 2 use Rev A circuit boards. The location for the Rev letteris shown below. Version 2 contains a small circuit board with a switch. See Figure 4.
AUDIO BOARDS
This board is installed in the holes for C124 and C125 (see below). Version 1 does not have this switchboard. For Rev C and higher, the location for the Rev letteris shown in Figure 5.
AUDIO BOARD
RECEIVE BOARD
LOCATION
OF
SWITCHBOARD
70723-000 REV A COMP
"'-.
••• _
r--------.
:I.
.2"!!2";!!.'!!!.I!.E!..~~_:
....
__
..
~---~_.:
o
Figure 4
Location
of
Rev Level for Versions 1
and
2
REV LEVEL LOCATED
.--
UNDER TRANSMIT BOARD
70723-000 REV C
AUDIO BOARD
c . .
a:
I U I
«
I
if
0
I 0 I
I 3 I
!Xl
I & I
l-
'"
I
:E
L_
en
z
«
a:
I-
U
I
I
Figure 5
LocationofRev Level for Versions 3
thru
6
2-1
Rev C boards can be either Verion 3 or 4. The differences are all parts values:
Rev D boards are all version 5. Rev
E boards are all version
6.
Rev B was not produced.
750309 COMP REV A
Version
RIOI
RI03
Rl25
Rl30
Rl31
Rl32
Rl33
Rl54
Rl62 Rl68
Rl70
Cl33
3
82K 82K
6.2K 1.5K
1.5K 1.5K
1.5K 5.6K
9.lK
68K
68K
lO~F
4
200K
200K
4.7K
4.7K
4.7K 4.7K 4.7 8.2K 3.9K 15K 10K
22~F
RECEIVE
BOARD
The
BTR-200
uses oneoftwo receive boards.
Figure
6
LocationofRev Level
for
Versions 1
and
2
Early production units came with 70714000, and 750309 was installed in later units. 70714000 came in two versions that differed slightly (See table below):
Version 2 was built only with Rev C boards.
Version 1 was built with Rev A, B, or C boards. Thedifferentrevisionson this board weremanufac­turing changes that did not change the schematic.
750309 Rev
Aboards are version
1.
750309 Rev
Band
C boards are version
2.
Some early version 1 boards did not have a shield
over the oscillator section
..
70714000
R327
R345 R363
R381 VR302
VR304 VR306 VR308
Version
1
4.7K 4.7K 4.7K 4.7K 10K 10K 10K 10K
2
10K 10K 10K 10K 20K 20K 20K
20K
2-2
TRANSMIT BOARD
,.--
--------
I '70"12'
....
-000
rEVAOONP
I
70724-000 REV A COMP
7--------
o
Figure 7
LocationofRev Level for Versions 1
and
2
All
Rev
Aboards
are
version1.Rev B boards
may
be
version 1 or
2:
Version R503 R521
CS31
1 4.7K 10K
.0033uF
2 15K
68K .001 uF
2-3
DETAILB
7
Item No.
Part
No. Descrilltion
Qty
19
53431005 Switch Button, round 2
20&
21
(Not Used)
22 878517 Connector bracket
I
23
59908001 Connector, B4MB Switchcraft I
24 150624-3 Telex label
1
25
878439-3
Front Panel
I
26
878430
Chassis 1
27
878521 Transmit Board 1
28
51845091
Screw, #6-32 x 3/16"
10
29
878662
Receive Board
1
30
51845093
Screw, #6-32 x 3/8" 6
31
51845055
#4-40 x 3/16", pan head
7
32 878431 Covel'
I
33 (Not Used) 34 51845074 Screw, #6-32 x 1/4", pan head 8 35 557000 Nut, #6-32, hex
I
36
500322
Screw, #6-32 x 3/8",
hex
head
I
37
760386
Insulator, Pre-impreg.
I
Mechanical
Parts
DETAILC
8
26
Item No.
Part
No.
Description
Qty
I 878519
PCB, Display
I
2 54460001
Receptacle, crimp
5
3 878520
PCB, Audio
I
4 51847011
Screw, #4-40 x 1/4", flathead
8
5
878560 Wireset
I
6 52264005 Connector Housing, 5 Pin I 7
0086300 Copper strip, .343 x .005
AIR
8 970011-1
Fish Paper 1
9
50049003 Lockwasher
16
10
51845038 Screw, #4-40 x
114",
pan head
18
II
51847003
Screw, #2-56 x 1/8" flathead
1
12
450520 Standoff
8
13
51856001
Screw, plastite, #2-28
7
14
270229
Lug 2
15
57722000
Connector, antenna
2
16
450464-1 Sprocket
I
17
450463-1
Volume Control Knob
1
18
53431002
Switch Button, rectangular
6
32
3
10-9-12
(TYPICAL
4 PLACES)
(SEE DETAIL A)
34
(TYPICAL 8 PLACES)
31
/(TYPICAL
3 PLACES)
,fj
13
11
Figure 8
Exploded View· BTR-200
10-9-12~
(TYPICAL
4 PLACES)
31
(TYPICAL 4 PLACES)
17
30
(TYPICAL\~e.
BOTH SIDES)
":
~.
th
13
10
--===--
(TYPICA~
4 PLACES)
_._
:.:
/'
1
",...
...
/"
..
'
/ ;b
",
J/~
..
""/""
10
"*--/t-'12
DETAIL A
25
~//
TfJ
2~/'>
19'2124//~
18
(TYPICAL 6 PLACES)
2-4
CHAPTER 3
TRANSMIT, RECEIVE & AUDIO CIRCUIT,BOARDS
BTR-200 INSTRUMENT DISASSEMBLY
o
1.
Remove 6 each #6 pan head phillips and 7 each
#14 head phillips screws and remove cover.
Refer
to
Figure
8.
2.
Unsoldercoaxcablesfrom transmitandreceive
boards.
3. Unsolder 3 copperstrapsfrom receive board (if present)
4.
Remove transmit and receive boards. Early versions are equipped with snap-on nylon stan­doffs and later versions are held with #4 pan head phillips screws.
5.
Remove ring nutsfrom the two RF connectors.
6. Remove the hex head nylon screw and nut
holding
Q1
08
to the chassis.
7. Remove 8 each #4 flat head phillips screws
holding the fourXLRconnectorhousings
to
the chassis. On some early versions, the upper PEM nuts will be replaced with nuts and lock-
washers.
8.
Using an
XLR
tool
or
small
flat
bladed
screwdriver, unlock the XLR housings by turn-
ing the locking screw counterclockwise. Then remove the
XLR
housings by pulling them to
the rear.
3-1
9.
Unplug the cable harness at
P1l4
and the two
ribbon cables at P102 and P103.
10.
Remove 10 each #6 pan head phillips screws holding the circuit board
to
the chassis.
11.
Slide the circuit board forward and lift up and outfrom the rear.
12. Remove 8 each #6 pan head phillips screws holding front panel
to
chassis.
13. Remove 2 each #4 pan head phillips screws
holding headset connector bracket to chassis and remove front panel.
14. Remove
7 each phillips sorews holding front
circuit board to front panel and remove circuit board. NOTE: When refitting this circuit board the volume control on the front panel must be positioned so that the pins and slots mate properly.
15. Reassembly is the reverse
of
these procedures.
CIRCUIT DESCRIPTION
TRANSMIT BOARD
ALIGNMENT PROCEDURE
U50IC is an amplifier whose gain is controlled by the level
of
audio entering the rectifier at pin 16. As the level here increases, the gain is decreased and this results in a 2:1 compression characteristic. Pre-emphasis is added by U501B. R504, R505, and C508 set this at 115uS. C531 rollsthe response off above
10KHztofurther attenuate the 20 KHz call signal (see Audio Board Circuit Description). Q501 is a Colpitts oscillator with the collector tuned
to
the third harmonic. T501, VVC501 and
VVC502 are added in
selies with the crystal
to allow frequency modulationofthe oscillator. The oscillator is operated
10KHz
below the series
resonant point
of
the crystal. This improves
linearity at the expense
of
some stability. Q502 is a trip1er and Q503 is a straight through amplifier. The catTier frequency is thus nine times the crystal. C529, C530 and L503 function as a low pass filter and matching network.
3-2
EQUIPMENT
REQUIRED:
o RF POWER METER o FREQUENCY COUNTER o DC VOLTMETER
1.
Connect the RF power meter and frequency counter
to
the Transmit Antenna jack. Make
sure the Transmitswitch
on
the
reat·
panel is set
the the Cont position.
2.
Adjust T502, T503, T504, VC501, and VC502
for maximum power. Note:
If
adjustments are
severly outofalignment and no output can
be
obtained, it may be necessmytofirst adjust T502and T503 for maximum DC voltage at the emitter
of
Q502. Then adjust T504 for maxi-
mum
DC
voltage at the emitterofQ503. Now
adjust VC501and VC502 for maximum power.
3. Adjust T501 for the
COlTeCt
frequency:
Y501 Marking Frequency
154T570
154.570
177T800
177.800
183T730
183.730
4.
Repeat Steps 2 and 3 as necessmy.
5. Deviation
will
be adjustedinthe audio board
alignment.
Voltage Tables - Transmit Board (878521)
U501
11
20
19
DEVICE
1====-r===r===r====jPI=N=N=U=rM=B=E"F'R==~===r==~==l1
.---
---,
18
17 16
15
14
13 12
5 2.5 2.5 2.5 2.5 1 2.5 2.5 2.5
2.5
2.5 0
9
10
87
6
53 4
2
1
U501
PIN
NUMBER
o
DEVICE E B C
Q50l
1.88
2.44
10
Q502
0.78
0.66 9.7
Q503
1.21
0.26
9.5
Q501, Q502
C
B
E
Q503
C
E
B
)
3-3
Figure 9
Transmit
Board
Component
Layout (Foil Side)
C503 PS12
C501
0
+
...
0+
n I
l'l
C525 a
l'l
RS20
I
USO
1
~
l'lN
U
R51
6 Y Y
o
')
ylQ
OC506 U502 CS11 C522
~~~6
0 0
R502
+~04
I()C512QQ
a
~
~@C501
-e::>- V a
lQ
+ R517 OS03 0 N
~nc5°bc50~
9'
~
nS005&'
::!
05'3-/\10
I Q §
t"03
",y
f1
-f
1505
CS08
~'3
101
00
I0 I
~~
I0 Iy
C~:
00
Al~
~O
"
O~
Y
-e:::>-
c:::>
Q~
Q
0,
~~N(]
u:;l'l(")ol'l~~
~
0
OC5:m~
R501 -e::>- D
~
0 0501 a C517
o~
o::y~~ylO
.....
~
C529 U
R504 C507
u:;
0
Y
WC502
l'l
00C516
C518?t
Q~~
~~
~Ol
L502
O
G
o
\J
Y R510 0 R 5
~
0
C5<t9,.-t @ Wc501 r
SILK
SCREEN
REV.S
U -e::>-
Al
R508
~
YSOl
VRS01
~
Figure 10
Transmit
Board
Component
Layout
(Component Side)
3-4
R502
R501
JoK
30K
C506 loopf
T
G50J
20
12
,
R503
R521
R504-
C507
P512
1UF
10K
10K
1UF
4.7K
10K
(
I
..
13
14
(
1
10
I
+
C505
T
8
15
4-.7UF
G501
+
..
C504-
lOoU~
I
1UF
I T
C530
o
G511
I
+
10UF
..
G509 +
R508
N
47K
4.7UF
C510
4-.7UF
WC501
VR501
t-+-'-~\I\1~-'
MV21
08
T
5K
C513
R507
T
100pf
47K
T
T501
3-5
FREQUENCY
DEPENDENT
COMPONENTS
TABLE
FREQUENCY
C516
C519
C520
C523 C524 C529 C530
T501
154.570
MHZ
27PF 39PF 100PF
18PF 33PF 68PF 20PF
-000
177.800
MHZ
22PF 30PF 75PF 12PF 27PF
47PF 15PF
-002
183.730
MHZ
22PF
30PF 75PF
12PF 24PF 47PF 15PF
-002
Figure
11
Schematic Diagram Transmit Board - Version 1
L501
C527 J.3PF
VC502
Q503~502
MPs9011
L.
T
I
T
15
P512
( (
1
j'"
C506
100P~
"'f
20
12
10
8
C501
+
100U1
j"
R502
R501
30K
30K
3.9K
16--l +
C505
4.7UF
..
C504
I
1UF
j'"
C507
1
UF"
+
R503
15K
C511i
10U~
j'"
U502
78L05
T501
FREQUENCY
DE:PENDENT
COMPONENTS
TABLE
FREQUENCY
C516 C519
C520
C523
C524
C529
C5JO
T501
154.570
MHZ
27PF
39PF
100PF
18PF
33PF
68PF
20PF
-000
177.800
MHZ
22PF
30PF
75PF
12PF
27PF
47PF
15PF
-002
183.730
MHZ
22PF
30PF
75PF
12PF
24PF
47PF
15PF
-002
Figure 12
Schematic Diagram TransmitBoard - Version 2
C530
I
C529
I
7'
T
PCB Transmit Assembly (878521-*)
Ref
No.
Description
Part
No.
PCB500
PCB Transmit
70724000
Capacitors
All
capacitorsinmicrofarads
unless
noted.
Ref
No.
Description
Part
No.
C501
Electrolytic, 100 51821524
C502-C504 Electrolytic, 1 51821106
C505 Electrolytic, 4.7 51821109
C506
Ceramic, 100
pF
35693019
C507
Electrolytic, 1 51821106 C508 Film, poly, .01 52719007 C509-C51O Electrolytic, 4.7 51821109 C511 Electrolytic, 10 52723008 C512
Ceramic, .01 52676107 C513 Ceramic, 100
pF
35693019
C514
Ceramic, TC, 47
pF
52713002
C515 Ceramic, TC, 68
pF
52713003
C516',2
Ceramic,22pF
35693011
C516
3
Ceramic, 27 pF
35693012
C517
Ceramic, .01
52676107
C518
Ceramic, 1.5
pF
35693047
C519,,2
Ceramic,
30
pf
35693046
C519
3
Ceramic,39pF
35693014
C520',2
Ceramic, 75
pF
35693061
C520
3
Ceramic, 100
pF
35693019
C521 Ceramic, 100
pF
35693019
C522
Ceramic, .001
52676101
C523,,2
Ceramic, 12
pF
35693008
C523
3
Ceramic, 18 pF
35693010
C524'
Ceramic, 27
pF
35693012
C524
2
Ceramic,
24
pF 35693060
C524
3
Ceramic, 33
pF
35693013
C525
Ceramic, .001
52676101
C526 Ceramic,
',lOO
pF
35693019
C527 Ceramic, 3.3
pF
35693002
C528
Ceramic, 100
pF
35693019
C529,,2
Ceramic, 47
pF
35693015
C529
3
Ceramic, 68
pF
35693017
C530,,2
Ceramic,
15
pF
35693009
C530
3
Ceramic,20pF
35693048
C531 Ceramic, .0033 (Version
1)
52719004
C531 Ceramic, .001 (Version 2)
52676101
Variable
Capacitors
VC501,
VC502
Variable Capacitor 35837007
Transistors
Q501, Q502 Transistor, 2N5770 54689000 Q503 Transistor, MPS-901
760376
Integrated
Circuits
mOl
IC,NE575N
53277003
U502
IC,78L05
54680005
Diodes
VVC501
Diode, MV2108 58675000
VVC502
Diode, MV2108 58675000
Variable
Resistor
VR501
5K
Variable resistor
57148068
Ref
No.
Description
Part
No.
Coils
T501
3
Coil
52978000
T501',2
Coil
52978002
T502, T503 Coil
52979000
T504
Coil
52977003
L501,,2
Coil,
Air
Wound 63725000
L501
3
Coil,
Air
Wound
63725005
L502,,2
Coil, Air Wound
6372..')000
L502
3
Coil,
Air
Wound
63725005
L503',2
Coil,
Air
Wound
63725000
L503
3
Coil,
Air
Wound 63725005
Crystals
Y501'
Crystal, 177.800
MHz
52989120
Y501
2
Crystal, 183.730
MHz
52989214
Y501
3
Crystal, 154.570
MHz
52989100
All
resistorsinohms,
1/8
Watt,
5%,
unless
noted.
Resistors
R501, R502
30K
52154025
R503
4.7K
(Version 1)
52154044
R503 15K(Version 2)
52154032
R504
10K
52154036
R505
15K
52154056
R506-R508
47K
52154020
R509, R510
10K
52154036
R511
820
52154062
R512
47
52154092
R513
47K
52154020
R514
5.6K
52154042
R515
100
52154084
R516
47
52154092
R517
8.2K
52154038
R518
470
52154068
R519
56
52154090
R520
47
52154092
R521
10K
(Version
1)
52154036
R521
68K
(Version 2)
52154016
R522
10K
52154036
Connector
P512
Header, 3
pin
670062
878521-*
Frequency
*Dash
No.
Reference
No.
177.800
MHz
-177 1
183.730
MHz
-183
2
154,570
MHz
-154 3
3-7/3-8 Blank
RECEIVE BOARD
()
CIRCUITDESCRIPTION
PCB 70714000
This unit is a four channel single conversion receiver consisting
of
one front end and four I.F. strips. Signals entering the board proceed through 3 tuned circuits,
Q30l,
and 3 more tuned circuits
to
the mixer. MX301 is a doubly balanced diode mixer and receives +7 dBm from the oscillator. Q302 is a Colpitts oscillator with the collector tuned
to
the second harmonic. Y301 operates on the fifth overtone with C319 and L308 acting as mode suppressor. L310 is used
to
setthe oscillator on frequency. From the mixer the signal continues through a broadband filter to line driver Q303. VR309 is used
to
setthe collectorcurrentto 20 rnA. Q303 drives the four I.F. strips, beginning with crystal filters FL30l-FL308.
The
four I.F. strips are the same except for component values. Also, the 10.7
MHz
I.F. substitutes a ceramic filter for
two tuned circuits.
For
the remainder
of
the
description the parts in the 10.7
MHz
I.F. will be referredto. TheI.F. signalisamplified by Q304and U301A, and limited and detected by U301B. U301B contains a quadrature detector which is tuned by T309. Squelch is
of
the amplitude
type, the D.C. voltage at pin 5
of
U301 varying in propOltion to the signal strength. With no signal U302 pin 1islowand the audio outputissquelched. When the received signal causes the voltage at pin 3
of
U302toexceed thatofpin 2ofU302, pin 1
goes high and the squelch opens.
VR30l
sets the threshold at pin 2 and thus the squelch. R320 provides hysteresis. Q305 is used
to
drive the LED on the front panel. From U301 the audio is amplified by U303A. R389, R328 and C354 set the de-emphasis at 115uS. VR302 is used
to
com­pensate for variations in detector output level. U303B is a 3 pole ButterwOlth low pass filter with a cutoff frequency
of
10KHz.
3-9
PCB 750309
This unitis a fourchannel dualconversion receiver consisting
of
one front end and four I.F. strips. Signals entering the board proceed through 3 tuned circuits, Q301, and three more tuned circuits to the mixer. HY301 is a doubly balanced diode mixer and receives +7 dBm from the oscillator. Q302 is a Colpitts oscillator with the collector tuned to the second harmonic on version 1 boards and the third harmonic on version
2.
Y301 operates on the fifth overtone with C311 and L308 acting as mode sup­pressor. L307 is used to set the oscillator on fre­quency. From the mixer the signal continues through Q303
to
filtet drivers Q320, Q370, Q420 and Q470. On version 1boards the signal is resis­tively coupled to the filters. On version 2 boards it is inductively coupled.
The
four I.F. strips are the
same
except
for
component
values.
For
the
remainder
of
the description the parts in the 10.7 MHz I.F. will be referred to. U320A mixes the incoming signal with a 10.245
MHz
oscillator
to produce the second I.F.of455 KHz. (The other three oscillators operate at 455 KHz above their
n~spective
input frequencies). U320B contains a limiter and quadrature detector, which is tuned by L322. U320C functions as a
94
KHz bandpass filter for operating the squelch. With. no signal a largeamount
of
noise is present atU320 pin13and
a portion
of
this is rectified by Q321.Ifthe emitter
rises above .7V U320D clamps pin
16
to ground, muting the audio, and drives pin 15 low, extin­guishing the LED on the front panel via Q322. When a signal is received, the noise at U320 pin
13 drops and lowers thevoltageat the emitterofQ321, releasing the audio clamp and lighting the front panel LED. Since the LED current flows through R33l,
the voltage drop acts on
Q32l
and provides hysteresis. VR321 adjusts not only the noise amplitude delivered
to
Q321 but also the D.C. bias, and is used to set the squelch at 1microvolt. From U320 the audio
is
buffered and filtered by U321.
R328, C335, and VR320 set the de-emphasis at
l15uS. U321Aisa three poleButterworth low pass
filter with a cutofffrequency
of
10 KHz.
ALIGNMENT PROCEDURE
Receive Board - 70714000
Equipment Required:
D Signal Generator D Sensitive RF Voltmeter D DC Voltmeter
D AF Voltmeter
1.
Connect the signal generatortothe Receive Antenna jack. Set the deviation at
±3 KHz at
1 KHz. Refer to the frequency chart below. Look at the marking on the Y301 and set the generator
to
the corresponding ALIGN fre-
quency.
11.
Place the RF voltmeter probe tip inside the top ofL304.
12.
Adjust VC304 for a peak indication.
13.
Adjust VC305 for a null indication.
14.
Adjust VC306 for a peak indication.
15.
Place the RF voltmeter probe tip on the collec­tor
ofQ303
and adjust T301, T302, and T303
for a peak indication.
Y30l
Align
CHl
CH2
CH3 CH4
Marking
171R905
170.705 171.905 171.045 170.245
169.505
207R800 206.900
207.800 207.425 206.800 206.000
213R800
212.900 213.800 213.425 212.800
212.000
2.
Adjust VR309 for 0.44 VDC across R312.
3.
Place the RF voltemter probe tip inside the top of
L307 and adjust VC307 for a peck indica-
tion.
4.
Set the RF voltmeter to its most sensitive scale without stray pickup.
5.
Place the RF voltmeter probe tip inside the top of
L301.
6.
Increase the signal generator output level until the
RF
voltmeter indication just beginstorise.
7.
When adjusting, reduce the signal generator output rather then reducing the RF voltmeter sensitivity.
8.
Adjust VC301 for a peak indication.
9.
Adjust VC302 for a null indication.
10.
Adjust VC303 for a peak indication.
3-10
16.
In the following alignment, unless othelwise directed, adjust the signal generator output level
to
maintain aDC voltageofbetween 1and
1.5 volts.
17.
Set the signal generatortothe channel 1 fre­quency.
18.
Adjust T304, T305, and T308 for maximum DC voltage at pin 5
of
U301.
19.
Set the signal generator outputto1 mV and adjust T309 for maximum audio at pin 7 of U303.
20. Adjust VR302 for 140 mV ofaudio at pin 7
of
U303.
21. Set the signal generator output
to
1~V and
adjust VR301
to
just extinguish the number 1
LED
on
the front panel.
22. Set the signal generator
to
the channel 2 fre-
quency.
23.
Adjust
T31O,
T311, T312, T313, and T314 for
maximum DC voltage at pin 5
of
U304.
24. Set the signal generator output to 1 mV and adjust T315 for maximum audio at pin 7
of
U305.
25. Adjust VR304 for 140
mVofaudio at pin 7
of
U305.
26. Set the signal generator outputto1~V and adjust VR303
to
just extinguish the number 2
LED on the front panel.
27. Set the signal generator
to
the channel 3 fre-
quency.
28. Adjust T316,
TIl?,
T318, T319, and T320 for
_ maximum DC voltage at pin 5 of U306.
29. Set the signal generator output
to1mV
and adjust T321 for maximum audio at pin 7 of U307.
30. Adjust VR306 for 140 mV of audio at pin 7
of
U307.
31. Set the signal generator outputto1
~V
and
adjust VR305
to
just
extinguish the number 3
LED on the front panel.
32. Set the signal generator
to
the channel 4 fre-
quency.
33. Adjust T322, T323, T324, T325 and T326 for maximum DC voltage at pin 5 of U309.
34. Set the signal generator output
to
1 mV and
adjust T327 for maximum audio at pin 7
of
U31O.
35. Adjust VR308 for 140 mVofaudio at pin 7
of
U31O.
36. Set the signal generator output
to
1~V and
adjust VR307
to
just extinguish the number 4
LED on the front panel.
Receive
Board
- 750309
EquipmentRequired:
D Signal Generator
D Sensitive RF Voltmeter
D Audio Distortion Meter D Spectrum Analyzer
or
VHF
Monitor
D AF Voltmeter- D SINAD Meter
lA
Version
1:
Place the RF voltmeter probe tip
inside the top
of
L309 and adjust VC307 for a
peak indication.
1B
Version
2:
Place the RF voltmeter probe tip inside the top of L313 and adjust VC307 and VC308 for a peak indication.
2.
Connect the signal generatortoa shott piece
of wire and set ittothe oscillator frequency as shown
in
the chart below:
3.
Using either a spectrum analyzer or a VHF monitor, adjust L307 for a zero beat.
Y30I Oscillator
CHI
CH2
CH3
CH4
Marking
171
R905 182.605 171.905
171.045
170.245
169.505
207 R800
218.5
207.800 207.425
206.800
206.000
213 R800
224.5
213.800 213.425
212.800
212.000
3-11
4. Connect the signal generator
to
the Receive
Antenna jack. Set the deviation
to
±3 KHz at
I KHz. Referto thechartandselectthechannel
3 frequency.
5. Connect the AFvoltmeter, distortion meter, and SINAD meter
to
U421 pin
1.
6.
AdjustVR421tomaximum counterclockwise.
7.
Adjust
VC301,
VC302,
VC303,
VC304,
VC305 and VC306 for best SINAD.
8.
Increase signal generator outputtoI m
V.
9 Adjust L422 for maximum audio.
lOA.
Version I: AdjustL421 and L422for minimum distortion.
lOB. Version
2:
Adjusut L421, L422 and L423 for
minimum distortion.
11.
Adjust VR420 for 140 mVofaudio.
12.
Set the signal generator outputtoI
!-tV.
13.
Adjust VR421 fully clockwise, then turn it counterclockwise until the number 3 LED
on
the front paneljustcomes on.
14.
Set the signal generator to the channel I fre-
quency and increase the output
to
1m
V.
15.
Move the audio hook up to U321 pin I.
16.
Adjust L322 for maximum audio.
17A.Version I: AdjustL321 andL322 for minimum
distortion.
17B. Version
2:
Adjust L321, L322, and L323 for
minimum distortion.
18.
Adjust VR320 for 140 mVofaudio.
19.
Set the signal generator outputtoI
!-tv.
20. Adjust VR321 fully clockwise, then turn it counterclockwise until the number I LED on the front panel justcomes on.
21. Set the signal generator
to
the channel 2 fre-
quency and increase the output
to
I m
V.
22. Move the audio hook uptoU371 pin I.
23. Adjust L372 for maximum audio.
24A. Version I: Adjust L371 and L372 for minimum
distortion.
24B. Version
2:
Adjust L371, L372, and L373 for
minimum distortion.
25. Adjust VR370 for 140 mV
of
audio.
26. Set the signal generator output
to1!-tv.
27. Adjust VR371 fully clockwise, then turn it
counterclockwise until the number 2 LED
on
the front panel just comes on.
28. Set the signal generator
to
the channel 4 fre-
quency and increase the output
to
I m
V.
29. Move the audio hookupto
U471 pin
1.
30. Adjust L472 for maximum audio.
31A.Version I: AdjustL471 and L472 for minimum
distortion.
31B.Version
2:
Adjust L471, L472, and L473 for
minimum distortion.
32. Adjust VR470 for
140
mVofaudio.
33. Set the signal generator output
toI!-tv.
34. Adjust VR471 fully clockwise, then turn it counterclockwise until the number 4 LED on the front panel justcomes on.
3-12
o
/
NOTES:
3-13
Voltage Tables - Receive
Board
(70714000)
S
Gl
~
Q301
D
G2
DEVICE G1
S
G2
D
Q301
0
1.58 1.58
8.68
B C
3.3 8.56
1.23 4.2
Q302 Q303
C
B
E
Q304 - Q311
NO
SIGNAL
UNSQUELCHED
10 10
1.08
o
1.89
7.34
DEVICE
E
Q302 2.54 Q303 .44
Q304, Q306,
2.63
Q308, Q310
Q305, Q307,
0
Q309,
Q311
6.65
DEVICE
t==r-=r-=PrIN=N=UrM=B=E=Rr===r====r=====I
16 15 14 13 12
11
10
9
U301 U304 U306 U309
1.58
1.58
1.61
o 1.59
1.59 1.59
1.
73
DEVICE
1I==,=====,====PFI=N=N=UFM=B=E=Rr=====.===.==l
16 15 14 13 12
11
10 9
PIN NUMBER
1 2 3 4 5
6
7
8
1
U301 U304 U306 U309
1.58 1.58
1.61
0 1.59
1.59
1.59
1.73
1.58
0 7.35 6.09 3.34 2.07 1.84 3.44
tmV
RF
IN
U301, U304, U306,
U309
1
2
3 4 5
6
7
8
PIN NUMBER
3-14
Voltage
Tables·
Receive
Board
(70714000) Continued
Voltage Tables •
Receiv~
Board
(750309) Continued,
1
,
U320, U370, U420,
U470
I
123
4 5 6
789
PIN
NUMBER
i
2.13 0 0 0
0.792.57
2.47,0 5.5 NO
:111111111111111111111111111.!11111!111111[~11111111111111111111111111!11111111111111!lllih:::::::~:l~II!1111111111111111111111Ii'l.I!lllllllllrl!IIIIIIIIIIII~r.
...
·
:~:
SIGNAL
i
10 9.38 9.26 10
1.1 1.1
1.11
10 5.9
i
I
U320 U370 U420 U470
DEVICE
l--___r---r--..,.-P-IN--rN-U-M-BI"""'E-R--r--+r--
........
---t
18 17 16 15 14 13
12,
11
10
1
U302, U303, U305,
U307, U308, U310
NO
SIGNAL
0.05 1
.21
0
123
4
PIN
NUMBER
U302 U308
10 0.05 1 .21
DEVICE
t===P.,..IN=N_U=M=B....,E.-=R==j
876
5
5
550
1
234
PIN
NUMBER
10 5 5 5
U303 U305 U307 U310
DEVICE
.......
_PIN.,.-N_U"T"M_B..,.E_R-==J
8 7 6 5
Voltage Tables - Receive
Board
(750309)
DEVICE
1----r_...,.._-,-.P_IN-rN_U_M.....,Br-E_R......,._.,..Ir--.....,._""""1
18
17
16 15 14 13
121
11
10
o
L303
[Q]
G20
0
O
a.
/
<"4
G10S
NOTE: If this part
is absent, then surface mount part has been installedonfoil side. Pad designations are the same.
DEVICE
VERSION
Gl
G2
D
S
Q301
1
0
1
9.22 1
Q301
2 0 1.8 8.8
0.36
U320 U370 U420 U470
I
\
2.13 0 0 9.34 0.36 2.57
2.471
0 5.5
IIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIUNSQUELCHED
1
I
10 9.38 9.26 10
1.1 1.1
1.1·
10
5.9
123
456
789
PIN NUMBER i
Q302, Q320, Q370,
Q420, Q470
Q321, Q322, Q371, Q372, Q421, Q422,
Q471, Q472
DEVICE
E B
C
Q302
3.69
4.37
9.22
Q320, Q370,
1.05 1.76
5
Q420,Q470
0.8 1.54
10
Q321, Q371,
0.79 0.77 10
NO SIGNAL
Q421, Q471 Q321, Q371,
0.35 0.8 9.4
UNSQUELCHED
Q421, Q471 Q322, Q372
0.79 0
10
NO SIGNAL
Q422, Q472 Q321, Q371,
8.67 9.34 9.4
UNSQUELCED
lj
Q421, Q471
3-15
RJ19
1.5K
RJ1S
1.5K
~-------'--------------------r---:-:--------~----------,
CJ4B
47PF
PJ09
CJ67 +
lUF
r
,
RJ42 220K
UJOJ:A
RJ29
R3JO
RJJ1
__
~+
NE5532
10K 10K 10K
RJ24
~.
220K,
CJ56 CJ57
, " ,0022UFlo056UF
r--1'
Rg~:,
j ,
-t~r
RJ25
10K
CJ54
OO'~
....
_
l
QJ07 MPSJ704
3-16
0385
1
R343
I10UF'
10K
"'f
'7RJ45
V.l 4.7K
V.2
10K
CJB2 .1UF
RJ60 220K
C
P311
SR3.,
'r
I
lOUr
10K
C41B
'7
'7
RJ63
.OO15Uf
I
V.l
4.7K
V.2
10K
0309
~
MPSJ704
C419 + lUF'+
C444
I
C446 .1Uf
RJ76 220K
C
PJ10
RJ79
T
10K
RJB6
C450
10K
.OO15Uf
RJ76
22K
VRJOB
I
V.l
10K
VRJ07
V.2
20K
5K
C451 +
,
lUf~
Q304
MPSJ640
CJJJ
F1.J09
C326U~3:~2~PFTl
SFE10.7J .01UF
G6PF
"=
CJ29
'Rg;g
470PF
C339 T
i"
T .
01UF
-t"
RJ17
220
R371
220
RJJJ
1.5K
CJ69
0302
lN4148
CJ64 CJ66
,OlUF
"
O""Q,~I~~~O"
UJ04:A
NEBl4
~d
C3.W
7313
Ie3
••
RJJ6
220
390P TJ12
39QP
CJ70
RJJ5
CJ71 I
.OlUF
220
.,
..
T
,
,OlUF
""f
,
RJ40
22K
VRJOJ
5K
,
RJ51
RJ55
1.5K
1.5K
DJOJ
lN4148
CJ96
CJ96
'"lp~lr
C39J CJ97
TJ18
C400
C402
RJ53
,
C403T
.OlUF
220
i'
T
,OlUF
Y
FL307 FL308
C424
13.1MHZ 39PF
12.5MHZ 43PF
FL303
1
FREQUENCY
FL304 C334 IC360
c3621c3631c3641c3651c3661c3671
C373 IC3801
1169-172
MHZ
11.56MHZ
.001
UF
150PF
175PF168PFli .oPFI39PF h.oPFI50PFI 470PF
139PF
I
1206
214
MHZ
11.075MHZ 6.2PF
156PF
82PF 175PFIt, 1PFI43PF
It,
1PF!56PFIS60PF
143PF
1
Figure 13
Schematic Diagram Receive Board
70714000
PCB Assembly 878522
CJ25
10PF'
LJ09
1MH
R31J
240
,
,
C31J
C30::f
LJ05
VC305,
VC30.
CJoa
I
lOOPF
,
Q301
3SK174
FL305
,
FREQUENCY
FL306
C3921
C393 IC3941c3951c3961c3971c3981c3991 C400 1 C405 IC4061c4071 C408 IC4121
t-
12.36MHZ 43PF I 330PF 168PF150PF 1.82PFI36PF!.82PFI43PF 1330PF I 390PF
120PF
120PF
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'169
172
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7PF
\ 390PF \75PF\62PF!1.0PFI39PF 11.0PF147PFI 390PFI 470PF 124PFI24PFI 270PF 139PFI
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Figure
14
Receive
Board
Component
Layout
(Component
Side)
Versions 1
and
2
70714000
3-17
P320
P470
~P370
~P420
C479
.OO47UF
WV~=::':-+-III--+..llj·::-""
R471
lK
R470
4.7K Cf470
FB421
0470
MPSH10
FB371
0370
MPSH10
0320
MPSH10
R313
10K
R314
2.2K
+-+----t------.---.-,=~----
Figure 15
SchematicDiagram Receive
Board
Version 1 - 750309
PCB Assembly 878662
L312
10UH
C316
.0lUr
C315 .01
ur
I
or
C306
C30~
VC305rVC306
T
R307
2.2K
R305
R306
lK
100
C305
I lOOP/,
or
T
C302
P301
C301
T
FREQUENCY
C301
C302
C303
C307
C308 C313
C421
C422
,C472
CF370
CF420
CF470
L308
Y301
Y370
Y420
Y470
CF371
CF421
CF471
0420
169-172
MHz
5.6
pI'
.62
pI'
.50 pF
.50
pI'
1.2pF
4.7
pI'
150
pI'43PI'
39pF
11.56
12.36
13,1
.15/lH
171.005
12.015
12,815
12,555
MPSH10
MHz
MHz
MHz
MHz
MHz MHz
MHz
206-208
MHz
4.7
pI'
.SOpF .33
pI'
.33
PI'
.33
pI'
2.2pF
180 PI'
50
pI'43pI'
11.075
11.7
12.5
.1O/lH
207.6
11.53
12,155
12.955
MHz
MHz
MHz
MHz
MHz
MHz MHz
212-214
MHz
4.7
pI'
.SOpF .33
pI'
.33
pI'
.33
pI'
2.2
pI'
180
pI'50pI'43pI'
11.075
11,7
12,5
.1OIIH
213.6
11.53
12.155
12.995
MHz
MHz
MHz
MHz
MHz
MHz
MHz
T
o--1~~VC303
1 r
L301
r
L302
T I I
3-18
~<:>
o
L372
Figure 17B
Receive
Board
Component
Layout
(Component Side)
Version 2
750309
Figure
1'"(
A
Receive
Board
Componen~
Layout
(Foil Side)
vo~oQ01o
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0
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tr~
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C484
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C434
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R378
c::::>
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C335
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C485
470
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C385
P370
P~20
-
-.
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o
(j
3-19
FREQUENCY
DEPENDENT
COMPONENTS
TABLE
FREQUENCY
CJ01 C302
C30J
C307
CJOB
CJ1J C421 C422 C472
CF370
CF420 CF470
L306
Y301 Y370 Y420 Y470
CFJ71
Cf.421
CF471
169-172
MHZ
S.6PF .B2PF
.SOPF
.SOPF
1.2PF
.SOPF
1S0PF
4JPF 39PF
11,58 12,J8
1J.1
.22UH
171.905
12.015
12.815
\2.555
MHZ
MHI
MHZ
MIlZ
MHZ
MHZ
MHZ
206-208
MHZ
4.7PF .50PF
.33PF .33PF
.33PF
.J3PF 180PF
SOPF
43PF
11.075
11.7
12.5
.15UH
207.6
11.53
12,155
12.955
MHZ
Mill
MHZ
MHZ MHZ
MHZ
MHZ
212-214
MHZ
4,7PF ,50PF .33PF .33PF
,J3PF
.33PF
laOPF
SOPF
4JPF
11.075
11.7
12.5
.1SUH
21J.8
11.53
12.155
12.9"
MHZ
MHI
MHI
MHl
MHZ MHZ MHZ
PJ01
9
C301
C"2
RJ15
47K
R305
IK
",307
3.JK
R306
"0
CJ<lB
I,001uF
,
C3"
CJ<l~V"OB
"'05yI.305
,
CJ',
C318
100PF I
I·oo1uF
1'"
1'"
CJ15
,01UF I
,
RJ12
470
L312
'OUH
1.311
10UH
C316
,01Uf
R31J
10K
RJ14
2,21<
Figure 18
Schematic Diagram Receive Board
Version 2 . 750309
PCB Assembly878662
G
PJ20
T
G
P420
,
~P470
'I
I
L-
~
3-20
PCB Receive Assembly 878522-*
lJ
Ref
No.
Description
Part
No.
PCB300/400
Printed Circuit Board, Receive
70714000
Capacitors
All
capacitors in microfarads unless noted.
Ref
No.
Description
Part
No.
C301
1
Ceramic, 5.6 pF
35693004
C301
2
,3
Ceramic, 4.7 pF
35693003 C302 (Not Used) C303
1
Ceramic, .82 pF
52007003 C303
2
,3
Ceramic,.5pF
52007000 C304
(Not Used)
C305
1
Ceramic,.5pF
52007000 C305
2
,3
Ceramic,
.33
pF
52007012 C306
(Not Used)
C307, C308 Ceramic, 100
pF
35693019 C309, C310
(Not Used)
C311
Ceramic, .001
52676101 C312 (Not Used) C313
1
Ceramic, 1.2 pF 52007009
C313
2
,3
Ceramic,
.33
pF
52007012 C314
(Not Used)
C315
1
Ceramic, 4.7 pF 35693003
C315
2
,3
Ceramic, 2.2 pF 35693000 C316 (Not Used) C317
Ceramic, .001 52676101 C318
Ceramic, 56
pF
35693016
C319
Ceramic, 47
pF
35693015
C320
Ceramic, 4700 pF
52676105 C321, C322 Ceramic, 12 pF 35693008 C323
Ceramic, 36
pF
35693078 C324 Ceramic,
9.1
pF
35693056 C325
Ceramic,
10
pF 35693007
C326, C327
Ceramic,
.01
52676107 C328
Ceramic, 56 pF 35693016
C329
Ceramic, 470
Pf
35693026 C330
Ceramic, 82 pF 35693018
C331 Ceramic, 100 pF
35693019 C332 (Not Used) C333 Ceramic, 8.2 pF
35693006 C334
1
Ceramic, .001
52676101 C334
2
,3
Ceramic, 6.2 pF
35693074 C335, C336 (Not Used) C337-C340 Ceramic,
.01
52676107 C341 Ceramic, 560 pF
35693027 C342, C343 Ceramic, 27
pF
35693012 C344 Ceramic, 470 pF
35693026 C345, C346
Ceramic,
.01
52676107 C347
Ceramic, 2.2 pF 35693000
C348 .Ceramic, 47
pF
35693015 C349 Ceramic,
.01
52676107 C350
Ceramic,
.1
52676113 C351 Ceramic,
100
pF 35693019
C352 Ceramic,
.01
52676107 C353 Electrolytic,
10
52723008 C354
Ceramic, 1500 pF 35693032
C355 Electrolytic, 1
51821106 C356 Poly Film, .0022 52719053 C357 Poly Film, .0056 52719068 C358 Ceramic, 330 pF 35693024 C359 Ceramic,
.01
52676107 C360
1
Ceramic, 50
pF
35693049 C360
2
,3
Ceramic, 56
pF
35693016
RefNo.
Description
Part
No.
C361
Ceramic, 390 pF
35693025
C362
1
Ceramic, 75 pF 35693061
C362
2
,3
Ceramic, 82 pF 35693018
C363
1
Ceramic, 68 pF 35693017
C363
2
,3
Ceramic, 75 pF 35693061
C364
1
Ceramic, 1
pF
35693054
C364
2
,3
Ceramic, 1.1 pF
724772
C365
1
Ceramic, 39 pF
35693014
C365
2
,3
Ceramic, 43 pF
35693070
C366
1
Ceramic, 1 pF 35693054
C366
2
,3
Ceramic,
1.1
pF 724772
C367
1
Ceramic,50pF 35693049
C367
23
Ceramic, 56 pF 35693016
C368
Ceramic, 390 pF 35693025
C369-C372
Ceramic,
.01
52676107
C373
1
Ceramic, 470 pF
35693026
C373
2
,3
Ceramic, 560 pF
35693027
C374, C375
Ceramic, 24 pF
35693060
C376
Ceramic,
470 pF
35693026
C377, C378
Ceramic, .01
52676107
C379
Ceramic, 2.2 pF 35693000
C380
1
Ceramic,39pF
35693014
C380
2
,3
Ceramic, 43 pF
35693070
C381
Ceramic, .01
52676107
C382
Ceramic,
.1
52676113
C383
Ceramic, 100 pF
35693019
C384
Ceramic,
.01
52676107
C385
Electolytic, 10
52723008
C386
Ceramic, 1500 pF 35693032
C387
Electrolytic, 1
51821106
C388
Poly Film, .0022
52719053
C389
Poly Film, .0056
52719068
C390
Ceramic, 330 pF
35693024
C391
Ceramic,
.01
52676107
C392
1
Ceramic,43 pF
35693070
C392
2
,3
Ceramic,47pF
35693015
C393
1
Ceramic, 330 pF
35693024
C393
2
,3
Ceramic, 390 pF
35693025
C394
1
Ceramic, 68 pF 35693017
C394
2
,3
Ceramic,75 pF 35693061
C395
1
Ceramic,50pF 35693049
C395
2
,3
Ceramic, 62 pF
35693071
C396
1
Cerainic, .82 pF
724771
C396
2
,3
Ceramic, 1pF
35693054
C397
1
Ceramic, 36 pF
35693078
C397
2
,3
Ceramic, 39 pF 35693014
C398
1
Ceramic, .82 pF 724771
C398
2
,3
Ceramic, 1 pF
35693054
C399
1
Ceramic, 43 pF
35693070
C399
2
,3
Ceramic, 47 pF 35693015
C4OO
1
Ceramic, 330 pF
35693024
C4OO
2
,3
Ceramic, 390 pF 35693025
C401-404
Ceramic, .01
52676107
C405
1
Ceramic, 390 pF 35693025
C405
2
,3
Ceramic, 470 pF 35693026
878522-*
Frequency *Dash No.
Reference No.
169.505-171.905 MHz -171
1
206.000-207.800 MHz
-207 2
212.000-213.800 MHz -213
3
3-21
PCB Receive Assembly 878522-* (Continued)
RerNo.
Description
Part
No.
C406
1
Ceramic, 20 pF
35693048
C406
2
,3
Ceramic, 24
pF
35693060
C407
1
Ceramic, 20 pF
35693048
C407
2
,3
Ceramic, 24
pF
35693060
C408
1
Ceramic, 330
pF
35693024
C408
2
,3
Ceramic, 270
pF
35693076
C409, C410
Ceramic,
.01
52676107
C411
Ceramic, 2.2
pF
35693000
C412
1
Ceramic, 36 pF
35693078
C412
2
,3
Ceramic, 39 pF 35693014
C413
Ceramic,
.01
52676107
C414
Ceramic,
.1
52676113
C4i5
Ceramic, 100 pF 35693019
C416
Ceramic,
.01
52676107
C417
Electolytic, 10
52723008
C418
Cel'amic, 1500
pF
35693032
C419
Electrolytic, 1
51821106
C420
Poly Film, .0022
52719053
C421
Poly Film, .0056
52719068
C422
Ceramic, 330
pF
35693024
C423
Ceramic,
.01
52676107
C424
1
Ceramic, 39 pF
35693014
C424
2
,3
Ceramic,43pF
35693070
C425
1
Ceramic, 270
pF
35693076
C425
2
,3
Ceramic, 330 pF
35693024
C426
1
Ceramic, 62 pF
35693071
C426
2
,3
Ceramic,68pF 35693017
C427
I
Ceramic,43pF 35693070
C427
2
,3
Ceramic,50pF 35693049
C428
Ceramic, .82 pF 724771
C429
1
Ceramic,30pF
35693046
C429
2
,3
Ceramic, 33 pF 35693013
C430
Ceramic, .82
pF
724771
C431
1
Ceramic, 39 pF
35693014
C431
2
,3
Ceramic, 43 pF
35693070
C432
1
Ceramic, 270 pF 35693076
C432
2
,3
Ceramic, 330 pF
35693024
C433-C436
Ceramic,
.01
52676107
C437
1
Ceramic, 390 pF
35693025
C437
2
,3
Ceramic, 470 pF
35693026
C438
1
Ceramic,18pF 35693010
C438
2
,3
Ceramic, 20
pf
35693038
C439
1
Ceramic,18pF
35693010
C439
2
,3
Ceramic, 20 pf 35693038
C440
Ceramic, 270 pF 35693076
C441-C442
Ceramic,
.01
52676107
C443
Ceramic, 2.2 pF 35693000
C444
1
Ceramic, 30 pF 35693046
C444
2
,3
Ceramic, 33 pF
35693013
C445
Ceramic,
.01
52676107
C446
Ceramic,
.1
52676113
C447
Ceramic, 100
pF
35693019
C448
Ceramic,
.01
52676107
C449
Electolytic,
10
52723008
C450
Ceramic, 1500 pF 35693032
C451
Electrolytic, 1
51821106
C452
Poly Film, .0022 52719053
C453
Poly Film, .0056 52719068
C454
Ceramic, 330
pF
35693024
VC301-VC307
Capacitor, Variable
723086-4
RerNo.
DescrIption
Part
No.
Intergrated
Circuits
0301
IC, NE614
760375
0302
IC,LM393
53284000
0303
IC, NE 5532AN 53295001
U304
IC, NE614 760375
0305
IC, NE 5532AN
53295001
0306
IC, NE614
760375
0307
IC, NE 5532AN
53295001
0308
IC,LM393 53284000
U309
IC, NE614
760375
0310
IC, NE 5532AN 53295001
Potentiometers
VR301
5K
Potentiometer
57148068
VR302 20KPotentiometer
57148071
VR303
5K
Potentiometer
57148068
VR304 20KPotentiometer
57148071
VR305
5K
Potentiometer
57148068
VR306
20KPotentiometer
57148071
VR307
5K
Potentiometer
57148068
VR308
20K Potentiometer
57148071
VR309
50K
Variable Resistor
723091-1
Colis
and
Inductors
L3011L302 Coil, 2 1I2T,10nun
724778
L303
Coil, 1
3/4T,
724777
L303
2
,3
Coil, 1 1I4T,
724766
L304
1
Coil, 1 3/4T,
724777
L304
2
,3
Coil, 1 1/4T,
724766
L305
Coil, MC120 red wlcase
724775
L306
Coil,
1I4Tred w/case
724765
L307
1
Coil, 13/4T,
724777
L307
2
,3
Coil, 1 1I4T,
724766
L308
1
Inductor, .151lH
35689041
L308
2
,3
Inductor, .11lH
35689045
L309
Inductor, 1mH
35689035
L310
1
Coil, MC120 blue w/case
724767
L310
2
,3
Coil, MC120 green w/case
724769
Transistors
Q301 Transistor,
NE
25137
760488
Q302, Q303 Transistor, MPS-901
760376
Q304 Transistor, MPS-3640
54734000
Q305 Transistor, MPS-3704
54712000
Q306
Transistor, MPS-3640
54734000
Q307
Transistor, MPS-3704
54712000
Q308
Transistor, MPS-3640
54734000
Q309 Transistor, MPS-3704
54712000
Q310
Transistor, MPS-3640 54734000
Q311
Transistor, MPS-3704
54712000
878522-*
Frequency *Dash No. Reference No.
169.505-171.905 MHz -171
1
206.000-207.800 MHz -207
2
212.000-213.800 MHz -213
3
3-22
PCB
Receive Assembly 878522
M
*
(Continued)
o
Ref
No.
Description
Part
No.
Crystals
and
Filters
Crystal FilterInsulator
450471 MX301
Mixer, ASK-1
760382 Y301'
Crystal, Receive, 171.905 MHz
780089-1
Y301
2
Crystal, Receive, 207.800 MHz
780089-2
Y301
3
Crystal, Receive, 213.800 MHz
780089-3
FL3011FL302
Filter, 10.7 Crystal
780087-0
FL303
Filter, 11.56 MHz Crystal
780087-4
FL303
2
,3
Filter, 11.075 MHz Crystal
780087-7 FL304'
Filter, 11.56 MHz
Cryst31
780087-4 FL304
2
,3
Filter, 11.075 MHz Crystal
780087-7 FL305'
Filter, 12.36 MHz Crystal
780087-5 FL305
2
,3
Filter, 11.7 MHzCrystal
780087-2 FL306'
Filter, 12.36 MHz Crystal
780087-5 FL306
2
,3
Filter, 11.7
MHz
Crystal
780087-2 FL307'
Filter, 13.1
MHz
Crystal
780087-6
FL307
2
,3
Filter, 12.5
MHz
Crystal
780087-3 FL308'
Filter, 13.1
MHz
Crystal
780087-6
FL308
2
,3
Filter, 12.5 MHzCrystal
780087-3 FL309
Filter, SFE 10.7 MHz
J red
52990001
All resistors in ohms, 1/8
Watt,
5%,
unless noted.
Resistors
R301
lK
52154060 R302 10K
52154036 R303
130
52154081 R304
10
52154108 R305
lK
52154060 R306
i
R307 100
52154084 R308
470
52154068 R308
2
,3
180
52154078 R309-R311 10K
52154036 R312 22
52154100 R313
240
52154075 R314 4.7K
52154044 R315 1.5K
52154056 R316 16K
52154031 R317
220
52154076 R318
330
52154072 R319
l.5K
52154056 R320
10M, 1/4 watt
52154185 R321
10K
52154036 R322
22K
52154028 R323
lOOK
52154012 R324
220K
52154004 R325-R327 10K
52154036 R328
68K
52154016 R329-R331 10K
52154036 R332
4.7K
52154044 R333 1.5K
52154056 R334
16K
52154031 R335, R336
220
52154076 R337
l.5K
52154056 R338
10M, 1/4 watt
52154185
R339
10K
52154036
R340 22K
52154028
R341
lOOK
52154012 R342 220K
52154004
R343-R345 10K
52154036
R346 68K
52154016
R347-R349 10K
52154036
R350 4.7K
52154044
Ref
No.
Description
Part
No.
R351
l.5K
52154056
R352 16K
52154031
R353, R354 220
52154076
R355
l.5K
52154056
R356
10M, 1/4 watt
52154185
R357
10K
52154036
R358
22K
52154028
R359
lOOK
52154012
R360 220K
52154004
R361-R363 10K
52154036
R364 68K
52154016
R365-R367 10K
52154036
R368 4.7K
52154044
R369
l.5K
52154056
R370
16K
52154031
R371, R372 220
52154076
R373
l.5K
52154056
R374
10M, 1/4 watt
52154185
R375
10K
52154036
R376
22K
52154028
R377
lOOK
52154012
R378
220K
52154004
R379-R381
10K
52154036
R382 68K
52154016
R383-R385 10K
52154036
R386 2.2K
52154052
R387-R390
10K
52154036
Connectors
P301-P307
(Not Used)
P308"P311
3 Pin Header
670062
P312
(NotUsed)
P313
3 Pin Header
670062
Transformers
1'301-1'303
Transformer
724770
1'304,1'305 Transformer
724774 1'306,1'307 (Not Used) 1'308-1'324
Transformer 724774
Diodes
D301-D304 Diode, IN4148
52228000
878522-*
Frequency
*Dash No. Reference No.
169.505-171.905 MHz
-171 1
206.000-207.800 MHz
-207 2
212.000-213.800 MHz
-213 3
3-23
PCB Receive Assembly 878662-*
Ref
No.
Description
Part
No.
Printed Circuit Board, Receive
750309
Capacitors
All capacitors in
microfarads
unless noted.
Ref
No.
Description
Part
No.
C301
1
Ceramic, 5.6
pF
35693004
C301
2
,3
Ceramic, 4.7
pF
35693003
C302
1
Ceramic, .82
pF
52007003
C302
2
,3
Ceramic,.5pF
52007000
C303
1
Ceramic,.5pF
52007000
C303
2
,3
Ceramic, .33
pF
52007012
C304, C305
Ceramic, 100
pF
35693019
C306
Ceramic, Z5U, .001
52676101
C3071
Ceramic,
.5
pF
52007000
C307
23
Ceramic, .33
pF
52007012
C308
1
Ceramic, 1.2
pF
52007009
C308
23
Ceramic, .33
pF
52007012
C309
Ceramic, Z5U, .001 52676101
C310
Ceramic, 33 pF 35693013
C311 Ceramic, 47 pF
35693015
C312
Ceramic, Z5U, .0047
52676105
C313
1
Ceramic,.5pF
52007000
C313
2
,3
Ceramic,
.33
pF
52007012
C314-C316
Ceramic, Z5U,
.0
I
52676107
C317
Ceramic, 100
pF
723023
C318
Ceramic, .00I 102881301
C319
(Not Used)
C320
Ceramic, Z5U,
.01
52676107
C321
Ceramic, 180
pF
35693022
C322
Ceramic, 56 pF 35693016
C323
Ceramic,
68
pF
35693017
C324
Ceramic, 220
pF
35693023
C325-C327
Ceramic, Z5U,.1 52676113
C328
Ceramic,
100
pF
35693019
C329
Ceramic, Z5U, .0047
52676105
C330, C331
Ceramic, 120 pF 35693020
C332
Ceramic, Z5U,
.1
52676113
C333, C334
Electrolytic, 1.0 52723025
C335
Mylar, .015 52719058
C336
Ceramic, Z5U,
.1
52676113
C337
Mylar, .0022 52719053
C338
Mylar, .0056 52719068
C339
Ceramic, 330
pF
35693024
C340
Ceramic, Z5U, .001
52676101
C341-C369
(Not Used)
C370
Ceramic, Z5U,
.01
52676107
C371
Ceramic, 180
pF
35693022
C372
Ceramic,
50
pF 35693049
C373
Ceramic,
68
pF
35693017
C374
Ceramic, 220
pF
35693023
C375-C377
Ceramic,
Z5U,.1
52676113
C378
Ceramic, 100
pF
35693019
C379
Ceramic, Z5U, .0047 52676105
C380, C381
Ceramic, 120
pF
35693020
C382
Ceramic, Z5U,
.1
52676113
C383, C384
Electrolytic, 1.0 52723025
C385
Mylar, .015 52719058
C386
Ceramic, Z5U,
.1
52676113
C387
Mylar, .0022 52719053
C388 Mylar, .0056
52719068
C389
Ceramic, 330
pF
35693024
C390
Ceramic, Z5U, .001 52676101
C391-C419
(Not Used)
Ref
No.
Description
Part
No.
C420
Ceramic, Z5U,
.01
52676107
C421
1
Ceramic, 150
pF
35693021
C421
2
,3
Ceramic, 180 pF 35693022
C422
1
Ceramic,43pF
35693070
C422
2
,3
Ceramic, 50 pF 35693049
C423
Ceramic,
68
pF
35693017
C424 Ceramic, 220
pF
35693023
C425-C427 Ceramic, Z5U,
.1
52676113
C428
Ceramic, 100
pF
35693019
C429
Ceramic, Z5U, .0047 52676105
C430, C431 Ceramic, 120
pF
35693020
C432
Ceramic, Z5U,.1 52676113
C433, C434 Electrolytic, 1.0
52723025
C435
Mylar, .015 52719058
C436
Ceramic, Z5U,
.1
52676113
C437
Mylar, .0022 52719053 C438 Mylar, .0056 52719068 C439
Ceramic, 330 pF
35693024
C440 Ceramic, Z5U, .001
52676101
C441-C469
(Not Used)
C470
Ceramic, Z5U,
.01
52676107
C471
Ceramic, 150
pF
35693021
C472
1
Ceramic, 39 pF
35693014
C472
2
,3
Ceramic,43pF 35693070 C473
Ceramic, 68 pF
35693017
C474
Ceramic, 220 pF 35693023 C475-C477 Ceramic, Z5U,
.1
52676113
C478 Ceramic,
100
pF
35693019
C479
Ceramic, Z5U, .0047
52676105
C480, C481
Ceramic,
120
pF 35693020
C482
Ceramic, Z5U,
.1
526761 i3
C483, C484 Electrolytic,
1.0
52723025
C485 Mylar, .015
52719058
C486
Ceramic, Z5U,
.1
52676113
C487
Mylar, .0022 52719053 C488
Mylar, .0056 52719068 C489
Ceramic, 330 pF 35693024 C490
Ceramic, Z5U, .00I
52676101
VC301-VC308
Capacitor, Trinuner
723086-4
Intergrated
Circuits
U320 IC, MC3359 MOT
760494
U321
IC, NE5532 53295001 lJ370 IC, MC3359 MOT
760494
U371
IC,NE5532
53295001
lJ420
IC, MC3359 MOT 760494 U421
IC,NE5532
53295001
1I470 IC, MC3359 MOT
760494
U471
IC,
NE
5532 53295001
878662-*
Frequency *Dash No.
Reference No.
171
MHz -171
I
207 MHz -207
2
213 MHz
-213
3
3-24
PCB Receive Assembly 878662-* (Continued)
l)
Ref
No.
Description
Part
No.
Potentiometers
VR320
20KPotentiometer
57148071
VR321
50K
Potentiometer
57148072
VR370
20K
Potentiometer
57148071
VR371
50K
Potentiometer
57148072
VR420
20Kpotentiometer 57148071
VR421
50K
Potentiometer
57148072
VR470
20K
Potentiometer
57148071
VR321
50K
Potentiometer
57148072
Colls
and
Chokes
L301,L302
Coil, 2
1I2T,10mm
. 724778
L303,L304
Coil, 2 1/2
CT,10mm
724766
L305
Coil, 2
1I2T,10mm
724775
L306
Coil,2
1I4T,
114
Tap, 10
mm
724765
L307
1
Coil, TOKO, Red
723403-3
L307
2
Coil, TOKO, Brown
723403-2
L307
3
Coil, TOKO, Black
723403-1
L308
1
Inductor, .22/!H
35689047
L308
2•3
Incuctor, .15 /!H
35689041
L309
Coil, 2
112CT10
mm
724766
L310
Inductor, 56
/!H
35689020
L311, L312 Inductor,
10
/!H
35689011
L313
Coil, 2
1I4T,
114
Tap, 10
mm
724765
L314-L319
(Not Used)
L320
Inductor,
10
/!H
35689011
L321
Inductor, 3.95
/!H
724774
L322
Coil, 455 kHz, discriminator 52982000
L323
Coil, IF, 10.7 MHz 53029000
L324-L369
(Not Used)
L370
Inductor,
10
/!H
35689011
L371
Inductor, 3.95
/!H
724774
L372
Coil, 455 kHz, discriminator
52982000
L373
Coil,
IF,
10.7 MHz
53029000
L374-L419
(Not Used)
L420
Inductor,
10
/!H
35689011
L421 Inductor, 3.95
/!H
724774
L422
Coil, 455 kHz, discriminator 52982000
L423
Coil, IF,
10.7
MHz
53029000
L424-L469
(Not Used)
L470
Inductor, 10
/!H
35689011
L471
Inductor, 3.95
/!H
724774
L472
Coil, 455 kHz, discriminator
52982000
L473
Coil,
IF,
10.7 MHz
53029000
FB321
FerriteBead
56632007
FB371
Ferrite Bead
56632007
FB421
Ferrite Bead
56632007
Transistors
Q301 GAASFET, NE 25139
760392
Q302
Transitor, MPS901
760376
Q303
JFET, J309
54722000
Q320
Transistor, MPSH
10
54736000
Q321, Q322
Transistor, MPS3704 54712000
Q370
Transistor, MPSH10
54736000
Q371, Q372
Transistor, MPS3704
54712000
Q420
Transistor, MPSHIO 54736000
Q421, Q422
Transistor, MPS3704
54712000
Q470
Transistor, MPSH
10
54736000
Q471,Q472
Transistor, MPS3704 54712000
Ref
No. Description
Part
No.
Crystals
and
Filters
Crystal Filter Insulator
450471
Crystal Insulator
450474
HY301
Mixer,
ASKI
760382
Y301
1
Crystal, Receive, 171.905 MHz 780092-1
Y301
2
Crystal, Receive, 207.8
MHz
780092-2
Y301
3
Crystal, Receive, 213.8
MHz
780092-3
Y320
Crystal, Receive, 10.245 MHz 780088
Y370
1
Crystal, Receive, 12.015 MHz
780088-6
Y370
2•3
Crystal, Receive, 11.53 MHz 780088-3
Y420
1
Crystal, Receive, 12.815 MHz 780088-7
Y420
2•3
Crystal, Receive, 12.155 MHz 780088-4
Y470
1
Crystal, Receive, 12.555 MHz 780088-8
Y470
2•3
Crystal, Receive, 12.955 MHz
780088-5
CF320, CF321 Filter, 10.7 Crystal
780087-0
CF322
Filter, 455
kHz
Ceramic
723088
CF370
1
Filter, 11.56 MHz Crystal
780087-4
CF370
2•3
Filter, 11.075 MHz Crystal
780087-7
CF371
1
Filter, 11.56 MHz Crystal 780087-4
CF371
2•3
Filter, 11.075 MHz Crystal
780087-7
CF372
Filter, 455
kHz
Ceramic
723088
CF420
1
Filter, 12.36 MHz Crystal
780087-5
CF420
2
,3
Filter, 11.7 MHz Crystal 780087-2
CF421
1
Filter, 12.36 MHz Crystal
780087-5
CF421
2
,3
Filter, 11.7 MHz Crystal
780087-2
CF422
Filter, 455
kHz
Ceramic
723088
CF470
1
Filter,
13.1
MHz Crystal 780087-6
CF470
2•3
Filter,
12.5
MHz
Crystal
780087-3
CF471
1
Filter,
13.1
MHz
Crystal
780087-6
CF471
2
3
Filter, 12.5 MHz Crystal
780087-3
CF472
Filter, 4%% kHz, Ceramic
620088
All resistors in
ohms,
lIS
Watt,
5%,
unless noted.
Resistors
R301
lK
52154060
R302 10K
52154036
R303 33
52154096
R304
10
52154108
R305
lK
52154060
R306
150
52154301
R307
3.3K
52154048
R308, R309 10K
52154036
R310
100
52154084
R311, R312
470
52154068
R313
10K
52154036
R314
2.2K
52154052
R315
47K
52154020
R316-R319
(Not Used)
R320
I.2K
52154058
R321
220
52154076
R322
68K
52154016
R323
l.5K
52154056
R324
lK
52154060
R325
330K
52154000
R326
220K
52154004
878662-*
Frequency
*Dash No.
Reference No.
171
MHz -171
1
207 MHz -207
2
213 MHz
-213
3
3-25
PCB Receive Assembly 878662-* (Continued)
Resistors (Continued)
Ref
No. Description
Part
No.
R327
lOOK
52154012 R328 13K 52154033 R329, R330 220K 52154004 R331 100
52154084 R332-R334 10K
52154036
R335-R369
(Not Used)
R370 1.2K
52154058 R371 220
52154076 R372
68K 52154016
R373
l.5K
52154056
R374 1K
52154060 R375
330K 52154000 R376 220K 52154004 R377
lOOK
52154012
R378
13K
52154033
R379, R380
220K
52154004 R381 100 52154084 R382-R384 10K 52154036 R385-R419 (Not Used) R420
1.2K
52154058 R421 220
52154076 R422 68K 52154016 R423
1.5K
52154056
R424
IK
52154060 R425 330K 52154000 R426
220K
52154004
3-26
Ref
No. Description
Part
No.
R427
lOOK
52154012 R428 13K 52154033 R429, R430 220K
52154004 R431
100
52154084 R432-R434
10K
52154036 R435-R469 (Not Used) R470 1.2K 52154058 R471
220
52154076 R472 68K 52154016
R473
l.5K
52154056 R474
1K
52154060 R475 330K 52154000
R476 220K 52154004 R477
lOOK
52154012 R478 13K 52154033
R479, R480 220K 52154004 R481 100 52154084 R482-R484 10K
52154036
Connectors
P301 3 Pin Header
670062 P320 3 Pin Header 670062
P370 3 Pin Header 670062 P420 3 Pin Header
670062
P470 3 Pin Header
670062
(\
\ )
AUDIO BOARD
AUDIO BOARD CIRCUIT DESCRIPTION
C)
The audio board receives signals from the receive board, the headsetmicrophone, intercom input and
,auxiliary input, and outputstothe transmit board,
the headset earpiece, an external speaker, intercom out and auxiliary out (see block diagram).
Receive Expanders
Audio from the receive board is routed through Jl08, Jl09,
JllO
and
Jlll
to
U1l2
and U1l3. The gainofthese devices is controlled bytheaudio level at the rectifier pins
.(4
and' 16). As the level in-
creases,
so
does the gain, and this resultsina2:1
linear expander characteristic. This complements
the processing done in the transmitter. The audio is then buffered and delivered to the remote select switches.
MicrophoneAmplifier
From the headset connector the microphone signal is amplified by U103. Dependingupon which type of
microphone is used, S102 is set by the user
to dynamic orelectret. The electret position provides an
11dBdrop in gaintocompensate for the extra
output.
The
amplifier is
peak
limiting, and responds to either positive or negative peaks ex­ceeding about
1.1
volts in amplitude. Peak detec­tors Q106 and Q107 charge C120 and C121, driving QI05 toward pinchoff. This reduces the gain momentarily until the input signal is reduced. Visual indication
of
peak limiting is provided by
D608 which is driven by U105 when the voltage at
pin
6exceeds halfa volt. D
111
(version 3 and later)
/isolates the time constantofthe amplifier from'that
of
the LED driver. The latter is much shorter than the former, and causes the LED to extinguish im­mediately upon removing the input signal. On versions 1and 2 the LED will remain lit for several seconds. VR604 is adjusted by the user for maxi­mum input with minimal limiting.
QI04isused
to tum the microphone on and offand is driven by the push-to-talk latch circuit. When
SIlO
is pressed in
and held, the state
of
Ul16Bfollows the switch and tums on Q110 and Q111 via D110. This lights D609 and gates on the microphone audio. Releas­ing S110 tums off the microphone.
3-27
U116A does not change state under these condi­tions because
C~82
is discharged when the clock is
pulsed.
If,
however, S110 is depressed twice in quick succession, C182 will be charged for the second clock pulse and this will set U116A. Now the microphone is latched on via D109 and will remain on until S110 is depressed once again, resetting U116A.
Auxiliary
Input
Amplifier
Audio from
JlOl
is attenuated and converted from balanced to single-ended by U101A. U101B, UI02A, Q101,
QI02
and
QI03
form a peak limit­ing amplifier identical to that described for the microphone above. S
101
not only enables the
audio path for the auxiliary input but also lights
D607
to
half-brilliancetoindicate active auxiliary. When peak limiting occurs U105Ashorts out R120 and D607 is brought
to
full brilliance.
Intercom Driver
UI07
A is configured as an AC current source
whose output
CUlTent
equals the input voltage at
C125 divided by the value
of
R158. Thus the
voltage gain is dependent on the value
of
the load.
In this way many such intercom stations can be
connected in parallel without each successive sta-
tion loading the line. A single load resistor is usually located in the power supply for the wired intercom. On versions 3 and later, UI07B is used to
drive the lower end
ofTIOl.
This section is not a current source and was added to provide more headroom.
To
this end, U107 is operated from the
higher voltage ahead
of
the regulator. S104 is a 9
section
DIP
switch which is used to configure the base for compatability with a specific wired inter­com. S103 functions as either
an
intercom onloff
switch.(Telex, Clearcom standard) or as a channel
AlB switch (RTS, Clem'com TW). In the case where the intercom interface is disconnected by
S103, R186 functions as the load resistor. The full secondary
ofTlOl
is used for 300 ohm intercoms; the tap is used for 200 ohm systems. On version 2 and later, S
112
allows selectionofeitherlow output
(100 mY) or high output (800 mY).
Intercom
Input
Since U107A is a current source, signals arriving from an external intercom appear unloaded at pin
1and are coupled via C126 and R154
to
U106.
To
prevent intercom output signals from appearing at
the output
of
U106, these signals are nulled by the
branch
containing
C124,
VRlOl
and
R152. U106A and U109 form a peak limiting amplifier similiar
to
that described for the microphone
amplifier above, except that
CA10l
is used instead
of
a JFET to control the gain. The reason for this is that the higher level signals being handled by U106Awould cause high distortion
if
a JFET were
used.
CA10l
is merely an LDR (light dependent resistor) together with an LED in the same package. More current through the LED reduces the value
of
resistance.
Headset
and
Speaker
Amplifiers
U
111
and
Ul19B
(U107B in versions 1and2)drive
the headset while U108 drives the external speaker
jack. On versions 1 and 2 this signal was derived
by mixing the microphone signal with the intercom
output, via R175 and R177. On later versions the intercom output alone is used, being first amplified
by U119A. S112B maintains the headset/speaker level constant when switching intercom output
levels.
Transmit
Mixer
and
Filter
U106B mixes the intercom input, auxiliary input, microphone and receive board signals together
to modulate the transmitter. VR102 is usedtoset the level going into the transmit compressor for proper tracking. On versions 3 and later, U
118
acts as a four pole Chebyshev low pass filter with a cutoff frequency
of
5 KHz. This istoprevent transmis-
sion
of
the 20 KHz tone which Telex intercoms use
as the call signal.
3-28
Auxiliary
Output
UllOA
mixes
together
intercom
input,
microphone, and receive board signals. U11OB
inverts the resultanttoprovide a balanced output.
Remote Transmit Circuit
When the transmit switch on the rear panelisinthe remote position, the transmitter will only operate when at least one receive squelch is open. On
versions 1 through 4 this is done with
Ul15
which turns on Q109. Versions 3 and 4 have a circuit board error, however, which prevents this option
from working.
To
correct this move the inputs
of
Ul15tothe left side (on the schematic)ofR195,
R198,
R20l,
and R204. The version 3 and 4
schematics show these inputs
as
they are un-
modified, that is, connected
to
the right sideofthe
resistors. On versions 5 and above, U
115
is
replaced with
Ql12,
Ql13,
Ql14
and
Ql15
and
no
modifications are necessary.
Power Supply
Q108 and U114 form a
10
volt regulated power
supply.
On
versions 1 and2,ZD101 is usedasthe
5 volt reference while on later versions this comes
from U
117.
U112 and U
113
are also supplied
by
U1l7.
ALIGNMENT PROCEDURE:
)
Equipment Required:
D Signal Generator D Audio Generator D Deviation Meter D Audio Voltmeter
1.
Connect the audio generator to the AUX
IN
jack
and set the outputto20 mV at 1
KHz.
2.
Select the AUX pushbutton on
therront
panel.
3.
Adjust VR601 (located just under the
I1C
push-
button
on
the
front
panel)
to
maximum
coun terclockwise.
4.
If
the base is configured
for
an RTS intercom
connect the load
to
the
llC
jack pn the rear
panel.
5.
Connect the audio voltmeter to the AUX OUT
0
jack on
the
rear panel.
6.
Adjust VR101 for a minimum reading.
7.
Disconnect the generator and meter from the AUX jacks and de-select the AUX pushbutton on the front panel.
8.
Connect the signal generator to the Receive Antennajack. Set the deviation to
±3 KHz at
1
KHz.
Setthe output to 1mV.Setthefrequen­cyto thechannel 1 frequency listed in the chart of
the receive board alignment.
-
I
9.
Select the channel 1 pushbutton on the front panel.
10.
Connect
the
deviation
meter
to the
ANT
TRANS jack.
11.
Connect the audio voltmeter to U106 pin
7.
12A. On version 1 and 2 audio boards, adjust VR102
for
300 mV
of
audio.
12B. On version
3 and later audio boards with ver-
sion 1 transmit boards, adjust VR102 for 1 volt of
audio.
12C. On version
3 and later audio boards with ver-
sion 2 transmit boards, first move the audio voltmeter to
U501 pin 16 (on the transmit
board). Then adjust VR102 for 140 mV
of
audio.
13. Adjust VR501 for
±4.2 KHz deviation.
3-29/3-30 Blank
RECEIVER
1-1EXPANDER
I--"~
__
---------,
>--+
AUXOUT
RECEIVER
2
-1
EXPANDER
I---"~
__
--""
BALANCE
INTERCOM
GAIN
~
TRANSMIT
OUT
INTERCOM
T
RS
HIGH/LOW
(ON
VERSION2ONLy)
RECEIVER
3
-1
EXPANDER
I---"~
__
------+I
RECEIVER
4
-1
EXPANDER
IC---....~
__
-.J
o
DYNAMIC/
ELECTRET
HEADSET
_~~
....
I.4ICROPHONE
....
AUXIN
MIC
GAIN
~
T
>---\-------11>
SPEAKER
Figure
19
Block
Diagram
Versions 1
and
2
3-31
RECEIVER
1
---1
EXPANDER
I--"~
..
--------
AUX
OUT
RECEIVER
2
---1
EXPANDER
I
BALANCE
INTERCOM
GAIN
~
TRANSMIT
OUT
HEADSET
INTERCOM
---------
...~SPEAKER
RS
HIGH/LOW
~_------toI
AUX
IN
DYNAMIC/
ELECTRET
AUX
GAIN
~
RECENER
3
---1
EXPANDER
I
RECEIVER
4
---1
EXPANDER
I--"'~--"'/
HEADSET
MICROPHONE
Figure 20
Block Diagram Versions 3 thru 6
3-32
o
o
o
S110
o
o
J112
R211
<:>
R212
<:>
O~O
o 0
o 0
o 0
o 0
o 0
o a
UllS
S111
,.........e...,S102
L--J
Jl01
Rl22
<>
C'l
0
0::
...
u
0109
0
~
li1aaaal
Cl11 0
13
""""""
P114
C101
Cl02L101
CISI
~
0(\
<D+~
0000
R192
'"
~
i'"
R172
C150+
Ul11~
~
Ul0l
Rl030~OOR10l
0 1
..
0
O:! 0
<>0
0
aooo
Cl53
....
000
'"
R17.
;;t
0 0
:0
<:>
0 0 0 0 0
0'"
O
Rl99
liDo 0 0
flRlos
0
a-
C1SS
Rl88
0 a
ov·",
6
06
~.
Ul10
ll:
Cl03
!:!o
-c:>-
o!+
C1520+
07 Rl04
'"
~
1~119
r-)+
6
(]
FfrrS
dJC123
Qf{
§
~ ~
'i:r'
Cl20
C121
~C~
g18iQl04
Cl0S~OO
0cJ"O~u
::D~O(]
O~
(\
<>
0000IR141
~
H114
0102~Ul0S . ,
-c:>-
R1060 V
C108
CD
~o:
~
R221
Rl17
(]
0 0
<:>
OR136
-c:>-
<:>
0 0 R137
-c:>-
Ql03
00
C1180
OC+1l7
r'\R220
Rl48 R147
mrt
Q10SV
R219
R1340
D
-¢>
~o
OR217
:
~
:JI:
?r\
C1370 U D 0
1L6-
R
~0109
Rl~
0:
i
1l0~
0
<:>
D
~!:!
I
Rl~:
l.:!~
0108
U~118
R201
Pl03
0 0
~~~
:
C18300
0
R2040
b
-c:>-
0 0
R216
0
: :
C182
+ 0 0
C184
R18S
:8
R119
Rl07 D
R1060
0
~
a a
Q]
R1S0
D
CA101
-c:>-
a
R1530 a
R151
: OR222
lilCii-C:>-
III
0
:;;::;;:
oooa
Pl02
«
_0
00QU106
~O
Eg
+0
Rl~63
(jRl02
- o
...
~
Rl90
'"
C131
~
<:>
o
<:>
R162
-c:>-
RIM
R12S
<:>
~~R167
000
<>
CllS
\.AJ
0 0
o
C18S/l0:3
0 0
0000
Rl88Y
iC
°
aU109
"'O~Ul04
Rl111
0
..
L-.....J
<:>
R17S
a;:
aooo
Cl540
R128 +
00
~
cm
R129
Cl22+
o
o
O
R133
~O~OsO~O
R20S
b
O~
bO~
...
o 0 0
<:>
C172
C174
C178
C178
o
;
JIll
Jl04
C18
<:)
C1S8
C181
~
~
+0
0+
C17~
0 0
Co
o 0 : ...
r'Yt"
: 0
V 0 o
...
C17S
Cl77
0 0 0
o a
O
0
U113
0
C167
R200
R203
C1l4
R121
0
R1180
<:>
i-
0000
...
SCJ
OR124
Cll80
:;
a~W70
g Rl12
<:>
<:>
o
~
J110
o
"'0
C149
a~o
o
·0
o 0
o 0
o 0
o 0
o 0
o 0 o 0
Sl04
J10S
C1S9
~
:+0
0
+
C188 0 0 C164
C1800"':
0u
.0 a
o
:
OR194
T C173 0
0+
0
o 0
O
0 n
C171
R197 0
U112
Cl63
;
Jl09
VAl01
C126~R1S2
SEE
101
+=
c::J
R1S9
<>Rl54
FIGURE :(J
U107:r
am
25
'Kg'
*l)
aoo
CiS
"0
DETAIL
A~V
10
0
~:
:
o!Q
Cl40
1£1~
£!:!J
....
:! 0 0
<:>
RIse..()
R1711
U
<>
SEE
Rm
FIGURE 25
DETAILB.............
~---~---l
C128 I L I
G
R1S8
I 0
II~
"'c::J
I _
OCl30
I I 1101
1111:0
R178
R;l.§Z.:;
I 0~I
<>
~
~33
VI
~3)u
L~~l
0
1
C144 C145
Ul08 0 q
o
o
SlO9
(aanaaaaaaal
R1840
sOOOQ181
C143 C142
o
c:::J
OORl82
C148
Cl48
o
o
1')
o
Figure21
S'd
)
t (Component
I eA dio
Board
Component
Layou
u Versions 1
and
2
3-33
o
Figure 22
Audio Board Component Layout (Foil Side)
Versions 1
and
2
3-34
o
i
R'69
I
10K
i
R170
U110:A
R171
e150
'OK
......
NE5532
·10UF
330
~r68
[5
.~
68K
R,'6: :
AUX
OUT
I~R17J
8
10K
R174
C151 •
• - 7
330
l~UF
T
~~110:B
NE55J2
TRANSMIT
R162
R163
AUDIO
LEVEL
2.2K
10K
~~
R161
......
I.Y
,'I
3DK
.- ,
Ul~:O
NE55J2
RECEIVE
BOARD
J113
I--<
--<
REMOTE
5111
Orf
*-
CONT
R'BS
3,6K
r-
D60;J
:~:INTERCOM
J
IOV£RLOAD
.gJ:~F
L _ _
-l
INDICATOR
R190
10K
R'BS
lOOK
U109:8 r
LM,;'92j·.,.,
I
R1~
4,OK
PORTABLE
3
SELECT
e175
C176
R132
tOUF
5107
lour
6SK
3
lR~~~
-R202T
1OOK1'OOKl
""f Y
C)
NOTE:
COMPONENTSINDASH
BORDER AREAS ARE LOCATED
ON
THE DISPLAY BOARD.
:
-f.
~:
I
;.-0'
I
L
__
.J
Example
el03
.0022UF
0110
lN4148
HEADSET
SPEAKER
R'88
B.OK
R189
68K
I~15jr
C152 +
'7
IUr
t
C'3.
,urI
...
Figure 23
Schematic Diagram Audio Board
Version 1
R221
10K
Dl09
R220
lN4146
5.1K
R216
~
Q110
0111
MPS3704
IdPSJ704
R219
...
R217
l.OK
10K
-
D6091
I I
~
I
...
I
TALK:
I
I - I
L"'::
__
.J
R211
lOOK
.,r
~01J
,
r-:l
D
S g
Q'f~'+--1~-+-"".I'--!I--~
:~'~:::i
'
~
~C
:
JOOK
.. 7
lN
D!,0~8
R213
-:::"='C184-
r-
__
__j-----1T~TI---v'VDKIr1'__j
H'~
.
It
R214
R216
c,'~iI
470K
10K
...
r.-r
~~R-2~'2-----'8
~~~g:B
S110
11'OOK
9
0
S
Q 13
TAlK
.. C a
1')
~
~
lo--------l<I
LY-
3-35
NOTE:
COMPONENTSINDASH BORDER AREAS ARE LOCATED ON THE DISPLAY BOARD.
r-t-I
I
_I
I
-I
L
__
.J
Example
RECEIVE
BOARD
J113
Cl04
.1UF
R222
lK
r-
---I
I
DBOl
I
I ~ I
I
~~E~.1
REMOTE
5111
orr
~
CONT
HEADSET
SPfAI<ER
R1B5
3.61<
R209
16.9K
o;~
'"iINTERCOM
,..
1
OVERLOAD
_
-I
INDICATOR
F101
POWER
'~N:~'
1~::'
lAm.
=Vcif~,
~
r"N'--.------___.--,
510.
-+
---.....--.--,--<1'
~
01O~¥'~1
~C180'~C179
R206 8
TlPJO
R207 I .1UF r 2200UF
16.2K
n
~_L..;l...LI::
;;.:rU;;-l1t'~--j'lt--!-----J
~
I 1
~~~641~~gg4
't
·"'1
LM35B
1~'20.
L-------.-1,C~,7B7,------J
Z~01~
r·01~
1N4733
7
r-
I I
C191
1
.D01UF
L_
R190
'OK
"
J;C161
I
'u
,
T
R165 100K
~~:~~~9
IC155
C152 + T 4.7UF 1UF
:+
R181
51
I
R1,~
4,OK
R187 47K
'}~•
U109:A
C132
J!~
It
R16
'
--LI:
>-"--
LM3.2
1UFr1M
+
V"1
R187
I +
'="
R191_6.8K
C185 I C154 I
620
'1
10UFI10UF
T _ "7
"f
T
C141
J!
470UFI
T
R160 C1J1 0102
10K
lUF lN4146
,
l~~~;Bt
R169
10K
R170
Ul10:A
0150
10K
?
"NESS32
R171
!~
-"
330
R168
Q
6BK
10K
'
AUX
OUT
I~R173
C151 7"
o 10K
R174
- 7
330
lR~F
T
+
U110:B
NE55J2
INTERCOM
GAlN
R162
9.1K
EXTERNAL SPfAI<ER
VOLUME
CAl01
~
(
\\
VR103
+-
-J+--"~OOK
C144
:$.
.1UF
A 1
~
C143
EXTERNAL
l~
~+-""""'"3?:~
220U,
SPfAI<ER
_
+~J106
C;45T
- 6
,lR162
C142 I
100UQ
U106 R183 1 470UF '1
'T
LM2895T181<+C14B
h ,
I
J!C156
1-----1f-"
l'W'
I'70U'
R184
01
1
47
~
200 JJOPF Ul11
~~CJ4119
C140 I
rl>-.-I!!-,
Rl.3
Pl,.
!
..
?UF
311
13;".J
1
lLII,,'°;e-_-<
"
J~
5JrR"',".!'2--'--<
2~
10
I +16153100PF
T
R179
R180
22K
'OOK
C13B
!!
lU'I
T
HEADSET SPEAKER
VOLUME
~C14B
r---
-I
C136
R17B
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I I
~;44
C169
Rl'22
-LiOl
Cl11
U1030A
lDK
P114
":.~UF
5600
1.2UH
lUF
N~":2.
RI40
R141
Ul03:B
C122
HEADSET
_~CI13..L
"
I'
~?_:...,-------h;m;r-r-~--'V'II1~ln"'lOK'I'-&-:·Ji~.-:;-.N"E553:>--'~4:.~:I.!U;I.:.f-'\JII'-L--t--~
MICIN
5102DIODPFlii123
rv-;;C116
.mn~;J
.Jl..~"J/
,,-~~23iir29
+2.2K
47PF Rl35 4 +.1Uf
10K
~
R224
EI
fJJ~F
~~
58D
~'
~1~2
~m
'RI45
,10K
,
~~~~.
I-""~-l
15
,1:
18K
CI1a.,.OIU£, 0107
~
.J.-!.!.
RL~
R137
D111
Ql06
MPS3702
W
~~4
(~4.7M
4.7M
1N4148
MPSJ702
~
.
RI38:i
~C121
.
1"C210
01DS
47K\1'UF
I·D1UF
,
JI77
R236
C120
+ R,'39
1M
.,
lOUF~
,111
Figure
31
Schematic
Diagram
Audio
Board
Version 5
H£AIlSEI'
SP£"AI<ER
n.
RIllS
~
~
8.8K
TCI55
C152
.....
4.7UF
lUF+
CI38 •
lUF+
HEADSET
SPfAKER VOlUIIE
CI48
,--
-T~W
~~8'"~,UI19:B
r
our
'I
~·$4t!·..:.::·~±_=~::::J·r)~;-~;-~2-:......J
1
__
1
J~~+
';;:--;
i~
RI80
~~
221<
RI21~'02:B
10K
NEM32
.1>.
C114:!!
R124
~~
lDOUF+ 13K
IV
0110
~
lN4148
~M'
0109
R22D
lN4148
5.1K
~.18
~
)~"D
0111
IIPS3704
UPS3704
R219
R217
1.!<_
~-:
10K
I
1
"'"'
·1
TAU<
,
L
__J
3-43
RECEIVE
BOARD
NOTE:
COMPONENTSINDASH BORDER AREAS ARE LOCATED ON THE DISPLAY BOARD.
r-f.-
I
I
_I
I
-I
L
__
.J
Example
J113
R222
IK
U117
T
78~05
C194
.t
.1UF~
,2
1~~'034
10~4
l~l~+~JreF
~
~09
'"
Ql~~)+-
~F-~C..~I~---.1-t-7.Cl=79-<
T1P~
't'"
R;~7
T.
lUFT22DOUF
..
'+'
0104 D1o:l
0107 lN4004 lN4004
1N4004
J:C1ft7
+.01UF
REMmE
SIll
OFF
..-
com
~U114
R209
~
I'
It.4358
lUK
+
HEADSET SPEAKER
R206
16.2K
AUX
OUT
RI65
J,6K
R190
._
10K
r 060;;1
I
/.
IINTERCOM
Cl0l
I ;-",
OVERLOAD
.001UF_ _-'INOIQATOR
"-
--U:~:A
'"
1+
LM392
R191
...
1.3K
~C1Bl
t
lUF
RI65 lOOK
R166 294
~4:9
{V'
1~~~:'
~Wl
C
l
'81
t
~ ~
~~64
C18~~+C154T
10UFtlOUF+-
RI63
TRANSMIT
10K=AUDIO
LEVEL
Y
.8Jf8F
Cl48
t
10UF
EXTERNAl SPEAKER
1
~R182
C1~108
1
47~F
+
+
C14tJ
I.cuse
l----_-ll-..J
llUF
T~7OUF
R184
;;'1~7
'"
200 330PF
Ulll
~~4110
C140 rl>-.-I!-.
R193
Pl14
4.7UF
3 I
~
d [ Il...o\l,,0r-_-<
II
4
~
5Jr-'~VI!191'-2"---<
2m~:
R226
47
II
,+C205
t
'OOUF
R158 C1JJ
160
22UF
Rlh9
10K
R162
3.9K
R176
1M
CAl01
~
(
\\
R156
~M'~
lOOK
+C128
+.,UF
C206 + 1UF+
R231
~~2
20K
C1301
27PF~
HE:AOSEl'
SP£AJ<ER
VOLUIoI£
1---,
C138
R178
U119:B
I
VRl103
lUF
1M
~
1001<
I
N~2
,
C137·
+.....
CI391
'----'220P!'t
~;;
220Pt
RlllO
~~
22K
C209
lUf
+
R 5
39K
51~B
CI38
~
1UF:+:
R233
CI41-J!-
16K
470UFT
C'35
lOP!'
'"
."
~
IJ~~
~
C~~7
ri:::U>-I..J19-:A~.tJ
"f--o----EXTER--NAl--l-.:;
C144 Ul08
1
UF•NE5532
SPEAKER'1UF
It.4363
VOLUME
+5--
-ll'--nLf:N.:
R229 R234 lOOK lOOK
C212
lOP!'
Ull0:A
R171
Cl50
"NE.5532 330
10UF
~·:>-'4--¥.f'o--'jffiJl03
r-
-l-_-IU~::::'lJ1(~¢";R"I~73i1
. a
10K
R174
C151
..
,330
10UF
~
~1~2
R121~
10K f
NE~~III
C114:!!
R124
--:-i:>-z.-
l00UFt13K
IV
r-
R126
R125
4.7K
5112:A
'OK
INTERCOM
C115
OUTPUT
Ul04:A
l00PF
R237 lEVEL
NE5532
J.~O
..li..,
4f
' " '
R~O~
~~
R.~~8
;O{
~
lK
R23
NES532
160
10K
R131
4.7K
R150
lK
R133
t
4.7K
R151
lK
R152
3K
AUX
SELECT
~
R147
~o~:~
160K
\.2-
.-
--
--
R116
10K
R112
Ul02:A
R119
10K
"NE5532
4f=
-
3.3K
;~1~~
1--
--
---,
1
O~
06071
R118
~
~
1
R117
16K
I
MIC
AUX
I
'5K
1-
--
_J
~~6~0
OVERLOAD INDICATORS
~.
+ U105:8
It.4393
MPSJ702
.
"-
-'--
FiUl05:A
11120
R146
4 LM393
10K
4.3K
PORTABLE
2
U112:0 C173
SELECT
C174
"..-NE575"
10UF
51~
10UF
~IR~~~~199r~
100K.,I,'OOK
T T
R113
16K
0110
r-
lN4148
~~1
0'09
R220
lN4148
5.1K
R:!;6
~
Qll0
Qlll
MPS3704
MPS3704
R219
R217
l.BK
10K
r
ii6091
,,
~I
1
TALK
I
1
1
L
__
...J
~
C105 +
Cl06
Rl09
~K
lUF
l---+-.0~1!~IUI_F---'4J.7JM~
Rll0
0112 ( Ql02
Rl0B
~
l4.7M
lN4ija
MPS3702
10K
'!=?QIOI
Rl1:J
~Cl09
,1
+ J177
47K11UF
R236
T?8/JF
Cl08
+ '#
1M
y"
R115
10U,+
,,/1.1
Cl01
2,2UF
~.\8~
lif0'4
AU
J
X 10
'N
l
r,-+-j~4''::lVH~.2K
Ul01:B
R102
- +
II
NE~532
.u
2.2K
+ 101:A
>-'-.----------l--~-+__'\N__I-l-ll'_r_"
'NE553
- Cl04
~~~;=;
~~~~
:~;
;.~~5
AU~
';1"1!PF
Rl06
lViiOO2O>'
3.0K
Rl07
'_':f:.ol>l...!
100
U116:8
~4(
JJ
tR~·4013!~
(F:
8
.r
~::'~..
:ir~'F!
~S~8
:I--'-+.---t'!-+"IY'-t--,.-,
I
-lOOK
4 7
1
l>-----__¥'
0108
~
lN4248
R21ilK
:-t~
R211
C18'tf
R214
R218
'OOK
lUF",
470K
10K
CI03
.0022UF
U112:A
Ii
±C163
NE575
I'
I 100PF
PORTABLE
1
C159~OK...
10K
I.,
T
SELECT
10~F
~
I
r..::::.
1 U'12:B
C171
C172
R130
J,09
r-,>--::Rl:-:~:-5-M-PS3---;;~;-;I;;;;~2--------I-----':.l+
rH
3.9K8~
V
i'
~S.2h~I'U~F--'lJ4.,,7K,-_-,
*rJe~~~~~~~
/?
'1
I'
C165
100Kl
'00K
l
PORTABLE
1~_
00051
!-'N--g\!),
MPS3702
~L~4
+ T
~
lOOUF
T T
1~I Ql09
U112:C
I I
1 PI I
NE575
7 7
1 ,
~~
I J
10UF~
10K
I"
Jl06>-
r-,-R-,1-K96-M=PS3=-=:~=6Y7\C:3=--H----if-------...ijHi..l
3.9Kf
l[5
I"
I~~~
~
I
ORTABLE
2
T
'
Ff
C166
+
+,-
06041
lUF
I
1 ~ I
U113:A
Ii
C167
:
P2,
NE575
...
I'
I l00PF
PORTABLE
3
1__;
__
I
C16l~0K
&
10K
I.
...
UI13,B
SELECT
>-
-=-7:=:c'-_HI-
+-
~It.j0U~F...,
~
[I'----
I.
::E575
C175 C176
R132
JIll
>---j
R201
Ql1~
3.9K""
V 1
~
1~~F
51~r'0~UF-J41!'.70K--
..
I
C~:I..hMPS3704
'-'~1I''------'I~~~~~~~
...
"IT
lou1
~
C169
".+'
DRTABLE
J
'1-
D603t
1L'}8i
T T
lOOUF
1
~l
~~~~;
...
+
, I
"",,---=,.-,
PORTABLE
4
I
C162~OK
10K
I....
U113'O
SELECT
I
__
J
10UF
"~;
lt5
I.
[ N 575 CI77
C176
,>-
>---j-:-:R::20:-:4-':'=":Q:-:l::;~5';:--+,.-J+----I------'l"1H
Kr.~
, I ,
...
E
10UF
5106
10UF
JllOlKMPS370
3.0K
'-'r'
I
~"
IR;~~-tR205rl'---'VV'---+
I
C202,/;
I
lOOK lOOK
:t"
10UFf
DATABLE
4 Y
1
_
~n
~~tO
1L~OI+
1
~I
9~~~
1
~
I
...
l~rF
1 1
~--------r----+
~~44
C160
R)n--crol
Cl11
Ul03:A
10K
H~;-r;':
4.7UF
5~6~OO
'~:~:~~
~~~r?CI16
Cl10
~Rl1JO~
'1~'
--'-
~+10N
...
'~.~;:~2
.~~~2
MICIN51020l00PFlR123
~C
.IUF +
~.
~
C123
R!29
C112
y2,2K
1l47PF
R135
+
.1UF
10K
~
~~~4
Et'OOPF
C117H!f-V1\M,pI~£.;):'jl,'ltI1Ir-1N+--J
560
~1
~1~21+lQ_Jl_~_i
~-:';:'M~1t5
~
-l22U~~
,..:LOO_iLI
r
'1~6
I-!C'1'~'6~~.0!lI'9U·W'"-.RI37
0111 Ql06 Ql07
A\'
R134 i
~\te:
....
71.4
lN4148
I.IPS3702 MPS3702
~
10K
R13:i
"gC121
'±C21O
~~~~
47K
11UF
R235
t,OlUF
0120 +
R;39
1M
"'f
10UFl
"i"
1M
..-
Figure
32
Schematic
Diagram
Audio
Board
Version 6
3-44
PCB Audio Assembly,(878520) Versions 1 thru 6
(j
o
Ref
No.
Description
Part
No.
IPCB100nOO
Printed CircuitBoard, Audio
70723000
Capacitors
AU
capacitorsinmicrofarads
unless noted.
Ref
No.
Description
Part
No.
C101, C102
Electrolytic, 2.2
51821107
CI03
Poly film, .0022
52719053
CI04
Ceramic, 100
pF
35693019
CI05
Electrolytic, 1
51821106
C106
Ceramic, .01
52676107
C107
Electrolytic,
.1
51821065
C108
Electrolytic, 10
52723008
C109
Electrolytic, 1
51821106
ClIO
Electrolytic,
.1
51821065
Cll1
Electrolytic, 1
51821106
C112, C113
Ceramic, 100
pF
35693019
C114
Electrolytic,
100
52723004
C115
Ceramic, 100
pF
35693019
C116
Ceramic, 47 pF
35693015
C117
Electrolytic, 22
52723009
C118
Ceramic, .01
52676107
C119
Electrolytic,
.1
51821065
C120
Electrolytic, 10
527~008
Cl21
Electrolytic, 1
51821106
C122, C123 Electrolytic,
.1
51821065
C124
Electrolytic, .47
51821105
CI25, C126
Electrolytic, 1
51821106
C127
Ceramic, 100
pF
35693019
C128
Electrolytic,
.1
51821065
C129
1
,2
Ceramic, 100 pF
35693019
C129
3
-6
Ceramic, 1000 pF
35693030
Cl30
1
,2
Ceramic, 100
pF
35693019
Cl30
3
-
6
Ceramic, 27 pF
35693012
Cl31lC132
Electrolytic, 1
51821106
Cl33
,2
Electrolytic, 10
52723008
C133
3
-
6
Electrolytic, 22·
52723009
C134 .
Electrolytic,
.1
51821065
Cl35
1
,2
Ceramic, .01
52676107
C135
3
-
6
Ceramic,10pF
35693007
C136
Ceramic,
.1
52676113
Cl37
Ceramic, 220 pF
35693023
C138
Electrolytic, 1
51821106
Cl39
Ceramic, 220
pF
35693023
C140
Electrolytic, 4.7
51821109
C141
l
C142
Electrolytic, 470
51821071
C143
-5
Electrolytic, 220
51821525
C143
6
(Not Used)
CI44
Ceramic,
.1
52676113
C145
1
-
5
Electrolytic, 100
51821524
Cl45
6
(Not Used)
C146
1
-
5
Electrolytic,
.1
51821065
Cl46
6
Ceramic,
.1
52676113
C147
Ceramic, 330 pF,
35693024
C148
Electrolytic, 10
52723008
Cl49
Electrolytic, 22,63WV
51821538
C150,
C15L
Electrolytic,
10
52723008
CL52
ELectrolytic, 1
51821106
C153
Ceramic, 100 pF
35693019
C154
Electrolytic,
10
52723008
C155
Electrolytic, 4.7
51821109
C156
Electrolytic, 470
51821071
C157,
Cl58
Ceramic, .001
52676101
Ref
No.
Description
Part
No.
C159cCl62
Electrolytic, 10 52723008
C163
Ceramic, 100 pF 35693019
C164
Electrolytic, 1.0 52723025
C165
Electrolytic, 100
52723004
C166
Electrolytic, 1.0
52723025
C167
Ceramic, 100
pF
35693019
C168
Electrolytic, 1.0
52723025
C169
Electrolytic, 100
52723004
C170
Electrolytic, 1.0
52723025
Cl71-C178
Electrolytic, 10
52723008
C179
Electrolytic, 2200, 35WV
51821232
C180
Electrolytic,
.1
51821065
C181, C182
Electrolytic, 1
51821106
C183
Ceramic,
.01
52676107
C184
Electrolytic, 1
51821106
C185
Electrolytic, 10
52723008
C186
1
C187
Ceramic,
.01
52676107
C188
,2
Poly Film, .018
52719183
C188
3
-
6
(Not Used)
C189
1
,2
(Not Used)
C189
3
-
6
Electrolytic, 4.7
51821109
C190
(Not Used)
Cl91
Ceramic, .001
52676101
C192
(Not Used)
C193
1
,2
Ceramic,
.1
52676113
C193
3
-
6
(Not Used)
Cl94
Ceramic,
.1
52676113
CI95-C213
1
,2
(Not Used)
C195%
Poly film, .015
52719008
C196
3
-
6
Poly film, .0015
52719052
C197
3-6
Ceramic, 560
pF
35693027
C198
3-6
Ceramic, 820 pF
35693029
CI99-C202
3
-
6
Electrolytic, 10
52723008
C203
2-6
Electrolytic, 100, 50v
51821115
C204
3-6
Electrolytic, 100
51821524
C205
3-6
Electrolytic, 100, 50v
51821115
C206-C209
3-6
Electrolytic, 1.0
52723025
C210, C211
3-6
Ceramic, .01
52676107
C212,
C2l3
3-6
Ceramic, 10
pF
35693007
Diodes
andLEDs
CA10l
Diode, Photoelectric,
VTL5Cl
58693001
D101, D102
Diode, IN4148
52228000
D103-Dl07
Diode, IN4004
85759002
DI08_DlI0
1
,2
Diode, IN4148
52228000
DI08_D112
3
-
6
Diode, 1N4148
52228000
Intergrated
Circuits
UlOI-Ul04
ICNE5532AN
53295001
U105
ICLM393
53284000
U106
1
U107
ICNE5532AN
53295001
Ul08
-5
ICLM2895P
760381
U108
6
LM383
UlO9
ICLM392
59521000
U110
ICNE5532AN
53295001
Ulll
IC MC34119P
760374-1
U112, U113
It
NE575N
53277003
U114
ICLM358
53227004
U1l5
1-4
IC
CMOS 4002
53266003
U1l5
5
,6
(Not Used)
U1l6
IC CMOS 4013B
53266095
U117
IC78L05
54680005
U118, U119
1
,2
(Not Used)
U118, U119
3
-
6
ICNE5532AN
53295001
3-45
PCB Audio Assembly (878520) Versions 1
thru
6 Continued
Ref
No.
Description
Part
No.
Connectors
1101
Connector, 3 Pin, XLR Female 59893001
1102
(Not Used)
1103
Connector, 3 Pin, XLR Male 59892001 1104 Connector,3 Pin, XLR Female 59893001 1105 Connector, 3 Pin, XLR Male 59892001 1106
Jack, speaker, 1/4" phone 53326000 1107 Jack, power, 2.1
mm
59697001
1108-1113
Socket, 3 pin 640064 P102, P103 Header,
11
pin 670061
P114
Header, 5 pin 52263005
Coils
and
Chokes
LlOl
Inductor, 1.2
mh
35689000
Transistors
Q101 Transistor, 1177 54687003 Q102, Q103 Transistor, MPS-3702 54713000 Q104, Q105
Transistor, 1177 54687003 Q106, Q107 Transistor, MPS-3702
54713000
Q108
Transistor, TIP-30 760384 Q109
Transistor, MPS-3702 54713000 Q110,
Qll1
Transistor, MPS-3704 54712000 Ql12-Ql15'-4
(Not Used)
Ql12-Ql15
5.6
Transistor,2N4124 35573000
Miscellaneous
FlOl
Fuse
710081
FC101, FC102 Fuse Holder 710082
All resistors in ohms, 1/8
watt,5%unless noted.
Resistors
& Potentiometers
R101'-3
82K
52154014
RlO14-
6
200K
52154005
R102 2.2K
52154052
RI03'-3
82K 52154014
R1034-
6
200K 52154005
R104, R105
2.2K
52154052
R106 3.9K
52154046
R107
100 52154084
R108 10K
52154036
R109,
RllO
4.7M 52154972
RIll
15K 52154032
R112
10K 52154036
RI13'·2
22K
52154028
R
113
3-6
18K
52154030
R114 47K
52154020
R115
1M
52154988
RI16'·2
3.9K
52154046
R1163.
6
10K 52154036
R117 15K
52154032
RI18'·2
22K
52154028
R1183-
6
18K
52154030
R119 3.3K
52154048 R120 4.3K 52154045 R121 10K 52154036 R122 5.6K
52154042 R123 2.2K
52154052 R124 13K
52154033 R125'
10K
52154036 R125
2
39K
52154022 R125
3
6.2K
52154041 R
125
4-6
4.7K
52154044
Ref
No. Description
Part
No.
R126 10K 52154036 R1271.
2
82K
52154014
R1273-
6
10K 52154036 R128 10K 52154036 R129
12
82K
52154014
R1293-
6
10K 52154036 R130-133
'.2
68K 52154016
R130-133
3
UK R130_1334-6
4.7K 52154044
R134 10K
52154036 R135 560 52154066 R136, R137
4.7M
52154972 R138 47K 52154020 R139, R140
1M 52154988
R141 10K 52154036 R1421,2
22K 52154028
R1423-
6
18K 52154030
R143
15K 52154032
RI441,2
3.9K
52154046
RI44
3-6
10K
52154036
R1451.
2
22K
52154028
R1453-
6
18K
52154030
R146
15K 52154032
R147
180K 52154006
R148, R149
10K 52154036
R150, R151
lK
52154060
R152
3K
52154049
R153 10K
52154036
R1541•
2
12K 52154034
R154
3
5.6K 52154042
R1544-
6
8.2K 52154038
R155-R157
150K,
1%
54046150
R158'
330
52154072
R1582-
6
160
52154079
R159
150K,I%
54046150
R160 10K
52154036 RI61'·2
30K
52154025
R1613-
6
15K 52154032
R162'
2.2K
52154052
R1622.
3
9.1K
52154037
R1624-
6
3.9K
52154046
R163 10K
52154036
R164
1M
52154988
R165
lOOK
52154012 R166 470K 52154996 R167 47K
52154020 R168'-3
68K
52154016 R
168
4-6
15K
52154032
R169 10K
52154036 R170'-2
10K
52154036
R170
3
68K
52154016 R170
4
6
10K 52154036
RI71 330
52154072 RI72,173
10K
52154036
R174 330 52154072 R175'·2
47K 52154020
R1753-
6
39K
52154022
R176
1M
52154988
Rln'·2
47K
52154020
Rln
3•6
6.8K
52154040
R178
1M
52154988
R179
lOOK
52154012
R180 22K 52154028 RI81'-5
51
52154091
R181
6
(Not Used)
3-46
PCB Audio Assembly (878520) Versions 1
thru
6 Continued
All resistors in ohms, 1/8
watt,
5% unless noted.
Resistors
& Potentiometers Continued
o
Ref
No. Description
Part
No.
R182
1,1/4
watt
52154909
R183
1-5
18K 52154030
R183
6
(Not Used) R184 200 52154077 R185 3.6K 52154047 R186
294, 1
%,
1/4 watt 54042294
R187
1
,2
6.8K 52154040
R187
3-6
(Not Used) R188
6.8K 52154040
R189
68K 52154016
R190 10K
52154036
R191
1
,2
620 52154065
R191
3
-
6
I.3K 52154057
R192, R193
10 52154108
R194
lOOK
52154012
R195
lK
52154060
R196, R197
lOOK
52154012
R198
lK
52154060
R199, R200
lOOK
52154012
R201
lK
52154060
R202, R203
lOOK
52154012
R204
lK
52154060
R205
lOOK
52154012
R206
1•2
470
52154068
R206
3-6
(Not Used) R207
47
52154092
R208
16.2K,I%
54045162
R209
16.9K,
1%
54045169
R210
3.3K
52154048
R211,R212
lOOK
52154012
R213 10K
52154036
R214
470K 52154996
R215
lOOK
52154012
R216, R217 10K
52154036
R218 22K
52154028
R219
1.8K
52154054
R220 5.1K
52154043
R221 10K
52154036
R222
lK
52154060
R223-R236
1
,2
(Not Used) R223
3-6
6.2K
52154041
R224
3
-
6
10K
52154036
R225
3-6
16K
52154031
R226
3-6
33K
52154024
R227
3-6
56K
52154018
R228
3
-
6
47
52154092
R229 R230
3-6
lOOK
52154012
R231
3
-
6
20K
52154020
R232
3
-
6
10K
52154036
R233
3-6
16K
52154031
R234
3-6
lOOK
52154012
R235, R236
3
-
6
1M
52154988
R237-R239
1
(Not Used) R2372-
6
150
52154080
R238
2-6
lK
52154060
R239
2-6
180
52154078
R240
1
-
4
(Not Used) R240
5•6
470
52154068
VRlOl
2.5K,
variable
57148067
VR102
10K, variable
57148069
VR103
lOOK,
speakerpotentiometer
57148013
Ref
No.
Description
Part
No.
Switches
SIOI
Switch, push button
57604001
S102 Switch, 2 position, slide
700127
S103
Switch, push button
57604001
S104
Switch, Dip, 9 position
700128-1
S105-S109 Switch, push button 57604001
SilO
Switch, momentary push button 57604002
S111
Switch, 3 position, slide
700126
S112 Switch, DPDT 700091
Transformers
TIOI Transformer 730094
1,2,3,4,5,6 _ Indicates the Version number
in
which that part is used.
3-47
DISPLAY BOARD
Figure 33
Display
Board
Component Layout (Foil Side)
PCB Display (878519)
Figure 34
Display
Board
ComponentLayout (ComponentView)
0
0
011
VR604
A
ll
J602
VR603
[[]
([J
[]
ID
[J
~=-_L_ED=60....,7"",,)
{
....
'_ED_6_05_L_E_D6_0_4_L_ED_6_03_L_E_D_60
.....
']
OR602
J601
"
Ref
No.
Description
Part
No.
J601 CableAssembly
640063-3
J602 Cable Assembly
640063-3
Sprocket
450464
VR601 Pilier
Potentiometel~
lOOK
724779
VR602
Piber Potentiometer,
lOOK
724779
VR603
Volumne Potentiometer 723087
VR604 Piber Potentiometer,
lOOK
724779
PCB600
PCB, Display
70716000
LED601
LED,Red
58713000
LED602 LED, Green
58714000
LED603 LED, Green
58714000
LED604
LED, Green 58714000
LED605
LED, Green
58714000
LED606
LED, Yellow
58676000
LED607
LED, Yellow
58676000
LED608 LED, Red
58713000
LED609 LED, Green
58714000
3-48
______
TELEX@
_
PN 802482
24
MAR
1993 Printed
in
U.S.A.
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