Telex BP-2002, BP-1002 User Manual

Telex

Operating Instructions

1

Chan

2

Call

Talk

BP-1002/BP-2002
Belt Packs
Audiocom® Intercom System

93507740-000 Rev E 10/2003

2

INTRODUCTION

The Audiocom® BP-1002 and BP-2002 are
microprocessor controlled one- and two­channel
intercom belt packs. An internal switch and
jumper setting allows the units to be used with
Clear-Com® components, if desired. Other
internal switch and jumper settings allow the
unit to be uniquely configured to the operator’s
requirements.

FCC STATEMENT

This equipment uses, and can radiate radio
frequency energy that may cause interference
to radio communications if not installed in
accordance with this manual. The equipment
has been tested and found to comply with the
limits of a Class A computing device pursuant
to Subpart B, Part 15 of FCC Rules which are
designed to provide reasonable protection
against such interference when operated in a
commercial environment. Operation of this
equipment in a residential area may cause
interference which the user (at his own ex­pense) will be required to correct.

This product meets the Electromagnetic
Compatibility Directive, 89/336/EEC.

®

Audiocom is a registered trademark of Telex

Communications, Inc., Burnsville, Minnesota 55337

®

Clear-Com is a registered trademark of Clear-Com

Intercom Systems

3

®

End-User License Agreement for Telex

IMPORTANT - Please read this document carefully before using this
product.

THIS DOCUMENT STATES THE TERMS AND CONDITIONS UPON
WHICH TELEX COMMUNICATIONS, INC. (THE ‘COMPANY’) OFFERS TO
LICENSE THE INSTALLED SOFTWARE OR PROGRAM (THE ‘SOFT­WARE’) FOR USE WITH THE PRODUCT IN WHICH IT WAS INSTALLED.
YOU ARE AGREEING TO BECOME BOUND BY THE TERMS OF THIS
AGREEMENT. IF YOU DO NOT AGREE TO THE TERMS OF THIS
AGREEMENT, DO NOT USE THIS PRODUCT. PROMPTLY RETURN THE
PRODUCT TO THE PLACE WHERE YOU OBTAINED IT FOR A FULL
REFUND.

The installed software as supplied by the Company is licensed, not sold, to
you for use only under the terms of this license, and the Company reserves
all rights not expressly granted to you. You own the product or other media
on or in which the Software is originally or subsequently recorded or fixed,
but the Company retains ownership of all copies of the Software itself.

1. License: This license allows you to use the Software for internal
purposes only on a single product in which it was installed.

2. Restrictions: (a)You may not market, distribute or transfer copies of
the Software to others or electronically transfer or duplicate the
software. YOU MAY NOT REVERSE ENGINEER, DECOMPILE,
DISASSEMBLE, MODIFY, ADAPT, TRANSLATE, RENT, LEASE OR
LOAN THE SOFTWARE OR CREATE DERIVATIVE WORKS BASED
ON THE SOFTWARE OR ANY ACCOMPANYING WRITTEN
MATERIALS. (b) The Software and the accompanying written
materials are copy-righted. Unauthorized copying of the Software,
including portions thereof or the written materials, is expressly
forbidden. (c) You understand that the Company may update or revise
the Software and in so doing incurs no obligation to furnish such
updates to you.

3. Limited Warranty: The Company does not warrant that the
operation of the Software will meet your requirements or operate free
from error. The Company DISCLAIMS ALL OTHER WARRANTIES
AND CONDITIONS EITHER EXPRESS OR IMPLIED, INCLUDING
THE WARRANTIES OF MERCHANTABILITY, FITNESS FOR A
PARTICULAR PURPOSE AND NON-INFRINGEMENT OF THIRD
PARTY RIGHTS.

4. Limited Liability: The liability of the Company for any claims arising
out of this License based upon the Software, regardless of the form of
action, shall not exceed the greater of the license fee for the Software

Software

4

OPERATION

SYSTEM POWER

The BP-2002 belt pack receives power externally, in one
of two ways:

• Via the intercom channel.

• Via the local-power (pin 2) of the intercom channel
connector

The BP-1002 belt pack receives power externally, via the
intercom channel.

Both the BP-1002 and BP-2002 will pass system power
through to subsequent belt packs that are “daisy
chained” together .

INITIAL BP-1002/BP-2002 SETUP

The channel termination is initially set for balanced
operation, which is compatible with other Audiocom®
equipment. If the unit is going to be connected to Clear­Com equipment, one switch and several jumpers must
be changed as described in the section on Clear-Com
Setup in this manual.

The headset microphone type is initially set for single­ended dynamic operation. To change the microphone
type to balanced dynamic, refer to T a ble 2 for the position
of JP9.

5

Figure 1. BP-2002 & BP-1002 Connections and Controls

6

EXTERNAL CONNECTIONS & CONTROLS

NOTE: The numbers refer to the callouts in Figure 1.

1. VOLUME CONTROL: Use this control to adjust the
headset listen level.

2. CHAN BUTTON AND INDICATORS: The Chan button (only
on the BP-2002) allows the user to select which
intercom channel is active. The yellow indicator next
to the 1 or 2 lights to show the active channel. Press
the Chan button to change the channel selection, the
yellow indicator for that channel will light.

3. CALL BUTTON AND INDICATOR: The Call function allows the
user to send or receive signals to other devices on the
intercom channel selected. The Call button operates
in two ways:

Call receive

the indicator is red. (If Audible Call Alert is enabled,
incoming calls will cause beeps in the headset.) On
the BP-2002, calls can be received on the selected
channel only .

Call send

channel, press and hold the Call button until a verbal
response is received. The indicator will glow red. On
the BP-2002, calls can be sent on the selected
channel only .

4. TALK BUTTON AND INDICATOR: The Talk button activates
the headset microphone and operates in two ways:

: When there is an incoming call signal,

: To send a call signal to all stations on a

7

Latched Mode:

Tap the button once to talk. The indicator will glow
green. Tap the button again when finished with a
conversation.

Momentary Mode:

Press and hold the button to talk momentarily. Release
the button when finished talking.

NOTE:On the BP-2002, if no headset is connected
when the Talk button is pressed, the Talk button will
have the same function as the Chan button.

5. SIDETONE CONTROL: When using a headset, this control
adjusts your own voice level heard in the head
phones. To adjust the level, tap the Talk button once
to turn on the headset microphone. Then, use a small
flat-blade screwdriver to increase or decrease your
voice level while talking into themicrophone. (This
control is accessible by removing one screw of belt
clip.)

6. HEADSET CONNECTOR: This connector accepts a four­wire Telex® boom-microphone headset.

7. INTERCOM CHANNEL CONNECTORS: On the BP-2002,

intercom channels are connected via a pair of 6-pin
connectors (one male and one female). The male and
female connectors are wired together in parallel,
providing a “loop through” at each connector pin. Use
one connector to connect to the intercom channel.
Use the other connector to “daisy chain” a cable to the
next belt pack or other station on the channel.

8

Local Power Input (BP-2002 only)
Normally the BP-2002 is powered from the intercom
system and will turn on with the intercom system. The
BP-2002 belt pack may also be powered from an
optional power supply (18-30 VDC) connected be­tween pin 2 (+) and pin 1 (-) of the intercom channel
connector.

8. INTERCOM CHANNEL CONNECTORS: On the BP-1002, the

intercom channel is connected via a pair of 3-pin
connectors (one male and one female). The male and
female connectors are wired together in parallel,
providing a “loop through” at each connector pin. Use
one connector to connect to the intercom channel.
Use the other connector to “daisy chain” a cable to the
next belt pack or other station on the channel.

OPERATING MODES

The microprocessor within the BP-1002/BP-2002
controls four modes of operation that aff ects the Microphone
Kill and Audible Call Alert features.

MMMMM

OOOOODE

(((((

BBBBBEEPS

)))))

1delbasiDdelbasiD

)tluafeD(2delbanEdelbasiD

3delbasiDdelbanE

4delbanEdelbanE

MMMMM

IIIIIC

KKKKK

IIIIILL

AAAAA

UUUUUDIBL E

CCCCC

AAAAALL

AAAAA

LLLLLERT

Table 1. Operating Modes

9

Changing Modes of Operation:

Perform the following steps to change the mode of operation.

1. Both the Talk and Call indicators should be off.

2. Press and hold the Talk key, then press and hold the

Call key, then release both keys. The Call indicator
should now glow red.
(The number of beeps heard in the headset indicates
the current mode of operation.)

3. Press the Call key to change to the next mode of

operation. Each press of the Call key will cause the
BP-1002/BP-2002 to change to the next mode of
operation.

4. When the desired mode is reached, press the Talk

key to select that mode and exit the mode changing
function. (Beeps will be heard in the headset when the
mode changing function is exited. The number of
beeps heard indicates the selected mode of operation.)

NOTE: Each time the intercom system power is turned on, the
beltpack will reset to the default mode of operation (Mode 2).

10

INTERNAL SWITCHES, JUMPERS AND ADJUSTMENTS

There are several internal switches, jumpers and an adjustment that affect
operation. These are described below. To gain access to the switches,
jumpers and the adjustment, disconnect all power and line connections.
Remove two screws from the top of each side and two screws from
bottom of each side. Switch, jumper and adjustment locations are shown
in Figure 2.

Figure 2. Internal Switches, Jumpers and Adjustments. Note, if you
have 9350-7749-000 board, figure 4 on page 19.

NOTE: Figure 2 shows a BP-2002 with the switches and jumpers in

their factory default positions (referenced in Table 2).

The SIDETONE adjustment is also accessible behind the screw that
holds the belt clip (callout 5 in Figure 1).

The functions of the internal switches and jumpers are described in
Ta ble 3.

11

NOTE: On the BP-1002, jumper JP6 must always have pins 2 and 3
shorted.

Side Tone Adjustment (R145)

The side tone adjustment is accessible either internally (refer to Figure 2) or
by removing the belt clip mounting screw (callout 5 in Figure 1).

To adjust the level of your own voice heard in the headphones, tap the Talk
button once to turn on the headset microphone. Then, use a small flat­blade screwdriver to increase or decrease your voice level while talking into
the microphone.

Clear-Com Setup

Make the following switch and jumper changes when the belt pack is used
with Clear-Com equipment:

BP-2002

1. SW1 must be placed in the UNBAL position.

2. JP4 must have pins 1 and 2 shorted (U position).

3. JP5 jumper must be removed and placed on JP2.

4. JP2 must have pins 1 and 2 shorted (using jumperfrom JP5).

5. JP1 must have pins 1 and 2 shorted.

BP-1002

1. SW1 must be placed in the UNBAL position.

2. JP4 must have pins 1 and 2 shorted (U position).

3. JP6, JP5 must have pins 2 and 3 shorted at all times.

tcudorPtcudorP

tcudorPtcudorPsgnitteSrepmuJtluafeDsgnitteSrepmuJtluafeD

tcudorP

2001-PB:2dna1sniPssorcagnitrohS

2002-PB:2dna1sniPssorcagnitrohS

31PJ

:detalupoPtoN

4PJ

31PJdna9PJ

6PJdna5PJ

:detalupoPtoN

3PJ

sgnitteSrepmuJtluafeDsgnitteSrepmuJtluafeD

sgnitteSrepmuJtluafeD

:3dna2sniPssorcagnitrohS

9PJdna6PJ,5PJ

3PJdna,2PJ,1PJ

:ylnO1niPnodetalupoP

:3dna2sniPssorcagnitrohS

:ylnO1niPnodetalupoP

4PJdna,2PJ,1PJ

Table 2. Default Settings. If you are using the 000 board, see page 19 for the
default settings.

12

Table 3. Internal Switches and Jumpers

hctiwS/repmuJ

rebmuN

3WS

^

9PJ
^
^

^detrohs3&2sniP:ciMdecnalaB

tceleS

ciM

noitcnuFhctiwSrorepmuJgnitteStluafeD

enohporciMcimanyD/tertcelE

dengisederasnoitcnuf

cimanyD

9PJnehwcimanyDottesebtsuM(

cimanyDdedne-elgniS/decnalaB

)cimanyDottesebtsum1WS(

detrohs2&1sniP:ciMdedne-elgniS

2&1sniP

detrohs

6PJ
^
^

^2&1sniP:rewoPowTlennahC

tceleSrewoP

detrohs

)detrohs

3&2sniP:rewoPenOlennahC

syawla3&2snip,2001-PBnO(

detrohs

5PJtceleSrewoP3&2sniP

^

^

).detrohssyawla

detrohS

3&2sniP:rewoPenOlennahC

3&2sniP,2001-PBnO(detrohs

2&1sniP:rewoPowTlennahC

^

^

1WSmocoiduA/moC-raelC

^
^

4PJmocoiduA/moC-raelC

mocoiduA

)1WS

)2002-PBnoedom

®

eniLdecnalaB/decnalabnU

)1PJdna,2PJ,5PJ,4PJ

®

®

)moC

2PJ

®

^
^

^

mocoiduA

1PJ

®

^
^

mocoiduA

moC-raelC(tceteDllaCCD

nidesuton,ylnonoitarepo

derepmujsnipoN:delbasiD

detrohs2&1sniP:delbanE

moC-raelC(tceteDllaCCD
nidesuton,ylnonoitarepo

derepmujsnipoN:delbasiD

detrohs2&1sniP:delbanE

31PJylnoesu™STRroFebtsuM

ylno2002-PB)edom

ylno2002-PB)edom

salennahcemasroftesebtsuM(
ninoitareporewopreporprof6PJ

htiwnoitcnujnocnidesuebtsuM(

noitarepOdecnalaB

htiwnoitcnujnocnidesuebtsuM(

noitarepO

-raelC(LABNU:detrohs2&1sniP

)5PJmorfrepmujesu,elbaneoT(

3&2sniP

detrohs

detrohs

enonorepmuJ

ylnonip

repmujoN

tneserp

enonorepmuJ

ylnonip

dellatsni

13

Note: In case of local power use, install a jumper on pins
2 & 3 of U6

CONNECTOR PIN CONFIGURATIONS
Headset Connector

Type: XLR-4M (callout 6 in Figure 1)

Pin 1 Headset microphone low
Pin 2 Headset microphone high
Pin 3 Headphone high
Pin 4 Headphone low

Intercom Channel Connectors
BP-1002

Type: One XLR-3M and XLR-3F pair (callout 8 in Figure 1)

Audiocom® Mode (Internal switch SW1 and jumpers JP4, JP5, JP2 and JP1
set to BAL position)

Pin 1 Common
Pin 2 Intercom audio low and +24 VDC input
Pin 3 Intercom audio high and +24 VDC input

Clear-Com Mode (Internal switch SW1 and jumpers JP4, JP5, JP2 and JP1
set to UNBAL position)

Pin 1 Common
Pin 2 +30 VDC input

Pin 3 Intercom audio/call signal

14

BP-2002

Type: One XLR-6M and XLR-6F pair (callout 7 in Figure 1)

®

Audiocom

Mode (Internal switch SW1 and jumpers JP4, JP5, JP2 and

JP1 set to BAL position)

Pin 1 Common
Pin 2 Local power (+24 VDC)
Pin 3 Channel A intercom audio low and +24 VDC input
Pin 4 Channel A intercom audio high and +24 VDC input
Pin 5 Channel B intercom audio low and +24 VDC input
Pin 6 Channel B intercom audio high and +24 VDC input

Clear-Com Mode (Internal switch SW1 and jumpers JP4, JP5, JP2 and
JP1 set to UNBAL position)

Pin 1 Common
Pin 2 Local power (14 to 30 VDC)
Pin 3 Channel A +30 VDC input
Pin 4 Channel A intercom audio/call signal
Pin 5 Channel B +30 VDC input
Pin 6 Channel B intercom audio/call signal

15

SPECIFICATIONS

GENERAL:

Power Requirements:

Channel supplied: 24 VDC nominal, 45 to 70 mA
Local-power: (BP-2000 only) 24 VDC nominal (18 to 30

VDC), 45 to 70 mA
Environmental Requirements:

Storage: -20ºC to 80ºC; 0% to 95% humidity,

Operating: -15ºC to 60ºC; 0% to 95% humidity,

non-condensing
non-condensing

Dimensions: 5.0" (127 mm) H x 3.5" (88.9 mm) W x 1.8"

Weight: 1.5 pounds (0.68 kg)

INTERFACE REQUIREMENTS:

Headset:

50 to 200 ohm dynamic microphone
150 to 600 ohm headphones

Balanced Intercom Channel:

Output Level: 1 Vrms nominal
Input Impedance: 300 ohm ±5%
Bridging Impedance: greater than 10,000 ohm
Call Signalling:

Mic-Off Frequency:

Noise Contribution: less than -60 dB on the line

(45.7 mm) D

Send: 20 kHz ±100 Hz, 0.5 Vrms ±10%
Receive: 20 kHz ±800 Hz, 100 mVrms

Detect: 24 kHz ±800 Hz, 100 mVrms

16

Unbalanced Intercom Channel:

Output Level: 480 mVrms ±10%
Input Impedance: 200 ohm ±5%
Bridging Impedance: greater than 10,000 ohm
Call Signalling:

Send: 12 ±3 VDC
Receive: 4 VDC minimum

HEADPHONE AMPLIFIER:

Voltage Gain:

20 ±3 dB from the line

Maximum Output:

60 mW into 150 ohm

Frequency Response:

200 Hz to 8 kHz with no more than 4 dB deviation

Audible Alert:

1 kHz, at the headset

Total Harmonic Distortion:

Less than 2% at 50 mW from the line

Sidetone:

20 dB minimum range, adjustable

17

DYNAMIC MICROPHONE AMPLIFIER:

Voltage Gain:

Mic to Channel; 45 ±3 dB, before limiting
Mic to Headphone; adjustable, 65 dB range into 150

ohm
Frequency Response:

200 Hz to 8 kHz +1/-3dB

Total Harmonic Distortion:

Less than 1% at Channel output at 1 kHz

ELECTRET MICROPHONE AMPLIFIER:

Voltage Gain:

Mic to Channel; 24 ±3 dB, before limiting
Mic to Headphone; adjustable, 45 dB ±10% into

150ohm
Frequency Response:

200 Hz to 8 kHz +1/-3dB

Total Harmonic Distortion:

Less than 1% at Channel output

18

Figure 4. Board Number 9040-7740-000.

tcudorPsgnitteSrepmuJtluafeD
2001-PB:2dna1sniPssorcagnitrohS

31PJdna

9PJdna6PJ,5PJ

:detalupoPtoN

3PJdna,2PJ,1PJ

4PJ

2002-PB:2dna1sniPssorcagnitrohS

31PJdna,21PJ

6PJdna5PJ

:detalupoPtoN

3PJ

4PJdna,2PJ,1PJ

Default Settings

,21PJ,11PJ,01PJ,8PJ,7PJ

:3dna2sniPssorcagnitrohS

:ylnO1niPnodetalupoP

,11PJ,01PJ,9PJ,8PJ,7PJ

:3dna2sniPssorcagnitrohS

:ylnO1niPnodetalupoP

19

APPENDIX A

OPTIONAL FOOTBALL MODIFICATIONS

GENERAL DESCRIPTION

In Audiocom
activated microphones on a selected channel. The Mic-Kill feature is
activated when the beltpack receives a 24 kHz signal from the channel. In
some applications the Mic-Kill and Call signal features are not desired and
need to be disabled.

ELIMINATING MIC-KILL AND CALL SIGNAL

TO PREVENT DAMAGE TO THE EQUIPMENT, THESE MODIFICATIONS
SHOULD ONLY BE MADE BY QUALIFIED TECHNICIANS.

If desired, the Mic-Kill and Call signal features can be disabled in the BP­2002/BP-1002 by removing a surface-mounted capacitor from the printed
circuit board. Perform the following:

RESTORING MIC-KILL AND CALL SIGNAL

To restore the Mic-Kill and Call signal features, replace C61 with Telex
number 102879-218, 1500 pF, 50V capacitor.

®

Intercom Systems, the Mic-Kill feature is used to turn off any

CAUTION

1. Before making changes to the printed circuit board,
disconnect all power and line connections from the beltpack.

2. Refer to Figure 3 and locate C61 on the underside of
the printed circuit board.

3. Remove capacitor C61 from the printed circuit board.

®

part

20

Figure 3. Printed Circuit Board

FACTORY SERVICE

All equipment returned for repair must be accompanied by documentation
stating your return address, telephone number and proof of date of
purchase, along with a description of the problem. In lieu of this, you may
obtain a Return Authorization form from our Customer Service Department.

Customer Service Department
Telex Communications, Inc.
12000 Portland Avenue South
Burnsville, Minnesota 55337 U.S.A.
Telephone: [phone]
Fax: [phone]

Return equipment to:

WARRANTY REPAIRS - If in warranty, no charge will be made for the repairs.
Equipment being returned for warranty repair must be sent prepaid and will
be returned prepaid.

NON-WARRANTY REPAIRS - Equipment that is not under warranty must be sent
prepaid to Telex. If requested, an estimate of repair costs will be issued
prior to service. Once your approval for repair, and repair of equipment is
completed, the equipment will be returned on a collect basis. Collect
charges may be avoided by sending a signed check for payment in full
along with your signed estimate approval form (the estimate includes the
shipping charge).

Service Department
Telex Communications, Inc.
West 1st Street
Blue Earth, Minnesota 56013 U.S.A.

22