Teledyne CS35 User Manual

Case Study
TELEDYNE ISCO
TM
Everywhereyoulook
Water and Wastewater CS35
Industrial Discharge Non-contact Flow Measurement,
Sampling, and Logging at Klatovy Poultry Plant
Teledyne ISCO’s Signature® owmeter, LaserFlow® non-contact sensor, and 5800 sampler installed at the discharge
outlet of the Klatovy poultry plant for accurate sampling and ow measurement for billing purposes.
Klatovy Plant Site Challenges
The Klatovy poultry plant (Drbesk zvod Klatovy a.s.), founded in 1956, is the second largest poultry meat and sausage producer in the Czech Republic. In 2015 the plant’s management began seeking a maintenance­free solution for untreated wastewater being discharged into the municipal sewerage system. The composition of the waste—a range of organic and inorganic materials including grit, straw, sawdust, fecal matter, paunch waste, and FOG (fats, oils and grease)—was the most critical factor to be considered. The ow measurement and sampling points both needed to be located in the same manhole. The tight space and highly variable conditions, including near zero ows and sudden surges were also important considerations in the selection of ow­measurement and sampling technology.
Flow measurement and sampling points are both located within the same discharge outlet manhole.
Page 1 of 3Water Platform CS35
The Teledyne ISCO Fully Integrated Solution
Results and Customer’s Feedback
To ensure accurate ow measurement for billing purposes under di󰀩cult ow conditions, and to achieve the required low cost of site maintenance, Teledyne ISCO’s distributor in the Czech Republic, Technoaqua, recommended our non-contact LaserFlow® sensor connected to our Signature® logger.
For the collection of proportional ow samples, our 5800 sampler was an integral part of the solution. With its durable design, reliable peristaltic pump, and compliance to 5667 and 16479 (MCERTS) standards, the 5800 sampler delivers outstanding performance in challenging industrial applications.
The solution met all of the customer’s requirements for ow measurement and industrial sampling. The system has been operating without failure since September of
2015. The non-contact ow sensor technology allowed the customer to account for discharged wastewater using actual measurements.
The plant was also able to save operational costs that would have been required for maintenance if a convention­al contact measurement device were installed instead.
LaserFlow non-contact sensor installed above 450 mm
diameter outlet at moderate ow conditions.
LaserFlow sensor placed above 450 mm diameter outlet
at surcharge ow conditions.
Graph of ow data for one-week. Velocity varies from near zero ( <0.15 m/s) when level falls below 20 mm on Sat–Sun, to around 1.5 m/s when level reaches approximately 100 mm during peak production hours.
Water Platform CS35
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TIENet® 360 LaserFlow Sensor
TELEDYNE ISCO
Everywhere
look
TM
Signature® Flowmeter
The TIENet 360 LaserFlow sensor is an area-velocity ow and water-level measurement device that remotely senses ows in open channels using non-contact Laser Doppler Velocity Sensing and non-contact Ultrasonic Level Sensing technologies. The sensor uses advanced technology to measure velocity with a laser beam directed at single or multiple points below the surface of the wastewater stream. Therefore, unlike radar technology, it does not require the creation of ripples on the surface of the stream.
Zero deadband from measurement point in non­contact level and velocity measurements Continuous measurements in submerged conditions
Advanced velocity diagnostics for data quality evaluation and analysis
Bidirectional velocity measurement
The Signature flowmeter from Teledyne ISCO, designed for open channel flow monitoring, supports ow measurement methods including bubbler, non-contact laser area velocity, ultrasonic, and submerged Doppler ultrasonic area velocity.
With the ability to connect up to 9 sensors, the Signature flowmeter provides a broad range of I/O and communications options:
pH and temperature
SDI-12
RS485
4-20 mA output
Ethernet
GSM/GPRS modem
The Signature flowmeter is rugged (IP 66) even if the cover of the lid is open. It performs data logging with variable rate data storage and data integrity verication, and has the ability to connect a USB drive for data/report retrieval and programming.
Low level velocity measurement
5800 Sequential/Composite Refrigerated Sampler
User friendly controls, intuitive design and Teledyne ISCO’s dedication to quality make the 5800 Refrigerated Sampler the solution
Operating range of -20 to 120 °F (-29 to 49 °C), without additional heaters
Four digital alarm outputs
for your stationary sampling needs. Rugged enough to withstand extreme conditions, accurate enough for use in every municipal and industrial wastewater application.
4-20 mA and DC pulse owmeter input
Powerful compressor delivers energy
e󰀩cient, high-performance cooling
About Teledyne ISCO
Teledyne ISCO is a leading manufacturer of a wide range of innovative products designed to increase productivity while improving the quality of life on our planet. Our standard and customized products are used across multiple sectors including water and wastewater, pharmaceutical, academia, oil exploration, and reactant feed. Teledyne ISCO is continually improving its products and reserves the right to change product specications, replacement parts, schematics, and instructions without notice.
For further information contact your local Teledyne ISCO representative.
P.O. Box 82531
Lincoln, Nebraska, 68501 USA
© Teledyne ISCO, a division of Teledyne Instruments, Inc. | CS3 5 23 Dec 2 020
you
Phone: +1 402.464.0231
www.teledyneisco.com
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