Telegan Tempest 50 User Manual

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CONTENTS Section INTRODUCTION 1
INSTRUMENT FEATURES 2 Standard Features 2.1 Options & Upgrades 2.2 Accessories & Consumables 2.3 Default Settings 2.4
TEMPEST GRAND TOUR 3 Left: Physical Connections 3.1 Centre: Control Panel 3.2 Right: Printer & Communications 3.3
QUICK START 4 Before Starting 4.1 Switching On 4.2 Operation Mode 4.3 Probe Position 4.4 Taking an Emissions Reading 4.5 Printing (if option available) 4.6 Switching Off 4.7
HARDWARE SET UP 5 Power Requirements 5.1 Battery Operation 5.1.1 Mains Adapter 5.1.2 12v DC Adapter 5.1.3 Sample Probe Attachment 5.2 Printer Roll Insertion 5.3 Filter Unit 5.4 Assembly 5.4.1 Filter Replacement 5.4.2 Water Removal 5.4.3 Exhaust Removal 5.5
OPERATION 6 Principal Keys 6.1 First Menu Page 6.2 Second Menu Page 6.3
SPECIFICATIONS 7
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1. INTRODUCTION
Congratulations on buying your Tempest 50 combustion performance analyser. The unit has been carefully designed and includes the latest technology to give you an instrument that is easy to use, reliable and accurate.
The Tempest 50 is part of a new family of instruments from Telegan, a company with over 15 years of combustion instrumentation experience. It measures the oxygen (O2) and carbon monoxide (CO) content of tested flue gas and the flue, ambient, inlet and nett temperatures. It calculates the carbon dioxide (CO2) content of the flue gas as well as the nett or gross percentage boiler efficiencies for a wide range of different fuels.
The Tempest 50 is rugged and has been designed for a tough life with heating professionals. Its wipe-clean touch panel allows you to achieve the results you need quickly and simply, without the risk of moisture or dust damaging the contents. As you will see from this manual, much of the instrument’s operation can be done with just three buttons.
Several options are available with the TEMPEST 50. These can be specified for delivery with the instrument or can be added later. They include a built-in printer, pressure/draught measurement, nitric oxide (NO) measurement and total nitrogen oxides (NOx) calculation, display back-light and RS232 output for other devices. If you would like to add any of these options please contact our sales office (see back cover for details).
This manual will show you how to get the best out of your new TEMPEST 50. Section 3 shows you the layout of the instrument. Go straight to Section 4 to start using your TEMPEST 50. If you have any questions please contact us. Thank you very much for buying our product - we wish you many years of successful use.
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2. INSTRUMENT FEATURES
2.1 Standard Features
TEMPEST 50 offers the following standard features and functions:
• flue, ambient, inlet and nett temperature measurement (
o
C or oF)
• % oxygen (O
2
) with calculated % carbon dioxide (CO2) for a range of standard fuels i.e. natural gas, light oil, propane, heavy oil, coal and coke
• carbon monoxide (CO) in parts per million (ppm)
• & combustion efficiency and excess air
• CO/CO
2
ratio
• real time clock
• advanced menu driven software
• tactile push button membrane keypad
• integral combined water-trap and particulate filter
• soft carrying case for instrument and probe
2.2 Options and Upgrades
• high level CO sensor (20 x concentration range)
• nitric oxide (NO) sensor and calculated total nitrogen oxides (NO
x
)
• pressure/draught measurement
• sample conditioning probe
• integral impact dot matrix printer
• backlit display
• additional fuels
2.3 Accessories and Consumables
The following accessories and consumables are available:
Part Number
Protective aluminium case CAS20014 Soot testing kit for measuring particulates OPT20038 Long probe (1 metre) PRB20062 High temperature probe PRB20061 12v Adapter CHG99002 Particulate filters (minimum 5) FIL20019 Coalescing filters (minimum 5) FIL20021 Printer rolls PAP20053
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2.4 Default Settings
Feature Default
Setting
Alternatives See Section
Standard
Temperature
O
C
o
F Key 6 in 6.2
Fuel Natural Gas (See 2.1) Key 2 in 6.2
Efficiency Basis Gross Nett Key 8 in 6.2
Time UK time Any Key 0 in 6.1
Date DD-MM-YY MM-DD-YY Key 0 in 6.1
Options
Pressure Units mbar Inches WG Key 2 in 6.3
Print-out Interval 1 minute 1,3,5,10,20 &
30 minutes
Key 1 in 6.2
Timed Print-out Off On Key 1 in 6.2
Backlit Display Off On Key 4 in 6.1
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3. TEMPEST GRAND TOUR
This chapter describes the layout of the TEMPEST 50 unit and gives a brief introduction to the physical and electrical connections, the keypad details and functions and the various output devices which include the display, printer and indicator lights. The top panel is broadly divided into three sections as follows:
Left: Physical Connections which include the various ports and
thermocouple sockets.
Centre: Control Panel which includes the keypad layout, display and
indicators.
Right: Printer and Communications Ports which includes the printer,
charger input socket and the communications ports.
3.1 Left: Physical Connections
This section shows how to connect the sampling probe, thermocouples and other accessories to the TEMPEST 50 unit. Please refer to Figure 1 for the following reference numbers.
Ref
No
Name
Description/Function
1 Sample Port The port through which the sample gas to be analysed
must pass. The sample line from the probe should be fitted to the spigot of the sampling port for emissions measurement.
2 Auxiliary Port Used with a sample conditioning probe, if chosen as an
option.
3 Pressure Port The sample line from the probe should be fitted to the
spigot of the pressure port for pressure/draught measurement, if chosen as an option.
4 Stack
Thermocouple Socket
Socket for the thermocouple plug attached to the sampling probe. When connected the TEMPEST 50 will measure the temperature at the tip of the probe.
5. Intake Thermocouple Socket
Socket for a thermocouple plug that may be attached to an auxiliary thermocouple placed in the intake gas stream. If this is not fitted a spot measurement of the temperature of the intake gas may be measured using the standard sampling probe.
6. Vent Auxiliary vent for use with the sample
conditioning probe.
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3.2 Centre: Control Panel
This section details the control panel area which is used to operate the TEMPEST 50 unit. It incorporates a keypad, display and various indicators (Refer to Figure 2 Centre : Control Panel).
Ref
No
Name
Description/Function
7 Power On/Off Keys These two keys must be pressed
simultaneously to switch the unit on and off. This prevents the unit from being turned off accidentally during operation.
8 Battery Recharge
Indicator
An illuminated green LED next to the battery symbol indicates that the internal battery is being charged by an external power source.
9 Power Indicator An illuminated red LED next to the on/off
symbol indicates that the unit is switched on and receiving power from either the internal battery or an external power source.
10 Display The area where all the information regarding
the current mode of operation of the
TEMPEST 50 is displayed.
11 Keypad Allows the operator to control the unit and
access the TEMPEST 50 functions using simple keystrokes. The positions of the principal keys are shown in Figure 2 and a tabulated brief description of their functions is given in Table 1 : Quick Key Reference (centre page).
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3.3 Right : Printer and Communications
This section describes the physical layout of the integral printer (if fitted as an option), the charger input socket and the various communications ports used to send emissions data to external devices (Refer to Figure 3 Right : Printer and Communications Ports).
No. Name Description/Function
12 Printer Cover Protects the printer unit from damage
while allowing easy access for replacement and insertion of the printer roll and ribbon
13 Paper Slot The printer paper roll should be fed
through the paper slot which also acts as a sharp cutting edge to tear the paper.
14 Printer Cover
Catch
Click-tight catch that holds the printer cover in place.
15 RS232 Port If chosen as an option, the RS232
communications port allows the TEMPEST to send emissions data to a suitable terminal or data logging hardware.
16 Charger Socket Receiving socket for either the mains
charger or the 12V DC charger.
17 Parallel Port Performs no function for the
TEMPEST 50. An additional communications port for higher specification units.
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4. QUICK START
This reference section will enable the user to operate the TEMPEST
50 quickly. However, it is advisable to consult the relevant sections
to familiarise yourself with the layout of the TEMPEST 50 (Section 3 - Tempest Grand Tour). For a more detailed explanation of the set up conditions see Section 5 and for key operations see Section 6.
4.1 Before Starting
Check that the contents supplied (Section 2) are in good condition. Always use the TEMPEST 50 in the upright position.
4.2 Switching ‘On’
Press the on and off keys together.
4.3 Operation Mode
When switched on the display will read:
- - - - - - - - - - - - - - - -
* * * T E L E G A N * * * * * T E M P E S T 5 0 * *
- - - - - - - - - - - - - - - -
unless specially configured for you The display will then countdown a stabilising or calibrating
sequence from 30 to 0 as the unit stabilises before returning to the initial display as illustrated above.
Listen to check that the pump is running. Check the current battery charge level by pressing key ‘O’
and reading the percentage battery charge remaining (Battery (%)):
? If the level is below 40% then it is advisable to change the
battery
? If the level is below 10% then the low battery warning will
be displayed and the battery must be changed. ? The TEMPEST 50 can be used normally with the battery charger connected.
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Check that the fuel setting is correct. This is shown below the Battery (%) status on the display. To select a different fuel press the menu key once (refer to the Quick Key Reference) then select option 2 and scroll through the list of standard fuels using the up and down cursor keys (keys 1 and 5). Select the desired fuel when displayed (refer to 2 in Section 6.2).
4.4 Probe Position
Select the sampling probe and fit the sample tubing to the sample port of the TEMPEST 50 unit (1 in Fig 1) and the thermocouple plug to the stack thermocouple socket (4 in Fig 1). Position the probe in the flue to take the required sample.
4.5 Taking an Emissions Reading
Press key ‘8’ to obtain the emissions data i.e. the carbon monoxide concentration plus the nitric oxide and calculated NOx (when fitted as an option).
Press key ‘9’ to obtain the efficiency data, which includes the carbon monoxide and oxygen concentrations, the excess air, calculated carbon dioxide concentration, ratio and efficiency for the selected fuel.
4.6 Printing (if option available)
To obtain a print-out press key ‘1’.
4.7 Switching ‘Off’ Remove the fitted probe and allow the pump to empty the
TEMPEST 50 of flue gas for about 60 seconds. Switch off by
pressing both ON / OFF buttons together as in 4.2. In transport ensure that the filter bowl is empty of water (refer to 5.4.3).
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5. HARDWARE SET-UP
5.1 Power Requirements The TEMPEST 50 unit can be powered in three ways:
1. Internal rechargeable battery
2. Mains charger and connector
3. 12 V DC charger for use in a vehicle
5.1.1 Battery Operation - the TEMPEST 50 is designed for battery operation enabling 4-6 hrs continuous use. Fully recharging the cell takes less than 2 hrs. The approximate percentage battery charge remaining can be identified by pressing the STATUS key (Refer to 0 in 6.1) when the unit is switched on. During operation a low battery warning will indicate when recharging is necessary. The internal battery will recharge automatically when the unit is connected to either the mains (Section 5.1.2) or a 12 V DC power source (Section 5.1.3) and the green power indicator next to the battery symbol (9 in Fig 2) will illuminate to indicate that the unit is charging whether the unit is operating or not.
5.1.2 Mains Adapter - the TEMPEST 50 unit can be run continuously from a mains socket using the standard mains charger supplied. This adapter should be inserted into the charger socket (16 in Fig 3). To quick-charge (in 2 hours) the unit must be switched on, otherwise the charging time will be greater than 5 hours.
5.1.3 12 V DC Adapter - the TEMPEST 50 unit can also be run continuously or charged from a normal car battery via the cigarette lighter socket using an optional 12 V DC adapter. The power connector leading from the adapter should be inserted into the charger socket (16 in Fig 3).
5.2 Sample Probe Attachment The sample tubing should be connected to the sample port (1 in Fig
1) or pressure port (3 in Fig 1) depending on which measurement is being performed (emissions or draught measurement, respectively).
The yellow thermocouple plug should be correctly inserted (thinner pin marked + to the left) into the stack thermocouple socket (4 in Figure 1) for stack temperature measurement.
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The user must ensure that the sample tubing is not bent, blocked or kinked in such a way that the gas cannot be drawn through the unit. When the sample line is blocked the pump and motor unit will begin to labour generating increased noise.
5.3 Printer Roll Insertion The printer cover (12 in Fig 3) can be flicked up by unfastening the printer
cover catch (14 in Fig 3). The paper roll should be placed in the compartment so that the free end is drawn from below the roll and feeds towards the front of the unit. A short length of the paper roll (4-8cm) should be unwound and fed through the printer mechanism by press Key 2
- Paper Feed until the paper is visible. The paper should be fed through the paper slot (13 in Fig 3) in the printer cover and the cover should then be shut. Excess paper should be torn off by pulling against the sharp edge of the paper slot. The printer should now be fully operational.
5.4 Filter Unit The internal structure of the filter unit (Fig 4) consists of two separate
filter elements (e and f) that are attached at one end to the TEMPEST 50 unit (g) and separated at the bottom by the filter inner disc (d) which allows water to pass through the assembly to the receiving filter bowl (b). A gasket (c) is fitted to the filter inner disc to form a seal between the filter inner disc and the filter bowl.
5.4.1 Assembly - to assemble the filter unit for the initial set up or to replace damaged filter elements the TEMPEST 50 unit should be turned upside down after ensuring that the filter bowl has been drained completed (Section 5.4.3). The filter bowl (b) should be unscrewed clockwise and removed from the unit. The coalescing and particulate filter elements (e & f respectively) should be aligned and pushed down onto the TEMPEST 50 unit (g). The gasket (c) should be pushed onto the filter inner disc (d) which should subsequently be pushed down onto the 2 filter elements (e & f). Ensuring that the ‘O’ ring (h) is present in the base of the TEMPEST
50 (g) align the filter elements and fittings with the filter bowl (b) and
press against the ‘O’ ring and gasket / filter inner disc. Screw anti­clockwise until the bowl locks into place and is held securely. This action simultaneously exerts a compressive force upon the gasket, pushing the filter inner disc upwards and producing a tight fit between the filter elements, the inner disc and the filter bowl.
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Before sampling can commence, ensure that the filter drain plug (a) is inserted into the base of the filter bowl (b).
5.4.2 Filter Replacement - it is advisable to replace the filter elements (e & f in Fig 4) when they appear dirty (see re-ordering information on back page) to prevent filter inefficiency due to blockage from particulate contamination or water saturation. Following removal of the filter bowl (as described in 5.4.1) the filter elements stick due to compression of the filter material and they can be removed gently by pulling the filter inner disc (d) and gasket (c) from the filter assembly. The filter elements should be discarded, if damaged or irretrievably contaminated (see above), or reclaimed by drying if water saturated. The filter unit should then be reassembled as described previously (5.4.1).
5.4.3 Water Removal - the water level in the transparent filter bowl (b) can be observed during operation from the side of the unit and the filter bowl should be drained of water at any convenient time, such as before sampling, or before the water level reaches the base of the filter inner disc (d) and gasket (c). When draining the filter bowl the sampling pump of the TEMPEST 50 unit should be switched off (refer to Section 6.3, 6 - Pump (On / Off)) and no emissions data (8 in Section 6.1) should be collected during this short period of time. The filter bowl drain plug (a) should be removed from the filter bowl (b) and water allowed to drain away completely. It should be noted that removing the filter bowl drain plug will allow the ambient atmosphere to dilute the sample gas stream in the unit and no emissions data should be collected until this residual air has been thoroughly flushed through the sampling system. After reactivating the pump (see 6.3, 6 Pump (On / Off)) allow 60 seconds to thoroughly flush the sampling system.
5.5 Exhaust Removal If the instrument is to be used in a confined space, the exhaust gases
that exist the TEMPEST 50 unit following analysis can be vented away from the user. Attach a suitable connector or flexible tube with the required minimum internal diameter (15mm) to the exhaust spigot located on the base of the unit. Care must be taken to ensure that this vent is not blocked in any way that would prevent the transport of exhaust gas along the tubing.
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6. OPERATION
The TEMPEST 50 unit is operated using the membrane keypad located on the top of the unit (11 in Fig 2) and a brief description of the specific key functions is given in Table 1 (Quick Key Reference). A comprehensive guide to the operation of the unit using the Principal Key Operations (Section 6.1) and menu operations (Sections 6.2 &
6.3) follows:
6.1 Principal Keys
ON / OFF
The TEMPEST 50 unit can be switched on / off by simultaneously pressing the two keys shown above.
A red light (9 in Figure 2) will indicate that the unit is on and a characteristic beep will be heard before the start up screen is displayed:
- - - - - - - - - - - - - - - ­* * * T E L E G A N * * * * * T E M P E S T 5 0 * *
- - - - - - - - - - - - - - - -
(Note: This may be configured slightly differently in some cases.) A green light (8 in Fig 2) will indicate that the unit is connected to a charger unit. The characteristic noise of the pump will be heard unless the charger unit is connected, the oxygen concentration is > 20% and either the flue probe is not connected or the stack temperature is < 50oC=112oF. The unit will immediately begin a stabilising routine and the following numeric countdown will be displayed, where [X] = 30 to 1:
- - - - - - - - - - - - - - - ­ S T A B I L I S I N G [ X ]
- - - - - - - - - - - - - - - -
The start up screen is displayed once again (see above) indicating that the unit is now ready to perform emissions monitoring functions.
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1 Print (Optional)
Pressing the print function key will print the emissions data in the following format (see below). All temperature (Key 7 - Temperature) emissions (Key 8 ­Emissions) and efficiency (Key 9 - Efficiency) data will be printed. If the probe is not attached correctly (Section 5.2) or the stack and intake thermocouples are not connected then the temperature data will not be printed. If the optional pressure or nitric oxide (NO) sensors are not fitted then the respective data will be absent from the print-out and display.
- - - - - - - - - - - - - - - ­* * * T E L E G A N * * * * * T E M P E S T 5 0 * * D A T E 0 9 - 1 9 - 0 2 T I M E 1 5 : 1 1 : 0 6
N A T U R A L G A S
A M B I E N T C 2 3 S T A C K C 1 8 7 N E T T C 1 6 2 I N T A K E C 2 5
O 2 % . . . . 1 6 . 3
C O p p m . . . . . 3 5
C O 2 % . . . . . 3 . 5
X A I R % 9 5 R A T I O E F F % ( N ) 8 5 . 5 P r s . m B a r 9 7 5
N O p p m . . . . . 1 5
N O x p p m . . . . . 1 8
- - - - - - - - - - - - - - - -
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While printing the following message will be displayed:
- - - - - - - - - - - - - - - -
- - - P R I N T I N G - - ­ O N
- - - - - - - - - - - - - - - -
If at any time the user wishes to stop the printout the hold button (Key 5 - Hold) should be depressed.
2 Paper Feed (Optional)
Pressing the paper feed function key will advance the paper roll by one line of print and the following message will be displayed:
- - - - - - - - - - - - - - - ­ P A P E R F E E D
- - - - - - - - - - - - - - - -
3 Data Output (Optional)
Pressing the data output function key will send emissions data through the RS232 socket so that the data may be accessed using a suitable terminal. If this key is pressed the following message will be displayed:
- - - - - - - - - - - - - - - ­ D A T A O U T P U T
- - - - - - - - - - - - - - - -
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The data will be output in the following manner:
* * * T E L E G A N * * * * * T E M P E S T 5 0 * * D A T E 0 9 - 1 9 - 0 2 T I M E 1 5 : 1 1 : 0 6 N A T U R A L G A S A M B I E N T C 2 3 I N T A K E C 2 5 S T A C K C 1 8 7 N E T T C 1 6 2 C A L . O 2 - - 2 0 . 9 3 X A I R
C O % . . . . . . 0 . 3 5
C O 2 % . . . . . 3 . 5
N O p p m . . . . . 1 5
N O x p p m . . . . . 1 8
E F F % ( N ) 8 5 . 5 P r s . m B a r - 2 8 . 1 5
- - - - - - - - - - - - - - - -
4 Backlight (Optional)
Pressing the backlight function key will turn the backlight on and off.
- - - - - - - - - - - - - - - ­ D I S P L A Y L I G H T O N
- - - - - - - - - - - - - - - -
The backlight display allows the user to operate TEMPEST 50 in areas of poor illumination.
5 Hold
When the hold function key is pressed the display will show:
- - - - - - - - - - - - - - - ­# D I S P L A Y H O L D # O N
- - - - - - - - - - - - - - - -
before reverting back to the displayed data.
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When this message is displayed the TEMPEST 50 unit will not perform any subsequent emissions measurements, update the time or allow any other parameters to be changed. This enables the user to hold data or print-out several copies of a set of readings. Pressing again will turn the ‘DISPLAY HOLD’ off. 6 Scale
When the scale function key is pressed the following measured parameters will be displayed:
O 2 S T A T U S H I G H P r s . m B a r . . 9 9 0
O2 STATUS HIGH indicates that the oxygen sensor is producing sufficient output when placed in air. If the status reads LOW then the oxygen sensor may require replacement (see back page). The other line of data is the draught measurement, when the pressure sensor is fitted as an option.
7 Temperature
When the temperature function key is pressed the following temperature data will be displayed in the following format using the selected temperature units, i.e. oC or oF:
I N T A C 1 8 S T A C C 1 9 5 A M B I E N T C 2 3 N E T T C 1 7 7
INTA(KE) The temperature of the air entering the combustion chamber if an auxiliary probe is fitted. STAC(K) The temperature measured by the flue gas probe. AMBIENT The temperature measured by a sensor in the
TEMPEST 50
NETT The difference between the intake (or ambient if no
intake temperature) and the stack temperatures.
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8 Emissions
When the emissions function key is pressed, any emissions data will be displayed in the following format:
N O p p m 4 6 N O x p p m 5 2 C O p p m . . 1 0 2
O 2 % . . . . 1 0 . 8
9. Efficiency
When the efficiency function key is pressed the following parameters (measured and calculated) will be displayed in the following format:
E F F % 7 3 X A I R O 2 > 2 0 %
O
2 % . . . . 1 0 . 8
C O p p m . . . 5 2
When the efficiency key is pressed again the screen will display the following parameters (measured and calculated) in the revised format using the chosen units:
R A T I O . . . 0 . 0 1 2 5
C O 2 % . . . . 0 . 5
O 2 % . . . . 2 0 . 6
C O p p m . . . 5 2
RATIO The ratio of CO (measured) / CO2 (calculated) CO2 The calculated CO2 concentration obtained from the measured oxygen concentration O2% and the maximum theoretical CO2% concentration value (constant) for the specified fuel.
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O Status
When the status function key is pressed the following page of information will be displayed:
D A T E 1 7 - 1 0 - 9 5 T I M E 0 9 : 0 6 : 1 7 B A T T E R Y ( % ) 8 6 N A T U R A L G A S
DATE The date can be displayed in either d-m-y or m-d-y format (Refer to 0 in Section 6.2 to alter format). TIME The time is displayed in a 24 hour clock format hours: minutes:seconds. BATTERY (%) The battery life remaining. FUEL The fuel type indicates the currently selected fuel (Refer to 0 in Section 6.2 to alter fuel selection) used to calculate parameters such as efficiency, calculated CO2, etc.
6.2 First Menu Page The menu keys enable a further range of TEMPEST 50 functions
and parameters to be accessed. When prompted for a parameter, either a number can be input using the numeric keys (0-9) or a selection can be made by scrolling through a list of options. When the desired number or option is highlighted it can be selected by pressing the return key:
MENU
When the menu function key is pressed the following menu of options will be displayed:
1 - P R I N T 2 - F U E L 3 - 4 - V I E W 5 - 6 - C / F 7 - T E M P 8 - E F F 9 - C A L O 2 0 - D A T E < > - N E X T P A G E
The specific options can be chosen by pressing the appropriate numeric key (0-9) and each choice will now be described in detail:
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1-Print
P R I N T T I M E 1 0 : 0 0 O F F
The timed print-out facility enables the TEMPEST 50 unit to perform discrete sampling and emissions monitoring at pre­determined intervals with the emissions data being printed at the end of each sampling period. Pressing any key (0-9) will toggle the timed print-out parameter between on and off and the chosen state can be selected by pressing the return key. If the ‘on’ state is chosen the following screen message will be displayed:
S E T P R I N T T I M E 5 : 0 0
The print time can be adjusted using the up and down cursor keys (Keys 5 and 1) to select the appropriate time interval between printouts. As soon as the time interval has been selected by pressing the return key the unit will print the current emissions data and the following message will be displayed:
P R I N T T I M E 5 : 0 0
- - - - - - P R I N T I N G - - - - - ­ O N
The unit will then automatically print at the selected interval. For timed print-out periods > 3 minutes the pump will remain inactive until three minutes prior to the print-out stage. The print-out can be stopped at any time by pressing the hold key (Key 5). When the instrument is switched off the timed print-out function status is reset to the off state.
2-Fuel
S E L E C T F U E L P R O P A N E
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The choice of standard fuels can be chosen by scrolling through the table using the up and down cursor keys: PROPANE NATURAL GAS HEAVY OIL LIGHT OIL COKE COAL When the desired fuel has been highlighted the return key should be pressed to choose this parameter.
4-View
S E T V I E W I N G A N G L E
Following this prompt the viewing angle should be adjusted using the up (Key 1) and down (Key 5) cursor keys to obtain the optimum display characteristics i.e. contrast and resolution. If the displayed characters ‘disappear’ then the viewing angle has been altered to an extreme angle and should be readjusted until the display can be clearly read.
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6-Celsius / Fahrenheit
T E M P E R A T U R E S C A L E ? C e l s i u s
Pressing any of the numeric (0-9) will toggle the unit of temperature measurement between degrees Celsius (OC) and degrees Fahrenheit (oF). When the desired unit is displayed it should be selected by pressing the return key.
7-Temperature
This function allows the intake temperature to be measured using the sampling probe and stored in the TEMPEST 50 unit memory for nett temperature calibration.
S E T I N T A K E T E M P Y E S
Pressing any of the numeric (0-9) will toggle the intake temperature setting between the on and off states. When the desired state is displayed it should be selected by pressing the return key. If the ‘yes’ option is selected then the following message is displayed and the sampling pump, if not already operating, will be activated:
P L A C E P R O B E B Y B U R N E R A I R I N T A K E _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ S T A C K C 2 6
At this prompt you should insert the sampling probe into the air inlet for your burner and allow the displayed temperature reading to stabilise, at which point the return key should be pressed.
If no intake probe is fitted this reading is now used to calculate the net temperature and is displayed against the INTAKE heading on the display.
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8-Efficiency
E F F I C I E N C Y B A S I S ? G R O S S
Pressing any of the numeric (0-9) will toggle the efficiency basis between gross and net efficiency i.e. the calculated efficiencies based on the gross and net calorific values for the selected fuel respectively. When the desired state is displayed it should be selected by pressing the return key.
9-Calibration Oxygen Level The calibration oxygen level function is used to set the calibration
oxygen level to the ambient atmospheric value (i.e. 20.9% v/v O2). When this option is chosen the pump will automatically be switched on, if not already, and a clean air sample should then be drawn through the instrument. While the oxygen sensor reading is approaching the calibration value of 20.9% the following screen will be displayed with the cal.O2 value gradually approaching the atmospheric value:
D A T E 0 9 _ 1 0 _ 9 5 T I M E 1 5 : 0 3 : 2 8 _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ C A L . O 2 - - 2 0 . 9 7
When the oxygen reading has reached a stable value and achieved its calibration state the bottom line of the display will change to:
O 2 % 2 0 . 9
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0-Date
D a y - M o n t h - Y e a r S e l e c t O r d e r
Pressing any of the numeric (0-9) will toggle the date format between Day-Month-Year and Month-Day-Year. When the desired state is displayed it should be selected by pressing the return key. The following screen will be displayed:
D A T E 2 1 - 0 8 - 9 5 S E T
The cursor (underline) indicates which number is selected and either a different number can be input using the numeric keys (0 to 9 in Figure 2) or the displayed value can be selected by pressing the return key. In each case the cursor will move to the next number on the display, six in total, and each pair of numbers represents each field of the date format selected previously. After the sixth number has been selected the display will switch to the following time selection screen:
T I M E 1 1 - 0 8 - 3 5 S E T
Similarly the cursor (underline) indicates which number is selected and either a different number can be input using the numeric keys (0 to 9 in Figure 3) or the displayed value can be selected by pressing the return key. In each case the cursor will move to the next number on the display, six in total, and each pair of numbers represents each field of the time format i.e. hours-minutes-seconds.
Note: The clock in the Tempest does not store leap year data and, therefore, will need to be reset every 4 years e.g. the clock will need resetting on the 1st January 2000, 1st January 2004 ets.
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6.3 Second Menu Page
MENU
When the menu function key is pressed a second time the following menu of options will be displayed if the optional pressure sensor is fitted:
1 - P R E S S U R E Z E R O 2 - P R E S S U R E m B a r / i n W G 4 - P R E S S U R E H O L D 5 - S E R V I C E 6 - P U M P
Else the following reduced menu of options will be displayed:
1 - 2 - 4 - 5 - S E R V I C E 6 - P U M P
The specific options can be chosen by pressing the appropriate numeric key (0-6) and each choice will now be described in detail:
1-Pressure ZERO (Optional)
Pressing this key will calibrate the internal pressure sensor to standard atmospheric pressure.
2-Pressure Units (mBar or in WG) (Optional)
S E T P r s . m B a r 0 . 0 0
Pressing the up and down cursor keys (Keys 5 and 1)
4-Pressure HOLD (Optional)
Pressing this key will prevent the internal pressure sensor updating the pressure reading so that the information can be printed or analysed at leisure.
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5-Service (See Technical Manual)
This key should not be pressed during normal TEMPEST 50 operation. If the key is pressed accidentally enter a service code of 000000 to return to the previous screen. If an incorrect code is entered reply to any prompts by selecting no using the return key to return to the previous screen.
6-Pump (On / Off)
Pressing this key will toggle the pump between the on and off states. The appropriate message will then be displayed as shown below:
P U M P O N
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7. SPECIFICATIONS
Enclosure Green, TRIAX, IP 345 Dimensions (mm) 280wx120dx112h mm
(=11”wx4¾”dx4½”h) Weight (no case) 1.4 kg (= 3lbs) Ambient operating temperature 0o to +40oC (=32o to +104oF) Internal Power Cell 6v 850 mAh rechargeable NiCd cell continuous duty 4-5 hours Battery recharge to full 2 hours Charger input voltage 115v or 230v, 50/60 Hz AC Display Liquid crystal display (backlight optional) Format 4 line 20 character alphanumeric Probe (standard) construction Pistol-grip with stainless steel shaft Insertion length 300mm (= 11¾”) Hose length 2500mm (=98”) Maximum probe temperature 800oC (=1472oF) Integral Printer (optional) Impact dot matrix printer Format 16 characters/line 60 lines/minute Ribbon Black print life 7000 lines Paper width 45mm (= 1¾”)
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Sensors
Measurement Range Resolution Accuracy
Oxygen (O2) 0-25% 0.1% ±0.2% Carbon Monoxide (CO)
0-10000 ppm 1 ppm <100 ppm : ±5 ppm
>100 ppm : ±5%
High (CO) 0-10.00% 0.01% <0.10% : ±0.01%
±5% fsd > 0.10%
Nitric Oxide (NO) 0-1000 ppm 1 ppm <100 ppm : ±5 ppm
>100 ppm : ±5%
Probe Thermocouple 0-800oC
(=32o-1472oF)
1oC ±0.3%, ±1oC
(= ±0.3%, ±2oF) Ambient Temperature
0-40oC (=32o-104oF)
1oC ±1oC
Pressure/Draught ±150 mb 0.01mb ±0.5% Efficiency/Stack loss 0-99.9% 0.1% CO2 0-99.9% 0.1%
The CO and NO sensors have replaceable filters which should be changed regularly if used in harsh environments. The expected life for these sensors is three years under normal operating conditions and for the oxygen sensor the expected life is two years.
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No. Key Description / Function
1 Print
Prints the current emissions data, time and date (when the printer is fitted as an option)
2 Paper Feed
Advances the paper roll by one line (when the printer is fitted as an option)
3 Data Output
Sends emissions data through the RS232 socket so that data may be accessed using a suitable terminal (when fitted as an option)
4 Backlight
Switches the backlight on and off (when the backlight is fitted as an option)
5 Hold
Freezes the data collection and print functions. If the unit is frozen then asterisks (**) are printed on both sides of the display. Toggles on / off.
6 Scale
Displays the life remaining of the oxygen sensor and the current pressure reading (when the pressure sensor is fitted as an option).
7 Temperature
Displays the intake, stack, ambient and net (calculated) temperature values in the chosen units oC or oF
8 Emissions
Displays combustion gas concentrations
9 Efficiency
Displays the efficiency, excess air, ratio, CO2 (calculated), CO and O2 concentrations
0 Status
Displays the date, time, remaining battery life and current selected fuel
Menu
Displays menu screens to allow user to change settings
Return
Used with the menu key
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