Microsoft and Windows are registered trademarks of Microsoft Corporation in the United
States and other countries. Windows, Windows 7, Windows 8 are trademarks of Microsoft
Corporation.
All other trademarks or intellectual property mentioned herein belong to their respective
owners.
Document Date: August 5, 2015
Document Number: 03-032-20220-00
Revision History
Revision Number Change Description Revision Date
00 Initial release of preliminary version to support
early consignment cameras.
About Teledyne DALSA
Teledyne DALSA is an international high performance semiconductor and electronics
company that designs, develops, manufactures, and markets digital imaging products and
solutions, in addition to providing wafer foundry s ervices.
Teledyne DALSA Digital Imaging offers the widest range of machine vision components in
the world. From industry-leading image sensors through powerful and sophisticated
cameras, frame grabbers, vision processors and software to easy-to-use vision appliances
and custom vision modules.
August 5, 2015
Contents
Preliminary
THE FALCON4 CAMERA OVERVIEW ................................................................ 3
CAMERA HIGHLIGHTS ....................................................................................... 3
Key Features ......................................................................................... 3
Teledyne DALSA’s new generation of monochrome area scan cameras—the
Falcon4 57M—incorporate very large resolutions and faster frame rates, enabling high
speed image capture with superb spatial resolution and improved image quality. Global shuttering
and correlated double sampling ensure smear free and low noise images. These features make the
Falcon4 camera the best choice for applications where throughput, resolution and high pixel
capacity matter most.
In
side the Falcon4 camera is our leading-edge CMOS sensor, which enables high speeds at
very large resolutions. This new production of CMOS sensors builds upon the performance of the
Falcon2 and Falcon3 cameras and improves on image quality.
Th
e Falcon4 cameras are compliant with GenICam™ and CLHS™ specifications—delivering
12 or 16 bits of data. In addition, the M95 thread opening allows for your choice of lens.
The Falcon4 Camera Overview Falcon 4 Camera User's Manual • 3
Models
Preliminary
The camera is available in the following configuratio ns.
Table 1: Camera Models Overview
Model Number Description
FA-S0-57M16-00-R 57M pixel monochrome, Camera Link HS.
Table 2: Software
SoftwareProduct Number / Version Number
Camera firmware Embedded within camera
GenICam™ support (XML camera description file) Embedded within camera
Recommended: Sapera LT, including CamExpert GUI application and
GenICam for Camera Link imaging driver.
Version 7.50 or later
Camera Performance Specifications
Table 3: Camera Performance Specifications
Specifications Performance
Resolution 7168(H) x 8064 (V)
Pixel Rate 1.37 Gpixel / s
Max. Frame Rate 16 fps
Pixel Size 6 µm x 6 µm
Bit Depth 12 bits, Camera Link HS
Exposure Time 100 µs minimum
Dynamic Range Mono** 59 dB (monochrome) (Global Shutter)
65 dB (monochrome) (Rolling Shutter)
Operating Temp 0 °C to 50 °C, front plate temperature
Connectors and Mechanicals
Size 100 mm (H) x 100 mm (W) x 80.5 mm (D)
Mass < 1 kg
Data Interface CLHS—single C2 7M1, CX4 connector
Power Connector Hirose 12-pin circular
Power Supply + 12 V to + 24 V DC
Power Dissipation < 35 W
Lens Mount M95 x 1
Sensor Alignment ± 100 µm in X-Y directions
Compliance
Regulatory Compliance CE and RoHS
Mono Operating Ranges Units Notes
Random Noise DN rms 4.6(GS), 2.3(RS) Typical, FFC disabled
Responsivity DN/(nJ/cm2) See graph Figure 1.
DC Offset DN FFC enabled
4 • Falcon 4 Camera User's Manual The Falcon4 Camera Overview
Preliminary
Mono Operating Ranges Units Notes
Antiblooming >600 x Saturation
FPN DN rms 7 Typical, FFC enabled
PRNU DN rms 10 Typical, FFC enabled
Integral non-linearity DN 3% From 10-90% of
camera saturation
*DN = digital number
Test Conditions:
•TBD
Table 4: Frame Rates, Aspect Ratio, and Resolution Comparison
Resolution Aspect
Ratio
57M 0.89 7168 8064 16@12bit 2 to 8
Maximum
Column
Maximum
Rows
No summing
(Max)
Summing (Max)
Certifications & Compliance
Compliance
EN 55011, CISPR 11, EN 55022, CISPR 22, FCC Part 15, and ICES-003 Class A Emissions Requirements.
EN 55024, and EN 61326-1 Immunity to Disturbance.
Shock and Vibration
The cameras meet or exceed the following specifications:
• Random vibration per MIL-STD-810F at 25 G
• Shock testing 75 G peak acceleration per MIL-STD-810F
2
/HZ [Power Spectral Density] or 5 RMS
The Falcon4 Camera Overview Falcon 4 Camera User's Manual • 5
Preliminary
Supported Industry Standards
GenICam™
The camera is GenICam compliant and implements a superset of the GenICam Standard Features
Naming Convention specification V1.5.
This description takes the fo rm of an XML device des cription file using the syntax defined by the
GenApi module of the GenICam specification. The camera uses the GenICam Generic Control
Protocol (GenCP V1.0) to communicate over the Camera Link HS command lane.
For more information see www.genicam.org
Camera Link HS
The camera is Camera Link HS version 1.0 compliant. Camera Link HS is the next generation of
high performanc e communications standards and is used where a digital industr ial camera
interfaces with single or multiple frame grabbers with data rates exce eding those supported by
Camera Link. The camera includes a single Camera Link HS compatible connector, capable of
supporting data rates up to 2.1 Gbytes per second. The connector can also interface with standard
‘CX4 Active Optical Cable’ fiber modules where very long data transmission is required—up to 300
meters.
.
6 • Falcon 4 Camera User's Manual The Falcon4 Camera Overview
RXC
TXC
TX1
TX2
TX3
TX4
TX5
TX6
TXC
RXC
RX1
RX2
RX3
RX4
RX5
RX6
Data Lane 6
Data Lane 0
Command
Channel
Video
Channel
Link
Camera
(C2,7M1)
Frame Grabber
(C2,7M1)
Preliminary
Figure 1. Single CLHS Connector Configuration
The command channel is used by the frame grabber to send command, configuration, and
programming data to the camera and to receive comm a nd responses, status, and image data from
the camera.
The designation C2, 7M1 defines the use of a SFF-8470 connector (C2) and up to 7 lanes of data
with 1 command channel using M-Protocol (8b/10b) at the default spee d of 3.125 Gb/sec.
When using a CX4 Active Optical Cable fiber module, only the command channel and data lanes 0,
1, 2 and 3 (C2, 4M1) will be available, with an associated reduction in bandwidth. Use two fiber
modules to retain the full performance of the camera.
A feature of CLHS is that the initialization of the frame grabber automatically starts a discovery
process that will identify the lane configuration of the camera. This process is transparent to the
user and requires no action by the user to correctly configure the link.
Camera Link HS Transmission Characteristics
The camera data distribution supports 1 cable with single ROI capability. The single ROI is
customer entered and transmitted across all seven data lanes. There is a minimum of 96 pixels per
data lane used.
CLHS limits the start and stop location of the ROI to a multiples of 32 pixels. The maximum line
rate is limited by the sensor when not limited by the CLHS cable or by the PCIe transfer. The sensor
is limited to a 125 kHz maximum line rate.
The CLHS cable has approximately 2.1 GByte / sec bandwidth for seven lanes. The XTIUM frame
grabber has about 1.6 GByte / sec acros s the PCIe bus.
The Frame Grabber is able to store rows in order to perform a “burst-type” operation. CLHS packs
the bits, while the frame grabber unpacks 12 bit data into 16 bit data across the PC Ie bus.
The Falcon4 Camera Overview Falcon 4 Camera User's Manual • 7
Responsivity
Preliminary
The responsivity graph de scribes the camera’s response to different wavelengths of light (excluding
lens and light source characteristics).
Figure 2: Falcon4 Monochrome 57M S p ectral Responsivity
8 • Falcon 4 Camera User's Manual The Falcon4 Camera Overview
Preliminary
Figure 3: Falcon4 Monochrome 57M Effective QE
The Falcon4 Camera Overview Falcon 4 Camera User's Manual • 9
Sensor Cosmetic Specifications
Tolerated Count
#
50
Tolerated Count
# - 0
pixel outside
single column.
Column Defect Count
# 0
20 contiguous pixel defects along a
single row.
Row Defect Count
# 0
Preliminary
The following table lists the current cosmetic specifications for the Teledyne DALSA sensor used in
the Falcon4 series.
Feature /
Specification
Unit
MIN TYP
MAX
Notes
Dark Pixel Definition -
absolute output level
Dark Pixel Count # 50
Light Pixel Definition -
deviates from frame
average
Average Frame
Output Level
Detection Threshold - Groups of
Tolerated Count # 7 Based on estimation algorithm
Detection Threshold Groups of
Glass Spot Defect
Definition
DN > 500 4 frame average
% ± 30 4 frame average image
for scene & dark correction
% SAT 40 50 60 Illuminated with diffused
light source
combined dark and light pixel
dark and light pixels
Combined dark and light pixel
dark and light pixels
defects/kernel 8 / 3x3 8 / 3x3 Illuminated with aperture
defects
defects
(collimated) light source
Detection Threshold % of average ± 8 4 frame average - any
Tolerated Count # 1 1 spot of 9 pixels allowed. No limit
Column Defect
Definition
Row Defect Definition defects/kernel > 20 /Xx1 A horizontal grouping of more than
10 • Falcon 4 Camera User's Manual The Falcon4 Camera Overview
defects/kernel > 20 / 1xY A vertical grouping of more than 20
± 8% of average
on spots below 9 pixels
contiguous pixel defects along a
Table 5: Sensor Cosm etic Specifications
Preliminary
Definition of Blemishes
• Dark pixel defect: Pixel whose signal, in dark, exceeds 500 DN.
• Light pixel defect: Pixel whose signal, at nominal light (illumination a t 50 % of the linear
range), deviates more than ±24 % from its neighboring pixels.
• Cluster defect: A grouping of at most 2 to 5 pixel defects within a sub-area of 3*3 pixels.
• Glass Spot defect: A grouping of 9 pixel defects within a sub-area of 3*3 pixels.
• Column Defect: A vertical grouping of more than 20 contiguous pixel defects along a single
column. Must be a minimum of 5 good columns between defective columns. If column defect
count is >0 then row defect quantity must = 0. Column defect concealment will be applied
for defective columns.
•Row Defect: A hor izontal grouping of more than 20 contiguous pixel defects along a single
row. Must be a minimum of 5 good rows between defective rows. If row defect count is > 0
then column defect quantity must = 0. Ro w defect concealment will be applied for defective
rows.
• Test conditions Temperature: 40 °C.
• Integration Time: 12 ms.
Sensor Block Diagram and Pixel Readout
Pixels are read from left to right, top to bottom. The data for each line is transferred from the
sensor to 7 CLHS data lanes. CLHS is a packet-based protocol therefore the concept of taps or tap
geometry does not apply; the frame grabber reconstructs the images based on the information
contained in the packet, regardless of which data lane is used for the transfer.
Figure 4: Pixel Readout of the Falcon 4 c amera.
Notes:
•As viewed looking at the front of the camera without a lens. (The Teledyne DALSA logo on
the side of the case will be right-side up.)
The Falcon4 Camera Overview Falcon 4 Camera User's Manual • 11
Camera Setup
Preliminary
System Precautions and Cleaning
Precautions
Read these precautions and this manual before using the camera.
Do not open the housing of the came ra. The warra nt y is voided if the housing is
opened.
•Confirm that the camera’ s packaging is undamaged before opening it. If the packaging is
damaged please contact the related logistics personnel.
•Keep the camera’s front plate temperature in a range of 0 °C to 50 °C during operation. The
camera has the ability to measure its internal temperature. Use this feature to record the
internal temperature of the camera when it is mounted in your system and operating under
the worst case conditions. The camera will stop outputting data if its internal temperature
reaches 70 °C. Refer to section the Verify Temperature for more information on the
‘Temperature’ feature.
•Do not operate the camera in the vicinity of strong electromagnetic fields. In addition, avoid
electrostatic charging, violent vibration, and excess moisture.
•Though this camera supports hot plugging, it is recommended that you power down and
disconnect power to the camera before you add or replace system components.
Cleaning the D e vice
To clean the device, avoid electrostatic charging by using a dry, clean absorbent cotton cloth
dampened with a small quantity of pure alcohol. Do not use methylated alcohol.
To clean the surface of the camera housing, use a soft, dry cloth. To remove severe stains use a
soft cloth dampened with a small quantity of neutral detergent and then wipe dry. Do not use
volatile solvents such as benzene and thinner s, as they can damage the surface finish.
Electrostatic Discharge and the CMOS Sensor
Image sensors and the camera bodies housing are susceptible to damage from electrostatic
discharge (ESD). Electrostatic charge introduced to the sensor window surface can induce charge
buildup on the underside of the window. If this occurs, the charge normally dissipates within 24
hours and the sensor returns to normal operation.
12 • Falcon 4 Camera User's Manual Camera Setup
increased emission or decreased immunity and performance of the camera.
Preliminary
Software and Hardware Setup
Recommended System Requirements
To achieve best system performance, the following minimum requirements are recommended:
•High bandwidth frame grabber. For example, Teledyne DALSA Xtium or Xcelera CLHS series
frame grabbers: http://www.teledynedalsa.com/imaging/products/fg/#digital-cameralink
•Operating systems: Refer to frame grabber documentation for supported platforms.
Setup Steps: Overview
Take the following steps in order to setup and run your camera system. They are described briefly
below and in more detail in the sections that follow.
1. Install and Configure Frame Grabber and Software
.
2. Connect Camera Link and Power Cables
3. Establish communication with the ca m era
Step 1: Install and Configure Frame Grabber and Software
Teledyne DALSA recommends its Xtium or Xcelera CLHS series frame grabbers or equivalent.
Follow the manufacturer’s installation instructions.
For additional information on configuring frame gra bbers, see .
A GenICam™ compliant XML device description file is embedded within the camera firmware
allowing GenICam™ compliant ap plication to kno w the camera’s capabilities immediately after
connection.
Installing Sapera LT gives you access to the CamExpert GUI, a GenICa m™ compliant application.
Sapera LT is available free of charge for download from the Teledyne Dalsa
website.
Step 2: Connect Camera Link and Power Cables
The camera uses a Camera Link HS SFF-8470 (CX4) cable and a Hirose connector for power and IO
connections.
•Connect the required Camera Link HS cable from the camera to the frame grabber installed
on the computer.
•Connect a power c a ble from the camera to a power supply that can provide a constant
voltage from +12 VDC to +24VDC.
Note: the use of cables types and lengths other than those specified may result in
Software and Hardware Setup Falcon 4 Camera User's Manual • 13
Figure 5: Input and Output, trigger, and Power Connectors
WARNING! Grounding Instructions
computer chassis, before performing handling the camera hardware.
WARNING: It is extremely important that yo u a pply the a pp ropriate voltages to
the camera, test all power supplies.
Preliminary
Static electricity can damage electronic components. It’s critical that you discharge
any static electrical charge by to uching a grounded surface, suc h a s the metal
Power Connector
your camera. Incorrect voltages may damage the camera. Input voltage
requirement: +12 VDC to +24 VDC (± 5 %), 2 Amps. Before connecting power to
14 • Falcon 4 Camera User's Manual Software and Hardware Setup
1 2 3
4 5 6 7 8
9
10
11
12
Preliminary
Figure 6: 12-pin Hirose Circular Male Power Plug—Power Connector
Table 6. Power Plug Pinout
Pin Description Pin Description
1 GND 7 OUT2+
2 +12 V to +24 V DC 8 OUT23 OUT1- 9 NC
4 OUT1+ 10 NC
5 IN1-/Trigger 11 IN2+/Trigger
6 IN1+/Trigger 12 IN2-/Trigger
WARNING: When setting up the camera’s power supplies follow these guidelines:
• Apply the appropriate voltages.
• Protect the camera with a 3 amp slow-blow fuse between the power supply
and the camera.
Camera Link Data Connector
The camera uses a Camera Link HS SFF-8470 (CX4) cable.
Input Signals, Camera Link
The camera accepts control inputs through the Camera Link HS SFF-8470(CX4) connector.
The camera ships (factory setting) in internal sync, and internally triggered integration.
Frame Start Trigger (EXSYNC)
The EXSYNC signal tells the camera when to integrate and readout the image. It can be either an
internally generated signal by the camera, or it can be supplied externally by a CLHS Pulse
Message, GPIO, and software command.
• Do not use the shield on a multi-conductor cable for ground.
• Keep leads as short as possible in order to reduce voltage drop.
• Use high-quality linear s upplies in order to minimize noise.
Note: If your power supply does not meet these requirements, then the camera
performance specifications are not guaranteed.
Software and Hardware Setup Falcon 4 Camera User's Manual • 15
LED Indicators
Off
No power or hardware malfunction.
maintained but ima ging is disabled.
up to 90 seconds.
Blue fast blinking
Firmware upgrade, file transfer.
During power up this indicates that the c amera is waiting for a c om mand.
Green solid
Free-running acqu isition.
Green slow blinking
Calibration in progr ess.
blinking
Off
No power or hardware malfunction.
Orange solid
The frame grabber is holding th is device in reset preventing any comm unication.
Orange slow blinking
The device is establishing communica tion and the camera is initializing.
up to 90 seconds.Ca
maintained but imaging is disabled.
Red fast blinking
Camera has CLHS link error.
Green solid
Link established and data transfer may take place.
Green fast blinking
Camera is waitin g for trigger.
Green slow blinking
Looking for Link.
Status
LED
CLHS
Status
LED
Initial power up
Camera initializing
(slow blinking)
Link established
Camera waiting for trigger
(fast blinking)
Initial power up
Camera initializing
(slow blinking)
Camera in free-running mode
Waiting for command
Preliminary
The camera is equipped with 2 LEDs on the back to display the operational status of the camera.
The tables below summarizes the operating states of the camera and the corresponding LED states.
When more than one condition is active, the LED indicates the condition with the highest priority.
Color of Camera
Status LED
Red slow blinking Camera in temporary s hutdown (e.g. temp er ature). The communication channel is
Red solid Fatal error state. Device is not functional. During power up the LED state is red for
Blue slow blinking Camera waiting for warm up to complete (Camera initialization)
Blue solid Upgrading inter nal firmware, when a c quisition is disabled. This happens when
changing a camera feature that effects the image output (e.g. aoi, bit depth, etc.).
Meaning
Orange slow
Color of CLHS Status
LED
Red solid Fatal error state. Dev ice is not functiona l. During power up the LED state is r ed for
Red slow blinking Camera in tempora r y shutdown (e.g. temperature). Th e communication ch a nnel is
Camera initializing.
Meaning
LED States on Power Up
The following LED sequence occurs when the Falcon 4 is powered up connected to a CLHS frame
grabber.
16 • Falcon 4 Camera User's Manual Software and Hardware Setup
Preliminary
Software and Hardware Setup Falcon 4 Camera User's Manual • 17
Step 3: Establish Communication with the Camera
Preliminary
To establish communication with the camera:
1. Power on the camera
2. Connect to the frame grabber
3. Connect to the camera
Power on the camera
Turn on the camera’s power supply. You may have to wait up to 60 seconds for the camera to
warm up and prepare itself for operation. The camera must boot fully before it will be recognized by
the GenCP compliant application; the CLHS LED will blink green, and camera LED will turn blue if
using a TeledyneDalsa frame grabber.
Initialize the frame grabber
•Start Sapera CamExpert (or an equivalent GenCP-compliant interface) by double-clicking
the desktop icon created during the software installation.
•CamExpert will search for Sapera devices installed on your system. In the Devices list area
on the left side of the GUI, the connected frame grabber will be shown.
•Select the frame grabber device by clicking on its name.
Note: The first time you set up the camera you will need to establish a communication link between
the camera and frame grabber. Instructions are available in Appendix B: Camera, Frame Grabber Communication.
Initialize communication w ith the ca m e ra
•Start a new Sapera CamExpert application (or equivalent Camera Link compliant interface)
by double-clicking the desktop icon crea ted during the software installation.
•CamExpert will search for Sapera devices installed on your system. In the Devices list area
on the left side of the GUI, the connected Falcon4 camera will be shown.
•Select the Falcon4 camera device by clicking on the camera’s user-defined name. By default
the camera is identified by its serial number.
Check LED Status
At this point, if the camera is operating correctly the LEDs will flash yellow for approximately 10
seconds and then turn solid green if accquistion is on, or camera LED stays blue, CLHS LED blinks
green to wait for trigger
Software Interface
All the camera features can be controlled through the GUI. For example, under the Sensor Control
menu in the camera window you can control the frame rate and exposure times.
Note: the camera uses two instances of CamExpert. One window controls the camera and one
displays the output received from the frame grabber.
Also Note: If CamExpert is running during a camera reset operation, then you will have to reload
the GUI window used to control the camera once the camera is powered up again. Do this by either
(1) closing and reopening the CamExpe rt window, or (2) by going to “Image Viewer” in the
“Device” tab and selecting the camera again.
18 • Falcon 4 Camera User's Manual Software and Hardware Setup
Preliminary
Software and Hardware Setup Falcon 4 Camera User's Manual • 19
Loading...
+ 47 hidden pages
You need points to download manuals.
1 point = 1 manual.
You can buy points or you can get point for every manual you upload.