Teledyne PEM 9002 User Manual

PEM 9002

PE Mortable missions onitor

(US - Version, V1.0)

16830 Chestnut Street City of Industry,
California 91748, USA
TEL: [phone]
TOLL FREE: 888-789-8168
FAX: [phone]

www.teledyne-ai.com

WARRANTY SUMMARY

Teledyne

in materials and workmanship for a period of one year from the date of delivery
from factory.

If a product proves defective within the respective period, Teledyne will provide
repair or replacement as described in the complete warranty statement.

To arrange for service or obtain a copy of the complete warranty statement,
please contact your nearst Teledyne distributor.

EXCEPT AS PROVIDED IN THIS SUMMARY OR THE APPLICABLE
WARRANTY STATEMENT, TELEDYNE MAKES NO WARRANTY OF
ANY KIND, EXPRESS OR IMPLIED,INCLUDING WITHOUT LIMITA­TION THE IMPLIED WARRANTIES OR MERCHANTABILITY AND
FITNESS FOR A PARTICULAR PURPOSE. IN NO EVENT SHALL
TELEDYNE BE LIABLE FOR INDIRECT, SPECIAL OR CONSEQUEN­TIAL DAMAGES.

warrants that the products it manufactures will be free from defects

Table of Contents

Page

1 Product Description............................... .2

2 Physical Data..........................................5

2.1 Calculation Formulae ............................. 6

3 Technical Data........................................7

4 FrontPanel Overview ...........................10

5 KeypadFunctions .................................11

6 UserGuide ...........................................12

6.1 Program Start Menu ..............................12

6.2 Calibration Menu ...................................13

6.3 Fuel Selection .......................................14

6.4 Additional Functions/Meas. Program....15

6.5 Draft Measurement ...............................16

6.6 Menu Lines............................................17

6.6.1 Menu Line 1...........................................18

6.6.1.1 Menu -Info Box.....................................19

6.6.1.2 Menu -Time and Date...........................20

6.6.2 Menu Line 2...........................................21

6.6.2.1 Menu - .....................................21

Graphic

Page

6.6.2.2 Menu -Core Of WasteGas Flow..........22

6.6.2.3 CO Purge System ( )........22

6.6.3 Menu Line 3 ..........................................23

6.6.3.1 Menu - Units ..........................................23

6.6.3.2 Menu - O2-Ref.......................................23

6.6.3.3 Menu - Add. Data...................................24

6.6.4 Menu Line 4 .........................................25

6.6.4.1 Memory Functions.................................25

6.6.4.2 Menu - Create memory blocks ...............29

6.6.4.3 Menu - Delete memory data...................32

6.6.4.4 Printing the Measured Values ................34

6.7 Configuration Menu ..............................35

6.8 Entering the Company Address ............37

7 SystemMaintenance ............................38

8 RS232 Interface...................................39

9 Battery/ LinePower Operation..............39

10 LoadingPaper ......................................42

11 WasteGas CleaningSystem .................43

11.1 Filters And Other Cleaner Parts......

Menu -

manual

........44

1

1. Product Description

The Gas Analysis Computer is a multiple -function analyzer with integrated calculating functions.
Measurements are in accordance with the general regulations set forth by the BIMSchV (German
Regulations concerning the protection against harmful effects on the environment) at all kinds of
combustion plants within the framework of the monitoring of exhaust systems.

a) Measurement and calculation parameters

the efficiency of combustion plants:

Measured Values: T.Gas Waste or flue gas temperature °F or °C

T.Room Air or ambient temperature

O2

CO Carbon monoxide ppm - mg/m³ - mg/kWh
NO Nitrogen monoxide (Option) ppm - mg/m³ - mg/kWh

SO2

Draft Draft or inches of H O (iWC)

Calculated Values: Carbon dioxide % Volume

CO2

CO 0% Carbon monoxide, undiluted ppm
Effi. Combustion efficiency %
Ex.air Excess air value
Losses Waste gas losses %
NOx Nitrogen oxides (optional) ppm - mg/m³ - mg/kWh
T.Diff Differential temperature (TG-TA)

for monitoring exhaust systems and for determining

°F or °C

Oxygen content % Volume

Sulphur dioxide (Option) ppm - mg/m³ - mg/kWh

Pressure

°F or °C

2

2

b) Measuring Procedure

Temperature Measurem.: K-type thermocouple ( ) for waste or flue gas temperature

K-type thermocouple (NiCr-Ni)

NiCr-Ni

for air or ambient temperature.

O2-Measurement : Electrochemical measuring cell.

CO-Measurement : Electrochemical measuring cell.

Draft Measurement : Piezo-resistive principle with internal temperature compensation.

Measuring Duration: Short-term memory measurements of max. 60 minutes are possible, followed by

a new calibration phase with ambient air.

Waste Gas Measurement : Via an external water separator and filter, the waste gas is fed to the sensors by

means of a gas feed pump. The pump capacity during the feeding phase is
approx. 0.8 l/min.

Sensor Calibration: 60 seconds after switching on the instrument.

CO Concentration: CO sensor with H compensation, measuring range 0 - 4.000 ppm. Cutoff

2

threshold at 4.000 ppm for sensor protection via separate flush pump.

The remaining measuring values are not affected. The instrument is switched on
again at a value of 1.600 ppm.

Waste Gas Sampling: By means of a waste gas sampling probe with retainer cone.

3

c) Instrument Description

Electrical Supply: NiCad battery 6V/4.0 Ah, external charger.

Display: With backlight; alphanumeric and graphic display.

4 lines of 16 characters each, plus menu line.

Computer Interface: RS 232.

Printer Interface: Pin Printer (Normal Paper).

Printer: External infrared thermo-paper printer.

Memory: 100 memory blocks

Adm. Operating Temp.: + 40 °F to + 104 °F (+ 5°C to + 40°C).

Adm. Storage Temp.: -22 °F to + 140 °F (- 30°C to + 50 °C).

Mech. Dimensions: 10.6” x 9.6” x 6.9” (270 x 245 x 175 mm).

Weight: 8.0 lbs (3,8 kg).

Standard Version: Instrument, battery charger, combined flue gas temperature

probe / watertrap and hose assembly with measuring cone,
ambient air temperature sensor, carrying case and manual.

4

2. Physical Data

Measuring ranges: CO 0 ... 4.000 ppm

(General Specifications)

CO-0% 0 ... 9.999 ppm

O2

0 ... 20,9 % Volume

T.Gas + 32 °F to + 1.850 °F (0 °C ... + 1.000 °C)

T.Room -5 °F to + 212 °F (- 20°C ... +100 °C)

60 inches of H O

Draft/Pressure ( 150.0 hPa)

O2 2 max

C 0,0 ... CO % Volume

±±

Losses 0 ... 100%

Efficiency 100 ...0%

Excess air 1 ... 99.999.

Optional: NOx, NO 0 ... 2.000 ppm

2,

SO NO 0 ...2.000 ppm

CO High 0 ... 1.0 % Volume (10.000 ppm)

2

5

2.1 Calculation Formulae

O2

Calculation of the C ue:

CO

2max: Max. CO -value (fuel-specific) in % Volume.

O2:

21: Oxygen content of the air in % Volume.

Calculation of the waste gas loss: in %

T.Gas: Waste / flue gas temperaturein °F or °C.
T.Room: Combustion / ambient temperaturein °For °C.
A2, B: Fuel-specific factors.

O2 val

2

= CO * ( 1 - ------- )

CO

2

Measured oxygen content in % Volume.

qA = ( T.Gas - T.Air) * (---------- + B)

2max

20.9

A2

21 - O

in %Volume

2

CO2max

Calculation of the excess air value (Lambda):

Calculation of the combustion efficiency value (Eta): in %

Calculation of CO 0% (undiluted): in ppm

Lambda =

Eta = 100 - qA

CO0% = CO * Lambda

- ----------- = -----------­CO2 20.9 - O2

20.9

6

3. Technical Data

Waste or FlueGas TemperatureMeasurement

Sensor: K-type thermocouple
Range: +32 °F to 1.850 °F (0 to + 1.000 °C)
Resolution: 0.1 °F or °C

Accuracy: 1°C (0 to + 400 °C)

Combustion Air or Ambient Temperature Measurement

Sensor: K-type thermocouple
Range: -5 °F to + 212 °F (- 20to + 100 °C)
Resolution: 0.1 °F or °C

Accuracy: 1°C (0 to + 100 °C)

±2° ±

F/

±

0.5 % of reading (up to 1.000 °C)

±2° ±

F/

±° ±3

6F/

°C (-20.0 to 0.0 °C)

Draft or Pressure

Measurement

Sensor: Piezoresistive pressure sensor
Range:
Resolution: 0.01 or hPa
Accuracy: 0.08 8.0 or

±06 in. H O or2

2

in. H O

±±±±

1 % of reading

±±±
±±±

3%of in.H O

22

in.H Oor in. H O

reading (above 80.0 or 20.0 hPa)

150 hPa

±

0.02 hPa (up to 2.00 hPa)

(up to 80.0 or 20.0 hPa)

2

in. H O

2

7

Oxygen Measurement

Range: 0 to 20.9 % Volume
Accuracy: 0.2
Resolution: 0.1 % Volume

Sensor: Electro-chemical cell
Response time (T97): 70 sec

(O2)

±

<

% Volume

Carbon dioxide (C

Calculated from O2 m

Range:
Accuracy: 0.2 % Volume
Resolution:

Response time (T97): < 70sec

Carbon monoxide (CO) Measurement (with H ompensation)

Range:
Accuracy: 5 ppm (up to 150 ppm)

Resolution: 1 ppm
Sensor: Electro-chemical cell
Response time (T90): < 60sec

O2) Calculation

easurement

0toCO

±

0.1 % Volume

2c

0 to 4.000 ppm

±
±

2 max.

5 % of reading (up to 4.000 ppm)

8

Options

Nitrogen monoxide (NO) Measurement

Range: 0 to 2.000 ppm
Accuracy: 5 ppm (up to 150 ppm)

Resolution: 1 ppm
Sensor: Electro-chemical cell
Response time (T90): < 60sec

±

5 % of reading (up to 2.000 ppm)

±

CO Measurement (without compensation)

Range: 0 ... 1.0 % Volume(10.000 ppm)
Resolution: 0.01 % Volume
Sensor: Electro-chemical cell
Response time (T90): < 60sec

Sulphur dioxide (S urement

Range: 0 to 2.000 ppm
Accuracy: 5 ppm (up to 150 ppm)

Resolution: 1 ppm
Sensor: Electro-chemical cell
Response time (T90): < 60sec

O2) Meas

H2

±
±

5 % of reading (up to 2.000 ppm)

9

4 Front Panel Overview

R
S
2
3
2

R
E
S
E
T

C
H
A
R
G
E

T

­A
m
b

T

­G
a
s

G
a
s

P

1

P

2

A
I
R

TELEDYNE

S1 S2 S3

Portable Emissions Monitor

G
A

mbar

S

hPa

O
U
T

PAPER

PEM 9002

ENTER

START

STOP

ON/OFF

10