Telegan Anton Sprint V2, Anton Sprint V5, Anton Sprint V3, Anton Sprint V4 User Manual

Page 1
User Manual
INS 29612
November 2011 Issue 6
Multi-function flue gas analyser
Tel: +44 (0) 870 428 0075
www.anton-group.com
+44 (0)
Anton Group
Tel: +44 (0) 870 428 0075
A
NTON
V2.2 i1.05
Page 2
Safety information:
• Read and understand all instructions in the operation section of this manual before use.
• Do not substitute components as this may impair safety and invalidate warranty.
• Observe all warnings and instructions marked on the unit and within this manual.
• If this product is not working properly, read the trouble­shooting guide or call Anton.
• Ensure qualified service personnel change sensors and provide maintenance and calibration.
Additional information:
Sprint is designed to support the working practices defined in British Standard BS7967 and the Design Standards EN50379, BS7927 for flue gas analysers. It is highly recommended that users are fully conversant with BS7967 when using a flue gas analyser for servicing or installing a boiler system.
Sprint offers a timed let-by/tightness test in accordance with the UK's Institute of Gas Engineers' procedure IGE/11/ UP/1B.
Performing CO measurements
When performing any CO measurements ensure the unit is zeroed in clean air in accordance with British Standard
BS7967. A suitable location for sampling clean air will be outside of the building where the boiler system is installed.
1. Repair of this equipment and gas sensor replacement
shall be carried out by the manufacturer or certified service centre in accordance with the applicable code of practice.
2. If the equipment is likely to come into contact with aggressive substances, then it is the responsibility of the user to take suitable precautions that prevent it from being adversely affected.
3. The equipment is designed for use in ambient tempera-
tures in the range -10°C to +50°C and should not be used outside this range
4. Use only charger(s) supplied by Telegan/Anton.
5. Use only the appropriate Telegan/Anton supplied cables
for connection to the sockets on the instrument.
© Copyright Telegan Gas Monitoring 2011. All rights are reserved. No part of the document may be photo­copied, reproduced, or translated to another language without the prior written consent of Telegan Gas Monitoring Publication number: INS 29612 Fifth edition: September 2011
Summary of Screen Icons
þ
Select, pick or action
é
Up item or entry
ê
Down item or entry
ç
Left field
è
Right field
P=0
Zero pressure
u
Start
(Pressure & CO Room Safety tests)
Stop
(Pressure & CO Room Safety tests)
¢
tt
Restart
(Restart timer)
ü
Yes, pass or done
û
No or fail or cancel
Purge icon
Hold / pause readings
T2
T1
Select temp 1 (flow)
(Differential Temperature test)
T2
T1
Select temp 2 (return)
(Differential Temperature test)
<
Save log
Print
Send XML report to Bluetooth
®
(V3+V5 only)
Serial communications with PC in progress – please wait
Delete
>
Darker contrast
>
Lighter contrast
– –
Restore default contrast
+
Edit value
+
Increment value
Decrement value Decrement through character list
(String edit)
Increment through character list
(String edit)
Logging busy
CO Alarm
η
Select Net/Gross/NetHE Efficiency
Bluetooth
®
is a trademark owned by Bluetooth SIG, Inc.
and licensed to Crowcon Detection Instruments Ltd
Page 3
Contents
Sprint V2/V3/V4/V5Multi-function Flue Gas Analyser ............2
Unpacking ..............................................................................................2
Overview ................................................................................................3
Probe connections ..................................................................................4
Quickstart Guide ...................................................................5
I. Operation ........................................................................14
1.1 Menu and operator button overview ..............................................14
II. Setting Up .....................................................................16
2.1 Configuration Options ...................................................................16
III. Battery Charging ............................................................19
Charging the batteries ..........................................................................19
IV. Maintenance and calibration ..........................................20
4.1 Unit ................................................................................................20
4.2 Water trap ......................................................................................20
V. Specification ...................................................................21
VI. Accessories and spare parts ...........................................23
Accessory list ........................................................................................23
VII. Logging ........................................................................24
VIII. Printing and Data Transfer ............................................25
IX. Troubleshooting guide ...................................................26
Appendix I: Carbon Monoxide Room Safety Tests ...............28
Page 4
2
Unpacking Sprint V2/V3/V4/V5
Sprint V2/V3/V4/V5
Multi-function Flue Gas Analyser
Thank you for purchasing the Sprint V2/V3/V4/V5 Multi-function Flue Gas Analyser. Sprint has redefined flue gas analysis and will give you years of unpar-
alleled service and reliability.
There are four versions covered in this manual as follows:
Sprint V2 Standard full function flue gas analyser Sprint V3 V2 with
Bluetooth
Sprint V4 V2 with NO sensor included Sprint V5 V4 with
Bluetooth
Please read the instructions carefully before use. Keep the manual for future reference.
Unpacking
Important: ensure unit is fully charged.
Remove the Sprint unit from the packaging. The Sprint accessories will be located in the carry case. Check the contents are complete, you should have:
• Carry case;
• Sprint unit;
• Mains battery charger power supply;
• Rubber boot;
• Flue probe, including water trap;
• A5 user guide;
• User manual on CD;
• Certificate of calibration;
•
2 x 1 m tubes for pressure (Natural gas).
Options to include:
• Gas leak probe;
•
Additional thermocouple probes;
• I
n-car charger;
•
Infra red printer.
Warning:
Do not attempt to use any other charger power supply, with this unit except the one(s) supplied. Failure to comply could invalidate the war­ranty and may result in permanent damage to the unit.
Page 5
3
Sprint V2/V3/V4/V5 Overview
Overview
ESC
Tel: +44 (0) 870 428 0075
Fax: 870 428 0076
www.anton-group.com
+44 (0)
Anton Group
Tel: +44 (0) 870 428 0075
A
NTON
V2.2 i1.05
USB connector
Connect gas leak probe here. Also used for communications to PC
Power jack
IR window
Printer output, senses ambient light to control backlight.
Tip: to quickly activate backlight, cover this window
Note: V3 and V5 have Bluetooth® communications
Exhaust exit
Warning: do not inhale exit gas exhaust or block exit
Thermocouple sockets
K-type connectors
Flue sample inlet
Display
Showing start-up splash screen
Battery icon
Three bars show complete charge
ON/OFF/ENTER key
Press and hold button for two seconds to switch on and switch off Sprint unit. Use this key to finish edits, save changes and view next page of multiple paged screens.
Soft keys
Use these unmarked buttons to make selections from the menu, start and stop tests, print and store results.
See section Operation for more details
ESCAPE key
Use this button to quit tests and step back through menus.
Pressure inlets
(-) (+)
Purge icon
Rotating icon shows pump is purging
Page 6
4
Probe connections Sprint V2/V3/V4/V5
Probe connections
Flue gas analysis
Connect the flue probe to the flue sample inlet and the thermocouple to the k-connector marked FLOW (Efficiency). To measure flue draught pressure con­nect pressure tube to (-) Pressure inlet marked draught.
Differential pressure, working pressure, operating pressure and let-by and tightness test
Connect tubing to pressure inlet(s).
Differential temperature test
Connect one or two thermocouple probes to the k-type connectors. When using one probe, Sprint will display a soft key option to switch between T1 and T2 snapshot measuring points.
Room CO safety test
Connect CO room safety test probe (optional), where suitable, to the flue sam­ple inlet.
Gas escape test
Connect gas leak probe to the USB connector.
Note: The pump may operate at different speeds or switch off depending on the test being performed. This will vary the pitch of the sound from the pump and does not
indicate the pump is performing incorrectly.
Accessories
Sprint is supplied with a rubber boot for protection of your Sprint unit. A mag­net on the reverse of the rubber boot can be used to place the Sprint unit in location on the boiler system for easy hands-free operation. Take care not to place items which may be sensitive to strong magnetic fields near this magnet, eg credit cards or magnetic storage devices like computer hard drives.
(-) PRESSURE
(+) PRESSURE
FLUE SAMPLE
INLETS
FLOW
(EFFICIENCY)
TEMPERA
TURE
RETURN
(DRAUGHT)
Tip: see label underneath unit for details of probe connections
Page 7
5
Sprint V2/V3/V4/V5 Quickstart guide
Quickstart Guide
Switch On
Important: please connect flue probe first before switching on your Sprint unit, ensure the water trap is empty and is fitted in the right direction. Do not insert probe in flue till after auto zero. Always start in clean air.
Press and hold the ON/OFF/ENTER key for two seconds. Sprint will emit a few ris­ing beeps, performs a screen test and starts the pump to purge any residual gas from the unit. Ensure the gas exhaust outlet is not blocked.
The welcoming splash screen is displayed for approxi­mately 30 seconds and will automatically go to the Auto zero screen. When Auto zero is complete the display will change to the Test Menu. Warm-up should be extended if sensor needs to recover from previous gas exposure.
Auto zero
When Sprint has completed warm-up the auto zero screen will be displayed.
Ensure you are in clean air before proceeding.
Tip: auto zero Sprint outside of the building or well away from the heating appliance to avoid any potential gases in the vicinity affecting the auto zero process.
Ensure the sensor reading is stable, press the proceed ü key to begin auto zero. After a successful auto zero Sprint will display the Test
Menu screen and switch off the pump.
Note: Sprint will switch off the pump when not performing tests or purging.
Stable
14:44:27
08-Feb-2006
Purged in clean air
and stable?
CO
Auto zero
NO
Test Menu
Fuel Options Units of Measurement Anayser Settings Stored Logs
14:44:27 Cal due
Main Menu
08-Feb-2006
17-Jan-2007
Tip: see soft key icon list on the inside front cover of this manual
Tip: check sensor reading is stable. Otherwise Sprint will display 'Not stable' and arrow will tilt up or down
Note: image is of V4/V5 Auto zero screen with NO sensor
Page 8
6
Quickstart guide Sprint V2/V3/V4/V5
Using the menu
From the Test Menu press the ESC key to display the Main Menu. Use the soft keys to scroll, select and edit menu items (see icon list - inside front cover). Press accept þ to make change or the ESC key to cancel. Press the ESC key to return to the Main Menu.
Changing fuel, units and efficiency options
From the Main Menu select Fuel Options or Units of Measurement. Fuel Options: select one of the following options: natural gas, LPG, heavy oil,
light oil, coal, wood, wood pellet dry, coke, Biomass and Bagasse. NOx Factor (Sprint V4+V5 only): on selecting the Fuel press accept þ Sprint
will display the Fuel Constants. To edit the NOx Factor use the ê scroll soft key to select the NOx Factor. Press þ and the NOx Factor screen will be displayed. Use the soft keys – and + to adjust the NOx factor value, press þ to accept the change or ESC to cancel.
Units of Measurement: select one of the following options:
Pressure units: mbar, Pa, hPa, kPa, PSI, inWG, mmWG, inHG or mmHG Temperature scale: Centigrade or Fahrenheit Efficiency: Net, Gross or NetHE*
*NetHE may be used for High Efficiency/Condensing boilers NetHE not available on all fuel types
See section II. Setting up for more details.
Changing display and key pad settings
From the Main Menu select Analyser Settings and one of the following options:
Display contrast: use the soft keys to adjust the contrast level. Auto off timeout: use the soft keys to adjust or disable the timeout period. Back light: use the soft keys to select one of the following options: off, dim,
bright or controlled. Key click: use the soft keys to enable or disable audible key click. Report: Allows selection between 'Printer' and 'Bluetooth' for report output.
Changing date & time, report header and password
From the Main Menu select Analyser Settings>Supervisor settings: (if the password has been set, enter the password now) select one of the following options:
Page 9
7
Sprint V2/V3/V4/V5 Quickstart guide
Set date & time: use the soft keys – and + to change units of date and time
and è to select hours, minutes, day, month and year. Press ESC to save.
Edit report header: use the soft keys é and ê to select header text one or two
and + to edit text. Use the and keys to scroll through character lists and character values. Press è to move on to the next letter in the header text. Press ON/OFF/ENTER to delete all characters to the right. Press è to move the cursor to the end of the text and þ to accept change and return to Edit report header screen. Press ESC to exit edit without saving changes.
Change password: press the soft key + to edit password. Use the and
keys to scroll through character lists and character values. Press è to move on to the next letter in the password. Press è to move the cursor to the end of the text and þ to accept change and return to Password screen. Press ENTER to store the change.
Print Cal Due: Enable or disable printing of calibration due on reports. Flue CO Alarm: During flue gas analysis, a carbon monoxide alarm can be set
to activate at 300ppm of CO or disabled.
Retrieving stored logs
From the Main Menu select Stored logs and one of the following options: Select a log: use the soft keys to scroll and select log. Find a log by number: use the soft keys to scroll up and down the numbered
logs database.
Delete all logs: this option will delete all stored logs. Press accept þ 'Are you
sure?' to clear logs or press ESC to cancel.
Switch off
Turn off unit in clean air and ensure any gas is purged from sensors. Press and hold the ON/OFF/ENTER button for approximately two seconds. The power off screen will be displayed and the pump will run to purge the sensors. The pump will run for up to 30 or 40 seconds to purge unit if gas is present. Sprint will normally switch off in 10 seconds. Press the ESC key to cancel the switch off sequence.
Charging battery
Plug the supplied charger into the charger socket. The batteries will recharge in six hours from flat. You may leave the unit on charge for longer periods, e.g. overnight, without damaging the unit. A fully charged unit will give up to nine hours of operation. A shorter charge time can be applied, such as 1/2 hour, to allow a more limited length of operation.
Page 10
8
Performing tests Sprint V2/V3/V4/V5
Performing tests
From the Main Menu select Test Menu. Refer to section III Operation for more details.
1. Flue gas analysis
Before performing the flue gas analysis test, check the water trap is clean and is upright (arrow should point in direction of gas flow). To begin test, select Flue gas analysis from the Test Menu. Sprint will switch on the pump and begin making measurements. Check the fuel type displayed on the screen is correct. Use the soft keys to log or print the results.
Press the ON/OFF/ENTER button to display the three screens available:
Screen 1: CO, CO2, CO/CO2
ratio and pressure.
Screen 2: O2, excess air,
temperature and efficiency.
Extra screen for V4&V5:
O2, CO, NO, NOX
Final screen combines elements from previous screens. To perform a pressure zero, use the soft key marked
P=0
To end test press the ESC key.
Warning: During testing, ensure the combined filter and water trap is not blocked or full. Failure to do so may result in an error message.
ESC
14:44:27
08-Feb-2006
Flue Gas
15
Natural gas
CO
ppm
CO2
%
Ratio
mBar
4.8
0.003
0.00
P=0
1
Pressure
Tip: Press the ON/OFF/ENTER button to cycle through the screens.
Tip: The screen number is displayed here.
Tip: If # symbol is displayed
- flue probe is not in flue or not connected.
Screen 1 Screen 2 Screen 3
Screen 4
Page 11
9
Sprint V2/V3/V4/V5 Performing tests
Note: for personal safety a carbon monoxide alarm will activate at 300ppm CO. This will deactivate when CO levels drop below 150ppm. This is to protect the user from potential hazardous exhaust gas levels.
2. Let-by and Tightness test
Let-by test
Before carrying out the test, the pressure must be zeroed with the tube con-
nected to the instrument but not the pressure source. Note: in these tests 'Diff
press' is the difference between start and finish pressures.
1. Select Pressure Menu from the Test Menu. From the Press Menu screen options select Let-by / Tightness.
2. Connect tube to positive pressure inlet but not pressure source.
3. Zero pressure, use the soft key marked
P=0
.
4. Connect tube to pressure source to begin pressure test.
5. Press the soft key u to start test. Sprint displays the duration time on
the screen.
6. To stop test press the soft key .
7. Press the soft key ü to pass test and proceed to Stabilisation test.
You may fail the test by pressing the key
û
to indicate test has failed
(you can print the results).
Stabilisation Test
1. Press the soft key u to start test. Sprint displays the duration time on the screen.
2. To stop test press the soft key .
3. Press the soft key ü to proceed to Tightness test.
You may repeat the test by pressing the key
û
(you can print the
results).
14:44:27
08-Feb-2006
Let-by
Finish P2
mBar
Diff press
0.0
P=0
Start P1
mBar
0.0
Duration
00:00
mBar
0.0
14:44:27
08-Feb-2006
Let-by
Finish P2
mBar
Diff press
0.0
Start P1
mBar
0.0
Duration
00:25
mBar
0.0
14:44:27
08-Feb-2006
Let-by
Finish P2
mBar
Diff press
0.0
Start P1
mBar
0.0
Duration
00:54
mBar
0.0
Passed?
Screen 1 Screen 2 Screen 3
Page 12
10
Performing tests Sprint V2/V3/V4/V5
Tightness Test
1. Press the soft key u to start test. Sprint displays the duration time on the screen.
2. To stop test press the soft key .
3. Press the soft key ü to pass test.
You may fail the test by pressing the key
û
to indicate test has failed.
At the end of the tightness test you can log or print the results. Press the ESC key to return to Press Menu.
Press ESC again to return to Test Menu.
3. Pressure, Differential Pressure, Working Pressure and Operating Pressure tests
Before carrying out the test the pressure must be zeroed with the tubes con­nected to the instrument but not the pressure source. A thermocouple may be connected to provide temperature readings in these tests.
1. Select Pressure Menu from the Test Menu. From the Press Menu screen options select Pressure, Diff Pressure. Working pressure or Operating
Pressure.
Screen 1 Screen 2 Screen 3 Screen 4
14:44:27
08-Feb-2006
Stabilisation
Finish P4
mBar
Diff press
0.0
P=0
Start P3
mBar
0.0
Duration
00:00
mBar
0.0
14:44:27
08-Feb-2006
Stabilisation
Finish P4
mBar
Diff press
0.0
Start P3
mBar
0.0
Duration
00:25
mBar
0.0
14:44:27
08-Feb-2006
Stabilisation
Finish P4
mBar
Diff press
0.0
Start P3
mBar
0.0
Duration
00:54
mBar
0.0
Stabilised?
Screen 1 Screen 2 Screen 3
Page 13
11
Sprint V2/V3/V4/V5 Performing tests
2. Connect tube(s) to pressure inlet(s).
3. Zero pressure, use the soft key marked
P=0
.
4. Connect tube(s) to pressure source(s) to begin pressure test.
5. There is an option to time this test, Sprint displays the duration time on the screen.
Press the soft key
u
to start test and timer.
6. To stop timed test press the soft key .
7. To restart test press the soft key
tt
.
To re-zero the unit, press
P=0
.
Press the ESC key to return to the Press Menu screen. To perform the other pressure tests repeat steps 2 to 7 above.
Press ESC to return to the Test Menu.
4. Differential temperature test
Sprint can perform a differential temperature test with one or two thermocou­ple probes. To begin test, select Diff Temperature from the Test Menu. Check the units displayed are the correct temperature scale. If no probes are con­nected Sprint will display ####.
Two probe test
Connect both probes to the k-type connectors. See label on back of unit for FLOW and RETURN. Place probes in position. The screen will display the tem­perature of probe 1 and probe 2, and the differential temperature. Use the soft keys to log or print the results.
To end test press the ESC key.
Single probe test
When only a single probe is available, Sprint will display an additional icon on the screen to represent the first and second reading.
1. Place probe in position to make measurement T1.
2. Press the soft key icon
T2
T1
to take a snapshot reading of T1. (Do not remove probe until this snapshot is taken.)
3. Move the probe into position to take second reading T2. The screen will display the icon
T2
T1
to show
temperature reading T2 is being taken.
14:44:27
08-Feb-2006
Pressure
Pressure
mBar
Duration
0.0
00:00
P=0
Tip: optional timer
Tip: plug in the Thermocouple probe to view temperature on screen.
14:44:27
08-Feb-2006
Ret T2
C
Diff temp
####
Flow T1
C
####
C
####
Temperature
T2
T1
T2
T1
Tip: this icon will appear when only one probe is avaialble.
Page 14
12
Performing tests Sprint V2/V3/V4/V5
The screen will display the snapshot temperature, the live probe
temperature, and the differential temperature.
Use the soft keys to log or print the results.
To end test press the ESC key.
5. Room CO safety test
Ensure the unit has been zeroed in clean air during switch on before performing this test.
Note: For further details on performing Room CO Safety Tests, see Appendix I.
1. Select CO Room safety from the Test Menu. Sprint will display the Appliance Menu. Select the appliance from the list.
The appliance will be displayed on the screen during the room CO
safety test.
2. Connect probe if required to the Sprint unit and place at the recommended height. Refer to British Standard BS7967 if necessary.
3. The pump will switch on in readiness for test. NB. The sound of the pump operating does not indicate the test has begun. Press the u soft key to start test. During the test the screen will display the CO reading, peak CO reading, duration of test and maximum allowed CO for the test.
The test will run for the required duration by appliance according to BS7967. Sprint will emit an alarm if 30ppm (or 90ppm) threshold is exceeded. Sprint is programmed with pass/fail criteria for this test. Refer to British Standard BS7967 for further details on performing room CO safety tests.
When the minimum test period for an appliance has been reached (as defined by BS 7967:2005 ) the ON/OFF/ENTER key can then be used to cycle through the CO Room Safety screens. The test can be completed by pressing the soft key to finish. Use the soft keys to log or print the results.
12:57:24
23-Feb-2009
CO Room
4
Water heater (flueless)
CO
ppm
Peak CO
ppm
Allowed
of test
5
10
07.12
1
Duration
12:57:24
23-Feb-2009
CO Room
Time(Min)
2
12:57:24
23-Feb-2009
CO Room
3
ppm
1 2 5 4 4
of test
07.12
Duration
1 2 3 4 5
Time(Min)
4
4 #### #### ####
of test
07.12
Duration
6 7 8 9 10
CO(ppm) CO(ppm)
Page 15
13
Sprint V2/V3/V4/V5 Performing tests
To stop test at any time, press the ESC key. Use the soft keys ü or û to select 'Quit test?'.
When printing Room CO safety test results Sprint will also provide data show­ing for how long the recommended level of CO was exceeded. This is expressed as hh:mm > allowed.
6. Gas escape test
Note: Battery power will be used at a higher rate under this test.
Select Gas escape from the Test Menu. Connect the Gas leak probe to the USB connector, the light will illuminate on the probe. Sprint will display a warning if the probe is not connected.
Sprint will display 'sensor stabilising' for approximately 30 seconds. When the sensor is stable the unit will ask 'in clean air?' before zeroing. Press ü to zero the unit. Sprint will display a bar graph on the screen as gas levels are monitored.
Place the probe in the area of inspection for several seconds before moving it to other locations.
Sprint will emit continuous clicks like a Geiger counter. If higher gas levels are detected the bar graph will increase in readings and the sounder will increase in pitch.
Press ESC to quit the test.
As with many types of instrumentation the gas leak probe may be damaged by impact. If the probe is dropped or suffers significant impact in another way check its operation by first plugging it into the Sprint V and confirming that it is recognised by the analyser. If this is successful select the gas leak mode and briefly apply a sample of gas, for example from an unlit cooker ring. This will allow the user to verify whether the sensor is working correctly or not. If the gas is not detected contact Telegan or your local distributor to arrange for the probe to be serviced.
It is recommended good practice that the above check is carried out periodically even if the user is not aware of the probe being exposed to impact.
Page 16
14
Operation Sprint V2/V3/V4/V5
I. Operation
Before using the Sprint flue gas analyser on any heating appliance installation, ensure you are familiar with the working practices defined in the BS7967 which details how to perform certain tests and safety issues to consider.
Auto zero setting
Allow the Sprint unit to auto zero during switch on in clean air before per­forming any of the following tests: flue gas analysis and room CO safety test. Ensure all tubes and probes are connected before switch on and zero outside in clean air.
Pump
Sprint runs the internal pump during purge at switch on and switch off, and during and after some tests. A rotating purge icon will appear on the screen when purging. The speed and therefore the sound emitted by the pump, may vary depending on the test being conducted. To save on the battery life, Sprint will turn off the pump when it is not required.
When the pump is running ensure the exit gas exhaust is not blocked and do not breath in the exhaust gases.
1.1 Menu and operator button overview
Sprint provides a large graphic LCD with blue backlight. Navigation and func­tions are provided by three soft key buttons which change according to what you are doing.
ESC
Use the soft keys to navigate menus, select, start and end tests, change options and select actions. such as print, log or zero
Use the escape key to exit menus, exit tests and step back through screens
ON/OFF/ENTER switch. Use this key to finish edits, save changes and view next page of multiple paged screens.
Page 17
15
Sprint V2/V3/V4/V5 Operation
After your Sprint unit has been switched on and performed an auto zero the display will show the Test Menu screen ready for use. To display the Main Menu press the ESC key.
To enter a menu item, use the soft keys below the é and ê screen icons to scroll the menu list and press the soft key underneath the þ screen icon to select. Some menus have their own submenu.
Press the ESC key to exit a menu, press ESC twice to return to the Main Menu from a submenu.
The soft keys control the function displayed above them on the screen. These will change depending on the test or menu, or if the ESC key is pressed.
The menu structure is shown below:
How to display unit serial number, identity and software version
Press the ESC key from the Main Menu
Fuels
Test Menu
Main menu
Flue Gas
Analysis
Gas Escape
Detection
CO Room
Safety
Diff
Temperature
Pressure
Menu
Let-by / Tightness Pressure Diff Pressure
Appliance
Settings
Display Contrast Back light
Pressure
Units
Temperature
Logs
Select a log Find a log by number Delete all logs
Press ESC to go to Main menu
Key clickAuto off
timeout
Supervisor
settings
Efficiency
Set date
& time
Edit report
header
Change
password
Reports
(V3+V5 only)
NOx Factor
(V4+V5 only)
Fuel Constant
(V4+V5 only)
Print
Cal Due
Flue CO
alarm
Page 18
16
Setting up Sprint V2/V3/V4/V5
II. Setting Up
2.1 Configuration Options
Fuel Options:
Sprint displays the current fuel option on the screen. To change the fuel option press the ESC key to enter the Main Menu and select Fuel Options. Use the soft keys to scroll and select the desired fuel using ü. The new fuel option will be displayed on the test screens.
Fuel options available are: natural gas, LPG, heavy oil, light oil, coal, wood, wood pellet dry, coke, Biomass and Bagasse.
Note: NetHE only available for fuels natural gas, LPG, light oil and heavy oil.
From software versions i2.00, fuel types can be changed using Sprint PC Lite.
Units of measurement:
To change the units of pressure, temperature or efficiency press the ESC key to enter the Main Menu and select Units of Measurement. Use the soft keys to select the submenu and units for Pressure, Temperature or Efficiency.
Temperature units are: degrees Celsius (ºC) or degrees Fahrenheit (ºF). Pressure units are: mBar, Pa, hPa, kPa, PSI, inWG, mmWG, inHG and mmHG. Efficiency units are: Net, Gross or NetHE. Note: the formulae and constants used for Gross and Net efficiency calculations
are those specified in BS845 (UK-specific) or EN50379 (Europe). In general it is Net efficiency which is normally quoted. For modern condensing boilers the Net efficiency calculated may exceed 100%. Sprint V provides a condensing efficiency calculation via the efficiency option NetHE. The result of this calcula­tion takes into account the recovered latent heat.
Analyser settings:
The Analyser settings menu allows you to alter the settings for the display, auto off timeout, back light, key pad and Supervisor settings. To change any of these settings press the ESC key to enter the Main Menu and select Analyser Settings. Use the soft keys to select the submenus.
Display contrast
On the display contrast screen a bar graph is displayed showing the level of contrast. Use the soft keys < and > to reduce or increase the level of contrast. Press the þ key to accept the change or ESC to cancel.
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17
Sprint V2/V3/V4/V5 Setting up
Auto off timeout
On the auto off timeout screen the number of minutes at which the unit will automatically switch off is shown. Use the soft keys – and + to reduce or increase the number of minutes. Press the þ key to accept the change or ESC to cancel. To disable Auto off timeout press – key until 'disabled' is displayed.
Back light
The back light can be set to four options: off, dim, bright or controlled. Use the soft keys to scroll and select the option desired. Press the þ key to accept the change or ESC to cancel.
Back light options are:
Off: switches the backlight off Dim: lowers the light intensity Bright: increases the light intensity Controlled: Sprint monitors the ambient light level and adjusts the light
intensity accordingly.
Reports (V3 + V5 only)
Allows selection of Printer (IR comms) or Bluetooth®. Use the soft keys to toggle between these and the þ key to accept.
Key click
The Key click settings allows you to enable or disable the key pad from making audible 'clicks' when pressed. Use the soft keys to select 'enabled' or 'disabled' from the submenu. Press the þ key to accept the change or ESC to cancel.
NOx Factor (Sprint V4 + V5 only)
The NOx Factor can be viewed and edited from the Fuels Menu. To view the NOx Factor and other fuel constants, select the Fuel Menu from the Main Menu. Select the Fuel and press accept þ Sprint will display the Fuel Constants.
To edit the NOx Factor use the ê scroll soft key to select the NOx Factor. Press þ and the NOx Factor screen will be displayed. Use the soft keys – and + to adjust the NOx factor value, press þ to accept the change or ESC to cancel.
Supervisor settings
Set date &time
On the Time & Date screen the current time and date are shown. Use the soft keys – and + to alter the values of hours, minutes, day, month and year. Use the
è key to select each unit. Press the ESC key to accept the change.
Edit report header
Use the soft keys é and ê to select the report header text line one or two. Press + key to edit text. The screen displays the character lists and highlights
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Setting up Sprint V2/V3/V4/V5
the current list in use. Use the and keys to scroll through character values in each list and è to move on to the next letter in the header text. The char­acter lists are shown below.
Press ON/OFF/ENTER to delete characters to the right. Press è to move the cur­sor to the end of the text and þ to accept change and return to Edit report header screen.
Print Calibration Due
Enable or disable printing of calibration due on reports.
CO Alarm
During flue gas analysis, a carbon monoxide alarm can be set to activate at 300ppm of CO or disabled.
Change password
Press the soft key + to edit password. Use the and keys to edit or create a password as described above in Edit report header. Press þ to accept change and return to Password screen. Press ON/OFF/ENTER to store the change.
When a password has been created, Sprint will display the Supervisor pass­word screen on entering Supervisor settings.
! .. / !"# $% & ' ( ) * + , - _ / A .. Z Uppercase alphabet
0 .. 9 0123456789 a .. z Lowercase alphabet
: .. @ : ; < = > ? @ Space
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Sprint V2/V3/V4/V5 Battery charging
III. Battery Charging
The Sprint has a lithium-ion rechargeable battery and will operate for up to 9 hours when fully charged, depending on the type of test used.
Low battery
When the battery is low, Sprint will display a low battery icon. If the battery gets too low, then Sprint will give further warning before switching off.
Use of the charger as a power adaptor
The Sprint charger can be used to power the unit and will continue to charge whilst operating the unit.
Automatic battery saver
The Sprint unit will automatically power down if left unused (unless Auto off disabled). The auto off timeout can be set in Analyser settings. Sprint will warn user when power down is imminent.
Charging the batteries
1. Plug the charger into a mains socket.
2. Connect the charger to the Sprint using the power jack on the side of
the unit.
Switch on the power at the mains socket. The unit would normally be
left switched off for charging. The display will show the battery charging/ mains connection icon. When the battery is full both icons will flash.
Warning:
Do not attempt to use any other charger with this unit except the one(s) supplied. Failure to comply could invalidate the warranty and may result in permanent damage to the unit.
Power jack
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Maintenance and calibration Sprint V2/V3/V4/V5
IV. Maintenance and calibration
General
To keep the display panel and operator buttons free from dirt build-up, regularly wipe over your Sprint unit with a slightly damp cloth.
Protective boot
To protect Sprint from dirt and knocks a rubber boot is supplied. This boot is supplied with concealed magnetics in the rear.
4.1 Unit
The Sprint should be calibrated once a year. Your Sprint unit will also display the calibration due date at switch on and will warn you when calibration due date is drawing near. If the calibration due date has passed, the Sprint unit will display a message 'Calibration overdue'.
4.2 Water trap
The combined filter and watertrap is used in-line between the probe and the unit. Before performing any tests, check that the filter is clean and there is no water inside the trap.
Filter
The filter element should be changed if the filter has become contaminated or dirty. If the filter has become soaked with water, remove from trap and leave to dry before reusing. Ensure 'O' ring remains in place.
To change the filter
Unscrew the filter-housing, remove the old filter and replace.
Water
To empty the water trap, unscrew the filter-housing, remove the bung and empty. Replace bung after emptying.
Warning: Filters must be used at all times. Failure to do so may invalidate the warranty.
Filter
Bung
Residual water
Arrow indicates intended direction of gas flow
Max water mark. Empty water before it reaches this mark
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21
Sprint V2/V3/V4/V5 Specification
V. Specification
Instrument
Operating temperature range
-10°C to 50°C (14°F to 122°F)
Battery Lithium-Ion. Life up to 9 hours dependant on test
used. 15% left warning.
Recharge time Minimum 6 hours from flat. Charger input voltage 230 V; 50 Hz AC Standard Fuels Natural gas, LPG, heavy oil, light oil, coal, wood,
wood pellet dry, coke, Biomass and Bagasse
Display Blue back lit graphic LCD Menu Intuitive structure, tab selection on screen Dimensions 75 x 168 x 65 mm Function buttons/key pad 5 button keypad Weight 440 g (0.97lbs) Pump Flow fail indication, SmartPurge Enclosure Integrated robust protective case.
Protective rubber boot with integral magnets Standards BS7927, EN50379, BS7967 Data Logging Reports Up to 200 reports, depending on type
Probes
Standard Efficiency Flue Probe
Insertion length 250 mm (9.9”) with adjustable depth gauge Maximum temperature 800°C (1472°F) Construction Ergonomic pistol grip with stainless steel shaft, in-
built with thermocouple, in-line water trap/filter
K-type thermocouple Accuracy ±1°C or ±0.3% of reading, whichever
is best Protective shaft for thermocouple
Hose length 2500 mm (8.2’)
Gas Leak Sensor Probe
Gas Leak Sensor: 0-10,000ppm natural gas
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22
Specification Sprint V2/V3/V4/V5
Gases
Range Display
Resolution
Accuracy Detection
limit
Response
time (t90)
Recovery
time
Diagnostics
Oxygen 0-25% 0.1% ± 0.2% 0.3% v/v 50 sec 30 sec
ü
Carbon monoxide
0-10,000ppm
(H2 com­pensated, optional)
1ppm <20ppm;
±3ppm
>20ppm;
±3%
1ppm 90 sec 60 sec
ü
Carbon dioxide (Calculated)
0-25% 0.1% ±0.2% v/v 0.2% v/v 50 sec 30 sec
CO/CO2 ratio
0 to 0.9999 0.0001
Nitrogen Monoxide (V4 & V5 only)
0-1000ppm 1ppm ±5ppm
or 5% of reading
5ppm 90 sec 60 sec
Other Measurements
Measurement Range Temperature
(selectable ºC or ºF)
-50º to 1100ºC (-58º to 2012ºF)
Efficiency 0-100% Net or Gross
0-120% Net High Efficiency
XSAir 0-100%
Draught/Pressure Measurement
Let-by/Tightness Test Dedicated test and report/print structure for
combined test to IGE/11/UP/1B
Pressure Scale
Range -150 mbar to +150 mbar Resolution 0.1 mbar Accuracy ±0.5% of reading calibration at +50 mbar
(equivalent to ±0.5 mbar)
Equivalent scales Pa, hPa, kPa, PSI, inWG, mmWG, inHG, mmHG
Communications
IR Port USB
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23
Sprint V2/V3/V4/V5 Accessories and spare parts
VI. Accessories and spare parts
Accessory list
Telegan part number Description
General Spares
CAS29002 SPRINT V CARRY CASE SFW29001 SPRINT V CD ROM PRB29002 SPRINT V LEAK PROBE PRB29000 SPRINT V MAIN PROBE INC WATER TRAP WITH FILTER TUB29000 SPRINT V Neoprene Tube - 1/4”ID x 3/8” OD (6.35 mm x 9.53 mm) ENC29001 SPRINT V PROTECTIVE BOOT WITH MAGNETS CHG29001 SPRINT V UK CHARGER FIL29001 SPRINT V WATER TRAP INC. FILTER INS29602 SPRINT V2/V3/V4/V5 INSTRUCTION CARD A5 FIL99008 FILTER ELEMENT C01296 CHARGING LEAD FOR VEHICLE LIGHTER SOCKET PRT29005 SPRINTER RECHARGEABLE IR PRINTER PAP26001 PAPER ROLL FOR SPRINTER
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Logging Sprint V2/V3/V4/V5
VII. Logging
Sprint provides the option to log the results of tests. When a test is complete, use the soft key < to log the results. The display will show the Create log screen detailing the log number, log title, date and time. Press the accept key ü to 'Store log?'. The log details recorded are then displayed on the screen. Press the
þ key to continue or the soft keys to print or delete the log.
Recalling logs
To recall a log, use the ESC key to display the Main Menu. Logs can be recalled either by viewing and selecting from the log list or by entering the log number. The log list displays the log number, test title and date. Use the soft keys to choose Select a log or Find a log by number.
When the log has been selected, Sprint will display the log on the screen. The log data may be displayed on more than one screen. Press the
button to scroll through screens. Use the soft key options to Print or delete the log. Use the ESC key to exit the log list and Stored logs menu
.
Printing logs using IR comms
Logs can be printed instantly from the Stored logs or directly after a log has been recorded and the log is displayed on the screen. Press the Print soft key
to send the log file to the printer.
Deleting logs
Single logs can be deleted either via the Stored logs menu or directly after a log has been recorded when the log is displayed on the screen. From the Stored logs Menu choose Select a log or Find a log by number to find the log you wish to delete. Delete the log using the soft icon.
All logs
can be deleted from the Stored logs Menu. Scroll and select Delete all
logs and press the þ soft key. Press the yes ü key ' Are you sure?' to delete all
logs or press ESC to cancel. Deleting all logs resets next log number to one.
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25
Sprint V2/V3/V4/V5 Printing and Data Transfer
VIII. Printing and Data Transfer
Printing using IR comms
Ensure your selected printer is switched on with paper roll installed and ready for use.
Ensure that the IR window on Sprint is aligned with the IR window on the printer. The printer may be up to 1 m away from the Sprint unit. If a report can be printed, a printer icon will appear on the screen. Press the soft key under the icon for an instant print. Ensure printer is set to PC mode.
From software version i2.00
Printing can be aborted by a second press of the print soft key (when the print icon is reversed) or by pressing ESC to exit the screen.
Data Transfer (V3 + V5 only)
Ensure Bluetooth has been selected from the Report menu. The Print button will now display the Bluetooth symbol. Data can be transferred to a suitable
Bluetooth enabled PDA with the Sprint PDA application installed or PC running Sprint PC Lite.
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Troubleshooting guide Sprint V2/V3/V4/V5
IX. Troubleshooting guide
Sprint will provide on-screen messages which advise clear actions. Contact Anton if unsure on how to proceed.
Symptom Cause Recommended User Action:
Instrument will not turn on when on/off button is pressed and held for 2 seconds.
Battery flat Connect charger and retry.
Battery may be flat. The instru­ment is designed to prevent deep discharge occurring and will turn it self off when battery level gets too low.
Instrument will not turn on and charger symbol is not displayed when charger is con­nected.
Battery flattened beyond standard charging point.
Ensure charger is correct type. If so, plug-in and leave con­nected. Check to see if charg­ing symbol appears every 4-6 hours. If it does not and unit does not switch on, return both unit and charger for serv­ice.
Pump sometimes oper­ates at a faster rate.
Smart purge is oper­ating. CO sensor is recovering from expo­sure to gas.
Remove probe from flue dur­ing purge. Continue to use the instrument as normal.
Pump flow fail alert Filter/water trap or
sample line blocked.
Empty and clean filter/water trap. Ensure sample line is free from blockage.
Printer does not respond or report con­tains odd characters.
Printer may be off, faulty, out of range, incorrectly set-up, have a low battery or not facing Sprint.
Ensure printer is charged up and turned on, working, set-up correctly with ‘PC’ protocol, within physical range (usually 1m) and with the IR window facing the IR window on Sprint. (Other IR sources such as a PC or sunlight may give odd char­acter print-out)
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Sprint V2/V3/V4/V5 Troubleshooting guide
Symptom Cause Recommended User Action:
Auto-zero failed Sensors exposed to
gas or faulty.
Switch off and on, ensuring you zero in clean air and sen­sors are purged. If unit contin­ues to fail auto-zero, return for service.
Alarm activates in CO Room safety test
CO is reading greater than 30ppm or 90ppm (cooker).
Dependant on safety proce­dures.
Cannot remember the supervisor password.
Forgotten Supervisor password prevents
alteration of report header which identifies owner of the instrument. This provides secu­rity against theft. So there is no method to remotely unlock the instrument. Return for reset
During auto zero the gas reading does not stabilise.
Recovering from high gas exposure or gas sensor faulty.
Ensure unit is purged and allow sensor to recover or return for service ASAP.
Sometimes negative gas readings are dis­played.
Previously zeroed with gas present.
Turn off and on and repeat auto zero in clean outside air, allowing time for the CO sen­sor to recover and stabilise.
Sometimes “!>” or “!<” is displayed in place of a number.
Sensor is out of range. Contact support for advice.
Return for service if problem persists or other failures are observed.
Cal due date has changed.
Time/date has been amended.
Check current date and time is correct. If the cal due date is set to more than a year’s time then return for service ASAP.
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Appendix I: Carbon Monoxide Room Safety Tests Sprint V2/V3/V4/V5
Appendix I: Carbon Monoxide Room Safety Tests
Sprint V instruments are designed to assist heating engineers to work to the BS 7967:2005 specification for carbon monoxide room safety testing. You should refer to BS7967, which defines the requirements, details the methods as well as the pass and fail criteria for various types of appliances.
CO Room Safety Test in the Sprint V instruments is designed to measure the build up of carbon monoxide levels in a room where a gas appliance is in use and record those values each minute for the duration of the test. In addition at the end of the test it assists the engineer (in an advisory capacity only) to deter­mine whether the test has passed or failed or if the results are invalid. In certain circumstances, where the results are borderline or open to interpretation, the instrument will ask the operator to decide if the test has passed or failed, and will record the operators decision.
Please note: ultimately it is the responsibility of the operator to ensure that the test is correctly performed to the BS 7967:2005 specification. If the data does not support the result or the operator suspects it is not reliable due to local conditions (such as carbon monoxide level changes due to cigarette smoke or vehicle traffic) or incorrect, then either the test should be repeated or the operator should seek expert advice.
CO Room Test Pass and Fail Test Specifications
Type C:
Room sealed appliance
Type B:
Boiler (open flue)
Type A:
Cooker (flueless)
Type A:
Water heater (flueless)
Type A:
Space heater (flueless)
Max Allowed CO: 10 ppm 10 ppm 30 ppm 10 ppm 10 ppm Max Peak Duration
exceeding Max Allowed CO:
60 secs 60 secs 20 mins 30 secs 60 secs
CO Alarm Level: 30 ppm 30 ppm 90 ppm 30 ppm 30 ppm Min Test Duration: 15 mins 15 mins 20 mins 5 mins 30 mins Max Test Duration: 30 mins 30 mins 30 mins 10 mins 30 mins
Result Codes
The pass or fail result is displayed when the test completes and is printed on the report as well as recorded in the log. If the test fails a code number is also displayed, printed on the report and recorded in the log. This fail code identi­fies the way in which the test failed and can help identify the cause. Also when
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Sprint V2/V3/V4/V5 Appendix I: Carbon Monoxide Room Safety Tests
the test completes a short text message associated to this code is displayed in a pop-up prompt dialog screen, to explain the reason for failure.
The result codes and associated prompt dialogue messages are as follows:
RESULT & CODE POP-UP PROMPT ON-SCREEN
“PASSED" None “PASSED (2)" None ANY “FAILED” “Warning - CO Room Safety test failed.” “FAILED (1)” CO levels did not fall or unstable. “FAILED (2)” CO unacceptably high (for too long). “FAILED (3)” CO dangerously high. “FAILED (4)” Unacceptable or incomplete.
“Press ESC key to continue.”
Pass Cases
Normal Acceptable Peak of CO
Normally for a test to pass, the CO levels must peak without exceeding the maximum allowed CO level and then fall (by at least 1 ppm) below the peak value before the end of the test. Note that it is not necessary for the CO level to reach or be close to zero at the end of the test, so long as it remains below the maximum allowed CO level.
The result code is: PASSED
Very Low Levels of CO
If the CO levels remain below 3 ppm (ie: close to clean air or background noise levels) for the duration of the test, then the test is considered to have passed.
The result code is: PASSED
Failure Cases
Excessive Levels of CO
If the CO level exceeds the CO alarm level then the test is considered to have failed and should be immediately aborted. The CO alarm may be triggered at any stage (before, during and after completion of the test) and continues to annunciate until the CO level returns to a safe level.
The result code is: FAILED (3)
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Appendix I: Carbon Monoxide Room Safety Tests Sprint V2/V3/V4/V5
NB: The alarm should prompt the operator to take appropriate action according to BS7967 and safety procedures. The sensors in the instrument should be purged with clean air and allowed to recover.
Unacceptable Levels of CO
A peak duration timer records whenever the CO level exceeds the maximum allowed CO level during the test. If the total peak duration time exceeds the max peak duration allowed then the test fails due to unacceptable levels of CO.
The result code is: FAILED (2)
Operator Pass/Fail Cases
The following results are considered to be operator determined whether the test passes or fails:
Acceptable Levels of CO with no Peak
For some appliances CO levels may rise to a value beneath the specified limit and stabilise rather then fall. In this case it is up to the operator to determine PASS or FAIL.
If operator chooses to fail the test, the result code is: FAILED (4) otherwise the result code is: PASSED (2)
CO Level Exceeds Max Allowable Level for a Short Duration
For some appliances (eg: cooker) a peak exceeding the maximum allowed CO level may be acceptable, provided the CO level falls back below this level within the max peak duration time. It is up to the operator to determine if the result is acceptable or not.
If the operator chooses to fail the test, the result code is: FAILED (4)
Otherwise the result code is: PASSED (2)
Other Cases
When a test is not performed correctly, the results are inconclusive or there is insufficient or unreliable data Sprint V attempts to interpret the readings detected and fail the test. It is possible for the results of a test to appear to be valid when it was performed incorrectly or the data collected was unreliable in some way. Please refer to BS7967:2005 and ensure tests are carried out cor­rectly. Sprint V tries to reject incorrectly taken test readings but should not be relied on to instruct engineers on correct working practice.
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Sprint V2/V3/V4/V5 Appendix I: Carbon Monoxide Room Safety Tests
Multiple Peaks of CO
The overall peak CO reading recorded will be the latest peak CO reading that was higher than any previous. The peak duration recorded will be the total time the CO readings exceeded the maximum allowed CO level. The pass / fail criteria are applied as before based on this information. Sprint V does not expect to record multiple peaks of CO where the reading goes up and down more than once.
Unstable or Rising Levels of CO
If there is a significant build up of CO levels at the end of the test and levels are still rising the test will fail.
The result code is: FAILED (1)
CO Level Exceeds Max Allowable Level and Peaks for Unknown Duration
If the CO level exceeds the maximum allowed too close to the end of the test then the test is failed. This can occur if there is a build up of CO levels towards the end of the test or the appliance fires up late on in the test or the test is stopped too early. The test should be repeated if this occurs.
The result code is: FAILED (2)
CO Level Does Not Start Close to Zero
It is important that the instrument is zeroed in clean air at switch-on. Failure to do so will invalidate the test result. BS 7967-2:2005 also requires that the room is well ventilated prior to starting the test. However it is possible that there may be a residual background CO level (eg: due to traffic fumes). The instrument will display a pop-up box prior to starting the test if the CO level is more than 3 ppm.
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Manufactured by:
Telegan Gas Monitoring A division of Crowcon Detection Instruments Ltd 2 Blacklands Way, Abingdon Business Park Abingdon Oxfordshire OX14 1DY United Kingdom Tel: +44 (0)1235 557700 Fax: +44 (0)1235 557749 Email: [email protected] Web site: www.telegangas.co.uk
Exclusive UK Distributor:
Anton Industrial Services Ltd Unit 6 Greenhill House 26 Greenhill Crescent Watford Business Park Watford. WD18 8JA United Kingdom Tel: +44 (0)870 428 0075 Fax: +44 (0)870 428 0076 E-mail:[email protected] web: www.anton-group.com
Technical helpline: Tel: +44 (0)870 428 0075
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