TELEDYNE API T320U, T320 Manual Addendum

Copyright 2011-2016
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Teledyne API
29 September 2016
Manual Addendum
Models T320 and T320U
N2O Analyzers
© TELEDYNE API (TAPI)
9970 CARROLL CANYON ROAD
SAN DIEGO, CA 92131-1106
USA
Toll-free Phone: 800-324-5190
Phone: +1 858-657-9800
Fax: +1 858-657-9816
Email: api-sales@teledyne.com
Website: http://www.teledyne-api.com/
should only be used for the purpose and in the manner described in
in a manner other than that for which it was
intended, unpredictable behavior could ensue with possible hazardous
SAFETY MESSAGES
Important safety messages are provided throughout this manual. Please read these messages carefully. A safety message alerts you to potential hazards that could hurt you or others. Each safety message is
associated with a safety alert symbol. These symbols are found in the manual and inside the instrument. The definition of these symbols is described below:
WARNING: Electrical Shock Hazard
HAZARD: Strong oxidizer
GENERAL WARNING/CAUTION: Read the accompanying message for s pecifi c i nformation.
CAUTION : Hot Surface Warning
Technician Symbol: All operations marked with this symbol are to be performed by qualified maintenance personnel only.
DO NOT TOUCH: Touching some parts of the instrument without protection or proper tools could result in damage to t he part(s) and/or the instrument.
Electrical Ground: This symbol inside the instrument marks the central safety grounding point for the instrument.
CAUTION - General Safety Hazard
This instrument this manual. If you use this instrument
consequences.
NEVER use any gas analyzer to sample combustible gas(es).
Note
Technical Assistance r egarding the use and maintenan ce of the T320/T320U or any other Teledyne API product can be obtained by contacting Teledyne API’s Technical Support Department:
Phone: 800-324-5190
Email: sda_techsupport@teledyne.com
or by accessing various service options on o ur website at http://www.teledyne-api.com/.
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AVERTISSEMENT : Risque de choc électrique
DANGER : Oxydant puissant
AVERTISSEMENT GÉNÉRAL / MISE EN GARDE : Lire la consigne
MISE EN GARDE : Surface chaude
Ne pas toucher : Toucher à certaines parties de l’instrument sans protection ou
Pictogramme « technicien » : Toutes les opérations portant ce symbole doivent
Mise à la terre : Ce symbole à l’intérieur de l’instrument détermine le point central
MISE EN GARDE
CONSIGNES DE SÉCURITÉ
Des consignes de sécurité importantes sont fournies tout au long du présent manuel dans le but d’éviter des blessures corporelles ou d’endommager les instruments. Veuillez lire attentivement ces consignes. Chaque consigne de sécurité est représentée par un pictogramme d’alerte de sécurité; ces pictogrammes se retrouvent dans ce manuel et à l’intérieur des instruments. Les symboles correspondent aux consignes suivantes:
complémentaire pour des renseignements spécifiques
sans les outils appropriés pourrait entraîner des dommages aux pièces ou à l’instrument.
être effectuées uniquement par du personnel de maintenance qualifié.
de la mise à la terre sécuritaire de l’instrument.
Cet instrument doit être utilisé aux fins décrites et de la manière décrite dans ce manuel. Si vous utilisez cet instrument d’une autre manière que celle pour laquelle il a été prévu, l’instrument pourrait se comporter de façon imprévisible et entraîner des conséquences dangereuses.
NE JAMAIS utiliser un analyseur de gaz pour échantillonner des gaz combustibles!
ii 07406B DCN7347
TABLE OF CONTENTS
1. INTRODUCTION ..................................................................................................................................................................... 5
2. SPECIFICATIONS, APPROVALS AND WARRANTY ........................................................................................................... 7
2.1. Specifications ................................................................................................................................................................... 7
2.2. EPA Equivalency Designation .......................................................................................................................................... 8
2.3. CE Mark Compliance ....................................................................................................................................................... 8
2.4. Warranty ........................................................................................................................................................................... 8
3. GETTING STARTED .............................................................................................................................................................. 9
3.1. Unpacking the T320/T320U .............................................................................................................................................. 9
3.2. Initial Operation of the T320/T320U ................................................................................................................................. 9
3.3. Functional Check .............................................................................................................................................................. 9
3.4. Initial Calibration ............................................................................................................................................................. 10
3.4.1. Calibration Gases ................................................................................................................................................... 10
3.4.2. Internal Pneumatic Flow ......................................................................................................................................... 11
3.4.3. Pneumatic Connections to T320/T320U Basic Configuration: ................................................................................ 12
3.4.4. Pneumatic Connections to T320/T320U with Internal Valve Options Installed ....................................................... 13
3.4.5. Pneumatic Connections to T320/T320U in Multipoint Calibration Applications ....................................................... 14
4. FREQUENTLY ASKED QUESTIONS & GLOSSARY .......................................................................................................... 15
5. OPTIO NAL HARDWARE AND SOFTWARE ....................................................................................................................... 17
5.1. Calibration Valve Options for the T320/T320U ............................................................................................................... 17
5.1.1. Zero/Span with common Shutoff valves (Option 50G) ............................................................................................ 18
6. BASIC OPERATION ............................................................................................................................................................. 19
6.1. Test Functions ................................................................................................................................................................ 19
6.1.1. Selecting a Test Channel Function for Output A4 ................................................................................................... 20
7. ADVANCED FEATURES ...................................................................................................................................................... 21
8. REMOTE OPERATION ......................................................................................................................................................... 23
8.1.1. Hessen Protocol ..................................................................................................................................................... 23
9. CALIBRATION PROCEDURES ........................................................................................................................................... 25
10. EPA PROTOCOL CALIBRATION ..................................................................................................................................... 27
11. PRINCIPLES OF OPERATION .......................................................................................................................................... 29
12. MAINTENANCE SCHEDULE ............................................................................................................................................. 31
13. TROUBLESHOOTING & SERVICE ................................................................................................................................... 33
LIST OF FIGURES
Figure 3-1. T320 Pneumatic Flow ............................................................................................................................11
Figure 3-2. T320U Pneumatic Flow ..........................................................................................................................11
Figure 3-2. Pneumatic Connections, Basic Configuration Using Gas Dilution Calibrator ........................................12
Figure 3-3. Pneumatic Connections, Basic Configuration Using Bottled Span Gas ................................................12
Figure 3-4. Pneumatics: Option Z/S Valve w ith Shutoff Valve for Pressurized Span and Atmospheric Zero..........13
Figure 3-5. Pneumatics: Option Z/S without Shutoff Valve ......................................................................................13
Figure 3-6. Pneumatics: Option Z/S Valve with Common Shutoff Valve for Pressurized Zero and Span ...............14
Figure 5-1. Internal Pneumatic Flow, Option Zero/Span with Common Shutoff Valves ..........................................18
LIST OF TABLES
Table 2-1. T320/T320U Basic Unit Specifications ...................................................................................................... 7
Table 5-1. T320/T320U Available Valve Options .....................................................................................................17
Table 5-2. Zero/Span/Shutoff Valve Operating States for Option 50G ....................................................................18
Table 6-1. Test Functions Defined ...........................................................................................................................19
Table 6-2. Test Channels Functions Available on the T320/T320U’s Analog Output ..............................................20
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TABLE OF CONTENTS Teledyne API T320/T320U Addendum to T300/T300M Manual
LIST OF APPENDICES
APPENDIX A – MENU TREES and SOFTWARE DOCUMENTATION APPENDIX B –SPARE PARTS LIST APPENDIX C - REPAIR QUESTIONNAIRE APPENDIX D - SCHEMATICS
iv 07406B DCN7347
1. INTRODUCTION
The T320 and T320U are Gas Filter Correlation (GFC) analyzers that are designed to measure low level and trace level nitrous oxide (N operating range; 1000 ppm for the T320 and 200 ppm for the T320U. The T320 and T320U are designed to be used for monitoring background levels of N contamination of bottled gases.
This addendum is a supplement to the T300/T300M manual (P/N 06864) to facilitate setup, operation, calibration, troubleshooting and repair of T320 and T320U nitrous oxide (N up information, operating ins tr uctions as well as maintenance, troubleshooting and repair methods are the same for the T320/T320U and can be found in the T300/T300M manual (P/N 06864). The T320 is very similar to the T300M, and the T320U is very similar to the T300:
When using the T300/T300M manual, it is necessary to substitute the words nitrous oxide for carbon monoxide and the chemical abbreviation N
O), respectively. The primary difference between the models is their maximum
2
O in the atmosphere, byproducts of combustion products and
2
O) analyzers. Most of the basic set
2
T320 = T300M T320U = T300
O for CO:
2
Carbon Monoxide
Nitrous Oxide CO N
O
2
There are six major differences between the T320/T320U and their counterpart models, T300M/T300:
Operating wavelength: A different photo detector is used that closely matches the peak absorption wavelength of N
Gas Filter Correlation Filter (GFC) wheel: The GFC wheel is filled with N correlate properly with N
2
O.
2
O.
O rather than CO to
2
Software: Display text strings, variable names and variable values reflect the difference in gas name and physical characteristic. Wherever “CO” is displayed on the T300/T300M “N2O” will be displayed on the T320/T320U.
Calibration Methods: There are no specialized USEPA calibration methods since these methods currently do not exist.
Calibration Gases: Since there are no readily available low cost N generators like the TAPI model 701, whic h do not remove N
O, zero gas must be either N2 or synthetic
2
O scrubbers and traditional zero air
2
air - especially for the T320U.
Calibration Valve Options: Due to there being no N
O scrubbers or traditional zero air generators for
2
either the T320 or the T320U, Options 51B and 51C for the T300M and T300 are not available for the T320 or T320U.
NOTE
The information contained in this addendum is relevant to T320/T320U analyzers, some of which may
not be applicable to the current version of software.
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Introduction Teledyne API T320/T320U Addendum to T300/T300M Manual
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6 07406B DCN7347
1,2
1, 2, 3
1,2
1 Ethernet: 10/100Base-T
4 analog outputs
1 USB com port
3 4-20mA current outputs
2. SPECIFICATIONS, APPROVALS AND WARRANTY
This section provides the specifications for the T320 and the T320U analyzers, and references approvals and warranty.
2.1. SPECIFICATIONS
Specifications differ between the T320 and the T320U analyzers for Ranges, Noise, Lower Detectable Limit and Drift.
Table 2-1. T320/T320U Basic Unit Specifications
Parameter Model T320 Model T320U
Min: 0-1 ppm Full scale 0-200 ppb Full scale
Ranges
Measurement Units ppb, ppm, µg/m3, mg/m3 (selectable) Zero Noise Span Noise Lower Detectable Limit Zero Drift (24 hours) 2 < 0.1 ppm < 25 ppb Span Drift (24 hours) 2, 4 < 0.5% of reading < 0.5% of reading Lag Time 1 <10 sec Rise/Fall Time 1 <60 sec to 95% Linearity 6 1% of full scale Precision 1, 5 0.5% reading Sample Flow Rate 800 cm3/min. ± 10% Voltage Coefficient < 0.05 % of reading per V Power Requirements 100V-120V, 220V-240V, 50/60 Hz Analog Output Ranges 10V, 5V, 1V, 0.1V (selectable)
Recorder Offset Analog Output Resolution 1 part in 4096 of selected full-scale voltage
< 0.02 ppm (RMS) < 5 ppb (RMS)
< 0.5% of reading RMS over 8 ppm < 0.5% of reading RMS over 2 ppm
0-1000 ppm Full scale (selectable, dual
Max:
ranges and auto ranging supported)
< 0.04 ppm < 10 ppb
0-200 ppm Full scale (selectable, dual ranges and auto ranging supported)
± 10%
Included I/O
Optional I/O
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2 RS-232 (300 – 115,200 baud) 2 USB device ports 8 opto-isolated digital status outputs 6 opto-isolated digital control inputs
1 RS485 8 analog inputs (0-10V, 12-bit) 4 digital alarm outputs Multidrop RS232
Specifications, Approvals and Warranty Teledyne API T320/T320U Addendum to T300/T300M Manual
Parameter
Model T320
Model T320U
1
Or 20 ppb, whichever is greater
4
For values greater than twice the LDL
Temperature Range Humidity Range 0-95% RH, Non-Condensing Dimensions (HxWxD) 7" x 17" x 23.5" (178 mm x 432 mm x 597 mm) Weight 50 lb (22.7 kg) Environmental Conditions Installation Category (Over voltage Category) II Pollution Degree 2
Certifications
As defined by the USEPA
2
At constant temperature and sample pressure
3
5 - 40°C operating
CE: IEC 61010-1:2001 North American: cNEMKO (Canada): CAN/CSA-C22.2 No. 61010-1-04
NEMKO-CCL (US): UL No. 61010-1 (2
Or 10 ppb, whichever is greater
5
Or LDL whichever is greater
6
nd
Edition)
2.2. EPA EQUIVALENCY DESIGNATION
There is no US EPA reference method for the measurement of nitrous oxide; therefore, neither the T320 nor the T320U are designated as reference or equivalent methods. Hence, the EPA Protocol Calibration section of the Model T300/T300M Operation Manual does not appl y.
2.3. CE MARK COMPLIANCE
See the CE Mark Compliance section of the T300/T300M manual (P/N 06864).
2.4. WARRANTY
See the Warranty page of the T300/T300M manual (P/N 06864).
8 07406B DCN7347
1
These range displays appear if the instrument’s reporting ranges are set for either the DUAL to AUTO modes.
2
Not in “U” models.
3
Only in “U” models.
4
Only appears if analog output A4
is
actively reporting a TEST FUNCTION.
SAMPLE RANGE=50.
000 PPM N2O= XXXX
<TST TST> CAL SETUP
Toggle <TST TST> buttons
to scroll through list of
functions
·
RANGE=[Value] PPB
·
RANGE
1=[
Value] PPB
1
·
RANGE2=[Value
]
PPB
1
·
STABIL=[
Value]
PPM or PPB
·
N2O MEAS=[Value]
MV
·
N2O REF=[Value] MV
·
MR RATIO=[Value]
·
PRES
=[Value] IN-HG-A
·
SAMP FL=[Value] CC/M
·
SAMPLE TEMP=[Value]ºC
2
·
BENCH TEMP=[Value]ºC
·
WHEEL TEMP=[Value]ºC
·
OVEN TEMP=[Value
]ºC
3
·
BOX TEMP=[Value]ºC
2
·
PHT DRIVE=[Value] MV
·
SLOPE=[Value]
·
OFFSET=[Value]
·
TEST
=[Value] MV
4
·
TIME=[HH:MM:SS
]
3. GETTING STARTED
3.1. UNPACKING THE T320/T320U
Follow the unpacking directions in the Getting Started section of the T300/T300M manual (P/N 06864); note that the Final Test and Validation Data Sheet for the T320 or the T320U are unique .
3.2. INITIAL OPERATION OF THE T320/T320U
The analyzer should be started and allowed to warm up; a functional check followed by calibration should be performed. The process for starting and warming up the T320/T320U is identical to that described in the Initial Operation section of the T300/T300M Operators Manual (P/N 06864).
3.3. FUNCTIONAL CHECK
The functional check information also in the Initial Operation section of the T300/T300M Operators Manual (P/N
06864) is applicable to the T320/T320U with the following exc epti on(s ) . The Test functions available from the front panel of the T320 or T320U are:
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