Tele Radio C1101A User Manual

1
Manual
and installation instructions
Technology by:
TigerShark
boat lift solutions
2
Getting started ..................................................................... 3
Control panel ...................................................................................................................... 4
Raise /lower the boat using automatic systems ...................................................................4
Raising/lowering the boat manually ........................................................................................5
Adjusting the boat hoist level ...................................................................................................6
Raising/lowering the boat outside of the boat hoist’s stopping positions. ..................7
Remote control ..................................................................................................................8
Raising/lowering the boat using remote control ................................................................8
Other remote control functions: ......................................................................................... 10
Installation ........................................................................... 11
Limit switch .................................................................................................................................12
Functional description of limit switch ..................................................................................13
Adjustment of limit switch (hoist) ........................................................................................14
Adjusting the limit switch (lowering) ...................................................................................15
Connection of limit switch to radio receiver ....................................................................16
Installation ........................................................................... 17
Mounting the limit switch into the hoist motor............................................................... 18
SAFETY II stop function.......................................................................................................... 23
General notice ..................................................................... 24
Installation ........................................................................... 25
Connecting hoist motors to the control panel ................................................................ 26
Standard color coded motor .......................................................................................................... 26
Standard T-motor ............................................................................................................................. 28
Eastbay motor ................................................................................................................................... 30
AO Smith motor ................................................................................................................................32
Leeson Balldor motor....................................................................................................................... 34
General Electric motor ....................................................................................................................36
Centur y Magnatech motor ............................................................................................................ 38
Emerson motor ..................................................................................................................................40
Leeson motor...................................................................................................................................... 42
Baldor motor ......................................................................................................................................44
Appendix 2-motor lifts ....................................................... 46
Connection schematics ........................................................................................................... 47
Wire size recommendation char t ........................................................................................ 54
Pairing a transmitter to the TigerShark .............................................................................56
Deleting transmitters for the TigerShark .......................................................................... 57
Appendix 4-motor lifts ....................................................... 58
Connection schematics ........................................................................................................... 59
3
Getting started
How to use the control panel and the remote control for the boat hoist
WARNING any adjustment to TigerShark not described in this manual or approved in writing by TeleRadio voids warranty and releases TeleRadio and its subsidiaries from liability due to improper handling or installation.
All manouvering of the lift has to be monitored by the user.
AUTO stop function is a convenience function, lift still has to be monitored by the user.
SAFETY function is in place to minimize damage in the event of lift failure, lift still has to be monitored by the user.
WARNING when lift is not in use the power should be disconnected either at the mains power switch or at the ground fault interruptor switch in the control panel housing.
WARNING the control panel housing should always be locked or screwed shut to avoid use by unauthorized party(ies).
WARNING the lift should only be operated by users who have read and understood the instructions.
WARNING do not climb or play on the lift as there is risk for personal injury.
WARNING electrical installation can only be performed by licensed electricians.
The radio control system should only be used for functions such as starting and halting of an application. The radio control systems must not be a safety­related part of a control system. We recommend a wired emergency stop where applicable, as well as other protections against personal injuries, e.g. pinch protection.
TigerShark
boat lift solutions
4
AUTO ON
AUTOR UN
OVER ID E
OFF
BOAT DOWN
BOAT UP
Raise/lower the boat using automatic systems
You can use the automatic systems to raise or lower the boat to a preset position by briefly pressing the boat up/down lever. The boat can be raised or lowered to the position set as the end point during installation. See page 12.
Raising the boat automatically:
AUTO ON
AUTOR UN
OVER ID E
OFF
BOAT DOWN
BOAT UP
Lowering the boat automatically:
Control panel
Explanation of signs:
= Quick press
= Hold down/up
5
AUTO ON
AUTOR UN
OVER ID E
OFF
BOAT DOWN
BOAT UP
Raising/lowering the boat manually
You can lower or raise the boat manually without using the automated stopping sys­tem. When the boat has been raised or lowered to its final position, the hoist turns off. The boat is only raised or lowered as long as the lever is held up or down. The boat can be lowered or raised to the position set as the end position. See page 12.
Raising the boat manually:
AUTO ON
AUTOR UN
OVER ID E
OFF
BOAT DOWN
BOAT UP
Lowering the boat manually:
TigerShark
boat lift solutions
6
AUTO ON
AUTOR UN
OVER ID E
OFF
BOAT DOWN
BOAT UP
AUTO ON
AUTOR UN
OVER ID E
OFF
BOAT DOWN
BOAT UP
Adjusting the boat hoist level
You can adjust the level of the hoist motors using the control panel. Do this by turning off one of the motors using the LEVEL breaker. This may be necessary if the boat hoist is on a slant or if a level adjustment must be performed for other reasons.
Adjusting the level of the hoist upward:
Adjusting the level of the hoist downward:
OFF
ON
LEVE L
OFF
ON
LEVE L
Note ! The mot or used for level adjust ment varies de pending on the boa t hoist. Che ck wit h your installer before use.
Note ! The mot or used for level adjust ment varies de pending on the boa t hoist. Che ck wit h your installer before use.
WARNING ! Be careful when adjusting the level, as too high an adjustment can endanger the boat hoist’s load.
7
AUTO ON
AUTOR UN
OVER ID E
OFF
BOAT DOWN
BOAT UP
Raising/lowering the boat outside of the boat hoist’s stopping positions.
You can lower or raise the boat outside of the preset stopping positions for the boat hoist. This can be useful (i.e. at high or low tide), when the hoist doesn’t reach high or low enough. Hold the lever toward the STOP POSITION to get past the automatic stop.
Raising outside of stop positions:
AUTO ON
AUTOR UN
OVER ID E
OFF
BOAT DOWN
BOAT UP
Lowering outside of stop positions:
WARNING ! Raising/lowering the boat outside of the preset end positions can lead to serious equipment damage if proper care is not exercised. For this reason, be very careful when using this function.
TigerShark
boat lift solutions
8
Remote control
Raising/lowering the boat using remote control
You can automatically* lower or raise the boat to a preset position by briefly pressing either the up or down button. The boat is lowered or raised to the position set as the end point during installation.
1 2
2
Press both arrow buttons to turn transmitter power on.
Transmitter times out after 2 minut es of inactivi ty. To re- act ivate , repeat step 1. Note : Transmitter is alrea dy paired with the receiver.
*) If your lift is not equipped with a limit switch, you do not have the automatic lift/lower functionality. You must then continuously hold the up/down button. Be aware that the lift can then be raised/lowered outside its maximum limits with possible equipment damage or personal injury as a result .
The LED turns on.
Pressing the up button will raise the boat hoist to the stop position.
Raising the boat automatically*:
9
1 2
2
*) If your lift is not equipped with a limit switch, you do not have the automatic lift/lower functionality. You must then continuously hold the up/down button. Be aware that the lift can then be raised/lowered outside its maximum limits with possible equipment damage or personal injury as a result .
Transmitter times out after 2 minut es of inactivi ty. To re- act ivate , repeat step 1. Note : Transmitter is alrea dy paired with the receiver.
Lowering the boat automatically*:
Press both arrow buttons to turn transmitter power on.
The LED turns on.
Pressing the down button lowers the boat hoist to the stop position.
TigerShark
boat lift solutions
10
Other remote control functions:
The remote control can also be used to control other objects on or around the boat. The standard remote control supports the control of two different objects. You will find suggestions below. Your re seller can provide you with a transmitter that allows you to control several objects at once. Contact your re seller for more information. Please note that extra equipment may be required.
Other objects may include jet ski hoists, harbour cranes, boat cranes,
ramps or boat traverses.
11
Installation
How to install
WARNING ! This section of the manual is only for licensed electricians and installers. Interference with high-voltage equipment is illegal for individuals without the required training/authorization.
WARNING
Hazardrous voltage
Contact may cause electric shock or burn.
Disconnect power before servicing.
WARNING
Hazardrous voltage
Wrongful handling may cause electric shock or burn.
Can only be installed by licensed electrician.
the control panel
TigerShark
boat lift solutions
12
Limit switch
The limit switch is connected to the boat hoist motor. With the help of a micro­breaker, this unit senses how high or how low the boat hoist has been moved. When the boat hoist is in the top position, a high position breaker cuts the power to the motor. When the boat hoist is in the bottom position, a low position breaker cuts the power to the motor.
Adjustment screws
Micro-breakers
Breaker handle
Motor connection
13
Functional description of limit switch
The limit switch, which connects to the engine axle, is turned when the engine axle is spinning, turning the breaker handle in turn. The breaker handle should be adjusted so that when the engine axle is spinning enough, (i.e. when the hoist is in the desired top or bottom position), the micro-breakers engage to cut the power to the motor.
Adjustment screws
Micro-breakers
Breaker handle
Motor connection
WARNING ! Be careful to check which breaker handle is for the top position and which is for the bottom position. This depends on how the limit switch is installed.
TigerShark
boat lift solutions
14
Adjustment of limit switch (hoist)
In order for the limit switch to work properly, it needs to be adjusted upon installation. This is done in two steps, first when the boat hoist is in the top position, and then when it is in the bottom position - this is when the breaker handles are adjusted.
When the hoist is in the desired top position, turn the screw that corresponds to the handle /breaker you selected to regulate the height. Turn the screw until the breaker handle activates the micro-breaker with a click. When the breaker handle reaches this position during a hoist, the micro-breaker will cut power to the relay that controls the hoist function.
Adjus t the boat hois t or the ho isti ng motors to the posit ion that corr esponds to the hoi st’s top posit ion. T hat is , the hig hest position you want to be control led by “AUTORUN.”
NOTE! I n this e xample, the lower breaker has been chosen to con trol t he lowering re lay. Thi s may var y by installa tion . Depending on how the position indi cator i s attached , the mea ning of the bre akers may be reversed . For this reas on, take the necessar y prec autions during ins talla­tion an d test ing to prevent damage to pe ople or proper ty.
NOTE! This function must be checked carefully to avoid incorrect boat hoist operation.
15
Adjusting the limit switch (lowering)
In order for the limit switch to work properly, it needs to be adjusted upon installation. This is done in two steps, first when the boat hoist is in the top position, and then when it is in the bottom position - this is when the breaker handles are adjusted.
When the hoist is in the desired bottom position, turn the screw that corresponds to the handle/breaker you selected to regulate the lowering function. Turn the screw until the breaker handle activates the micro-breaker with a click. When the breaker handle reaches this position during lowering, the micro-breaker will cut the power to the relay that controls the lowering function.
Adjus t the boat hois t or the ho isti ng engi nes to the position t hat correspo nds to the hoist’s bottom posit ion. That is, to the lowest po siti on you wan t to be contr olled by “AUTORUN.”
NOTE! I n this e xample, the lower breaker has been chosen to con trol t he lowering re lay. Thi s may var y by installa tion . Depending on how the position indi cator i s attached , the mea ning of the bre akers may be reversed . For this reas on, take the necessar y prec autions during ins talla­tion an d test ing to prevent damage to pe ople or proper ty.
NOTE! This function must be checked carefully to avoid incorrect boat hoist operation.
TigerShark
boat lift solutions
16
Connection of limit switch to radio receiver
Below, you’ll see how the connections should be drawn from the micro-breakers’ poles to the radio receiver in the control panel.
C
B
A
A
A
A
C
C
B
A
B
BLACK
RED
BLUE
WARNING ! It is very important that this phase of the installation is carefully thought out and performed with precision. If the micro- breakers are connected incorrectly, thus disabling them, the hoist will NOT stop at the au­tomatic stop positions, leading to serious equipment damage as a result. For this reason, test the hoist equipment without the automatic hoisting features before installation. See “Raising/lowering the boat outside of the boat hoist’s stopping positions.” for information on how to do this.
WARNING
Moving parts can crush.
Exposed mechanical parts of boat lift equip.
Stay away from boat lift when operating.
Connectio ns bet ween li mit sw itch and recevier
TIP: If the boat hoist does not stop at the end position, you can remedy this by switching conductors (B) and (C) in the receiver box. This will reverse the breaker handles’ functionality.
17
Installation
How to install the
WARNING ! This section of the manual is only for licensed electricians and installers. Interference with high-voltage equipment is illegal for individuals without the required training/authorization.
WARNING
Hazardrous voltage
Contact may cause electric shock or burn.
Disconnect power before servicing.
WARNING
Hazardrous voltage
Wrongful handling may cause electric shock or burn.
Can only be installed by licensed electrician.
limit switch & safety stop function
TigerShark
boat lift solutions
18
Mounting the limit switch into the hoist motor
The installation of the limit switch may vary depending on the type of boat hoist it is being installed on. Below are some examples.
In the image, the limit switch is mounted at a 90 degree angle to the crankshaft. The motor connection’s cogwheel on the limit switch is connected to a cogwheel on the boat hoist’s crankshaft.
NOTE! This function must be checked carefully to avoid incorrect boat hoist operation.
Crankshaft
Hoist motor
Limit switch
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