Teledyne ISCO CO2 Technical Notes

CO2 Applications &
PTFE washer
Nipple
Nut
Inline filter frit assembly
Reducing connector
To CO
2
Supply
To V a l v e Inlet
Technical Notes
For Teledyne ISCO Syringe Pumps
Overview
Supercritical CO2 and its associated technologies are being used in many applications to replace hazardous solvents, lower costs, and improve efficiencies. Some of the applications requiring a supercritical fluid pump include:
Carbon Sequestration Studies
Supercritical Fluid Extraction (SFE)
Supercritical Fluid Chromatography (SFC)
Catalysis/Reaction Feed
Injection molding and Extrusion
Particle Formation
Cleaning
Electronic Chip Manufacturing
Plastics Production
Teledyne ISCO Syringe Pumps are used in R&D and
production in many of these applications. Syringe pumps are well-suited at high pressures with great accuracy and reliability.
for use with CO2 and can operate
Syringe Pump Technical Bulletin
Sept 2020, TB08
Table 1: CO2 Cylinder Connection Package
Part Number Description
1
209-0161-63
209-0161-16
Reducing connector
1
1
4
"  2
2
" nipple 209-0161-15 0.830-14 nut 209-0161-17 PTFE washer 209-0161-64 In-line filter assembly
Figure 2: CO2 cylinder connection package
8
" to
1
4
"
CO2 Cylinder Connection
For North American gas tank connections, the optional CO available from Teledyne Isco.
CO
2
Figure 1: ISCO Pump and CO2 dip tube tank
with Isco temperature control jacket and circulating bath
connection package (part #68-1247-043) is
2
CO2 connection kit
T.C. Jacket
Dip tube
Circulating bath
Syringe Pump
User-supplied
device
(Extruder Reactor Rock Core Etc.)
Tips and Additional Equipment:
1. Dip Tube
An upright CO2 cylinder must be equipped with a dip tube in order to pump a steady supply of liquid and not gas. The dip tube is a piece of copper tubing plumbed from the valve at the top of the tank to the bottom.
2. Temperature Control
To ensure a good fill, maintain the temperature in the cylinder with the Isco temperature control jacket. The temperature control jacket is useful in SFC applications where cylinder cooling facilitates pump filling with supercritical liquid CO lating temperature-controlled bath (user supplied) to keep the fluid inside the pump at a constant tempera­ture. This can be critical when operating at very low flow rates (below 100 µl/min), where temperature fluctu­ation can cause flow variations.
Pump systems are available from Teledyne Isco with the temperature control jacket already installed. For existing systems, order the appropriate package for your pump model. Refer to Technical Bulletin TB07 Tem- perature Control Jacket for additional information about installation and operation.
. The jacket is used with a circu-
2
Syringe Pump Technical Bulletin TB08
Note
Note
3. Valve Packages for Dual Pump Systems
A continuous flow system consists of two syringe pumps and a valve package regulated by one controller. This allows you to continuously deliver liquefied gas in constant flow or constant pressure mode.
Teledyne ISCO has three different types of valve packages:
Electric valves
Air valves
Manual valves
Electric valves, which pro­vide the best positive valve closure, are the most com­monly used valves in liquefied gas applications. Electric valves require the pump controller to be equipped with the valve driver board.
Air valves generally open and close faster and are less prone to error and component wear, making them suitable for industrial use and other applications where the system will be constantly running; however they require a user-supplied pressurized air source and spe­cial upgrade kit in order to operate with CO wetted materials are CO
compatible.
2
Manual valves are used in lower-cost CO tions where automation is not required.
For detailed installation and operation instructions, refer to Technical Bulletin #1 Dual Pump Systems.
. All other
2
applica-
2
Table 2: Valve Packages for Dual Systems
Valv e Pa ckage Part #
Electric
1000D 500D 260D/100DM/DX Controller for electric valves
Air
1000D 500D 260D/100DM/DX
Air valves require a special upgrade kit in order to operate with CO
Air Valve Upgrade Kits:
1
/
8
1
/
4
Manual
1000D Refill 1000D Outlet 500D Refill 500D Outlet 260D/100DM/DX Refill 260D/100DM/DX Outlet
.
2
68-1247-109 68-1247-091 68-1247-090 68-1240-062
60-1247-104 60-1247-061 60-1247-058
60-5364-234
60-5364-259
68-1247-117 68-1247-118 68-1247-083 68-1247-082 68-1247-077 68-1247-078
1
/
8
1
/
8
4. Low Tank Level Alarm
In constant pressure mode, the Poor Fill feature allows you to set a fill point as a percentage of pump volume. If this volume percentage is not reached after a refill and re-pressurization, the system sounds an alarm and stops the pump.
To activate the alarm, press
() >
MORE ( ), and select POOR FILL ().
MENU () > MORE
CO2 with Modifier
See the Modifier Addition section of your user manual for detailed information about two-pump (CO modifier) systems.
A dual pump system in constant pressure mode pumping supercritical CO
combined with a third pump
2
delivering a modifier (usually a solvent) can dispense a mixture with a programmable v/v ratio, with the Modi­fier Addition Kit (part #68-1247-079) installed. Both fluids pass through one-way check valves before they meet and are blended in a mixing tee (see Figure 3 on the following page).
Note that the CO
input tubing runs behind the valve
2
package mounting bracket before emerging at the valve inlet.
&
2
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