Teledyne Platinum, Optima Pocket Manual
Platinum/Optima
CVE Pocket Guide
Platinum/Optima
CVE Refrigerated
Sampler
Pocket Guide
This pocket guide is not intended to replace
the instruction manual. Read the instruction
manual thoroughly before operating the
sampler.
COPYRIGHT © 2018 by
Teledyne ISCO
4700 Superior St.,
Lincoln, Nebraska, U.S.A. 68504
Phone: (402) 464-0231
Toll Free: (800) 228-4373
FAX: (402) 465-3022
Part Number: 69-2303-214
Released: October 2018
Information contained herein is classified as EAR99 under the U.S. Export
Administration Regulations. Export, reexport or diversion contrary to U.S.
law is prohibited.
Use and Disclosure of Data
Platinum/Optima
CVE Refrigerated
Sampler
Pocket Guide
Table of Contents
1. Introduction
1.1 Features .......................1-1
1.2 Specifications ...................1-6
2. Installation
2.1 Sampler Installation Overview .....2-1
2.2 Positioning the Sampler ..........2-2
2.3 Connecting Power ...............2-5
2.4 Installing a Bottle Kit ............2-7
2.4.1 24-1 Liter ................2-9
2.4.2 4-15 Liter (Platinum only). . 2-10
2.4.3 12-2.5 Liter ..............2-11
2.4.4 Single Bottle Configuration . 2-12
2.5 Attaching the Suction Line .......2-13
2.5.1 Vinyl Suction Line ........2-14
2.5.2 PTFE-lined Suction Line . . . 2-15
2.6 Attaching a Strainer ............2-16
2.6.1 Alternative to Strainers ....2-17
2.6.2 Max Unanchored Length . . . 2-17
2.7 Routing Suction Line and Strainer . 2-18
2.8 External Devices ...............2-19
iii
2.8.1 Other Device Connections . . 2-20
2.9 Configure and Program the Sampler . . .
2-24
2.10 Locking the Sampler ............2-24
2.11 Quick Start Guide ..............2-25
2.11.1 Program Ready Screen .....2-25
2.11.2 Program Configuration ....2-25
2.11.3 Sample Interval ..........2-27
2.11.4 Time Option .............2-27
2.11.5 Bottle Options ............2-27
3. Programming
3.1 Control Panel Description .........3-1
3.2 Getting Started .................3-3
3.3 Configuring the Sampler ..........3-4
3.3.1 Set Clock .................3-5
3.3.2 Bottle Configuration ........3-6
3.3.3 Suction Line ..............3-7
3.3.4 Rinse Cycle ...............3-8
3.3.5 Liquid Detector and Recycle . 3-9
3.3.6 Float Input ..............3-10
3.3.7 Output Pins ..............3-10
3.3.8 Refrigeration .............3-12
3.3.9 Program Lock ............3-13
3.3.10 Language Selection ........3-14
3.3.11 Set Unit ID ..............3-15
3.3.12 Diagnostics ..............3-16
3.3.13 Exit Configuration ........3-16
3.4 Sampling Program Overview .....3-16
3.4.1 Program Configuration ....3-18
3.4.2 Sampling Cycle
........................3-18
3.4.3 Sample Interval ..........3-21
3.4.4 Bottle Configuration
........................3-22
3.4.5 Program Run Options
........................3-24
3.4.6 Program Events
iv
Table of Contents
3.5 Programming Steps .............3-28
3.5.10 Flow Pulses, Analog Input . . 3-34
3.5.11 Composite Samples .......3-34
3.5.12 Pressurized Line ..........3-35
3.5.13 Timed Delay .............3-35
3.5.14 Auto Re-Run .............3-37
3.5.15 Timed Stop/Max Run Time . 3-37
........................3-27
3.5.1 Sample Pacing ...........3-28
3.5.2 Time Paced ..............3-29
3.5.3 Flow Paced ..............3-29
3.5.4 Bottles per Sample Event . . 3-30
3.5.5 Switch on Time Indexing . . . 3-31
3.5.6 Real Time Indexing .......3-31
3.5.7 Samples Per Bottle ........3-32
3.5.8 Run Continuously .........3-33
3.5.9 Sample Second ...........3-34
4. Operation
4.1 Start a Sampler Program .........4-1
4.1.1 Sample Calibration .........4-2
4.1.2 Start Time Delay ..........4-3
4.1.3 The Run State .............4-3
4.1.4 Completed Program ........4-4
4.2 Pause or Stop a Running Program . . 4-5
4.3 Post Sampling Activities ..........4-6
4.3.1 View the Log ..............4-6
4.3.2 User Interface Icon ........4-10
4.3.3 Sample Bottle Removal ....4-12
4.4 Grab Samples ..................4-13
4.5 Velocity Control Valve ..........4-14
5. Maintenance
5.1 Periodic Maintenance Checklist ....5-1
5.2 Fuse ..........................5-2
5.3 Cleaning the Sample Chamber .....5-3
5.3.1 Sample Chamber Removal . . . 5-3
5.3.2 Sample Chamber Installation 5-4
5.3.3 Installing the Tubing .......5-4
v
5.3.4 Sample Chamber Parts .....5-8
5.4 Compressor/Vacuum Pump .......5-10
5.5 Clean or Replace Wetted Parts ....5-11
5.5.1 Sampler Cleaning Guidelines . . .
5-11
vi
Platinum/Optima
CVE Refrigerated
Sampler
Section 1 Introduction
1.1 Features
The sampler features are identified in Figures
1-1 through 1-4 and described in Table 1-1.
2
8
4
3
5
10
6
9
Figure 1-1 Sampler features (Front)
9
1-1
Platinum/Optima CVE Refrigerated Sampler
1
15
16
Figure 1-2 Sampler features (left side)
1
7
13
12
17
Figure 1-3 Sampler features (right)
1-2
14
Section 1 Introduction
14
18
11
Figure 1-4 Sampler features (back)
Table 1-1 Sampler Features
Item Name Description
1 Control
Panel Cover
2 Control
Panel
3 Discharge
Tube
4 Sample
Chamber
Protects the control panel
display and keypad. Can
be locked with user
supplied padlock.
Supports user control and
programming of sampler
operation.
Carries liquid to the
sample bottle.
Sample is measured and
collected in the chamber
then discharged into
sample container.
13
inside
1-3
Platinum/Optima CVE Refrigerated Sampler
Table 1-1 Sampler Features
(Continued)
Item Name Description
5 Bottles Hold the collected
6 Sequential
Ta ble
7 Refrigerator
Door
8 Latch Secures the door. The
9Level
Adjustment
Feet
10 Liquid
Detector
11 Lower Back
Cover
12 External
Device
Connection
samples.
Rotates the bottles.
Protects the collected
samples inside the
refrigerated
compartment.
latch mechanism may be
locked with a
user-supplied padlock.
The sampler includes four
level adjustment feet, one
at each corner. Use these
to keep the sampler
leveled.
The liquid-sensing
electrodes detect fluid in
the sample chamber.
Access to Refrigeration
Module.
Supports connections to
external devices such as
a flow meter for sample
pacing or 4-20mA.
1-4
Section 1 Introduction
Table 1-1 Sampler Features
(Continued)
Item Name Description
13 Refrigeration
Module
14 AC Mains
Line Cord
15 Sample Line
intake
16 Air Vents Refrigeration air vents
17 Aux. Outputs Alarm, Fl. Star t, Fl.
18 Top Back
Cover
Modular,
corrosion-resistant
refrigeration assembly
cools the refrigerated
compartment to a
user-selected.
Temperature of 2 to 5 °C
(35 to 41°F).
Connects to AC power
source.
The sample intake line
connects here.
Start/Stop Run Status.
Access to the vacuum
pump, fuses, and
electrical components.
CAUTION
When lifting the sampler, cautiously lift with 2 people
(one on each side) with the door closed and latched.
Recommend using a lifting device.
1-5
Platinum/Optima CVE Refrigerated Sampler
1.2 Specifications
Table 1-2 Specifications
General
Size
(H×W×D):
Weight
(empty):
Bottle
Configuration:
Refrigerator
Body:
Powe r
Requirements:
Installation
Category:
Pollution
Degree:
Maximum
Altitude:
Humidity: 0 to 100%
Operational
Temperature:
49 x 25.5 x 25.5 inches
124.4 x 64.7 x 64.7 cm
97 kg
214 lbs.
6 configurations available:
24, 1-liter PP
12, 2.5-liter PP
4, 15-liter PP
1, 20-liter PE
1, 10-liter PE or glass
Molded fiberglass with UV
resistant gel coat.
115 VAC ±10%, 60 Hz
Running current 12 amperes
230 VAC ±10%, 50 Hz
Running current 6 amperes
II
3
2,000 meters
6,562 feet
–29 to 49 °C
–20 to 120 °F
1-6
Section 1 Introduction
Table 1-2 Specifications (Continued)
Tubing
Intake Suction
Tubing Length:
Material: Vinyl or PTFE-lined polyethylene
Inside
Diameter:
1to45m
3 to 150 feet
3
8 inch (9 mm)
1
2 inch (12mm)
Maximum
Suction Lift:
Typical
Repeatability:
Typical Line
Velocity at
Head Height:
115VAC/60Hz
28 ft. lift Pump
Typical Line
Velocity at
Head Height:
230 VAC/50Hz
28 ft. lift Pump
28 ft. (8.5 m) with38 inch suction
line
22 ft. (7.0 m) with ½ inch suction
line
±5 ml or ±5%
3
8 inch suction line
3ft: 9.84ft/s
10ft: 7.38ft/s
20ft: 4.50ft/s
3
8 inch (9 mm) suction line
1 m: 2.04 m/s (6.70 ft/s)
4 m: 2.10 m/s (6.89 ft/s)
7 m: 1.52 m/s (4.99 ft/s)
½ inch (12 mm) suction line
1 m: 1.74 m/s (5.71 ft/s)
3 m: 1.60 m/s (5.25 ft/s)
7 m: 1.33 m/s (4.36 ft/s)
1-7
Platinum/Optima CVE Refrigerated Sampler
Table 1-2 Specifications (Continued)
Liquid
Presence
Detector:
Controller
Enclosure
Rating:
Program
Memory:
Flow Meter
Signal Inputs:
Digital Alarms: 1 output, with 5 alarm
Number of
Composite
Samples:
Internal Clock
Accuracy:
Software
Sample
Frequency:
Wetted Liquid-sensor electrodes.
NEMA 4X
IP66
Non-volatile ROM (Flash)
Pulses (dry contacts)
4-20 mA
0-5 VDC
0-10 VDC
configurations
Programmable from 1 to 999
samples.
1 minute per month at 25 °C
1 to 9999 minutes, in 1-minute
increments
1 to 9,999 flow pulses
1-8
Section 1 Introduction
Table 1-2 Specifications (Continued)
Sampling
Modes:
Sample
Volumes:
Sample
Retries:
Rinse Cycles: Rinsing of suction line up to 4
Controller
Diagnostics:
Constant Time, Constant Volume
Variable Time, Constant Volume
Constant Flow, Constant Volume
Variable Flow, Constant Volume
Time and Flow Based Sampling
(refer to manual for more info)
Incremental Time per Bottle
Incremental Flow per Bottle
20 to 400 ml
If no sample reaches the
liquid-sensor electrodes, recycle
will activate up to 4 attempts.
rinses for each sample
collection.
Live diagnostics while sampling.
1-9
Platinum/Optima CVE Refrigerated Sampler
1-10
Platinum/Optima
CVE Refrigerated
Sampler
Section 2 Installation
2.1 Sampler Installation Overview
The following sections provide general
instructions for placing the sampler into
operation. In typical applications, the steps are:
1. Positing the sampler (Section 2.2)
2. Connecting power. (Section 2.3)
3. Installing a bottle kit. (Section 2.4)
4. Attaching the suction line. (Section 2.5)
5. Attaching a strainer. (Section 2.6)
6. Routing the suction line and strainer.
(Section 2.7)
7. Connecting the sampler to external devices.
(Section 2.8)
8. Configuring and programming the sampler.
(Section 2.9)
9. Locking the sampler. (Section 2.10)
2-1
Platinum/Optima CVE Refrigerated Sampler
2.2 Positioning the Sampler
There are a few considerations when selecting a
site for the sampler. The foremost concern
should be personal safety.
The installation and use of this product may
subject you to dangerous working conditions
that can cause you serious or fatal injuries.
Take any necessary precautions before entering
the work site. Install and operate this product
in accordance with all applicable safety and
health regulations, and local ordinances.
WARNING
If this product is used in a manner not specified
in this manual, the protection provided by the
equipment may be impaired.
WARNING
This product has not been approved for use in
hazardous locations as defined by the National
Electrical Code.
WARNING
The sampler is heavy. When lifting, use a
two-person lift from the right and left sides. When
possible, move the sampler using a two-wheeled
hand cart from the side. To prevent damage to the
refrigeration system, do not tip the sampler more
than 45°.
2-2
Section 2 Installation
Dangerous Locations – If you must enter a
manhole, confined space, or other dangerous
location to install the suction line and strainer,
observe standard safety precautions.
Support – The sampler should be installed on
a surface capable of safely supporting the
sampler, full liquid containers, and personnel.
AC Power – The mains line cord is the
disconnect device should you need to remove
power. Therefore, the electrical power outlet
should be accessible.
Environmental – The sampler is designed for
outdoor use. Refer to Table 1-2 for
environmental specifications. When possible,
avoid subjecting the sampler to chemical
attacks and direct sunlight.
Avoid Submersion – The sampler is rated
NEMA 4x (IP66), which does not protect from
submersion. In the event of submersion, liquid
entering the refrigeration system could
permanently damage the sampler; liquid
entering the bottle compartment could
contaminate the collected samples. Liquid
entering the electrical compartment for the
refrigeration system could result in a short
circuit and possible shock hazard.
Liquid Sample Collection Point – It is best
to keep the distance between the sampler pump
and the collection point as short as possible.
Also, the pump inlet should be located above
the liquid surface to be sampled with no liquid
traps. Gravity will aid suction line rinses and
allow the line to drain, thereby reducing the
2-3
Platinum/Optima CVE Refrigerated Sampler
possibility of sample cross-contamination. Refer
to Table 1-2 for maximum suction line lengths
and suction head heights.
Security – The sample compartment and
control panel have a padlock feature, but the
location may need additional security to
prevent tampering or vandalism.
Accessibility – The sampler must be installed
in a location where personnel can easily
exchange bottles and perform routine service.
The sampler requires about 2600 square
centimeters (925 in
2
) of floor space. Additional
space must be allowed in front of the sampler,
at its left and right sides, and above the
sampler. Do not block access to these areas.
Obstructions will make routine servicing
activities difficult or impossible.
The back of the sampler may be placed against
a wall. Allow free air flow on both right and left
sides of the sampler, particularly at the vents.
Unrestricted air flow behind and around the
sampler will allow the refrigeration system to
work efficiently.
Level Surface – The sampler should be placed
on a level surface and the feet on the
refrigerator body should be adjusted to prevent
tipping or spills. If the sampler is not level, the
sample liquid may miss the bottle mouth.
To level the sampler, place a bubble level on the
top of the refrigerated compartment.
2-4
Section 2 Installation
CAUTION
Do not tip the sampler on its side or back. Tipping
the sampler more than 45° might cause oil to run
into the compressor inlet, which can permanently
damage the refrigeration system.
2.3 Connecting Power
WARNING
Before connecting the sampler to an AC power
source, be familiar with the Electrical
Requirements listed at the front of the Installation
and Operation manual.
The factory assembles the sampler for either
115 VAC/60 Hz, or 230 VAC/50 Hz. The serial
number label located inside the control cover
identifies the AC power configuration of your
sampler. You cannot convert the sampler in the
field.
• The mains power cord for 115 VAC
samplers is equipped with a NEMA 5-15P
plug for standard North American
outlets.
• The mains power cord for 230 VAC
samplers is equipped with an EU 1-16P
plug for standard CEE 7-7 European
outlets.
• For other types of outlets that supply
compatible AC power, convert the mains
2-5
Platinum/Optima CVE Refrigerated Sampler
power cord plug with a locally-purchased
adapter.
Plug the mains power cord into the outlet. The
sampler control panel will briefly show this
start up display.
Note
The refrigeration system must sit for 24 hours before
powering up. This allows the compressor oil to drain
back into the compressor if the unit was tipped on its
side any time dur ing shipment or during installation.
2-6
Section 2 Installation
2.4 Installing a Bottle Kit
The sampler can hold 1, 4, 12, and 24 bottles.
Each of these bottle configurations are supplied
as a kit (see Table 2-1), which is normally
ordered with the sampler or when you desire to
change the bottle configuration.
Table 2-1 Bottle K its
Part Number Description
602320001 24-bottle Configuration. Includes
602320003 4-bottle Configuration. Includes
602320002 12-bottle Configuration. Includes
682320026 1-bottle Configuration. Includes
682320025 1-bottle Configuration. Includes
299001306 1-bottle Configuration. Includes
complete bottle rack with 24
polypropylene 1-liter wedge
shaped bottles with caps and
discharge tube.
bottle rack with 4 polypropylene
15-liter wedge shaped bottles
with caps.
complete bottle rack with 12
polyethylene 2.5-liter wedge
shaped bottles with caps and
discharge tube.
one polyethylene 3-gallon
(11-liter) container, lid, and full
bottle shutoff switch.
one polyethylene 5-gallon
(18.5-liter) container, lid, and full
bottle shutoff switch.
one polyethylene 5.5-gallon
(20.5-liter) round bottle and cap.
2-7
Platinum/Optima CVE Refrigerated Sampler
Refer to the instructions for your selected bottle
configuration:
•
Bottle Configuration: 24-1L – Section
2.4.1
• Bottle Configuration: 4-15L – Section
2.4.2
• Bottle Configuration:12-2.5L – Section
2.4.3
If you have selected a single (composite) bottle
kit, refer to the instructions in Section 2.4.4.
For first-time use of the sampler, or if you have
changed the bottle kit, be sure to configure the
program for the new bottle kit (Section 3.3.2).
Note
An incorrectly installed discharge tube can cause the
sample to miss the bottle. Do not try to manually rotate
the sequential table. This may damage the drive
system.
2-8
Section 2 Installation
2.4.1 24-1 Liter
The 24 bottle configurations use a rack to hold
and align the containers. To install the bottles
in the refrigerator using the rack:
1. Place the uncapped bottles into the rack.
Install bottle retaining ring and fasten with
the 3 bungee cords.
2. Pull the sequential table forward. (Platinum
only).
3. Locate the arrow in center of the rack and
align it with the center block located on the
turn table.
4. Roll the sequential table back into the
sampler. (Platinum only).
5. Activate the program to R
UN and the table
will turn to locate #Bottle 1. After the table
has stopped make sure the discharge tube is
centered on the bottle. If the discharge tube
is not centered, rotate/adjust the discharge
tube to the center of the bottle.
Note
Bottle caps can be stored in the center of the bottle
rack.
Figure 2-1 Bottle rack with 24-1 liter bottles
2-9
Platinum/Optima CVE Refrigerated Sampler
Note
Align the arrow in the center of the rack with center
block located on the table (Figure 2-2).
Figure 2-2 Locating center block
2.4.2 4-15 Liter
(Platinum only).
To install the rack and bottles:
1. Pull the sequential table forward.
2. Place the four bottles on the sequential
table using the alignment rack to position
the bottles. Remove the bottle caps.
3. To load or unload the sample bottles there is
a table jog feature. When the program is not
in the run mode, the jog feature is available
by pushing the 0 button on the keypad. The
table will jog 90° each time 0 is pushed.
4. When the bottles are loaded, slide the
sequential table back into place.
2-10
Section 2 Installation
Figure 2-3 The 4-15 liter bottle rack
2.4.3 12-2.5 Liter
The 12 bottle configuration uses a rack to hold
and align the bottles. To install the bottles into
the sampler:
1. Place the uncapped bottles into the rack.
2. Roll the sequential drive out.
3. Locate the arrow in the center of the rack
and align it with the center block located at
the center of the drive table.
4. Roll the sequential table back into the
refrigerated compartment.
5. Activate the program to R
UN and the table
will turn to locate #Bottle 1. After the table
has stopped make sure the discharge tube is
centered in the bottle. If the discharge tube
is not centered, rotate/adjust the tube to the
center of the bottle.
2-11
Platinum/Optima CVE Refrigerated Sampler
Figure 2-4 Bottle rack and 12-2.5 liter
2.4.4 Single Bottle Configuration
If your sampler is configured for composite
sampling simply place the discharge tube in the
center of the sample bottle.
Composite Bottle Installation
1. Install the discharge tube (if needed).
Remove bottle cap and position the bottle
under the discharge tube.
Note
Make sure the discharge does not contact the bottle in
any way.
2. Go to BOTTLE OPt. in the menu and select
OMPOSITE and then select your bottle size.
C
2-12
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