TELEDYNE API T200U NOy Operator's Manual

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Copyright 2011-2018

07303E DCN7996

Teledyne API

10 October 2018

T200U NOy ANALYZER

ADDENDUM

(for use with T200 Operators Manual, PN 06858

and with T200U Addendum, PN 06861)

© TELEDYNE API

9970 CARROLL CANYON ROAD

SAN DIEGO, CA 92131-1106

USA

Safety Messages

CAUTION

Important safety messages are provided throughout this manual for the purpose of
avoiding personal injury or instrument damage. Please read these messages carefully.
Each safety message is associated with a safety alert symbol, and placed throughout
this manual and inside the instrument. The symbols with messages are defined as
follows:

WARNING: Electrical Shock Hazard

HAZARD: Strong oxidizer

GENERAL WARNING/CAUTION: Read the accompanying message for specific information.

CAUTION: Hot Surface Warning

Do Not Touch: Touching some parts of the instrument without protection or proper tools

could result in damage to the part(s) and/or the instrument.

Technician Symbol: All operations marked with this symbol are to be performed by qualified
maintenance personnel only.

Electrical Ground: This symbol inside the instrument marks the central safety grounding
point for the instrument.

This instrument should only be used for the purpose and in the manner described in this
manual. If you use this instrument in a manner other than that for which it was intended,

unpredictable behavior could ensue with possible hazardous consequences

NEVER use any gas analyzer to sample combustible gas(es)!

Note

For Technical Assistance regarding the use and maintenance of this instrument or any other Teledyne
API product, contact Teledyne API’s Technical Support Department:

Telephone: [phone]

Email: [e-mail]

or access any of the service options on our website at http://www.teledyne-api.com/

.

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AVERTISSEMENT : Risque de choc électrique

DANGER : Oxydant puissant

AVERTISSEMENT GÉNÉRAL / MISE EN GARDE : Lire la consigne

MISE EN GARDE : Surface chaude

Ne pas toucher : Toucher à certaines parties de l’instrument sans protection ou

sans les outils appropriés pourrait entraîner des dommages aux pièces ou à

Pictogramme « technicien » : Toutes les opérations portant ce symbole doivent

Mise à la terre : Ce symbole à l’intérieur de l’instrument détermine le point central

MISE EN GARDE

NE JAMAIS utiliser un analyseur de gaz pour échantillonner des gaz
combustibles!

Consignes de Sécurité

Des consignes de sécurité importantes sont fournies tout au long du présent manuel
dans le but d’éviter des blessures corporelles ou d’endommager les instruments.
Veuillez lire attentivement ces consignes. Chaque consigne de sécurité est représentée
par un pictogramme d’alerte de sécurité; ces pictogrammes se retrouvent dans ce
manuel et à l’intérieur des instruments. Les symboles correspondent aux consignes
suivantes:

complémentaire pour des renseignements spécifiques

l’instrument.

être effectuées uniquement par du personnel de maintenance qualifié.

de la mise à la terre sécuritaire de l’instrument.

Cet instrument doit être utilisé aux fins décrites et de la manière décrite dans ce
manuel. Si vous utilisez cet instrument d’une autre manière que celle pour
laquelle il a été prévu, l’instrument pourrait se comporter de façon imprévisible
et entraîner des conséquences dangereuses.

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Model T200U NOy Option Manual Addendum

Static Discharge (ESD) handling and packing

Warranty

WARRANTY POLICY (02024J)

Teledyne API (TAPI), a business unit of Teledyne Instruments, Inc., provides that:

Prior to shipment, TAPI equipment is thoroughly inspected and tested. Should equipment
failure occur, TAPI assures its customers that prompt service and support will be available.
(For the instrument-specific warranty period, please refer to the “Limited Warranty” section
in the Terms and Conditions of Sale on our website at the following link:
http://www.teledyne-api.com/terms_and_conditions.asp).

COVERAGE

After the warranty period and throughout the equipment lifetime, TAPI stands ready to
provide on-site or in-plant service at reasonable rates similar to those of other manufacturers
in the industry. All maintenance and the first level of field troubleshooting are to be performed
by the customer.

NON-TAPI MANUFACTURED EQUIPMENT

Equipment provided but not manufactured by TAPI is warranted and will be repaired to the
extent and according to the current terms and conditions of the respective equipment
manufacturer’s warranty.

PRODUCT RETURN

All units or components returned to Teledyne API should be properly packed for handling
and returned freight prepaid to the nearest designated Service Center. After the repair, the
equipment will be returned, freight prepaid.

The complete Terms and Conditions of Sale can be reviewed at

api.com/terms_and_conditions.asp

Failure to comply with proper anti-Electro­instructions and Return Merchandise Authorization (RMA) procedures when returning parts
for repair or calibration may void your warranty. For anti-ESD handling and packing
instructions please refer to the manual, Fundamentals of ESD, PN 04786, in its “Packing
Components for Return to Teledyne API’s Customer Service” section. The manual can be
downloaded from our website at http://www.teledyne-api.com. RMA procedures can also be

found on our website.

http://www.teledyne-

CAUTION – Avoid Warranty Invalidation

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Table of Contents

1.0 INTRODUCTION ...................................................................................................... 7

2.0 SPECIFICATIONS ................................................................................................... 9

2.1 Specifications ................................................................................................................................ 9

3.0 GETTING STARTED .............................................................................................. 11

3.1 Unpacking and Inspection ........................................................................................................... 11

3.2 Electrical and Pneumatic Connections........................................................................................ 12

3.3 Initial Operation .......................................................................................................................... 16

4.0 PRINCIPLE OF OPERATION ................................................................................ 17

5.0 CALIBRATION AND CAL CHECKS ...................................................................... 19

5.1 Calibration or Cal Check Procedure ............................................................................................ 20

6.0 MAINTENANCE ..................................................................................................... 23

6.1 Maintenance Schedule ............................................................................................................... 23

6.2 Replacing the Sample Particulate Filters .................................................................................... 24

6.3 Checking Analyzer Flow Rate ...................................................................................................... 25

6.4 Replacing the Converter ............................................................................................................. 26

6.5 Inspecting Pneumatic Lines ........................................................................................................ 27

6.6 Checking for Leaks ...................................................................................................................... 29

7.0 TROUBLESHOOTING AND ADJUSTMENTS ....................................................... 31

7.1 Operation Verification – Diagnostic Techniques ........................................................................ 31

7.1.1 Pneumatic System............................................................................................................ 31

7.1.2 Leak Check ....................................................................................................................... 31

7.1.3 501 NOy Bypass Pump Diagnostic Procedures ............................................................... 31

7.1.4 Electrical Fault Isolation ................................................................................................... 32

7.2 Setting the Converter Temperature ............................................................................................ 32

7.2.1 Temperature Controller Setup .......................................................................................... 32

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Model T200U NOy Option Manual Addendum

List of Figures

Figure 1. Rear Panels: T200U NOy Analyzer (top) and 501 NOy (center); Converter (bottom) ................................ 14

Figure 2. Rear Panel Pneumatic Connections ............................................................................................................. 15

Figure 3. Replacing the Particulate Filter ................................................................................................................... 25

Figure 4. NOy Converter Interior Assembly Location ............................................................................................... 26

Figure 5. Pneumatics ................................................................................................................................................... 28

Figure 6. Location of O3 Generator Air Inlet .............................................................................................................. 29

Figure 7. Thermocouples, J-Type and K-Type ............................................................................................................ 35

Figure 8. Electrical Diagram ...................................................................................................................................... 36

List of Tables

Table 1 Specifications for the External Converter and the 501 NOy Bypass Pump .................................................... 9

Table 2 Manual Zero Calibration Procedure .............................................................................................................. 20

Table 3 Enter Expected Span Gas Concentrations Procedure For NO & NOy .......................................................... 20

Table 4 Span Calibration Procedure ........................................................................................................................... 21

Table 5 Preventative Maintenance Calendar .............................................................................................................. 23

Table 6 Temperature Controller Programming Guide ................................................................................................ 33

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Model T200U NOy Option Manual Addendum

1.0 INTRODUCTION

The T200U NOy analyzer consists of an external thermal converter designed to
support a NOx analyzer by converting multiple, unstable compounds grouped
under the name NOy. The converter is mounted externally at the sample inlet to
minimize flow time between sample in and converter, thereby optimizing
measurement accuracy. The sample is pulled through the converter box by the 501
NOy pump pack.

The 501 NOy pump pack contains a temperature control unit for the converter and
an internal pump. The pump pack pulls ambient air into the converter box via the
sample port; the sample port’s cross-fitting splits the sample between two paths:
one bypasses the heated converter and flows directly into the pump pack via the
tubing for NO, while the other path flows through the heated converter assembly
first, and then flows into the pump pack via the tubing for the converted NOy. From
the pump pack the separate samples flow to the analyzer.

This manual addendum is to be used in conjunction with two additional documents
with operation instructions:

• T200 operation manual (part number 06858)

• T200U addendum (part number 06861).

It is recommended that you read/familiarize yourself with all sets of instructions in
order to use the analyzer and converter correctly.

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Converter

Remotely mounted molybdenum external Converter with
Converter Temperature

315oC ± 7oC with read-out on front panel of bypass pump chassis.

Tube/Electrical Cable

Up to 50 feet (15 m) maximum length

Power, 501 NOy Bypass Pump

120V~ 50/60 Hz, 230V~ 50/60 Hz 360 watts
Power, Converter Assembly

120V~ 50/60 Hz, 230V~ 50/60 Hz, 60 watts

Converter Efficiency

>96% for NO2

Weight, 501 NOy Bypass

35 lbs (16 kg)

Weight, Remote Converter with

42 lbs (19 kg)

501 NOy Bypass Pump

9" x 17" x 23.6" (23cm x 43cm x 61cm)

Remote Converter Assy

12" x 19" x 7" (31cm x 48cm x 18cm)

Environmental

Installation Category (Over-voltage Category) II

Bypass Flow rate

800 cc/min ± 10%, each channel

2.0 SPECIFICATIONS

2.1 Specifications

Table 1 Specifications for the External Converter and the 501 NOy Bypass Pump

temperature controller in a NEMA – 4 enclosure.

Assembly

Assembly

Pump Assembly

umbilical

Chassis Dimensions HxWxD

Dimensions HxWxD

Cal gas Flow rate

Pollution Degree 2

4000 cc/min (approx.)

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