4Graph of Analog Output Functions Available on the MX2A . . . . . . . . . . . . . . . . . . . . .13
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Instruction ManualMX2A Active Thermocouple Gauge
1Introduction
1.1Disclaimer
All information in this manual is subject to change without notice. The Fredericks Company assumes
no responsibility for inaccuracies in product specifications or any liability arising from product use.
Please contact Televac at sales@televac.com or call 215-947-2500 with comments or questions.
1.2Description
The MX2A is a thermocouple vacuum gauge with a range of 1 × 10−4Torr to 1000 Torr. It utilizes a
Televac thermocouple vacuum sensor, part number 2-2126-0YY. It has a two color OLED display with
selectable units of Torr, Millibar, and Kilopascal. Settings can be changed through RS-485 communications with a PC or on the unit using four capacitive touch buttons located on the top of the unit. The
MX2A has 2 set points, one relay and one open collector, and a selectable analog output option. The
analog output has a variety of options including four linear outputs, linear by decade, logarithmic,
and non-linear.
Operating Range1 × 10−4to 1000 Torr
CommunicationsRS-485
Programmable Set Points2
Set Point 1Open Collector
Set Point 2Relay
Analog Output7 selectable 0 to 10 V
Supply Voltage+22 to +26 V DC
Maximum Power8 W
Supply Voltage+22 to +26 V DC
Calibration MediumDry air or nitrogen
Overpressure150 PSI
Digital Output Resolution2 significant digits with exponent
Analog Output Resolution16 bits
Operating Temperature0◦C to 50◦C
Storage Temperature−20◦C to 60◦C
Bakeout Temperature
Brass (P/N: 2-8910-110)
Stainless (P/N: All Others)
Response Time≤ 2 second
Accuracy
In these instructions the word “product” refers to the MX2A and all of its approved parts and accessories. NOTE: These instructions do not and cannot provide for every contingency that may arise in
connection with the installation, operation, or maintenance of this product. Should you require further
assistance, please contact Televac at the email address on the second page of this manual.
This product has been designed and tested to offer reasonably safe service provided it is installed,
operated, and serviced in strict accordance with these safety instructions.
These safety precautions must be observed during all phases of operation, installation, and service
of this product. Failure to comply with these precautions or with specific warnings elsewhere in this
manual violates safety standards of design, manufacture, and intended use of the instrument. Televac
disclaims all liability for the customer’s failure to comply with these requirements.
READ Instructions – Read all safety and operating instructions before operating the product.
RETAIN instructions – Retain the safety and operating instructions for future reference.
HEED warnings – Adhere to all warnings on the product and in the operating instructions.
FOLLOW instructions – Follow all operating and maintenance instructions.
ACCESSORIES – Do not use accessories not recommended in this manual as they may require a
technician to restore the product to its normal operation.
The MX2A qualifies as a Safety Extra-Low Voltage (SELV) device. As such, it represents little to no
hazard concerning electrical shock or burns.
Do not substitute parts or modify instrument. Because of the danger of introducing additional hazards, do not install substitute parts or perform any unauthorized modifications
to the product. Return the product to Televac for service and repair to ensure that safety
features are maintained. Do not use this product if it has unauthorized modifications.
The MX2A is not designed to be serviced by the operator. Any service should be done by a Televac technician. However, in the event of any attempt to service the unit, please remove the power
supply to minimize the risk of harm.
The 2A sensor is user-replaceable and additional 2A sensors can be ordered from Televac by the
operator. Do not attempt to use other sensors with the MX2A remote. Using another sensor may
result in damage to the MX2A and voids any warranty in place.
2Setup
2.1Installation
Each MX2A is designed to be used in conjunction with a 2A sensor. The 2A sensor can be mounted in
any orientation for accurate measurement up to 10 Torr. For measurements up to atmosphere, mount
the 2A sensor in an upright position. The sensor should be mounted close to the area where vacuum
measurement is desired. Failure to mount the 2A in a vertical position will decrease the accuracy of
the measurement between 10 Torr and atmosphere, but will leave the accuracy below 10 Torr unaffected. Each 2A sensor has a key that only allows the MX2A to mate with the sensor in the proper
orientation. Rotate the MX2A until the correct alignment is obtained and the MX2A is able to slide
onto the 2A sensor. Connect the power connector to the top of the unit and be sure to tighten the
screws so that a firm connection is maintained.
Try to avoid connecting the MX2A to the vacuum chamber by long or narrow piping as this may
affect the accuracy and response time of the unit. Avoid mounting the unit near a heater within the
chamber as this may affect the measurement accuracy. Excessive vibration of the unit may affect
accuracy and decrease the life of the unit. Exposure to oils and other contaminants will decrease the
accuracy and decrease the life of the sensor. Do not expose the unit to corrosive gases.
2.2Electrical Information
Power connectors and adaptors for use with the MX2A are available for purchase from Televac. Operators wishing to create their own adaptors should refer to the pin out of the MX2A below. Each
connection labeled “Floating” has no connection and should remain so.
PinDescription
1Analog Output (Ground)
2RS-485 (-)
3SP2 NC
4SP2 NO
5SP1 Open Drain
6Floating
7Floating
8Supply Voltage
9Analog Output (0 to 10 V)
10RS-485 (+)
11SP2 Com
12SP1 Source
13Floating
14Floating
15Ground
2.3Menu Navigation
The MX2A contains many operator customizable features. Changing these features is possible through
the menu or via RS-485 communications. To navigate the menu simply use the buttons found on top
of the MX2A. The four buttons include the SEL button, an UP arrow, a DOWN arrow, and an ENT button.
Using the SEL button allows the operator to change between menu categories. Using the ENT button
allows the user to enable value editing and save values in addition to toggling between options where
appropriate. Using the UP and DOWN arrows allows navigation through menu options. The UP and
DOWN arrow buttons are also used to edit values.
Below is a general explanation of each level of the menu structure of the MX4A.
2.5.1Measurement
The measurement screen contains the reading of the sensor in easy-to-read blue digits and includes
units. In addition to the digital reading, the yellow bar on the measurement screen provides an analog
indication of the pressure based on a logarithmic scale. At 1000 Torr the yellow bar should stretch
across the width of the screen. At 0 Torr the yellow bar will disappear, and at 1 Torr, the yellow bar
will be half way across the screen.
Press the UP and DOWN arrows to navigate between panes under the calibration heading.
To ensure that the unit always displays with the most accuracy, the MX2A includes a number of
operator-configurable calibration points. While the MX2A is factory calibrated, the use of the included
calibration points may become necessary after extended use, contamination, etc. If accuracy is critical, it is recommended to return the sensor to TELEVAC for NIST-traceable calibration.
Note: Calibration should be performed in the following order: vacuum adjustment, 10 Torr adjustment, 760 Torr adjustment. Failing to calibrate in this order will result in inaccuracies.
The vacuum screen is the first pane of the calibration screen.
Press ENT to unlock the vacuum screen.
Press UP or DOWN to adjust the reading.
When the desired reading is reached, press ENT to save and lock the change.
The vacuum calibration point allows the gauge to adjust the pressure reading at high vacuum
(“zeroing”). This should be used only when the operator knows that the unit is pumping down
below 10−4Torr and the unit reads a non-zero number. When the vacuum is below the range
of MX2A measurement (preferably as low as 10−5Torr), adjust the unit until it blinks between
.0000 and .0001.
For users calibrating against a NIST calibrated standard, maximum accuracy for the MX2A can
be obtained by calibrating the MX2A to .0050 Torr instead of the normal .0000 Torr reading.
B. 10 Torr
To reach the 10 Torr adjustment screen:
Navigate to the calibration screen.
Press DOWN one time.
Press ENT to unlock the 10 Torr adjustment screen.
Press UP or DOWN to adjust the reading.
When the desired reading is reached, press ENT to save and lock the change.
The 10 Torr calibration point allows the gauge to adjust the pressure reading at 10 Torr. This
should be used only when the operator knows that the unit under calibration is compared to a
reference gauge that is NIST traceable calibrated and reading near 10 Torr.
C. Atmosphere
To reach the atmosphere screen:
Navigate to the calibration screen.
Press DOWN two times.
Press ENT to unlock the atmosphere adjustment screen.
Press UP or DOWN to adjust the reading.
When the desired reading is reached, press ENT to save and lock the change.
The atmosphere calibration point allows the gauge to adjust the pressure reading at atmosphere
(760 Torr). This should be used only when the operator knows that the unit is exposed to atmosphere or is compared to a reference gauge that is NIST calibrated and reading near 760
Torr.
For users calibrating against a NIST calibrated standard, maximum accuracy for the MX2A can
be achieved by adjusting the unit between 740 Torr and 780 Torr.
D. Resolution High/Low
To reach the resolution high/low screen:
Navigate to the calibration screen.
Press DOWN three times.
Press ENT to unlock the resolution high/low screen.
Press UP or DOWN to adjust the reading.
When the desired reading is reached, press ENT to save and lock the change.
The resolution of the MX2A is set to low by default. Under this setting the resolution is determined
by the accuracy of the gauge. The gauge will automatically adjust the resolution based on the
pressure. The MX2A always displays four digits on the calibration screen. For operators who are
looking for more resolution on the measurement screen, the MX2A can be set to high resolution
and will display four digits on the measurement screen.
E. Default
To reach the default screen:
Navigate to the calibration screen.
Press DOWN four times.
Press ENT twice to trigger a reset to the factory defaults.
The default screen resets all calibration point adjustments to the default values. This feature
should only be used when necessary. Warning: RESTORING TO DEFAULT CALIBRATION SETTINGS
VOIDS THE CALIBRATION!
F. Diagnostic
To reach the diagnostic screen:
Navigate to the calibration screen.
Press DOWN five times.
The diagnostic screen is used by Televac technicians when inspecting the MX2A for any problems.
Under no circumstance does the operator need to access or consider this screen.
G. Analog Output Adjustment
To reach the analog output screen screen:
Navigate to the calibration screen.
Press DOWN six times.
Press ENT to unlock the analog output adjustment screen.
Press UP or DOWN to adjust the reading.
When the desired reading is reached, press ENT to save and lock the change.
The analog output accuracy for the MX2A generally agrees with the digital reading. However,
in extreme temperatures or in significant humidity, the agreement may change slightly. For
uses of the MX2A where the analog output accuracy is critical, an adjustment is available to
ensure accuracy. When making this adjustment use a calibrated voltmeter to measure the analog
output voltage when the MX2A is at a very stable pressure. Compare this voltage reading to the
expected voltage. The expected voltage can be determined based on the formulae in the section
of this manual entitled Analog Output.
The 2A sensor exhibits different sensitivities to different gases. The default gas is set to air.
Air and dry nitrogen are approximated to have the same sensitivity and using either does not
require any compensation. For users who wish to measure the pressure of Argon gas, the MX2A
includes an Argon correction option.
To change the MX2A between air/nitrogen and argon modes:
Navigate to the calibration screen.
Press DOWN seven times.
Press ENT to unlock the gas type screen.
Press UP or DOWN to change between the gas modes.
When the appropriate mode is selected, press ENT to save and lock the change.
To access set point 1 high, set point 2 low, or set point 2 high, press DOWN from the initial set
point screen.
When the correct set point is selected, press ENT to unlock the set point adjustment screen.
Press UP and DOWN to change the value.
When the desired reading is reached, press ENT to save and lock the change.
The MX2A contains two set points for the convenience of the operator. Set point 1 is an N-Channel
60 V MOSFET open collector. It has a maximum current rating of 1 A. The data sheet can be found
at www.vishay.com/docs/69958/si2308bd.pdf. Set point 2 is a relay with a maximum switching
voltage of 220 V DC (250 V AC) and a maximum switching current of 2 A. The data sheet can be found
at www.te.com/catalog/pn/en/1393788-3.
2.5.4Units
To reach the units screen:
Navigate to the measurement screen.
Press SEL three times.
Press ENT to unlock the units screen.
Press UP and DOWN to navigate between units.
When the desired unit is reached, press ENT to save and lock the change.
Depending on the process or the region, the desired units for the MX2A may vary. To accommodate
this need, the MX2A includes a unit adjustment feature. The MX2A can be set to display the units in
Torr, kPa, or mbar.
2.5.5Output
To reach the output screen:
Navigate to the measurement screen.
Press SEL four times.
Press UP and DOWN to navigate between the analog output and RS-485 panes.
When the desired field is present, press ENT to enter the heading.
The MX2A features a number of analog outputs and RS-485 digital output and input.
A. Analog Output
To toggle the analog output type:
Navigate to the analog output screen.
Press ENT to unlock the screen.
Press UP or DOWN to set the desired output type.
When the desired analog output is reached, press ENT to save and lock the change.
The types of analog output are listed below. For more information on the types of output, please
see the heading in this manual labeled Analog Output.
Press UP or DOWN to reach the desired RS-485 setting.
Press ENT to unlock the setting.
Press UP or DOWN to change the fields.
Press ENT to save and lock the change.
The RS-485 settable fields are listed below. Please see the sections labeled RS-485 Communications and Changing Communications Parameters for more details and a complete list of
commands. Listed below are the fields within the RS-485 I/O screen.
(a) Address
(b) Baud Rate
(c) Stop Bits
(d) Parity
2.6Analog Output
The MX2A provides the option for outputting the vacuum reading in an analog form. Operators who
wish to use PLCs to monitor processes should find this function useful. There are seven different
analog output formats to choose between. The formats include Logarithmic, Linear by Decade, Nonlinear, Linear 4, Linear 3, Linear 2, and Linear 1.
A. Logarithmic
The Logarithmic output is the most useful and accurate output for covering the entire range of
the 2A with an analog output. This format uses the formula below to convert the output voltage
into a pressure measurement:
Pressre (Torr) = 10
For example, a voltage reading of 3.075 Volts corresponds to pressure of .07 Torr.
.6× (3.075− 5)
10
B. Linear by Decade
The Linear by decade output spans the entire range of the MX2A. It uses the units digit of
the voltage reading to communicate the decade of the pressure reading and the units after
the decimal to communicate the specific pressure using the very generalized expression below,
where A, B, C, and D are digits ranging from 0-9:
Votge = A.BCD → Pr essre(Torr) = 10
For example, a voltage reading of 8.367 Volts corresponds to a pressure of 36.7 Torr.
8− 6
10
× .367 = 36.7 Torr
.6× (Votge− 5)
= .07 Torr
A− 6
× .BCD
C. Non-linear
The Non-linear option outputs the raw signal collected by the 2A sensor. The raw signal is
converted to the pressure using a many-point linearization process done by the MX2A. This
feature is used for diagnostic purposes.
The Linear 4 output is one of four linear outputs that cover a select range of the MX2A with a linear scale. The scale extends from .001 to 1 Torr, with each .010 Volt of the output corresponding
to .001 Torr.
Pressre (Torr) = Votge × (.1)
E. Linear 3
The Linear 3 output is one of four linear outputs that cover a select range of the MX2A with a linear scale. The scale extends from .01 to 10 Torr, with each .010 Volt of the output corresponding
to .01 Torr.
Pressre (Torr) = Votge × (1)
F. Linear 2
The Linear 2 output is one of four linear outputs that cover a select range of the MX2A with a linear scale. The scale extends from .1 to 100 Torr, with each .010 Volt of the output corresponding
to .1 Torr.
Pressre (Torr) = Votge × (10)
G. Linear 1
The Linear 1 output is one of four linear outputs that cover a select range of the MX2A with a linear scale. The scale extends from 1 to 1000 Torr, with each .010 Volt of the output corresponding
to 1 Torr.
Pressre (Torr) = Votge × (100)
Figure 4: Graph of Analog Output Functions Available on the MX2A
This gauge communicates with the host computer through an RS-485 interface. Each communication correspondence consists of a command line sent by the host computer and a response from the
gauge.
To communicate with the MX2A via RS-485, the user must have an RS-485 capable device to send
commands to the MX2A. Each command must be preceded by a * and will be an S, R, W, RC, or WC.
See the Communications Specifications heading for information on what settings are necessary to
properly communicate with the MX2A.
3.1Changing Communications Settings
The communication parameters, (baud rate, address, etc.), are changed through the local menu.
Please see the section in this manual entitled Explanation of Menu Items and Navigation for more
information on navigating and editing within the menu. Below are provided some specifics on the
RS-485 Communications of the MX2A.
3.2Communications Specifications
Table 2: RS-485 Communication Specifications
InterfaceRS-485 compatible
Data Transfer MethodSynchronous/half duplicate method
Baud Rate1200/4800/9600/19200/38400
Default Data Format1 start bit, 8 data bits, 0 parity bits, 1 stop bit
Error DetectionParity bit
Parity BitNone/even/odd
Stop Bit1
Transfer DistanceMax 100 meters
*0W10001<CR>0001Units are in kPa
*0W10002<CR>0002Units are in Torr
*0W10003<CR>0003Units are in mbar
*0W2ppsePPSE<CR>ppsePPSEAssign set point 1 lower to ppse and
Assign set point 1 upper to PPSE
*0W2ppsePPSE<CR>ppsePPSEAssign set point 2 lower to ppse and
Assign set point 2 upper to PPSE
*0W4xx<CR>GGChange gas type: N2=Nitrogen/Air, AR=Argon
*0S1<CR>ppseVacuum reading is ppse
*0RC1<CR>BaaaRead Vac. adjustment
*0RC2<CR>BaaaRead 10 Torr adjustment
*0RC3<CR>BaaaRead Atm. adjustment
*0WC1Baaa<CR>PPSEVac. adjustment is Baaa, reading is PPSE
*0WC2Baaa<CR>PPSE10 Torr adjustment is Baaa, reading is PPSE
*0WC3Baaa<CR>PPSEAtm. adjustment is Baaa, reading is PPSE
Table 5: Understanding the Sample Commands: ppse, PPSE, and Baaa
LettersDescription
ppMantissa of pressure
sSign of exponent (0 is negative and 1 is positive)
eExponent of pressure
PPMantissa of pressure
SSign of exponent (0 is negative and 1 is positive)
EExponent of pressure
BSign of number (0 is negative and 1 is positive)
aaaNumber between 000 and 499