Tele Radio C1602A Users Manual

T26/T27
Installation instructions
Transmitters
IM-HY-TX102-A05-CERT (IM-HY-TX102-CERT-v05)
Language: English (original)
T26-01 T26-06, T26-07 T26-81, T26-82 T27-01
CHAPTER 1: INTRODUCTION 4
About this system 5
About this document 7
CHAPTER 2: SAFETY 8
Warnings & restrictions 8
Safety features 10
CHAPTER 3: TECHNICAL DATA 11
System specifications 11
Transmitter specifications 11
CHAPTER 4: PRODUCT GENERAL DESCRIPTION 14
Transmitter casing 14
Transmitter dimensions 14
T26-01 15
T26-06 16
T26-07 17
T26-81 18
T26-82 19
T26 bottom views 20
T27-01 21
LEDs and display 23
CHAPTER 5: OPERATION (T26) 24
General information 24
General navigation 24
Start-up protection 25
Functionality test 25
Log the transmitter in to a receiver 26
Start a session 26
Log the transmitter out from a receiver 28
Switch the transmitter off 28
CHAPTER 6: CONFIGURATION MENU (T26) 29
Configuration menu and standard settings 29
Register a transmitter in a receiver 30
Erase a transmitter from a receiver 32
Clear blocked inputs 33
Select a Radio frequency channel 33
Set the Backlight intensity 34
Set Buzzer volume 35
Set the Radio inactivity timeout 35
Register RFID tags 36
Erase RFID tags 36
Show the device information 37
CHAPTER 7: BATTERY 38
Battery precautions 38
Battery information 39
CHAPTER 8: WARRANTY, SERVICE, REPAIRS, AND MAINTENANCE 40
CHAPTER 9: REGULATORY INFORMATION 41
Europe 41
North America 41
Radio module 42

CHAPTER 1: INTRODUCTION

THANK YOU FOR PURCHASING A TELE RADIO AB PRODUCT
READ ALL INSTRUCTIONS AND WARNINGS CAREFULLY BEFORE MOUNTING, INSTALLING, CONFIGURING AND OPERATING THE PRODUCTS.
These installation instructions have been published by Tele Radio AB and are not subject to any guarantees. The Installation instructions may be withdrawn or revised by Tele Radio AB at any time and without further notice. Corrections and updates will be added to the latest version of the instructions. Always download the installation instructions from our website, www.tele­radio.com, for the latest available version. Keep the safety instructions for future reference.
IMPORTANT! These instructions are intended for installers and authorized service and distribution centers. The instructions containing information about the installation and configuration of the radio remote control unit on the machine are NOT intended to be passed on to the end user. Only information that is needed to operate the machine correctly by
radio remote control may be passed on to the end user.
Tele Radio AB remote controls are often built into wider applications. Always refer to the applicable local regulations for installation and safety requirements relating to cranes, hoists or other material handling and/or lifting equipments using Tele Radio AB products, e.g.:
l applicable local and industrial standards and requirements,
l applicable occupational health and safety regulations,
l applicable safety rules and procedures for the factory where the equipment is being used,
l user and safety manuals or instructions of the manufacturer of the equipment where Tele
Radio AB remote control systems are installed.
Tele Radio AB installation instructions do not include or address the specific instructions and safety warnings of the end product manufacturer.
For battery precautions, see "Battery precautions" on page 38.
Tele Radio AB products are covered by a guarantee/warranty against material, construction or manufacturing faults. See "Warranty, service, repairs, and maintenance" on page 40
©Tele Radio AB Datavägen 21 SE-436 32 Askim Sweden Phone: +46 (0)31 748 54 60
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ABOUT THIS SYSTEM

Tele Radio AB's remote control systems are suitable for a wide variety of applications for e.g. stationary or mobile equipments, hydraulic machines, construction, forestry or agriculture equipments and more. Tele Radio AB's transmitters and receivers are highly customizable and can be configured to suit the most wide-ranging application requirements & usage habits.
Product label
Each standard product has a unique Serial Number (SN). It is important to keep this number and to use it in all communication with Tele Radio AB.
The serial number is written on the product label located in the battery compartment (see "T26 bottom views " on page 20).
Record your serial number here:
Generated system number for customized systems
Each customized system has its own generated system number. It is important to keep this number and to use it in all communication with Tele Radio AB.
A new label, with the system number (system No.), is affixed on the original product label.1
Record your system number here:
1
The original serial number (SN) is also indicated on the new label.
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Ergonomics
Tele Radio AB transmitters are intended to be used together with a Tele Radio AB waist belt or neck strap, for better support and improved ergonomics while operating the transmitter.
Adjust the belt around the waist, then hook the transmitter into the waist belt straps.
Figure 1: Working position with a Tele Radio AB transmitter while using the Tele Radio AB waist belt
NOTE! Always hold the transmitter with the control panel towards you. You must be able to read any text on the control panel and understand the symbols on it.
Web Configuration Application
Transmitters can be customized using a Web Configuration App.
The Web Configuration App is a user-friendly tool for simple customization and configuration of T24, T26, transmitters. It has an intuitive user interface and allows the trained technician to perform all sorts of customization. e.g. design the faceplate, add expansion boards, define and connect the I/O’s to the appropriate plug pin…
The Web Configuration App is a web-based tool accessible online for those with a customer account. Contact your representative for more information.
All information on how to use the Web Configuration App can be found in the application itself or in the corresponding documentation (PinConfig).
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ABOUT THIS DOCUMENT

Before installing or operating the product, read the corresponding documentation carefully.
Tele Radio AB's product range is composed of transmitters and receivers intended for use together as a system.
T26 systems are mainly intended for the hydraulic and mobile equipment markets. These systems are not standardized but customized and adapted to each customer's needs. The installation instructions cover general safety issues, main technical specifications, standard installation, configuration and operating instructions, general troubleshooting and battery information.
Images shown in this document may therefore not show the exact position of buttons, paddles and are for illustrative purposes only.
How the outputs are connected to control the object depends on each specific installation and will not be covered in this document. For exact details, see the technical documentation provided for your specific system. Drawings, schematics and connection diagrams are unique and are also provided together with the system.
Copyright
Information in this document is subject to change without notice. No part of this publication may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, photographic, mechanical (including photocopying), recording or otherwise for any purpose other than the purchaser's personal use without the written permission of Tele Radio AB.
Term and symbol definitions
The capitalized terms and symbol used herein shall have the following meaning:
l WARNING: indicates a hazardous situation which, if not avoided, could result in death or
serious injury.
l CAUTION: indicates a hazardous situation which, if not avoided, will result in minor or
moderate injury.
l IMPORTANT: is used for information that requires special consideration.
l NOTE: is used to address practices not related to physical injury.
This symbol is used to call attention to safety messages that would be assigned the signal words "WARNING" or "CAUTION".
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CHAPTER 2: SAFETY

l Tele Radio AB remote controls are often built into wider applications. These
systems should be equipped with:
l a wired emergency stop where necessary
l a brake
l an audible or visual warning signal
l Always switch off all electrical power from the equipment before installation
procedure.
l Only licensed or qualified personnel should be permitted to install the product.
l To utilize the safety features of the system, use the stop relays in the safety
circuitry of the object that you want to control.
l Avoid registering transmitters in receivers where they are not being used.

WARNINGS & RESTRICTIONS

Carefully read through the following safety instructions before proceeding with the installation, configuration, operation, or maintenance of the product. Failure to follow these warnings could result in death or serious injury.
This product must not be operated without having read and understood the Installation instructions, the specific technical documentation (when provided), and having received the appropriate training. The purchaser of this product has been instructed how to handle the system safely. The following information is intended for use as a complement to applicable local regulations and standards.
Installation and commission
This radio system must not be used in areas where there is a risk of explosion.
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Operation
l Only qualified personnel should be permitted to access the transmitter and
operate the equipment.
l Make sure that the user satisfies the age requirements in your country for
operating the equipment.
l Make sure that the user is not under the influence of drugs, alcohol and
medications.
l Make sure that the user knows and follows operating and maintenance
instructions as well as all applicable safety procedures and requirements.
l The user should:
l always test the transmitter stop button before operating it. This test
should be done on each shift, without a load. See "Stop button" on the facing page.
l never use a transmitter if the stop button is mechanically damaged.
Contact your supervisor or representative for service immediately.
l never leave the transmitter unattended.
l always switch the transmitter off when not in use. Store in a safe place
l keep a clear view of the work area at all times.
l always remove all electrical power from the equipment.
l always follow lockout procedures.
Maintenance
l Keep the safety instructions for future reference. Always download the Installation
instructions from our website for the latest available version.
l Always contact your representative for service and maintenance work on the product.
l If error messages are shown, it is very important to find out what caused them. Contact
your representative for help.
l The functionality of the stop button should be tested at least after every 200 hours’ use
(see "Stop button" on the facing page).
l If the stop button is mechanically damaged, do not use the transmitter. Contact your
representative for service immediately.
Before maintenance intervention on any remote controlled equipments:
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SAFETY FEATURES

Stop button
When the stop button is pressed, the safety relays on the receiver deactivate, unless otherwise stated in the corresponding technical documentation provided with each customized system.
IMPORTANT! Always use the stop button in an emergency.
T26
Figure 2: Example of possible locations for the stop button. Here on the right side of a T24 and T26 transmitter.
IMPORTANT! The stop button should always be tested before operating the transmitter. This test should be done on each shift, without a load.
To test the stop button:
1. Press the stop button.
2. Twist and release the stop button.
Safety relays (stop function)
Safety relays are designed to monitor the E-STOP functions and quickly interrupt the power to all the relays in the receiver when the stop button is pressed.
R20 and R21 receivers are equipped with 2 stop relays controlled by the stop button on the transmitter unit. Each safety relay is monitored and controlled by a dedicated micro-controller.
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CHAPTER 3: TECHNICAL DATA

NOTE! The information below may differ in customized systems, please refer to the corresponding technical documentation provided with each system.

SYSTEM SPECIFICATIONS

Radio frequency band 2405 – 2480 MHz
Frequency management Direct Sequence Spread Spectrum (DSSS)
Field Strength Adaptation Feature
Number of Channels 16 (11–26)
Range (typical) 100 m (328 ft), adjustable depending on configuration
System address 32 bit – 4 294 967 295 possibilities
Data format 250 kbit/s
Hamming distance 6
Operating temperature -20…+70 °C (-4…+158 °F)
Storage temperature -30…+80 °C (-22…+176 °F)
Safety standards IEC 61508 SIL 3, ISO EN 13849-1, CAT3 PLe
Pairing (registration) Easy to pair without tools and without opening the receiver
housing.
Bluetooth Bluetooth connectivity for configuration & settings via the Web and
mobile App.
Configuration Web and mobile App for Android & iOS
Settings Manager, PC configuration tool

TRANSMITTER SPECIFICATIONS

General specifications
IP code IP65 (Better Nema 4)
Power supply One (1) replaceable, rechargeable lithium-ion battery
Battery pack 3.7 V / 1600 mAh Li-ion – 1 battery compartment
Current consumption From 120 mA (depending on the configuration)
Operating time Up to 8 h (depending on the configuration)
HF Power < 13 dBm ~20 mW
Antenna Internal (external in option)
Functions Up to 40 analog functions
Up to 96 digital functions
Safety IEC 61508 SIL 3, ISO EN 13849-1, CAT3 PLe
Active & redundant E-Stop Redundant joystick and switch functions
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Other specifications
T26
T26-01 T26-06 T26-07 T26-81 T26-82
Number of joysticks * * * 2, 2-axis with spring return
for analogue control directions (see "Joystick directions" below).
Number of paddles * * *
Number of switches * * * 3, toggle switch (On)–
None–(On) (spring return)
Stop button On the side No predefined position On the side
Key switch Yes No No Yes No
Display LCD 45 x 35 mm (1.77 x 1.37 inches)
Graphic / pixels with backlight sensor Standard and Custom configurations
LED illuminated faceplate Yes No Yes Yes Yes
RFID Yes No No Yes Yes
Capacitive sensors in handlebar (Operator presence control )
Vibration motor for Haptic feedback
Built-in impact, drop and tilt protection
Cable backup In option Yes
Weight (typical) ~0.95 kg (~2.1 lbs) ~2 kg (~4.4 lbs)
Yes No Yes Yes Yes
Yes
Yes
*Depending on the configuration
Joystick directions
The T26-81 and T26-82 transmitters have two joysticks (2-axis with spring-to-centre) allowing a stepless control.
T26-81, T26-82
Joystick 1 (XY) Analog XY
Joystick 2 (XY) Analog XY
Code (XY) Movement control on X Movement control on Y Movement control on Z
0x2 2-step
2x2 2-step 2-step
2x0 2-step
4x4 4-step 4-step
4x0 4-step
Analog XY stepless stepless
Analog Y stepless
Analog XYZ stepless stepless stepless
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Example:
Analog XY Analog Y
The joystick operates on both X and Y axes with stepless movement from the center.
The joystick/paddle operates on the Y axe only with stepless movement from center and back.
T27
T27-01
Number of joysticks *
Number of paddles *
Number of switches *
Stop button On the side
Key switch No
Display No
LED illuminated faceplate No
RFID No
Capacitive sensors in handlebar (Operator presence control ) No
Vibration motor for Haptic feedback No
Built-in impact, drop and tilt protection Yes
Cable backup No
Weight (typical) ~0.95 kg (~2.1 lbs)
*Depending on the configuration
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CHAPTER 4: PRODUCT GENERAL DESCRIPTION

NOTE! The pictures shown in this chapter are for illustrative purposes only. Depending on the configuration, the actual product appearance may differ from the basic model used for reference.

TRANSMITTER CASING

1. Side button 2
2. Side button 1
3. Status LED
* except T26-6.

TRANSMITTER DIMENSIONS

4. LCD Display
5. Battery LED
6. Faceplate illumination LEDs*
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