Tele Radio 860, 860TX-10, 860TX-12 User Manual

1

Tele Radio 860

Manual

Rev. IM-860-010-A2

2

CONTENTS

3-4

5-32

33-60

61-88

89-116

117-144

145-173

174-202

203-232

. . . . . . . . . . . . . . . 860TX/860RX

. . . . . . . . . . . . . . . Dansk

. . . . . . . . . . . . . . . Norsk

. . . . . . . . . . . . . . . Svensk

. . . . . . . . . . . . . . . Nederlands

. . . . . . . . . . . . . . . Español

. . . . . . . . . . . . . . . Français

. . . . . . . . . . . . . . . Deutsch

. . . . . . . . . . . . . . . English

.

860RX
1= Red LED 1
2= Yellow LED 2
3= Reset button
4= Green LED 4
5= Red LED 5
6= Yellow LED 6
7= Function selector switch
8= Green LED 8
9= Red LED 9
10= Yellow LED 10
11= Radio module
12= Green LED 12

4

5

6

8

9

10

7

2

3

12

11

1

* Fuse S1, S2 and S3 ceramic slow.
S1 200 mA
S2 300-315 mA
S3 500 mA

8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41

SR1

SR2

54 55 56 57 58 59 60 61 62 63 64 65 66

42

4344454647

48

49

50

5251

53

67 68 757472717069 73 818079787776 82 83

SR2

SR1

* S3

* S2

*
S1

1 2 3 4

5 6 7

230VAC

115VAC

48 VAC

0 V

24V AC/DC

12V DC

0 V

Start

4

21

3

5

7

9

0

3

1

2

6

8

2

1

X

1

X

X

2

Start

860TX-10

860TX-12

1

2

3

1

2

X

Start

Start

2

4

6

8

0

1

3

5

7

9

4

1

2

3

1 = Yellow LED 1
2 = Yellow LED 2
3 = Red/ Green LED 3

1 = Yellow LED 1
2 = Yellow LED 2
3 = Red/ Green LED 3
4 = Charge connector

Charging the 860TX-12

Charging the 860TX-10

12-35V DC

12-35V DC

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IMPORTANT!

In order to get the best out of your system it is important you take the time to read through

the manual before you start to install/program your equipment.

ENSURE THAT:

• Qualified personnel receive a review of the system’s functions before it is used.

• Only qualified personnel have access to the transmitter.

• The transmitter is not left unsupervised.

• The transmitter is switched off when not in use.

• The operator always has a complete view of the equipment when radio controlled.

TO GET STARTED:

• Start by entering the system’s serial number on the Settings form for the receiver and transmitter settings.
Enter the other data on the form as you program the system.

• It is an advantage to program as many of the required functions as possible before the receiver is installed, if
the receiver is to be placed high up or in any other inaccessible position.

• Check that the supply voltage to the receiver is correct.

CONTENTS /ENGLISH

Important! .....................................................................................................................................................................................................203

System Functions ........................................................................................................................................................................................204

Transmitter ...................................................................................................................................................................................................205

Receiver 860RX ..........................................................................................................................................................................................206

Installing the receiver and the receiver antenna ...............................................................................................................................20

7

Co-programming the transmitter and receiver ................................................................................................................................208

Erasing all the transmitters in the receiver .........................................................................................................................................208

Replace a transmitter in the receiver ................................................................................................................................................... 208

Lock/unlock a receiver ..............................................................................................................................................................................209

Radio module mode ..................................................................................................................................................................................210

Changing the frequency ............................................................................................................................................................................211

Automatic Shut-off .....................................................................................................................................................................................213

Pin code function ........................................................................................................................................................................................214

Erasing all pin-codes ..................................................................................................................................................................................215

Time delay between pushbuttons .........................................................................................................................................................215

Function selector ........................................................................................................................................................................................216

The transmitter’s function selections and led indications ..............................................................................................................218

Yellow LED/start-up ..................................................................................................................................................................................219

The receiver’s function selection/relay functions ..............................................................................................................................220

Momentary or latched relay functions ................................................................................................................................................226

Interlocks ......................................................................................................................................................................................................226

Stop function selector ...............................................................................................................................................................................228

Trouble shooting .........................................................................................................................................................................................229

Disposal .........................................................................................................................................................................................................229

Settings form: receiver and transmitter ...............................................................................................................................................230

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SYSTEM FUNCTIONS

Frequency

System 860 uses 69 different frequencies, which makes it possible to use several transmitters and receivers
within the same coverage area.

Battery status

The transmitter has an integrated battery indicator which shows when only approx. 10% of the battery capacity
remains.

Automatic shut-off

The transmitter has an automatic shut-off function built-in to conserve battery power. The available selections
for automatic shut-off are: after 2, 6 or 12 minutes, or no automatic shut-off.

Pin code

Up to 10 individual/personal PIN codes can be programmed on each transmitter.

Time delay between pushbuttons

Time delays can be programmed between pushbuttons and between first and second step in the pushbutton.

Logging off/on

The receiver can be programmed to accept up to three different transmitters, where each transmitter has its
own unique code. For reasons of safety only one transmitter at a time can be logged on. The current transmit­ter must first be logged off before another transmitter can be logged on.

Function selection

The system offers the possibility of programming different combinations of relay functions.

Momentary or latched relay functions

Each function relay can be programmed for momentary or latched relay operations.

Interlocking

Using this function it is possible to interlock/prioritise a relay function/button before another. If interlocking has
been programmed and two buttons on the transmitter are pressed simultaneously, one of the buttons is given
priority/interlocked over the other, which means, for example, up and down movements can not be operated at
the same time.

Safety relay

The receiver is supplied with two safety relays, which are continuously monitored.

Integrated safety function when the transmitter starts: 0-position monitoring

If any button is inadvertently pressed when the transmitter is starting, the transmitter will not start. This is
indicated by a red LED. So-called 0-position monitoring.

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TRANSMITTER

Pictures of the transmitter can be found on the fold-out page.

Technical Specifications

860TX-10 860TX-12

Stop button Stop button

10 two way push buttons 12 two way push buttons

Internal rechargeable battery External rechargeable battery

Radio: PLL Synthesizer Radio: PLL Synthesizer

69 different frequencies, 433.075 - 434.775 MHz 69 different frequencies, 433.075 - 434.775 MHz

Enclosure size: 160x70x35 mm Enclosure size: 210x80x40 mm

Weight: approx. 270 g Weight: approx. 400 g

Enclosure class: IP 54 Enclosure class: IP 65

HOW TO START THE TRANSMITTER

1. The stop button must be pulled out.

2. Press the start buttons simultaneously for at least 1 second.

3. Release the start buttons.

4. LED 3 is lit green to indicate the transmitter is running.

HOW TO START A TRANSMITTER WITH A PIN CODE

1. The stop button must be pulled out.

2. Press the start buttons simultaneously for at least 1 second.

3. Release the buttons.
– The yellow (2) and green (3) LEDs flash.

4. Enter the PIN code (4 numbers).
– The green LED (3) lights continuously.

If the wrong PIN code is entered the transmitter will switch itself off.

HOW TO TURN OFF THE TRANSMITTER

To turn off the transmitter press the stop button. All relays in the receiver are disconnected when the stop
button is pressed on the transmitter.

HOW TO CHARGE THE TRANSMITTER:

Pictures of charging the transmitter can be found on the fold-out page.

• The 860TX-10 transmitter is supplied with an internal rechargeable battery and an integrated charger.

• The 860TX-12 transmitter is supplied with an external rechargeable battery and a charger unit.

The LED in the transmitter indicates red or green depending on the status of the battery. The operating time
for the transmitter is approx. 30 hours for the 860TX-10 and 20 hours for the 860TX-12 with continuous
usage. The LED (3) changes colour to red when it is time to charge the battery and approximately 10 % of the
battery capacity remains.

The LED in the 860TX-10 transmitter and in the 860TX-12 charger unit, will remain red during charging
(full charge time: approx. 4 hours) until fully charged when it changes colour to green. The battery can not be
overcharged.

NOTE! The life span of the battery increases if you wait until the LED changes to red before recharging. However, it
should be charged at least once every second month.

– Charging: 12V-35V DC (500 mA) or 230V AC via an adaptor.

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RECEIVER 860RX

Pictures of the receiver can be found on the fold-out page.

Technical Specifications

Relay outputs: Midi: 10+2 for stop function, Maxi: 24+2 for stop function

Stop relay: potential free, makes 8A AC1

Function relay: potential free, breaks/makes 16A AC1

Radio: PLL synthesizer

69 different frequencies, 433.075 - 434.775 MHz

Size: 250x175x75 mm

Enclosure class: IP 65

Antenna connector: BNC

SUPPLY VOLTAGE POWER CONSUMPTION: MIN. POWER CONSUMPTION: MAX.

12V DC 150 mA 1 A

24V DC 60 mA 600 mA

24V AC

80 mA 800 mA

48V AC

100 mA 400 mA

115V AC

70 mA 200 mA

230V AC

25 mA 100 mA

The different status LEDs on the receiver

Yellow LED 2 lights when the receiver has the correct supply voltage.

Yellow LEDs 6 and 10 flash 1, 2 or 3 times, depending on how many transmitters are programmed on the
receiver.

Green LED 12 lights when the receiver receives radio signals (433.075 – 434.775 MHz).

Green LEDs 4 and 8 lights when the receiver has locked on a transmitter.

Red LEDs 5 and 9 indicate that there is a fault on the receiver.

Each relay is fitted with a red LED that lights when the relay is active.

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1

2

3

SR1

SR1

4 5

6

7 8 9 10

8 9 10 11 12 13 1 4 1 5 16 17 18 1 9 20 2 1 22 23 24 2 5 2 6 27 28 29 30 31 32 3 3 34 35 3 6 3 7 38 39 40 41

1 2 3 4

5 6 7

230 V AC

115 V AC

48 V AC

0 V

24V AC /DC

12V DC

0 V

C NO NC

C NO NC

C NO NC

C

NO NC

C NO NC

C NO NC

C NO NC

SR2

1 2 3 4 5 6

SR1

C NO NC

C NO NC

C NO NC

7 8 9 10

The receiver should be installed:

• As far as possible, protected from the wind and weather. Do not install the receiver in such a
way that it can be exposed to exceptional moist conditions such as high-pressure washing

• With the cable glands downward.

Placement of the receiver antenna:

• Place the antenna high above the ground.

• The antenna should not be in the vicinity of metal objects such as girders, electrical cables and
other antennas.

The 1/2-wave antenna is ground plane independent, which is beneficial and a great advantage when
there is not a “natural” ground plane such as a metal plate or vehicle roof. It is important that the
antenna is angled out from the wall if the receiver is installed on a wall.

The 1/4-433K antenna with three metre coaxial cable makes it possible to place the antenna high
and unobstructed. To get the best possible range with the 1/4-433K antenna it should be installed
on a flat roof, free from other metal objects and antennae. When installing the antenna on a vehicle
it is suitable to use a vehicle bracket (F1).

The 5/8-wave antenna with three metre coaxial cable makes it possible to place the antenna high
and unobstructed. To get the best possible range with the 5/8-wave antenna it should be installed
on a flat roof, free from other metal objects and antennae. When installing the antenna on a wall it
is suitable to use a wall bracket (VM1).

5/8

1/4-433K

1/2

INSTALLING THE RECEIVER AND THE RECEIVER ANTENNA

CONNECTING THE RECEIVER

To utilize the safety of the system, be sure to use relays SR1, SR2 as stop relays in the safety circuitry of the
object to be controlled.

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CO-PROGRAMMING THE TRANSMITTER AND RECEIVER

The receiver can be programmed to accept up to three different transmitters, where each transmitter has its
own unique code. The LEDs 6 and 10 on the receiver indicate how many transmitters have been programmed
in the receiver.

Not flashing = No transmitter has been programmed

1 flash = 1 transmitter has been programmed

2 flashes = 2 transmitters have been programmed

3 flashes = 3 transmitters have been programmed

1. On the receiver: turn the function selector switch 2 to the ON position.

2. Press the reset button on the receiver.
– The green, red and yellow LEDs 4-6 and 8-10 lights.

3. Release the reset button.
– The green (4 and 8) and red (5 and 9) LEDs go out. The yellow LEDs 6 and 10 light continuously.

(If the yellow and red LEDs flash alternately then three transmitters have already been programmed on the

receiver, so all the transmitters must be erased and reprogrammed.)

4. Start the transmitter by pressing the start buttons simultaneously for at least 1 second.
– Release the buttons.

5. Press the start buttons simultaneously again until the yellow LEDs 6 and 10 on the receiver start to flash.
The receiver has found the transmitter.

6 On the receiver: turn the function selector switch 2 to the OFF position.
7 The transmitter has been programmed.

NOTE! Do not forget to complete the Settings form after programming!

ERASING ALL THE TRANSMITTERS IN THE RECEIVER

ON THE RECEIVER

1. Turn the function selector switch 2 to the ON position.

2. Press the reset button.
– The green (4 and 8), red (5 and 9) and yellow (6 and 10) LEDs light continuously.

3. Release the reset button.
– The green (4 and 8) and red (5 and 9) LEDs go out. The yellow (6 and 10) LEDs light continuously.
(If the yellow and red LEDs flash alternately this means 3 transmitters have been programmed in the receiver.)

4. Turn switch 2 to the OFF position.

5. Turn switch 2 to the ON position within 2 seconds.
– The yellow (6 and 10) LEDs flash and the receiver has been erased.

6. Turn switch 2 to the OFF position.

REPLACE A TRANSMITTER IN THE RECEIVER

It is possible to erase a programmed transmitter and program a new transmitter into the receiver without
putting the receivers DIP-switch in program mode. It is very helpful if you would like to replace a transmitter
without going up to a high mounted receiver on a crane. This operation will be done from the transmitter that
should be programmed into the receiver.

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DO THE FOLLOWING TO REPLACE A TRANSMITTER:

1. Check the ID-code on the transmitter that should be erased from the receiver.

2. Start-up the transmitter that should be programmed into the receiver. You must be in the working range of
the receiver that should be erased and programmed.

3. Press the stop button on the transmitter.
– The red LED 3 lights continuously for 1 second, then (on the transmitter) the yellow LED 2 lights continuously

and the red LED 3 starts to flash.

4. Enter the PIN-code. You have 2 seconds per button. If the time elapses, the transmitter will switch off.
– If no PIN-code has been programmed you should enter 4 zeros (0000).

5. If the PIN-code is ok, the transmitters yellow LED 2 goes out.

If the wrong PIN-code is entered the transmitter will switch off.

6. Enter the ID-code for the transmitter that should be erased (max 5 numbers). You have 2 seconds per but

-

ton.

Please note that no zeros should be entered if the ID-code is less then 5 numbers. For example: ID-code 678

should be 6, 7, 8 and not 0, 0, 6, 7, 8.

7. When the ID-code is entered the transmitters red LED 3 lights continuously and the yellow LED 2 will
flash. The transmitter will now send a command (10s) to the receiver to erase the selected ID-code and
program the ID-code for the operating transmitter.

8. When the transmitter has switched off it can be started-up and used with the selected receiver.

Please note that the erased transmitter can no longer be used together with the receiver.

LOCK/UNLOCK A RECEIVER

When a transmitter that is programmed to a receiver starts, the receiver “locks” on to the transmitter’s
ID code. In this position the receiver will only accept this transmitter (even if more transmitters have been
programmed on the receiver). The green LEDs 4 and 8 lights on the receiver to confirm that only the selected
transmitter can be used.

When another transmitter is to be used the receiver must first be unlocked. Another programmed transmitter
can then be locked on to the receiver.

UNLOCKING THE RECEIVER

The transmitter to be logged must be started/logged on.

On the logged on transmitter (Alternative 1):

1. Press the stop button on the transmitter.
– The red LED 3 lights continuously for 1 second, then (on the transmitter) the yellow LED 2 lights continuously

and the red LED 3 starts to flash.

2. Enter the PIN code. You have 2 seconds per button.
– If no PIN code has been programmed you should enter 4 zeros (0000) to unlock the receiver.

3. If the PIN code is approved, the transmitter sends a signal to unlock the receiver. The transmitter switches
itself off and is now logged out.

– The green LEDs 4 and 8 on the receiver go out and it is now possible for another programmed transmitter to

be logged on.

If the wrong PIN code is entered the transmitter will switch itself off without unlocking the receiver.

On the logged on transmitter (Alternative 2):

1. Press push button 9 (left start button) on the transmitter and then press stop button.
– The red LED 3 lights continuously for 1 second, then (on the transmitter) the yellow LED 1 flashes. The

transmitter then automatically sends a signal to unlock the receiver.. The transmitter switches itself off when
this operation is done and the transmitter is logged out. The green LEDs 4 and 8 on the receiver go out and it
is now possible for another programmed transmitter to be logged on. NOTE! this way of unlocking the

receiver requires that no dangerous function is placed on button 9 (left start button)