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this document in its entirety, including this
page, for the express purpose of installing,
operating, or maintaining the product
described herein.
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The CETAC ASX-112FR autosampler is designed to be sturdy, reliable, and easy
to use. It provides automated sample introduction that enables you to perform
other tasks while the autosampler runs. The ASX-112FR autosampler
automatically introduces up to 96 samples when fully loaded. It contains a
microprocessor that allows sequential or random sampling, providing
flexibility.
The autosampler is typically interfaced to and controlled by the ICP-MS
instrument host computer using a serial or USB connection.
The ASX-112FR offers a small footprint to conserve bench space, a short
sample path to preserve valuable sample, and a protective cover to prevent
sample contamination. The dual flowing rinse station prevents carry over to
ensure sample integrity. The ASX-112FR is both contamination and corrosion
resistant and offers a completely inert flow path.
The ASX-112FR can be conveniently placed on top of the CETAC Aridus II™ or
Aridus3 Desolvating Nebulizer System. The Aridus is commonly used for signal
enhancement/interference reduction for ICP-MS. Applications include
corrosive, limited-volume samples for geology and semiconductors.
About This Book
This document describes the procedures for installing, using, and maintaining
the autosampler. It also provides information about troubleshooting minor
problems and describes the design of the autosampler.
This manual covers the following products:
CETAC ASX-112FR
Who Should Read This Book
The primary audience for this manual consists of analytical chemists and lab
technicians. To use this manual effectively, you should have a basic knowledge
ASX-112FR Autosampler Operator’s Manual
Chapter 1: Introduction
of chemistry, a basic knowledge of electronic sampling equipment, at least a
beginning level of computer experience, and working knowledge of the
analytical instrument used with the autosampler.
WARNING
CHEMICAL INJURY HAZARD
The autosampler is intended for use only by qualified operators who have
been trained in safe laboratory practices. Make sure you know the hazards
associated with all of the chemicals you are using, and take the appropriate
precautions. Exposure to laboratory chemicals may result in serious injury.
Autosampler Configuration Options
The ASX-112FR is very configurable making it ideal for use in multiple
applications. Three models are available. The standard model comes with a
polypropylene rinse station controlled by a peristaltic pump. A second model
comes with a polypropylene rinse station controlled by a gas displacement
pump, which uses compressed gas to push the rinse solutions through the
rinse station. A third model is equipped with a PFA rinse station and a gas
displacement pump for ultra-clean applications.
All three models have the option to be selected in either a tall or short
configuration. The height configuration restricts the choice of racks to be
either tall—BelArt half racks (with 7 mL or 14 mL vials) or short—CETAC
racks for small samples (with 0.5 mL, 1.0 mL, 1.5 mL or 2 mL vials). The rinse
station is also configured in either a tall or short version.
Three probe sizes are offered: 0.010” (0.25 mm), 0.010” (0.25 mm) ID, and
0.035” (0.89 mm) ID. The 0.035” ID is expected to be the standard with the
0.010” ID designed for a low-flow (<0.5 mL/min) nebulizer. If the ASX-112FR
is used with the CETAC Aridus II™ or Aridus3 system, then the uptake line of
the C-Flow PFA n ebulizer is typically used as the sample probe in a selfaspiration mode.
Spares kits are available to convert a tall model into a short model, and vice
versa. Optional rack kits are also available as spares.
The front of the ASX-112FR is shown in Figure 1-1.
8
ASX-112FR Autosamplers Operator’s Manual
9
K Cover
F Z-Drive Assembly
G Y-Arm Assembly
H Sample Probe
E Rinse Alignment
D Dual Flowing Rinse
Station
C Standards Vials
B Sample Rack
J Status LED
I Power Switch
A Rotary Tray
Autosampler Standard Components
Chapter 1: Introduction
Figure 1-1. ASX-112FR Autosampler—Front View
Figure 1-2. ASX-112FR Autosampler—Side View.
ASX-112FR Autosampler Operator’s Manual
Chapter 1: Introduction
The following components are located on the front of the autosampler and are
shipped with the autosampler. Each lettered item corresponds with a callout in
Figure 1-2.
ARotary Tray. The rotary tray has 14 standard positions and a rectangular
center cavity, which holds one sample rack in place.
BSample Rack Location. The ASX-112FR includes one sample rack. Rack
choices include short or tall rack configurations. A keyed interface plate is
required to use the short racks. The tall racks are placed directly in the rotary
tray with no interface plate required. The appropriate sample vials must be
used for each rack, and the host computer’s software must be configured for
that particular rack layout and number of positions. The identification
designations are shown in the host computer's software – if the software does
not include a specific reference for the ASX-112FR, a reference for the older
model ASX-100 may be applicable with the ASX-112FR tray files.
Short – CETAC Racks:
• 24 position, 1.5 mL or 2.0 mL vials
• 48 position, 0.5 mL vials
• 96 position, 1.0 mL vials
Tall – Bel-Art Half Racks:
• 30 position, 14 mL vials
• 42 position, 7 mL vials
CStandards Vials. Up to 14 standards positions are available with the
autosampler:
Short Tall
9 – 4 mL vials 9 – 10 mL vials
5 – 20 mL vials 5 – 30 mL vials
D Dual Flowing Rinse Station. The dual rinse station is located next to the
sample tray. It comes with tubing used to connect the rinse station to two
separate rinse sources (deionized water pre-rinse and acid full rinse) and the
waste container. The rinse station is provided in either a short or tall version
to match the rack choice.
E Rinse Alignment Block.
F Z-Drive Assembly.
G Y-Arm Assembly. The Y-arm is attached to the Z-drive assembly in one of
three mounting locations depending upon the choice for short or tall function.
H Sample Probe. Sample probes are constructed of fluoropolymer tubing
reinforced with a carbon fiber or polyimide tube to provide strength and
maintain straightness. Available probe sizes include 0.010” (0.25 mm) ID,
0.010” (0.25 mm) ID, and 0.035” (0.89 mm) ID. If the ASX-112FR is used with
the Aridus II or Aridus3, then the uptake line of the C-Flow PFA nebulizer
(equipped with a polyimide support tube) is used as the sample probe.
I Power Switch. Rocker switch, single pole-single throw, 16 amp.
10
ASX-112FR Autosamplers Operator’s Manual
11
Chapter 1: Introduction
J Power/Status LED. Green light should be lit when the power is on and the
autosampler is ready to operate.
K Cover. The cover door may be opened (using a bar latch) to add or remove
sample vials or the sample rack. Do not open the cover during autosampler
operation (see page 32).
The following standard components are located on the back of the ASX-112FR
and are shipped with the autosampler. Each lettered item corresponds with a
callout in either Figure 1-3 or Figure 1-4.
Figure 1-3. ASX-112FR Autosampler-Back View Gas Displacement Pump
Model.
AOn-Board Rinse Pump. The on-board rinse pump may be either a peristaltic
pump or a gas displacement pump. In either configuration, the pump is
located in the upper right-hand corner on the back of the autosampler. The
pump moves the rinse solutions from two rinse sources through the flowing
rinse station.
B 24VDC Input. The six-pin jack for 24VDC input from the power module.
C Auxiliary I/O Port. The auxiliary I/O port detects switch closures or can
trigger devices that can be operated from switch closure (TTL) event triggers.
It can also be used to control external devices that require +24VDC. An
example of such a device is the QuickWash Accessory that can be used with the
Aridus II™ or Aridus3 Desolvating Nebulizer System.
D One RS-232 Serial I/O Port-COM1. The serial port is located in the center of
the lower back of the autosampler. The COM1 port is the communications
interface between the ASX-112FR and the analytical instrument’s host
computer.
E USB Option. The ASX-112FR comes standard with a USB port. This port can
be used to interface the ASX-112FR with the host computer.
F Auxiliary Module Port. The auxiliary module port is included for possible
addition of an external device that requires +24VDC.
There are two sets of dipswitches located on the bottom of the autosampler.
The five-position dipswitch defines normal operating mode or rabbit
programming mode. The first three switches of the eight-position dipswitch
define the ICP-MS interface and switch #6 controls whether the autosampler
functions in the Tall or Short mode: 1 = Tall (Bel-Art racks), 0 = Short (CETAC
racks).
The following standard components are also shipped with the ASX-112FR:
External Desktop Power Supply. The input rating is AC 100V-240V, 1.9 A,
with an output of DC 24V, maximum 3.3 A.
Serial Interface Kit. The kit includes DB9F port adapters for host computers
with normal AT-style DTE serial ports, and a 1.828-meter modular cable.
Additional Equipment Required
In addition to the provided equipment, you will need:
A host computer which has been configured with the ICP-MS software. This
computer must have an additional free USB or serial ports beyond the ports
required to control the autosampler, spectrometer, and other system
components.
Optional Accessories
If you are doing a specialized type of analysis or are connecting the ASX-112FR
to a host computer that uses a non-RS-232 communications protocol, you may
need optional accessories in addition to the standard components included
with the autosampler. The following accessories are available for the ASX112FR:
12
ASX-112FR Autosamplers Operator’s Manual
13
Chapter 1: Introduction
IEEE-488 Interface Kit. The kit includes an RS-232/IEEE-488 converter
box, an IEEE-488 cable, a power cord, and instructions. It is used to convert
an IEEE communications protocol to a serial protocol.
C-Flow PFA Nebulizer. The C-Flow Nebulizer is a molded, fixed-capillary
style PFA concentric nebulizer for the introduction of low-volume (< 1mL)
samples to an ICP-MS. The inert PFA construction allows the introduction
of all acids (including hydrofluoric acid), alkalis and organic solvents. It
features a standard 6mm diameter tip for easy installation to most spray
chambers.
QuickWash Fast Washout Accessory. The QuickWash Fast Washout
Accessory can be used with the Aridus II™ or Aridus3 Desolvating
Nebulizer System and the ASX-112FR Autosampler. The ASX-112FR can
trigger the QuickWash to begin a rinse cycle for the nebulizer’s PFA spray
cha mb er.
Alternate Rinse Height Kit. Alternate rinse kits are available as spares to
convert a short configuration into a tall and vice versa.
Alternate Sample Rack Kits. Additional rack kits are available as spares to
run samples of varying volumes.
Sample Probes. A variety of sample probes are available as spares. Probes
are available with internal diameters of 0.25 mm, 0.50 mm, and 0.89 mm.
NOTE:
Contact Teledyne CETAC Technologies if you need additional accessories not
listed, need added features to integrate the autosampler into your analytical
system, or have unique requirements. Research and development of new
features and accessories for the autosampler, often inspired by customer
requests, is a continuing activity at Teledyne CETAC Technologies.
ASX-112FR Autosampler Operator’s Manual
Chapter 1: Introduction
Chemical Compatibility
Autosampler components are made of Ultra-High Molecular Weight
Polyethylene (UHMW-PE) and Polyethylene Terephthalate. The base is made
from a high-strength aluminum alloy with an epoxy powder coating finish. The
sample racks are made from UHMW-PE or polypropylene and are protected
from airborne contaminants and operator interference by a polycarbonate
cover. Sample vial choices include PFA and polypropylene.
The ASX-112FR operates reliably under a wide variety of conditions.
Components in the sample flow path are made of FEP or PFA. When these
inert, non-metallic materials are used at temperatures less than 135°C, they
can withstand repeated exposure to the following substances:
Predominantly aqueous solutions of strong acids (less than 40%)
Common organic solvents such as acetone, alcohols, ethyl acetate,
Methylethylketone (MEK), petroleum oils and derived fuels,
tetrachloroethylene, toluene, kerosene and xylene.
CAUT ION
WARNING
DAMAGE FROM CHEMICAL EXPOSURE
Prolonged or repeated exposure to temperatures greater than 135°C and to the
following substances can cause failure of the flow path components:
• Solutions of concentrated acids (greater than 40%).
• Solutions of concentrated bases (greater than 10% potassium, ammonium, or
sodium hydroxides).
CHEMICAL HAZARD
Do not use the autosampler with substances which could pose a hazard of
serious injury to the operator if spilled or injected, such as biological
substances or formic acid.
Where to Go for More Information
In addition to this manual, you can refer to the following resources:
New versions of this manual may be available under “Service and Support”
on CE TAC’s Web site: www.cetac.com
ASX-112FR Autosampler Spare Parts Catalog, available on the CD-ROM or
under "Parts" on CETAC’s Web site.
Teledy n e CETA C Tech nolo gies Customer Service and Support:
The software manual for the ICP-MS instrument you are using.
14
15
2 Preparing for
Installation
Installing the autosampler requires preparation. Before you install the
autosampler, you should evaluate the physical arrangement of the laboratory
to choose a suitable location. Once you choose a location, you must carefully
unpack the autosampler prior to beginning the installation.
This chapter discusses what requirements must be met when you choose a
location. It also describes how to unpack the equipment before installation.
Choosing a Location
Choosing a location for the autosampler involves evaluating the lab
environment for the availability of space, liquid waste routing an d po wer. For
the system to function optimally, the location you select must meet specific
requirements associated with each of these items. The following sections
discuss space, water, and power requirements.
Space Requirements
Most analytical applications benefit from utilizing the shortest sample flow
path. Therefore, you should place the autosampler in close proximity to the
analytical instrument. The recommended footprint for the autosampler is
shown in the following table.
Dimensions Recommended Footprint
Height 44 cm (17.3") 55 cm (22")
Width 34 cm (13.4") 44 cm (17")
Depth 52 cm (20.5") 59 cm (23")
Weight 14.1 kg (31 lbs)
Table 1: Physical Characteristics – ASX-112FR
The weight shown is that of the autosampler itself, without the desktop power
supply or other accessories.
ASX-112FR Autosampler Operator’s Manual
Chapter 2: Preparing for Installation
Allow at least 5 cm behind the autosampler for power cord and
communication cable egress. Always position the equipment so that it is easy
to disconnect the power cord.
Work Surface Requirements
The ASX-112FR can be conveniently placed on top of the CETAC Aridus II or
Aridus3 Desolvating Nebulizer System. Otherwise, the autosampler must be
placed on a sturdy countertop or table. Do not place the autosampler on a
wheeled cart or folding table.
During operation, the autosampler produces both vertical and horizontal
forces. If the work surface is allowed to shake or wobble, the autosampler may
“walk” across the surface, liquids may spill, or data quality may be affected.
Rinse Solution Requirements
For most applications, 2% nitric acid (HNO3) (v/v) is used as the primary rinse
agent and deionized water is used as the pre-rinse agent in the ASX-112FR.
Place the rinse agent source(s) within two meters of the ASX-112FR.
WARNING
CAUT ION
CHEMICAL INHALATION AND BURN HAZARD
Observe all necessary safety precautions when handling nitric acid (HNO3)
solutions. Wear appropriate personal protective equipment, including face
shield or goggles, gloves, and a laboratory coat, and ensure that
engineering controls (such as ventilation systems) are operating properly.
Liquid Waste Routing Requirements
Ensure that there is a liquid waste receptacle within two meters of the
autosampler. The waste receptacle inlet should be 30 to 60 centimeters lower
than the
tubing drops directly into the waste receptacle with no coiling and without
being submerged below the liquid level of the waste receptacle.
SUBMERGED DRAIN TUBING MAY CAUSE EQUIPMENT DAMAGE
Ensure that the rinse drain tubing is not submerged in the waste liquid. If the
tubing is submerged, waste liquid can back up in the rinse station, flooding the
sample tray and potentially damaging the electronics.
autosampler rinse station outlet and set up so that the rinse drain
Power Requirements
The autosampler is powered by the supplied external desktop "brick" power
supply. Place the autosampler within 1.2 meters of a power outlet.
WARNING
SHOCK AND FIRE HAZARD
Use only the provided power supply. The power supply must be plugged
into an outlet which has a protective ground connection.
The autosampler is intended to operate from DC power supplied through the
provided power supply. The power supply is provided power through an AC
power source that will not apply more than 240VAC between the supply
16
ASX-112FR Autosamplers Operator’s Manual
17
Chapter 2: Preparing for Installation
conductors and ground. A protective ground connection by way of the
grounding connector in the power cord is required for safe operation.
Ensure that you position the autosampler so that the location where the power
supply cord plugs into it is easily accessible (is not blocked) and it can be
quickly disconnected if needed. In case of hazard, the autosampler should be
disconnected from the power source.
The power supply socket is on the back of the autosampler (see Figure 1-4 on
page 11). Connect the power supply to the autosampler first and then connect
a line cord to the power supply. Do not apply power to the power supply until
ready to operate the autosampler.
Unpacking the Autosampler
WARNING
CAUT ION
LIFTING HAZARD
The autosampler may be awkward to lift. Incorrect lifting technique may
cause personal injury. Use caution when lifting the autosampler.
Inspect external packaging upon receipt for signs of shipping damage. Inspect
all items during unpacking and notify the carrier immediately of any concealed
damage. Check for any kinked or bent tubing.
If the system is shipped or removed from storage during cold weather, allow
the packaged equipment to equilibrate to room temperature before opening
and exposing to warm, humid air. It is usually sufficient to provide four to eight
hours for this purpose.
EQUIPMENT DAMAGE FROM CONDENSATION
If condensation forms on or inside the autosampler, allow it to dry thoroughly
before connecting it to a power source and operating it. Failure to do so may cause
equipment damage.
Remove the packing checklist from the shipping container, and check off items
against it. Leave accessories in the packing until you are ready to install them.
NOTE
Keep the factory packaging for use in case the product ever needs to be
returned or shipped to another location.
ASX-112FR Autosampler Operator’s Manual
Chapter 2: Preparing for Installation
This page is intentionally blank.
18
19
3 Installing the
Autosampler
The autosampler is designed for easy installation. Installation consists of two
parts: assembling the autosampler and connecting it to the host analytical
instrument.
WARNING
The autosampler can be installed with minimal effort; no tools are required.
You can remove thumbscrews with tools if necessary, but do not tighten them
with anything other than your fingers.
Overview
To install the autosampler, you must complete the following tasks. Each of
these tasks will be discussed in detail later in this chapter.
Mount the sample probe assembly.
Connect the rinse station.
Assemble and place the sample racks and standards vials.
Establish external connections.
Connect the ASX-112FR autosampler to the host computer.
Ensure the power switch is off and the power cord is unplugged before
proceeding with installation. If the power is left on, motors may move
unexpectedly and cause injury.
ASX-112FR Autosampler Operator’s Manual
Tall Mounting Position
Center Mounting Position
Short Mounting Position
Chapter 3: Installing the Autosampler
Mounting the Sample Probe Assembly
Mounting the sample probe assembly on the autosampler is the first task in
assembling the ASX-112FR. However, prior to mounting the probe, the
installation of the Y-arm should be confirmed to be compatible with the height
of the racks intended for use.
Figure 3-1 shows three sets of mounting holes provided for height options for
the Y-arm. If the autosampler is intended to run with half Bel-Art racks and
tall standards in the tall configuration, make sure the Y-arm is mounted in the
top most mounting location. If the autosampler is intended to run with the
CETAC short racks and short standards in the short configuration, make sure
the Y-arm is mounted in the center or short mounting position (see Figure
3-1).
Figure 3-1. Y-Arm Mounting Positions.
20
ASX-112FR Autosamplers Operator’s Manual
21
Chapter 3: Installing the Autosampler
Figure 3-2. Sample Probe Assembly Installation.
Figure 3-2 illustrates the sample probe assembly installation. The instructions
below can be used for the standard probe or the uptake capillary of the C-Flow
PFA nebulizer.
1 Insert the probe through the cylindrical support collar.
2 Using just your fingers, tighten the thumbscrew on the side of the collar to
secure the probe in the collar.
3 Insert the probe into the Y-arm assembly.
NOTE
The Y-arm assembly has two holes at either end. Use the smaller hole if you are
using the C-Flow PFA nebulizer; reverse the Y-arm assembly to use the larger
hole if you are using the standard probe.
NOTE
The support collar simply rests on top of the end of the Y-arm assembly. If the
end of the probe hits the edge of a sample vial or a solid part of the rinse
station block, the probe and collar will be pushed upward without bending (and
possibly damaging) the probe.
4 Loosen the thumbscrew on the collar and set the probe a little higher than
where you think it needs to be. Later on, after the probe height has been
checked, you can lower the probe.
ASX-112FR Autosampler Operator’s Manual
Chapter 3: Installing the Autosampler
5 If the C-Flow PFA nebulizer is to be used, secure the uptake line of the
nebulizer near the top of the built-in probe.
6 Loosen the thumbscrew of the tubing holder block on the front left of the
autosampler.
7 Carefully slide the probe tubing into the holder block groove and gently tighten
the thumbscrew. The end of the probe tubing comes out of the triangular slot
in the lower left corner of the transparent cover.
8 Attach the end of the standard probe to the nebulizer. If using the C-Flow PFA
nebulizer, insert the end of the C-Flow into the PFA spray chamber. See Figure
3-3 for Aridus II or for Figure 3-4 Aridus3.
Figure 3-3. Connection of C-Flow PFA Nebulizer to Aridus II.
22
ASX-112FR Autosamplers Operator’s Manual
23
Chapter 3: Installing the Autosampler
Figure 3-4. Connection of C-Flow PFA Nebulizer to Aridus3.
See the CETAC Aridus II or Aridus3 Desolvating Nebulizer System Operator's Manual for more information on connecting the probe and nebulizer.
Connecting the Rinse Station
The cabinet-mounted rinse station is located at the left-front side of the
autosampler within the cover. The ASX-112FR provides the ability to use two
separate rinse solutions in a dual flowing rinse station as shown in Figure 3-5.
Typically, deionized water is used as a pre-rinse solution and an acid solution,
such as 2% HNO
solutions may be pumped into the rinse station by either an on-board
peristaltic pump or with a gas displacement pump.
is used as the primary rinse solution. The dual flowing rinse
3,
ASX-112FR Autosampler Operator’s Manual
Chapter 3: Installing the Autosampler
Figure 3-5. Dual Flowing Rinse Station.
The rinse solutions are pumped into the rinse station through two ports at the
bottom of the rinse station and are drained from the top of the rinse station.
This up-flow rinsing is the most effective method for decontaminating the
sample probe between samples.
The waste rinse solutions drain from the top of the rinse station by gravity; it is
therefore necessary to ensure the drain tube hangs straight and is unhindered
in its path to the waste container.
Peristaltic Pump Configuration
In the gravity drain arrangement, the rinse solution moves through both
channels of the peristaltic pump to the dual inlets at the bottom of the rinse
station. It then drains out a single gravity drain at the top of the rinse station.
The rinse speed of the peristaltic pump is configurable through ICP-MS
command or through the provided pump speed utility (see page 52). Smaller
diameter pump tubing is available to enable lower rinse solution flow rates.
®
This tubing (Tygon
) is available in spare part kit SP7296.
To connect the rinse station tubing to the rinse station, complete the following
steps:
1 Remove the two thumbscrews that secure the rinse station and then remove
the rinse station from the autosampler by gently pulling it away from the
support guide posts.
2 Use two lengths of approximately 28 inches (72 centimeters) of the 1/8 inch
(3-millimeter) I.D. Tygon
Insert one section of tubing onto each of the two lower fittings for the prerinse and main rinse inputs on the back of the rinse station as noted in Figure
3-6.
®
tubing provided for the rinse solution uptake.
24
ASX-112FR Autosamplers Operator’s Manual
25
Chapter 3: Installing the Autosampler
3 Use one length of approximately 72 inches (1.8 meters) of the 3/16 inch (5-
millimeter) I.D. Tygon
end into the upper drain fitting on the back of the rinse station as noted in
Figure 3-6.
Insert the tubing carefully because the rinse station fitting grips the tubing
tightly. If you apply too much force, the fitting can break off. The 5-millimeter
®
Tygon
tubing may need to be stretched slightly on the end to allow insertion
over the drain fitting.
®
tubing provided for the rinse station drain. Insert one
4 Replace the rinse station on the autosampler. First, thread the tubing through
the guide holes on the rinse alignment block out the side of the unit. Then,
align the guide posts on the rinse station with the alignment block and
carefully push the rinse station into place. Ensure the rinse station is mounted
tightly against the alignment block to ensure no rinse misalignment problems.
Figure 3-6. Peristaltic Pump Tubing Connections.
To connect the rinse station tubing to the peristaltic pump using a gravity
drain, complete the following steps:
1 Rinse In – Use two lengths of approximately 72 inches (1.8 meters) each of the
1/8 inch (3-millimeter) I.D. Tygon
tubing onto the two inlets at the top of the pump. Place the other end of each
length of tubing into the two rinse solution sources. Two 2-liter polypropylene
bottles with connections, PTFE tubing, and vent ports are provided for the
rinse solutions.
®
tubing. Insert one end of each length of
2 Rinse Out - Connect the peristaltic pump to the rinse station by completing the
following steps:
a) Take the free end of the Tygon
alignment block from the lower rinse station input and insert it onto
®
tubing protruding through the
ASX-112FR Autosampler Operator’s Manual
Chapter 3: Installing the Autosampler
the inside channel fitting on the bottom of the peristaltic pump as
shown in Figure 3-6.
®
b) Take the free end of the Tygon
station input and insert it onto the outside channel fitting on the
bottom of the peristaltic pump as shown in Figure 3-6.
Insert the tubing carefully because the peristaltic pump fitting grips the tubing
tightly. If you apply too much force, the fitting can break off.
tubing protruding from middle rinse
3 Drain - Connect the rinse station to the waste container by placing the free end
of the 3/16 inch (5-millimeter) I.D. Tygon
station outlet (on top) into a waste container.
Ensure that the waste container is at least 30 to 60 centimeters lower than the
rinse station outlet.
Ensure that the tubing outlet is placed in the waste container so that it will not
be immersed in the waste solution. Immersion of the drain tube outlet may
cause the waste solution to back up and overflow. The drain tubing may be cut
to an appropriate length.
®
tubing protruding from the rinse
CAUT ION
WARNING
SUBMERGED DRAIN TUBING MAY CAUSE EQUIPMENT DAMAGE
Ensure that the rinse drain tubing is not submerged in the waste liquid. If the
tubing is submerged, waste liquid can back up in the rinse station, flooding the
sample tray and potentially damaging the electronics.
Gas Displacement Pump Configuration
In the gas displacement pump arrangement, the rinse solutions are pushed by
gas pressure through the dual inlets at the bottom of the rinse station. Excess
rinse solution drains at the top of the rinse station.
The gas displacement pump pressure can be adjusted with the flow
adjustment knob on the gas displacement pump panel. Pressure is adjustable
from 0 to 5 psi. Higher pressure results in a faster rinse speed.
CHEMICAL SPRAY HAZARD
Tighten the fittings "finger-tight." Do not use any tool other than your
fingers to tighten the fittings. If the fitting is too loose, the tubing can leak
or come out of the fitting. If the fitting is too tight, the tubing and ferrules
will deform and leak.
To connect the rinse station tubing to the rinse station, complete the following
steps:
1 Remove the two thumbscrews that secure the rinse station and then remove
the rinse station from the autosampler by gently pulling it away from the
support guide posts.
2 Use two lengths of approximately 28 inches (72 centimeters) of the 0.020 inch
(0.5-millimeter) PFA tubing provided for the rinse solution uptake. Insert one
section of tubing onto each of the two lower fittings for the pre-rinse and main
rinse inputs on the side of the rinse station as noted in Figure 3-5 and Figure
3-7. Nuts and ferrules are supplied to attach the PFA-tubing. Apply gentle
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Chapter 3: Installing the Autosampler
pressure to the tubing while tightening the fittings. The fittings should be as
tight as you can get them using just your fingers.
3 Use one length of approximately 72 inches (1.8 meters) of the 3/16 inch (5-
millimeter) I.D. Tygon
the upper drain fitting on the back of the rinse station as noted in Figure 3-5
and Figure 3-7.
Insert the tubing carefully because the rinse station fitting grips the tubing
tightly. If you apply too much force, the fittings can break off. The 5-millimeter
®
Tygon
over the drain fitting.
tubing may need to be stretched slightly on the end to allow insertion
®
tubing provided for the rinse drain. Insert one end into
4 Replace the rinse station on the unit. First, thread the tubing through the
guide holes on the rinse alignment block out the side of the unit. Then, align
the guide posts on the rinse station with the alignment block and carefully
push the rinse station into place. Ensure the rinse station is mounted tightly
against the alignment block to ensure no rinse misalignment problems. Finally,
reattach the two thumbscrews to secure the rinse station.
Argon Gas Supply for Gas Displacement Pump
To connect the rinse station tubing to the gas displacement pump using a
gravity drain, complete the following steps with reference to Figure 3-7 and
Figure 3-8:
1 Two PFA bottles are provided for the rinse solutions. After filling each bottle
with the appropriate rinse solution, ensure that the caps for each bottle are
secure. A dedicated wrench (green color) is provided to tighten the caps.
Label the bottles #1 and #2; fill bottle #1 with pre-rinse solution (ex.
deionized water) and bottle #2 with full rinse solution (ex. 2% nitric acid).
2 Rinse Bottle to Rinse In Ports – Use two lengths of approximately 48 inches
(1.2 meters) each of 1/8 inch O.D. x 1/16 inch I.D. PTFE tubing. Attach one end
of each length of tubing into the two “RINSE IN” ports on the gas displacement
pump panel. Use the fittings and ferrules provided. Place the other end of
each length of tubing into a fitting on the top of the cap of each PFA bottle. The
tubing should extend through the fitting and into the rinse solution. If the
tubing will not go through the fitting, then try the other fitting. “RINSE 1 IN”
should be connected to bottle#1 with the pre-rinse solution and “RINSE 2 IN”
should be connected to bottle#2 with the full rinse solution. Ensure that each
fitting is tight.
3 Argon Out to Rinse Bottle – Use two lengths of approximately 48 inches (1.2
meters) each of 1/8 inch O.D. x 1/16 inch I.D. PTFE tubing. Note that this
tubing will have pressure relief valves already attached. Attach one end of each
length of tubing into the two “Argon Out” ports on the gas displacement pump
panel. Use the fittings and ferrules provided. Place the other end of each
length of tubing into the other fitting on the top of the cap of each PFA bottle.
Note that the tubing should only extend to the bottom of the fitting and not
below the level of the liquid in the bottle. The “ARGON OUT” connection below
the “RINSE 1 IN” port should be connected to bottle#1 with the pre-rinse
solution. The “ARGON OUT” connection below the “RINSE 2 IN” should be
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Chapter 3: Installing the Autosampler
connected to bottle#2 with the full rinse solution. Ensure that each fitting is
tight.
4 Rinse Solution Out – Connect the gas displacement pump to the rinse station
by completing the following steps:
a) Take the free end of the PFA tubing (0.5 mm I.D.) protruding through
the alignment block from the lower rinse station and connect it to the
“RINSE 1 OUT” port on the gas displacement pump panel. Use the
fittings and ferrules provided.
b) Take the free end of the PFA tubing (0.5 mm I.D.) protruding through
the alignment block from the middle rinse station and connect it to the
“RINSE 2 OUT” port on the gas displacement pump panel. Use the
fittings and ferrules provided.
5 Drain- Place the free end of the 3/16 inch (5 mm) I.D. Tygon® tubing
protruding from the rinse station outlet (top of rinse station) into an
appropriate waste container.
Ensure that the waste container is at least 30 to 60 centimeters lower than the
rinse station outlet.
CAUT ION
Ensure that the drain tubing is placed in the waste container so the tubing will
not be immersed into the waste solution. Immersion of the drain tubing into
the waste solution may cause the solution to back up into the rinse station and
overflow.
SUBMERGED DRAIN TUBING MAY CAUSE EQUIPMENT DAMAGE
Ensure that the rinse drain tubing is not submerged in the waste liquid. If the
tubing is submerged, waste liquid can back up in the rinse station, flooding the
sample tray and potentially damaging the electronics.
6 Argon Gas Supply – Connect the argon gas supply to the “ARGON SUPPLY” inlet
on the gas displacement pump panel. The argon gas supply can be from a
dedicated argon source or from the ICP-MS argon supply. The recommended
argon inlet pressure is 50 psi (350 kPa or 3.44 bar). If the Aridus II or Aridus3
nebulizer system is being used, the argon can be teed from the Aridus sweep
gas supply. See Figure 3-9 and Figure 3-9 for such an argon gas connection.
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Chapter 3: Installing the Autosampler
Figure 3-7. Gas Displacement Pump Tubing Connections.
ASX-112FR Autosampler Operator’s Manual
Chapter 3: Installing the Autosampler
Figure 3-8. Gas Displacement Pump Fitting Connections.
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Chapter 3: Installing the Autosampler
Figure 3-9. Gas Displacement Pump Argon Gas Connection with Aridus II.
Figure 3-10. Gas Displacement Pump Argon Gas Connection with Aridus3.
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Chapter 3: Installing the Autosampler
Assemble and Place the Sample Rack and Vials
WARNING
Never attempt to load, unload or reposition the sample vial rack or sample
vials while the autosampler is operating. The sample probe may move
unexpectedly and cause an injury.
Figure 3-11. ASX-112FR Autosampler Rotary Tray
The ASX-112FR features a rotary tray, shown in Figure 3-11, which holds both
standards and samples. A variety of sample racks can be placed within the
center cavity of the rotary tray. Sample racks are classified as short or tall,
allowing the ASX-112FR to be configured in either a short or tall configuration.
Standards vials also vary between the short and tall configurations. For the
short configuration, standard positions 1 through 5 hold 20 mL vials and
standard positions 6 through 14 hold 4 mL vials. For the tall configuration,
standard positions 1 through 5 hold 30 mL vials and standard positions 6
through 14 hold 10 mL vials.
Short Rack Configuration
Figure 3-12. CETAC Sample Racks – Short Rack.
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Chapter 3: Installing the Autosampler
Three CETAC sample racks are available for the short configuration. These are
shown in Figure 3-12.
To assemble and place the samples and standards for a short configuration,
complete the following steps:
1 Ensure the short sample tray adapter plate is screwed into place in the center
of the rotary tray. It should be placed so that the alignment guide is placed
nearest the guide dot as shown in Figure 3-11. An ASX-112FR ordered in a
short configuration will be shipped with the adapter plate in place.
2 Place the standards vials in the rotary tray as shown in Figure 3-11.
3 Load the sample vials in the sample tray and place the tray in the center of the
rotary tray aligning the groove on the bottom of the tray with the alignment
guide on the adapter plate. This should also align the two alignment dots on
the corner of the sample tray and the rotary tray.
A correctly placed sample vial rack will not move more than ± 0.2 millimeters
unless lifted. A tilted sample vial rack or vials indicate an improperly placed
rack or vials, which must be corrected before you operate the autosampler.
4 Replace the autosampler cover by sliding it into the groove in the rinse
alignment block.
The cover on the ASX-112FR has a hinged front door, secured by a bar latch,
which can be opened to add or remove sample vials or the sample vial rack.
The entire cover itself can also be fully removed. Avoid removing the cover
during operation; this could result in an impact to the Y-arm assembly causing
an alignment error. In the case of a mechanically induced alignment error, the
power to the unit would need to be cycled off and on to realign the Y-arm.
Tall Rack Configuration
Figure 3-13. Bel-Art Sample Racks.
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Chapter 3: Installing the Autosampler
Two Bel-Art half racks are provided for the tall configuration. The tray layouts
are shown in Figure 3-13.
To assemble and place the samples and standards for a tall configuration,
complete the following steps:
1 Assemble the Bel-Art rack by snapping the middle and top sections to the
bottom according to the instructions included with the rack.
2 Ensure the short sample tray adapter plate is not screwed into place in the
center of the rotary tray. An ASX-112FR ordered in a tall configuration will be
shipped without the adapter plate in place.
3 Place the standards in the rotary tray as shown in Figure 3-11.
4 Load the sample vials in the sample tray and place the tray in the center of the
rotary tray.
A correctly placed sample rack will not move more than ±0.2 millimeters (mm)
unless lifted. A tilted sample vial rack or vials indicate an improperly placed
rack or vials, which must be corrected before you operate the autosampler.
5 Replace the autosampler cover by sliding it into the groove in the rinse
alignment block.
The cover on the ASX-112FR has a hinged front door, secured by a bar latch,
which can be opened to add or remove sample vials or the sample vial rack.
The entire cover itself can also be fully removed. Avoid removing the cover
during operation; this could result in an impact to the Y-arm assembly causing
an alignment error. In the case of a mechanically induced alignment error, the
power to the unit would need to be cycled off and on to realign the Y-arm.
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Power Cord to
Grounded AC Power
Outlet
To POWER
Connector on
Autosampler
Chapter 3: Installing the Autosampler
Connecting the Autosampler to the Power Supply
The autosampler is powered by the supplied external desktop "brick" power
supply. Ensure that you position the autosampler so that the location where
the power supply cord plugs into it is easily accessible (is not blocked) and it
can be quickly disconnected if needed. In case of hazard, the system should be
disconnected from the power source.
1 Turn the power switch on the autosampler OF F.
2 Check the plug on the power cord to verify that it is of the correct type for your
country.
3 Plug the power cord into a power outlet.
4 Plug the power cord into the power supply.
WARNING
Figure 3-14 Desktop "Brick" Power Supply
5 Plug the power supply into the 24V connector on back of the autosampler.
6 Turn the power switch on the front of the autosampler ON.
It is important to use the appropriate power cord for your country. See
“Power requirements” on page 78.
“Power Cord Set Requirements” on page 79.
FIRE AND SHOCK HAZARD
Use only the provided desktop power supply. The power supply must be
plugged into an outlet which has a protective ground connection.
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Chapter 3: Installing the Autosampler
Connecting the Autosampler to an Analytical
Instrument
You can connect the autosampler directly to a sample introduction peristaltic
pump and then to the ICP-MS or to a sample introduction device, such as the
CETAC Aridus II or Aridus3 Desolvating Nebulizer System. To do so, complete
the following steps:
1 Determine the free length of the sample probe tubing you need, add 10
centimeters, and cut the free end of the sample probe to length.
Determining the free length includes allowance for movement of the Y-arm in
the X, Y, and Z axes. The additional 10 centimeters provides a service loop for
unrestricted sample probe motion.
Excessively shortened sample probe tubing is not repairable and must be
replaced.
2 Connect the free end of the sample transfer tubing to the inlet of the analytical
instrument’s peristaltic pump tubing.
The free end may be connected directly to the ICP-MS nebulizer. If the CETAC
C-Flow PFA nebulizer is used (the free end acting as the sample probe for the
ASX-112FR) then the nebulizer may be installed directly into the Aridus II or
Aridus3 PFA spray chamber or the host ICP-MS spray chamber.
Connect the ASX-112FR Autosampler to the Host
Computer
Instrument control software on the ICP-MS host computer controls both the
analytical instrument and the autosampler. You cannot operate the
autosampler until you establish a communications interface between the
autosampler and the host computer. It is through this interface that the host
computer directs the operation of the autosampler. The autosampler supports
the following communications protocols:
The serial (RS-232) protocol is the standard configuration. There are two
RS-232 serial ports on the autosampler, and a serial interface kit is shipped
with the autosampler.
The parallel (IEEE-488) protocol is less common than the serial
configuration. An IEEE-488 interface kit is available as an optional
accessory to the ASX-112FR.
The USB interface is an optional configuration. A virtual COM port is
created when using the USB and therefore, the connection looks like a
standard RS-232 serial port to the host PC software.
NOTE:
Although the autosampler supports several communications protocols, the host
computer governs which protocol is used. To determine which protocol is
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Chapter 3: Installing the Autosampler
required for the analytical instrument you are using, refer to the hardware or
software manual provided with the ICP-MS instrument.
Establishing an RS-232 Serial Communications
Interface
The serial interface kit provided with the ASX-112FR Autosampler includes an
interface cable equipped with two modular port adapters. Use the interface kit
to establish a serial communications interface with the host computer. To do
so, complete the following steps:
1 Plug one end of the cable into the host computer’s serial (COM) port selected
for autosampler communications.
Make sure that the COM port you select matches the port selected in the host
computer’s software.
2 Finger tighten both screws of the cable adapter.
CAUT ION
NOTES
If a host computer serial port with a DB9F, a DB25M, or a DB25F connector (9
pin D-submini receptacle or 25 pin D-submini plug or receptacle) must be used,
use the mating connector from the Teledyne CETAC Technologies universal port
adapter kit. You can order the adapter kit from Teledyne CETAC Technologies or
purchase an adapter locally to convert the serial port to a DB9M. Do not use a
“null modem” adapter.
Ensure you are connecting the serial cable to the COM1 port. Connecting the
adapter to the Dilutor (COM2) port on the autosampler will cause a
malfunction.
When interconnecting any computing devices, keep the communications cables
away from sources of electromagnetic or radio frequency (RF) interference,
such as electric motors, transformers, fluorescent light ballasts, or RF energy
sources. Limit cable runs for RS-232C to less than 16 meters. If these conditions
cannot be satisfied, use low-impedance, fully shielded cables to provide
satisfactory operation. The cables are available from many sources, but you will
need to specify the correct mating connectors and “straight-through” (DTEDCE) wiring.
3 Connect the other end of the cable to the ASX-112FR COM1 port.
Ensure that you are connecting the adapter to the COM1 port. Connecting the
adapter to the AUX I/O port on the autosampler will cause a malfunction. The
autosampler AUX I/O port is used for communications to a device other than the
host computer.
4 Finger tighten both screws of the cable adapter.
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Chapter 3: Installing the Autosampler
Establishing a USB Communications Interface
If the host computer does not have an available RS-232 port, you can use a USB
port instead. An “A-B” USB cable may be obtained from any computer store.
The procedure for finding and installing the USB driver may be different,
depending on your computer's operating system.
1 Power up both the computer and the autosampler.
2 Plug one end of the cable into the host computer's USB port and the other end
to the autosampler’s USB port.
The computer screen should display a "New Hardware Found" window. A
USB driver must be installed to make the USB port emulate an RS-232 COM
port, and the installation must be repeated for each USB connection.
The exact procedure for installing the driver depends on the version of the
host computer’s operating system. The instructions which follow show
installation on the Windows XP operating system.
3 Allow the Windows Found New Hardware Wizard to use Windows Update to
search for a driver.
In most cases, the driver will be found online and installed automatically.
This process may take several minutes.
4 If a driver is not found, click Back to begin installation from the CD-ROM.
Figure 3-15 Message showing that a driver was not found.
a. Insert the CD-ROM.
b. Select Install from a specific location and click Next.
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Chapter 3: Installing the Autosampler
Figure 3-16 Choosing to install USB driver from a CD
c. Select Search removable media.
Figure 3-17 Choosing to install USB driver from a CD
d. Wait while the computer searches the CD.
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Chapter 3: Installing the Autosampler
Figure 3-18 Searching the CD
e. When the driver is found, select it and click Next.
Figure 3-19 Selecting the driver
f. The driver installation is complete.
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Chapter 3: Installing the Autosampler
Figure 3-20 Driver installation is complete
If a message is displayed showing which COM port number was chosen
(look for a “bubble” in the lower-right corner of the screen), make a note of
it.
5 Confirm that the COM port selected for the USB matches the port selected in
the host computer's ICP-MS software.
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Chapter 3: Installing the Autosampler
Establishing an IEEE Communications Interface
Before you can establish an IEEE communications interface with the host
computer, you must have the IEEE-488 interface kit, which includes a
converter box and an IEEE-488 cable. Use the IEEE-488 kit to establish a
parallel interface with the host computer. To do so, complete the following
steps:
1 Connect the converter box according to the manufacturer’s instructions.
Manufacturer’s instructions are provided with the kit.
2 Plug one end of the cable into the serial port on the 232/488 converter box.
3 Finger tighten both screws of the cable adapter.
4 Connect the other end of the cable to the ASX-112FR COM1 port.
CAUT ION
Ensure that you are connecting the adapter to the COM1 port. Connecting the
adapter to the AUX I/O port on the autosampler will cause a malfunction. The
autosampler AUX I/O port is used for communications to a device other than the
host computer.
5 Finger tighten both screws of the cable adapter.
ASX-112FR Tray Files
Before the ICP-MS can work with the ASX-112FR, the tray files may need to be
loaded in the proper ICP-MS software program location. The tray files are
provided on the CETAC Installation CD along with ICP-MS specific instructions
for loading the files.
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43
4 Verifying Installation
Once installation of the autosampler is complete, it is important to verify that
you have installed it correctly. Attempting to use it before ensuring that it is
installed correctly may result in damage to the autosampler.
Verifying installation of the autosampler consists of two parts:
Ensuring that the communications interface between it and the host
computer is working.
Ensuring that the sample probe functions properly.
This chapter explains how to test the above items before using the
autosampler.
NOTE:
The procedures given in this chapter are for use in a Windows XP environment.
Testing the Communications Interface
If the communications interface between the autosampler and the host
computer is not established correctly, the autosampler will not function.
1 Check that the communication cables are properly attached between the host
computer and the autosampler.
2 Turn on power to the autosampler.
3 Connect to the autosampler using the host ICP-MS software or a terminal
emulator program such as C-Ter m .
See “Operating a CETAC Autosampler Using a Terminal Program” on page 69
then continue with step 4.
4 Enter the HOME command.
The autosampler should reset, with the Y-arm moving out and back into the
home position and the rotary tray moving out and back into home position. If
the autosampler does not reset, see “Troubleshooting the Autosampler” on
page 63.
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Chapter 4: Verifying Installation
5 Enter the RINSE command.
The Y-arm should dip first into the center of the pre-rinse location and then
into the center of the full rinse location.
NOTE:
The autosampler Y-arm and probe can usually be sent to the HOME and RINSE
positions by clicking a button in the host ICP-MS software.
Checking the Autosampler Components
The following autosampler components may be damaged during shipping or
installation: the sample probe, the peristaltic pump tubing, and the rinse
station and tubing. It is important that you check these components for
damage before you operate the autosampler. To do so, complete the following
steps:
1 Shut down and unplug the autosampler.
2 Visually inspect the sample probe, peristaltic pump tubing, and rinse station
and tubing for leaks or signs of damage.
3 If using the gas displacement pump with PFA bottles, ensure that the bottles
are sealed tightly.
If you detect a leak or other damage to an autosampler component, you must
replace it. For more information, see the appropriate section in Chapter 6,
“Maintaining the Autosampler.”
4 Install the sample probe in the Y-arm assembly as directed in Chapter 3,
“Installing the Autosampler.”
Testing the Sample Probe
The sample probe must descend into the center of each sample vial to ensure
satisfactory sample uptake. Shipping or rough handling can disturb the
autosampler’s cabinet-to-base alignment. If it is incorrectly aligned, the sample
probe will not function properly. It is therefore important to test the sample
probe before you actually run samples with the autosampler.
NOTE:
Before testing the sample probe, ensure that you have installed all autosampler
components correctly. Also, ensure that you have securely tightened all
thumbscrews and connected the communications cable from the host
computer to the autosampler.
Testing the sample probe involves observing the operation of the sample
probe. To do so, complete the following steps:
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Chapter 4: Verifying Installation
1 Load the autosampler sample tray with an empty sample rack.
If multiple sample vial racks (different numbers of positions) will be used,
select the sample rack containing the maximum number of positions for the
initial verification run.
For information about placing the sample rack, see Chapter 3, “Installing the
Autosampler.”
2 Turn the autosampler power switch on and verify that the LED power
indicator is on.
The LED power indicator is green in color. The indicator will flash upon power
up and will then remain lit when the unit is at the ready state. It is located on
the front of the unit at the top right corner of the base, directly above the
power switch.
3 Using the ICP-MS software, designate the sample positions at the left rear, left
front, right rear, and right front of the sample tray.
Figure 4-1. Sample Test Positions.
4 Place sample vials at the four corners.
5 Command the autosampler to move the sample probe to the designated
sample positions. Check that the sample probe correctly accesses each position
and that the probe descends into the center of each sample vial.
NOTE:
If the autosampler alignment is not correct, contact Teledyne CETAC
Technologies Customer Service and Support or an authorized representative.
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5 Using the Autosampler
Before using the autosampler, ensure that your lab environment provides
operating conditions that will prolong the life of the autosampler. Once the
proper operating conditions are met, you can arrange the sample vial racks
and start the autosampler sequence run. When you finish using the
autosampler, you may need to flush the rinse station and flow path before
shutting the autosampler down.
Establishing Optimal Operating Conditions
The autosampler operates reliably even under less than ideal conditions. It is
not, however, indestructible. Malfunction or damage can occur if specific
operating conditions are not met. Meeting these conditions requires that you
create the proper lab environment, replace autosampler components that wear
out under normal use, and purchase the appropriate supplies for use with the
autosampler. The following sections explain how to meet these conditions.
NOTE
Damage or malfunction that results from unsatisfactory operating conditions
may constitute misuse and abuse and be excluded from warranty coverage.
Creating the Lab Environment
To create satisfactory operating conditions in your lab environment, follow
these guidelines:
Operate the autosampler in a conventional lab environment where the
temperature is 55–85 °F (13–30 °C), the humidity is 0–60%
non-condensing, and the unit is not exposed to excessive flammable or
corrosive materials. (See also "Environmental Characteristics" on page 77.)
Avoid rough handling of the autosampler. If possible, do not expose the
autosampler to vibration or shock.
Protect the autosampler from long-term exposure to condensation,
corrosive materials, solvent vapor, continual standing liquids, or large spills
into the autosampler cabinet or arm. Exposures of this type can damage the
drive mechanisms as well as the electronics.
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Chapter 5: Using the Autosampler
Observe the same general electrostatic discharge precautions as with any
other integrated circuit electronic devices. Low humidity environments,
especially when combined with static-generating materials, require
maximum care.
CAUT ION
Discharge static buildup and ground to the autosampler base or cabinet before
performing any maintenance. Do not touch or short-circuit bare contacts, COM1,
DILUTOR, or auxiliary ports.
Avoid using the autosampler if strong electromagnetic interference, radio
frequency interference, or radioactivity is present. Interference fields can
cause erratic operation of the autosampler. The autosampler will not
function properly if the level of radioactivity is above background.
Replacing Auto Sampler Components
The following components wear out under normal use and must be replaced
periodically:
Peristaltic pump tubing
Rinse tubing
Sample probe
If you fail to replace these components when they deteriorate, the autosampler
will not function properly. For information about replacing autosampler
components, see Chapter 6, “Maintaining the Autosampler.”
Purchasing Supplies
Because the life-span of the sample and standards vials varies, you should
maintain an adequate supply of spare vials. When you need to purchase
additional supplies, it is extremely important that you choose the appropriate
sizes and materials.
When you purchase sample and/or standards vials, make sure they meet the
following requirements:
The diameter of the sample or standards vial matches the rack size you are
using.
The height of the vials matches the height configuration of the unit. Be sure
the Y-arm height setting, the sample rack, and standards are all short or all
tall.
The material selected is compatible with the samples, standards and your
analytical requirements. Ultra-high purity, ultra-trace applications are
facilitated with Polytetrafluoroethylene (PTFE), Fluorinated Ethylene
Propylene (FEP), Perfluoralkoxy (PFA) or similar materials.
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Chapter 5: Using the Autosampler
CAUT ION
CAUT ION
Use of mismatched sample vials and sample vial racks may result in malfunctions
or sample spills. Be sure your vials meet the given requirements.
To order additional supplies, refer to the CETAC Accessories and Supplies
Catalog for the autosampler, available on the CD or on the CETAC Web site,
www.cetac.com.
Arranging the Sample Vial Racks
You can change the arrangement of the sample vial racks to meet your needs.
The ASX-112FR autosampler accommodates one sample rack.
For more information about placing sample vial racks in the sample tray, see
Chapter 3, “Installing the Autosampler.”
Define the number of sample positions for a sample rack through the host
instrument software.
Incorrectly defining the position count in the ICP-MS software can result in sample
spills and invalid analysis results.
Starting the Autosampler
WARNING
WARNING
Once you arrange the sample vials and ensure that the arrangement is
correctly defined in the software, you can start the autosampler and let it run
until the sampling sequence is finished.
PINCH HAZARD
Keep fingers, hair, and loose clothing away from the moving parts of the
autosampler.
CHEMICAL BURN HAZARD
Make sure that all tubing is securely connected and that all protective
covers are in place before operating the autosampler. Use proper
laboratory practices and appropriate personal protective equipment.
1 Ensure that the rinse station is properly connected.
2 Turn the autosampler power switch on.
The LED power indicator on the autosampler lights up when the power is on.
3 Turn on the peristaltic pump using the host ICP-MS software or through
C-Term.
4 Adjust the peristaltic pump shoe until the desired rinse solution flow rate is
achieved.
5 Purge air from the rinse system by running the rinse solutions through the
rinse station.
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Ensure there are no air bubbles visible in the rinse uptake tubing before you
run samples with the autosampler.
6 Access the host computer’s ICP-MS software and activate the autosampler
program.
Define and start the sampling sequence. The autosampler runs until it reaches
the end of the sampling sequence.
Shutting Down the Autosampler
To shut down the autosampler, complete the following steps:
1 (Gas-Displacement pump equipped models) Drain the rinse system by removing
the rinse solution uptake tubing from the rinse solution source. Let the gas
displacement pump run until all solution drains from the tube attached to the
rinse station outlet.
If you use a rinse solution other than deionized water, flush the rinse system
with deionized water before shutting down the autosampler. For more
information, see “Flushing the Rinse Station and Flow Path” on page 50.
2 Turn off the autosampler power switch.
3 If you will be performing maintenance, unplug the power cord either at the
power supply or at the wall outlet.
4 (Peristaltic pump-equipped models) After the rinse station has been pumped
empty and the power turned off, place the uptake tubing into a clean waste
container. Release the peristaltic pump pressure shoes from contact with the
pump tubing by disengaging their latches, allowing any remaining rinse
solution that may be trapped in the rinse system to drain to the waste
container. (Be sure to re-engage the pressure shoe latches and return the rinse
solution uptake and drain tubing to the proper vessel(s) before restarting and
operating the autosampler.) Releasing the pressure shoe decreases wear on the
pump tubing.
Flushing the Rinse Station and Flow Path
Generally, you can operate the autosampler without flushing the rinse system.
Under normal circumstances, you can simply drain the rinse system prior to
shutting down the autosampler. However, you need to flush the rinse station
and flow path under two circumstances:
During initial startup of the autosampler after installation.
After the use of more concentrated (>10% (v/v)) bases, acids, or organic
solvents as rinse agents.
Flushing the rinse system during initial startup of the autosampler removes
any contaminants that could cause interference during sample analysis.
Flushing the rinse system after using stronger rinse agents prevents
degradation and failure of the flow path components.
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To flush the rinse station and flow path, complete the following steps:
1 Insert the rinse uptake tubing into a deionized water source.
NOTE
If you are flushing the rinse system during initial startup, first use a 2% nitric
acid solution as the rinse agent, followed by deionized water.
2 Run the rinse solution through the rinse station and flow path for 5 to 10
minutes.
Once you flush the rinse system, you can proceed with the sampling sequence
or drain the rinse system as part of the shutdown procedure.
Reconfiguring the Autosampler Sample Height
The autosampler may be reconfigured from a short configuration to a tall
configuration or vice versa.
To change the height configuration of the ASX-112FR autosampler, complete
the following steps:
1 Turn off power to the autosampler and unplug the power cord.
2 Open the larger of the two access panels on the bottom of the autosampler to
reveal the eight-position dip switch.
3 Adjust the position of dip switch number six to match the intended height
configuration:
Tall: Switch 6 = 1
Short:Switch 6 = 0
4 Change the rinse station from short to tall or vice versa.
The ASX-112FR comes with a single rinse station, either a tall or short version.
However, a secondary rinse station may be purchased if the customer has a
need to run in both tall and short configurations.
Follow the steps for “Replacing the Rinse Station” on page 58.
5 Move the Y-arm from the short position to the tall position or vice versa.
Remove the thumbscrew and reposition the Y-arm in the desired location (see
"Figure 3-1. Y-Arm Mounting Positions." on page 20). Replace the
thumbscrew.
6 Place the new set of standards and vials in the autosampler tray, along with the
sample rack. Remember than an adapter plate is required for a short rack.
7 Loosen the thumbscrew on the side of the collar to make fine adjustments to
the height of the probe.
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Reconfiguring the Autosampler ICP-MS Personality
The ASX-112FR autosampler is configured at the CETAC factory with a
"personality" which enables it to follow the commands issued by the
customer's particular model of ICP-MS instrument. If the autosampler is to be
used with a different model ICP-MS, the autosampler personality must be
changed. Please contact CETAC at CETACservice@teledyne.com for
instructions.
Changing the Peristaltic Pump Speed
A software control tool is available to control the speed of the back-panel
mounted peristaltic pump (if the ASX-112FR is so equipped).
Installing the Pump Speed Tool
This software is located on the CD disc included with the ASX-112FR.
1 Insert the CD disc into the host computer and a list of files will appear.
2 Open the “ASX-110FR & ASX-112FR Information” folder.
Figure 5-1. Location of Pump Speed Tool On CD (CD Contents May Vary).
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Chapter 5: Using the Autosampler
3 Double-click “ASX-11x Pump Speed – 1.0.0.
Figure 5-2. Running the Pump Speed Application (CD Contents May Vary).
A shortcut icon will appear that can be used to easily access the pump speed
control
Figure 5-3. Desktop Shortcut for Pump Speed Application.
Changing the Pump Speed
The pump speed control screen is shown below, with description for each of
the controls. Actual rinse solution liquid flow will depend on the inner
diameter of the pump tubing and the pump speed setting. For lowest flows (4
to 5 mL per channel), use the smaller ID pump tubing (SP6190 for PharMed
tubing, SP7296 for PVC) and set the pump speed at 1% of scale.
Figure 5-4. Pump Speed Tool
Refresh Ports – Refreshes the COM port list
Connect/Disconnect – Connects/disconnects the COM port
Slider – Sets the desired speed in percent
Set Speed – Writes the speed to the device
Pump On – Turns the pump on
Pump Off – Turns the pump off
Info [i] – Displays the “about” box
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55
6 Maintaining the
Autosampler
Routine maintenance of the autosampler includes cleaning of specific
autosampler components. Routine maintenance also includes checking for
leaks or other damage. Additional periodic maintenance tasks may be
required, including replacement of the following autosampler components:
peristaltic pump tubing, rinse tubing, and sample probe.
CAUT ION
WARNING
Discharge static buildup and ground to the autosampler base or cabinet before
performing any maintenance. Do not touch or short-circuit bare contacts, COM1,
Dilutor, or auxiliary ports.
Cleaning the Autosampler
Cleaning the autosampler is the primary maintenance task you perform.
Failure to do so regularly causes increased wear and reduces the
autosampler’s life.
You should clean the autosampler regularly to prevent damage and extend its
life. It is especially important to clean up spills and remove contaminants, such
as abrasives, from the autosampler’s moving parts. It may also be necessary to
chemically neutralize spills.
SHOCK HAZARD
Do not allow any liquid to enter the instrument cabinet other than as
intended through the specified tubing, or come into contact with any
electrical components. The instrument must be thoroughly dry before you
reconnect power, or turn the instrument on.
Routine External Cleaning
Use of the autosampler often results in spills on autosampler components such
as the sample tray. Good maintenance requires that you clean the autosampler.
To do so, complete the following steps:
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1 Shut down and unplug the autosampler power cord.
For information about shutting down the autosampler, see page 50.
2 Remove the cover.
3 Remove the sample and standards vials and the sample rack.
4 Wipe the rotary tray, spill tray, autosampler cabinet, autosampler arm, and
cover using a damp clean-room wiper.
5 Wipe again with a new clean-room wiper.
This process removes any remaining contaminants.
6 Dry the rotary tray, spill tray, autosampler cabinet, autosampler arm, and cover
using a new clean-room wiper.
Avoid scratching the cover while drying. The autosampler must be thoroughly
dry before you turn the power on.
Thorough Cleaning
Although external cleaning removes spills and contaminants from most of the
autosampler components, it may be necessary to clean the autosampler more
thoroughly. It may also be necessary to perform a more thorough cleaning if a
large spill occurs. To do so, complete the following steps:
1 Shut down and unplug the autosampler power cord.
2 Remove the cover.
3 Remove the sample and standards vials and the sample rack.
4 Remove the rotary tray.
For information about removing the sample tray, see “Replacing the Rotary
Tray” on page 57.
Do not allow liquids to run or drip inside the tray seal when the rotary tray is
removed.
5 Remove the rinse station.
For information about removing the rinse station, see “Replacing the Rinse
Station” on page 58.
6 Wipe loose particles from the top of the autosampler cabinet and exposed
parts of the mechanism with a dry, lint-free cloth.
Clean the entire cabinet top surface area under the cover.
7 Use a damp clean-room wiper to wipe the interior and exterior of the cover,
the autosampler cabinet and spill tray, and all autosampler components until
they are clean.
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Dampen the clean-room wiper with deionized water or a 70% isopropyl
alcohol/30% deionized water solution. Pay special attention to the inside of
the cover, spill tray, Z-drive assembly, rinse station, and the rinse alignment
block.
8 Dry all components before proceeding.
9 Replace the rinse station.
For information about replacing the rinse station, see “Replacing the Rinse
Station” on page 58.
10 Replace the rotary tray on the autosampler base.
For information about replacing the tray, see “Replacing the Rotary Tray” on
page 57.
Checking for Leaks
Several of the autosampler components have a limited life and will wear out
under normal use. Standard maintenance procedures require that you
periodically check these components for leaks.
1 Shut down and unplug the autosampler power cord.
2 Visually inspect the peristaltic pump tubing, rinse tubing, and sample probe for
leaks or signs of deterioration.
Carefully inspect the tip of the probe looking for cracks, chipping, or other
signs of deterioration. Inspect all tubing for signs of wear and obvious damage.
Inspect all fluid fittings for signs of wear or damage.
If you detect a leak or other damage to an autosampler component, you must
replace it. For more information, see the appropriate section in this chapter.
Replacing the Rotary Tray
Cleaning the ASX-112FR Autosampler rotary tray extends its life and makes
frequent replacement unnecessary. However, if the rotary tray needs to be
replaced, complete the following steps:
1 Shut down and unplug the autosampler power cord.
2 Remove the cover.
3 Remove all sample and standard vials and the sample rack.
4 Move the autosampler arm over the rinse position by gently pushing it.
Moving the autosampler arm ensures that the sample probe assembly will not
be damaged while you replace the rotary tray.
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Chapter 6: Maintaining the Autosampler
5 Remove the short rack adapter plate (if using) by removing the four corner
screws.
Be sure to keep the screws with the adapter plate for reinstallation.
6 Remove the three screws holding the rotary tray in place and gently lift the
rotary tray up and off the two placement pegs.
Be sure to keep the screws with the rotary tray if planning to reinstall.
7 Wipe the spill tray clean before replacing the rotary tray.
8 Replace the rotary tray by aligning the placement pegs with the two peg holes
in the bottom of the rotary tray.
9 Replace the three screws holding the rotary tray in place.
10 Replace the short rack adapter plate, if using short racks, with the four corner
screws provided.
Replacing the Rinse Station
Cleaning the ASX-112FR autosampler rinse station and the rinse alignment
block after use extends its life and makes frequent replacement unnecessary.
However, if the rinse station requires replacement, complete the following
steps:
1 Shut down and unplug the autosampler power cord.
2 Remove the cover.
3 Remove all sample and standard vials and the sample rack.
4 Restore power to the autosampler.
5 Ensure that the rinse system is fully drained to prevent any solution spills that
may be hazardous to personnel or may damage electronic components (see
“Shutting Down the Autosampler” on page 50).
a. (Peristaltic pump-equipped models)
i. Drain the rinse system by removing the rinse solution uptake
tubing from the rinse solution source. Allow the pump system to
run until all solution drains from the tube attached to the rinse
station outlet.
ii. After the rinse station has been pumped empty and the power
turned off, place the uptake tubing into a clean waste contain e r.
Release the peristaltic pump pressure shoes from contact with the
pump tubing by disengaging their latches, allowing any remaining
rinse solution that may be trapped in the rinse system to drain to
the waste containers. (Be sure to re-engage the pressure shoe
latches and return the rinse solution uptake and drain tubing to
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Chapter 6: Maintaining the Autosampler
the proper vessel(s) before restarting and operating the
autosampler.)
b. (Gas displacement pump-equipped models)
i. Drain the rinse system by raising the rinse solution uptake tubing
to a position that is above the liquid level in each rinse vessel (Use
caution to ensure that each rinse solution vessel is not
pressurized while performing this operation). Reapply gas
pressure to each vessel. Allow the pump system to run until all
solution drains from tubing attached to the rinse station outlet.
ii. After the rinse station has been pumped empty, and while the
rinse pump function is still operating, shut off the gas supply to
the autosampler. Allow the rinse system to depressurize as it
operates. This will allow the system to be fully evacuated. (Be
sure to return the rinse uptake tubing to its proper position below
the rinse solution vessel liquid level, ensure that drain tubing is
properly placed/positioned, and to restore gas supply pressure to
the system before restarting and operating the autosampler.)
NOTE:
If using rinse solution other than deionized water, flush the rinse system with
deionized water prior to removing the rinse station. For more information, see
“Flushing the Rinse Station and Flow Path” on page 50.
6 Shut down and unplug the autosampler power cord.
7 Move the autosampler arm away from the rinse position by gently pushing it to
the far side.
Moving the autosampler arm ensures that the sample probe assembly will
not be damaged while you replace the rinse station.
8 Remove the two thumb screws on the back of the rinse block guide to release
the rinse station.
9 Gently pull the rinse station away from the rinse block guide.
10 Disconnect rinse tubing at the rinse station, using caution to prevent any
remaining rinse solution droplets from contacting personnel or autosampler
components not intended for this exposure.
11 Wipe the rinse guide block and rinse station clean before installing the new
rinse station.
12 Attach the rinse tubing to the replacement rinse station.
13 Align the pegs on the rinse guide block with the holes in the rinse station,
ensure the rinse tubing is connected and not impeded, and gently push the
rinse block into place.
14 Replace the two thumbscrews on the back of the rinse block guide to secure
the rinse station in place.
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15 Check all rinse tubing to ensure it is properly attached.
16 Restore power to the autosampler.
For more information on proper tubing installation, see Chapter 3,
“Installing the Autosampler.”
NOTE:
Prior to removing the rinse station, it is important to safely and fully
drain/evacuate the entire rinse system. See “Replacing the Rinse Station” on
page 58, and “Flushing the Rinse Station and Flow Path” on page 50. Doing so
prevents rinse solutions from coming into contact with personnel, and also
from damaging any autosampler components (electronic or otherwise) not
intended for such exposure.
Replacing Peristaltic Pump Tubing
On units with a peristaltic pump, routine maintenance of the autosampler
includes replacement of the peristaltic pump tubing. Because of the operating
nature of peristaltic pumps, the tubing will probably be the most frequently
replaced item on the autosampler. If you use more concentrated (>10% (v/v))
bases, acids, or organic solvents as rinsing agents, the tubing may degrade
more ra pidly.
WARNING
To replace the peristaltic pump tubing, complete the following steps:
PINCH HAZARD
Turn off power before servicing the peristaltic pump or pump tubing.
1 Pump deionized water through the pump tubing to remove any acid rinse
solution.
2 Shut down and unplug the autosampler power cord.
3 Release the pressure shoe and remove the old tubing from the barbed fittings.
Drain any remaining rinse solution (see the instructions in "Replacing the
Rinse Station" on page 58).
Carefully pull or cut the old tubing to remove it.
4 Replace the pump tubing by pushing the new tubing onto the fittings.
Install the new tubing carefully. Damage can result if you apply too much force.
5 Reconnect the pressure shoe.
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Replacing the Sample Probe
You must replace the sample probe if it is leaking or shows other signs of
deterioration. To do this, complete the following steps:
1 Shut down and unplug the autosampler power cord.
2 Remove the old sample probe and tubing.
Release the probe from the Y-arm by loosening the thumbscrew on the side of
the collar. Gently pull the probe up and out.
3 Install the new sample probe.
For more information about installing the sample probe, see “Mounting the
Sample Probe Assembly” on page 20.
Replacing the Rinse Tubing
To replace the rinse tubing, complete the following steps:
1 Shut down and unplug the autosampler power cord.
2 Remove the rinse station.
Follow the instructions in “Replacing the Rinse Station” on page 58.
3 Release the tubing from the rinse station.
Apply only a linear force when removing the tubing to prevent the fittings from
breaking.
4 Release the tubing from the pump and remove from the rinse solution bottles
and waste reservoir.
5 Replace all tubing as necessary.
See Chapter 3, “Installing the Autosampler” for more information on how to
install the rinse tubing.
6 Reinstall the rinse station following the instructions in “Replacing the Rinse
Station” on page 58
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Spare Parts
Spare parts may be obtained by contacting CETAC or your authorized CETAC
distributor. Part numbers are subject to change; visit www.cetac.com for a
complete list of currently available spare parts.
SP6190 Smaller-diameter tubing for lower solution flow rates (PharMed®)
SP7296 Small diameter (0.8 mm) tubing for lower solution flow rates
(Tygon®)
Sample Probes
Sample probes include an encapsulated carbon fiber support.
Part Number Description
SP6328 0.3 mm ID probe
SP6397 0.5 mm ID probe
SP6329 0.9 mm ID probe
C-Flow PFA Nebulizers for the Aridus II/Aridus3 and
ASX-112FR
Nebulizers are constructed of PFA and feature a built-in sample probe with a
polyimide support.
Part Number Description
SP8204 C-Flow nebulizer with 50 µL/min uptake
SP8204A C-Flow nebulizer with 100 µL/min uptake
SP8204B C-Flow nebulizer with 200 µL/min uptake
Vials
When you purchase sample and/or standards vials, make sure they meet the
following requirements:
The diameter of the sample or standards vial matches the rack size you are
using.
The vials are not too tall.
The material is compatible with the samples or reference standards.
CAUT ION
Always use the correct vials. Use of mismatched sample vials may result in
malfunctions or sample spills. See page 8 for supported vial sizes.
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7 Troubleshooting the
Autosampler
When the autosampler does not function properly, isolate the problem to
determine if it originates in the host computer, the analytical instrument, the
RS-232 cable, USB cable or the autosampler. If you determine the problem is in
the ASX-112FR, check the power system, the communications interface, or the
sample probe assembly to find the cause of the problem and resolve it.
This chapter explains how to troubleshoot autosampler problems. If you
cannot solve a problem using the steps given in this chapter, you should
contact Teledyne CETAC Technologies Customer Service and Support.
Power System Problems
A possible cause of system malfunction is a problem in the power system. If the
system is not functional, it is possible that it is not receiving power. If this is the
case, the LED status indicator light will be off. To troubleshoot this problem,
complete the following steps in sequence until the problem is solved:
1 Check that the power switch on the autosampler is turned on.
2 Check that the power cord is plugged in firmly between the power input on the
autosampler and the external power supply and also between the power
supply and the wall outlet.
If the cable is plugged in, ensure that it is not damaged in any way.
3 Check that the LED on the power supply is illuminated.
If the LED is not illuminated, check the wall outlet using a device approved for
that purpose.
If the wall outlet is working and the voltage is acceptable, unplug the external
power supply from the autosampler, but leave it plugged into the wall.
If the LED is not lit, the power supply is faulty and requires replacement.
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If the LED is lit when unplugged from the autosampler but turns off when
plugged into the autosampler, the autosampler may have an internal short
and requires repair.
4 Check the wall outlet.
The power supply may trip a GFI (ground fault interrupt) outlet in its normal
operation as it discharges internal capacitors. Make certain that the power
supply/cooler unit is not plugged into a GFI outlet. If it is, move the AC line
cord to a standard outlet, or have a qualified electrician switch the AC power
outlet from GFI to a standard, grounded outlet.
5 If the external power supply LED is illuminated while plugged into the
autosampler, cycle the autosampler power switch. The autosampler sample
probe should move up and the autosampler should initialize. After
initialization, the status LED on the front of the autosampler should light up.
If the cords are properly connected, power is available, the external power
supply is good, and the unit still does not initiate, continue troubleshooting
or contact CETAC at CETACservice@teledyne.com.
Communications Interface Problems
Operation of the autosampler is directed by the host computer. A malfunction
can indicate a problem with the RS-232 or USB cable (connected between the
host computer and the autosampler) or with the configuration of the software
on the host computer. The following sections explain how to troubleshoot
these problems.
RS-232 Serial Cable Problems
The first step in troubleshooting communications interface problems is to
check the RS-232 cable.
1 Check the RS-232 cable to ensure it is plugged in to the COM1 port on the
autosampler.
If the cable is plugged in, ensure that it is tightened properly and not damaged
in any way.
Note that the cable must be plugged into the autosampler's COM1 port, not
another port such as the AUX I/O port or the DILUTOR port.
2 Check the host computer to ensure that the RS-232 cable is connected to the
appropriate COM port.
If the cable is plugged in, ensure that it is tightened properly and not damaged
in any way.
3 Check the serial port settings (9600, N, 8, 1).
If the wrong port or baud rate is selected, change the configuration. For
information about changing the software configuration, see Chapter 4,
“Verifying Installation.”
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USB Cable Problems
Either RS-232 or USB may be used, but not both at once.
1 Check the USB cable to ensure it is plugged into the port on the autosampler.
2 Check the host computer to ensure that the USB cable is connected to the
appropriate USB port.
3 Check that the USB cable is not damaged in any way.
4 Check the host computer to ensure that the USB drivers are installed for USB
operation of the autosampler.
Load the proper USB drivers to the host computer from the CD that was
provided with the autosampler.
Software Configuration Problems
If the communication cable is connected properly and the system is still not
functioning with the ICP-MS software, ensure that the software is
communicating correctly with the autosampler. To do so, verify proper
operation of all manual functions by completing the following steps:
1 Connect to the autosampler using a terminal emulation program (see
"Operating a CETAC Autosampler Using a Terminal Program" on page 69).
2 Enter some commands, such as HOME.
If the commands have no effect, and a USB connection is being used, check that
the autosampler is plugged into the same USB port as it was when the driver
software was configured. Unlike many consumer devices, each USB port used
as a “virtual” COM port must be individually configured.
3 If manual commands work, but the autosampler does not operate with the ICP-
MS software, carefully check that the ICP-MS software is configured to use the
COM port where the autosampler is plugged in.
If a USB connection is used, and if the manual commands work, but the ICP-MS
software fails to operate the autosampler, check that the same COM port
number is configured in the ICP-MS software and in the USB device driver.
Alignment Problems
An ASX-112FR Autosampler alignment malfunction may be caused by bumping
the Y-arm out of alignment during a sampling sequence. If the autosampler
begins missing target vials or the rinse station during a sampling sequence,
complete the following:
1 Cycle the power, and restart the sequence.
The autosampler realigns to home with a power cycle.
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If the alignment is not returned following a power cycle, check the host
instrument software to ensure that the correct ASX-112FR tray configuration is
being used.
If the correct tray configuration is being used and alignment problems persist,
contact Teledyne CETAC Technologies Customer Service at
CETACservice@teledyne.com for alignment assistance.
Returning the Product to CETAC for Service
Refer to the following information if you need to return the product to
Teledy ne CE TA C Tech nolo gie s for service.
Shipping the Product
Follow these guidelines when shipping the product:
Use the original packing materials. If the original shipping materials are
not available, place a generous amount of shock-absorbing material around
the instrument and place it in a box that does not allow movement during
shipping. Seal the box securely.
Contact Teledyne CETAC Technologies before shipping the product.
Pre-pay all shipping expenses including adequate insurance.
Write the following information on a tag and attach it to the product:
Name and address of the owner
Product model number and serial number
Description of service required or failure indications
Mark the shipping container as FRAGILE.
In all correspondence, refer to the instrument by model name or number
and full serial number.
Do not return products which are contaminated by radioactive
materials, infectious agents, or other materials constituting health
hazards to CETAC employees.
Product Warranty Statement
NOTE
Contact Teledyne CETAC Technologies or refer to the warranty card which came
with your product for the exact terms of your warranty. The following copy is
provided for your convenience, but warranty terms may be different for your
purchase or may have changed after this manual was published.
TELEDYNE CETAC TECHNOLOGIES warrants automation instruments for (2)
two years from the date of shipment. Any CETAC manufactured unit sold
directly to the End-User found in reasonable judgment of CETAC to be defective
in material or workmanship will be repaired by CETAC without charge for
parts and labor. Only CETAC manufactured automation instruments are
covered by the (2) two year warranty. For a complete listing of our Automation
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Chapter 7: Troubleshooting the Autosampler
products please visit our web site at www.cetac.com and follow the
Automation link.
The unit, including any defective part, must be returned to CETAC within the
warranty period. The expense of returning the unit to CETAC for warranty
service will be paid for by the buyer. CETAC’s responsibility in respect to
warranty claims is limited to making the required repairs or replacements, and
no claim of breach of warranty shall be cause for cancellation or recession of
the contract of sale of any unit.
Products may not be returned which are contaminated by radioactive
materials, infectious agents or other materials constituting health hazards to
CETAC employees.
This warranty does not cover any unit that has been subject to misuse, neglect,
negligence or accident. The warranty does not apply to any damage to the unit
that is the result of improper installation or maintenance, or to any unit that
has been operated or maintained in any way contrary to the operating or
maintenance instructions as specified in the CETAC Instruction and Operations
Manual. The warranty does not cover any unit that has been altered or
modified so as to change its intended use. Any attempt to repair or alter any
CETAC unit by anyone other than by CETAC authorized personnel or agents
will void this warranty.
In addition, the warranty does not extend to the repairs made necessary by the
use of parts, accessories, or fluids which are either incompatible with the unit
or adversely affect its operation, performance or durability.
CETAC reserves the right to change or improve the design of any unit without
assuming any obligation to modify any unit previously manufactured.
THE FOREGOING EXPRESS WARRANTY IS IN LIEU OF ALL OTHER
WARRANTIES, EXPRESSED OR IMPLIED INCLUDING WARRANTIES OF
MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE.
CETAC’S OBLIGATION UNDER THIS WARRANTY IS STRICTLY AND
EXCLUSIVELY LIMITED TO THE REPAIR OR REPLACEMENT OF DEFECTIVE
PARTS, AND CETAC DOES NOT ASSUME OR AUTHORIZE ANYONE TO ASSUME
FOR THEM ANY OTHER OBLIGATION.
CETAC ASSUMES NO RESPONSIBILITY FOR INCIDENTAL CONSEQUENTIAL OR
OTHER DAMAGES (EVEN IF ADVISED OF SUCH POSSIBILITY), INCLUDING BUT
NOT LIMITED TO, LOSS OR DAMAGE OF PROPERTY, LOSS OF REVENUE, LOSS
OF USE OF THE UNIT, LOSS OF TIME, OR INCONVENIENCE.
This warranty and all matters arising pursuant of it shall be governed by the
laws of the State of Nebraska, United States.
Returned Product Procedures
Claims for shipment damage (evident or concealed) must be filed with the
carrier by the buyer. CETAC must be notified within ninety (90) days of
shipment of incorrect materials. No product may be returned, whether in
warranty or out of warranty, without first obtaining approval from CETAC. No
replacements will be provided, nor repairs made, for products returned
without such approval. Any returned product must be accompanied by a
return authorization number. The expense of returning the unit to CETAC for
service will be paid by the buyer. The status of any product returned later than
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Chapter 7: Troubleshooting the Autosampler
thirty (30) days after issuance of a return authorization number will be subject
to r evi ew. Shipment of repaired products will generally be made forty-eight
(48) hours after the receipt.
Do not return products which are contaminated by radioactive materials,
infectious agents, or other materials constituting health hazards to CETAC
employees.
Returned Product Warranty Determination
After CETAC’s examination, warranty or out of warranty status will be
determined. If a warranted defect exists, the product will be repaired at no
charge and shipped prepaid back to the buyer. If the buyer desires an air
freight return, the product will be shipped collect. Warranty repairs do not
extend the original warranty period.
If an out of warranty defect exists, the buyer shall be notified of the repair cost.
At such time the buyer must issue a valid purchase order to cover the cost of
repair and freight, or authorize the products to be shipped back as is, at the
buyer’s expense. Failure to obtain a purchase order number approval within
fifteen (15) days of notification will result in the products being returned as is,
at the buyer’s expense.
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69
8 Operating a CETAC
Autosampler Using a
Terminal Program
The autosampler can be controlled using a serial communications protocol.
You can use any terminal emulation program, including:
C-Term. This program is installed with the Xpress Configuration Tool
software, and runs on Windows 2000 and later. (recommended)
HyperTerminal. This program was supplied with versions of the Windows
operating system through Windows XP.
This chapter explains how to operate a CETAC autosampler using either of the
two programs.
Using C-Term ™
C-Term is a simple terminal program developed to validate the installation and
functionality of various CETAC devices. C-Term communicates through a serial
(RS-232) port on the host computer. If the device is connected to a USB port,
the device driver will create a virtual serial port.
C-Term is provided on the CETAC software CD and is automatically installed
with the Xpress Configuration Tool software.
Starting C-Term
1 Check that the communication port connectors are properly attached between
the host computer and the CETAC device.
If the communications interface between the CETAC device and the host
computer is not established correctly, the device will not function.
2 On the Start Menu, click All Programs, then CETAC Xpress Config, then Support
Tools, then C-Term.
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Chapter 8: Operating a CETAC Autosampler Using a Terminal Program
Figure 8-1 Starting C-Term
Overview of the C-Term Window
Once C-Term is loaded, the window shown in Figure 8-2 will open. The
majority of C-Ter m’s functions are available from this window.
Figure 8-2 C-Term Window
By default, typed commands are sent to the CETAC device connected to the
opened port. The typed commands will appear in light green in the terminal
buffer. Responses from the device will appear in red. Non-printing characters
such as carriage returns will appear as ASCII hexadecimal numbers
surrounded by square brackets, for example, [0D] is the carriage return
character.
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Chapter 8: Operating a CETAC Autosampler Using a Terminal Program
Figure 8-3 Outgoing commands shown in green and incoming responses
shown in red
Configuring C-Term
By default, C-Term attempts to open COM1 the first time it is executed. If the
COM port that the CETAC device is connected to is not the default (COM1), then
it will be necessary to configure C-Term to use the desired port.
The default communications configuration is appropriate for use with the vast
majority of CETAC devices. Exceptions are the ASX-8000 which requires a baud
rate change and the AS300 emulator which uses non-printing characters as
part of its command protocol. Modifying the default settings is described
below.
NOTE
If COM1 (or the currently selected COM port) is in use by another program or is
otherwise unavailable, a warning dialog box will pop up when C-Term starts
stating that the COM port could not be opened.
1 On the Tools menu, click Setup Serial Port.
Figure 8-4 Serial Port Setup Window
2 Select the desired COM port and, if necessary, the Baud rate used by the
connected device then click OK.
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Chapter 8: Operating a CETAC Autosampler Using a Terminal Program
The window will close and the settings will be saved. These new settings
will be applied immediately and used thereafter unless changed again.
NOTE
Except for the ASX-8000, all CETAC devices communicate at 9600 baud (which is
the default.)
NOTE
Only installed COM ports, including USB virtual COM ports, will appear in the
Comm Port menu.
Setting Preferences
If desired, the size of the scrollback buffer or the color of the outgoing and
incoming texts can be changed (in case of color blindness, for example).
1 On the Tools menu, click Preferences.
Figure 8-5 Preferences Window
To change the Scrollback Buffer Length, either type the new value in the
field or use the arrows to adjust the value up or down.
To change text color, click on the color bar and a color selection dialog box
will appear. Select the new color and click OK.
2 Click Save to apply your settings and close the window.
Using HyperTerminal
Using a serial cable, connect the CETAC autosampler with the host computer.
1
Plug each end of the serial cable into the COM 1 port of the autosampler and
the corresponding COM port of the host computer, respectively.
2 Turn on the host computer and select the Accessories folder. Select the
HyperTerminal folder and then the HyperTerminal program.
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Chapter 8: Operating a CETAC Autosampler Using a Terminal Program
3 A window will appear as in Figure 8-6. Enter COM 1 in the name box. Press the
OK button.
Figure 8-6 “Connection Description” Window
4 In the Connect To window, set Connect Using to COM 1, then click OK.
Figure 8-7 “Connect To” Window
5 In the Properties window, set Bits per second to 9600 and Flow control to
None.
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Chapter 8: Operating a CETAC Autosampler Using a Terminal Program
Figure 8-8 “COM1 Properties” Window
6 Click OK.
The HyperTerminal window will open.
Figure 8-9 “Com 1 Hyperterminal” Window
7 On the File menu, click Properties.
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Chapter 8: Operating a CETAC Autosampler Using a Terminal Program
75
8 On the Settings tab, click ASCII Setup
ASX-112FR Autosamplers Operator’s Manual
Figure 8-10 “Com 1 Properties” Window
9 Click ASCII Setup.
10 Enable “Echo typed characters locally” and “Append line feeds to incoming line
ends,” then click OK.
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150
up,pmp off
Chapter 8: Operating a CETAC Autosampler Using a Terminal Program
Figure 8-11 “ASCII Setup” Window
11 Turn on the autosampler.
The HyperTerminal window should display an OK.
Autosampler Commands
The following commands will produce various responses from the
autosampler.
Command Description
Ver
Returns firmware version.
Home
Tray=n
Tube=row-col-down
Pmp on
Pmp off
Rinse
Down=n
Up
Returns all axes to home position, same
as power up.
Defines tray size and n= #of positions.
Tube=row-column-down as defined by
tray command. Example: Tube=3-4-
Pump on if unit has a pump.
Pump off if unit has a pump.
Moves sample probe to the rinse
position, extends and retracts the probe
3 times and starts rinse pump. Stays in
down position with pump running.
stops the pump.
Moves the Z-axis down by the
parameter(n) in mm. Do not run Down
command if probe is not all the way up
on up position or damage may occur to
probe or Z-axis.
Moves Z-axis to upper most postion.
Table 2 Autosampler Commands
You can use these commands to determine if the CETAC autosampler is
communicating and functioning properly. If more assistance is needed, please
contact CETAC customer service.
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Chapter 9: Safety and Regulatory Information
9 Safety and Regulatory
Information
Review this product and related documentation to familiarize with safety
markings and instructions before you operate the instrument.
Characteristics
Environmental Characteristics
These environmental characteristics indicate the conditions for safe
operation.
Operating Temperature +5° C to +40° C (+41° F to +104° F)
Non-Operating Temperature +0° C to +55° C (+32° to +131° F)
Operating Altitude Up to 3,048 m (10,000 ft)
Operating Relative Humidity 0% to 60% non-condensing
Non-Operating Relative Humidity 0% to 95% non-condensing
Pollution Degree Pollution Degree 2
Normally no pollution or only dry, nonconductive pollution occurs. The
pollution has no influence. Occasionally,
however, a temporary conductivity
caused by condensation may be
expected.
Table 3: Environmental Characteristics
For indoor use only.
Avoid sudden, extreme temperature changes which could cause condensation
on circuit boards in the product.
See page 14 for information on chemical compatibility.
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Chapter 9: Safety and Regulatory Information
Electrical Characteristics
Power requirements
Power Supply Input:
AC Voltage, Frequency, and Current
100-240 V ~
47-63 Hz
1.07 A
Installation Category: CAT II (Line voltage in appliance and
to wall outlet)
Output:
24 V DC, 3.33 A
Autosampler Input:
DC Voltage and Current
24 V
3.33 A
Installation Category: CAT I (Mains isolated)
Use only with the provided power supply.
Table 4: Power Requirements
Input and output connectors
All terminals allow a maximum current of 500 mA @ 24V DC, unless otherwise
noted.
COM 1 DB-9 RS-232 serial connection to a controller PC. (max ±12 V DC,
8 mA)
AUX I/O For use only with CETAC accessories such as the QuickWash
accessory. Max input/output +24 V DC.
USB USB connection to a controller PC. (max 5 VDC)
AUX
For use only as directed by CETAC. Max input/output +24 V DC.
MODULE
Table 5: Electrical Input and Output Connectors on the Autosampler
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Safety Notices
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Chapter 9: Safety and Regulatory Information
WARNING
INJURY HAZARD
If the equipment is used in a manner not specified by Teledyne CETAC
Technologies, the protection provided the equipment may be impaired.
Repair or service that this not covered in this manual should only be
performed by qualified personnel.
Power Cord Set Requirements
The power cord set supplied with your instrument meets the requirements of
the country where you purchased the instrument. Power is supplied to the
autosampler through the included 24 V power supply.
Power Cord Safety Maintenance
The operator should check the power/signal supply cord condition. The
equipment should not be operated if the mains inlet is cracked or broken. Any
obvious damage to the case (from a drop or fall) should be checked by service
personnel for loose or damaged parts. See individual parts lists for approved
replacement parts.
Mains Disconnect
The power switch on the rear panel is not the mains disconnect. Power mains
disconnect is accomplished by unplugging the power cord at the power supply
or at the wall outlet. Ensure the power cord is easily accessible and removable,
in the event of an emergency which requires immediate disconnection.
WARNING
SHOCK HAZARD
Ensure that power cord is disconnected before removal of any covers.
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Chapter 9: Safety and Regulatory Information
Cleaning Instructions
For additional cleaning information, see “cleaning” in the index.
To clean the exterior surfaces of the instrument, complete the following steps:
1 Shut down and unplug the instrument.
2 Wipe the instrument exterior surfaces only using a towel dampened with a
lab-grade cleaning agent.
3 Repeat step 2, using a towel dampened with clear water.
4 Dry the instrument exterior using a dry towel.
WARNING
WARNING
SHOCK HAZARD
Do not allow any liquid to enter the instrument cabinet other than as
intended through the specified tubing, or come into contact with any
electrical components. The instrument must be thoroughly dry before you
reconnect power, or turn the instrument on.
Mechanical Hazards
If you insert any part of your body between the moving parts of the
autosampler, you could be injured.
PINCH HAZARD
Keep fingers, hair, and loose clothing away from the moving parts of the
autosampler.
FRICTION HAZARD
Keep hands away from the probe while the autosampler is operating.
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Operating Environment
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Chapter 9: Safety and Regulatory Information
WARNING
WARNING
WARNING
WARNING
SHOCK HAZARD
To reduce the risk of fire hazard and electrical shock, do not expose the
unit to rain or humidity. To reduce the risk of electrical shock, do not open
the cabinet. All maintenance is to be performed by an Authorized CETAC
Service Provider.
Protection provided by the equipment may be impaired if the equipment is
used in a manner not specified by the manufacturer.
SHOCK HAZARD
Equipment is not intended for wet locations. Miscellaneous liquids in the
equipment could cause hazardous conditions.
EXPLOSION HAZARD
Do not operate in an explosive atmosphere.
CHEMICAL HAZARDS
Learn about the chemicals which will be used in and near the autosampler,
and observe the necessary precautions. Always use appropriate personal
protective equipment, including protective eyewear.
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Chapter 9: Safety and Regulatory Information
Explanation of Caution and Warning Notices
Warning symbol marked on equipment. This symbol means “Attention! Refer
to the manual.”
Crush Hazard / Pinch Point – Keep hands clear of moving parts. X, Y, Z axis movement may crush hand.
Puncture Hazard – Moving parts can cause severe injury. Do not put hand under the probe assembly!
WARNING
CAUT ION
Lifting Hazard – Single person lift could cause injury. Use assistance when
moving or lifting.
The WARNING notice denotes a hazard. It calls attention to a procedure,
practice, or the like, that, if not correctly performed or adhered to, could
result in personal injury. Do not proceed beyond a WARNING notice until
the indicated conditions are fully understood
The CAUTION notice calls attention to a procedure or practice that if not correctly
performed or adhered to, could result in equipment damage, loss of data, or
inaccurate data. Do not proceed beyond a CAUTION notice until the indicated
conditions are fully understood and met.
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Chapter 9: Safety and Regulatory Information
Avertissements en Français
This section provides French translations of notices which may appear on the
instrument or on other instruments used as part of the measurement system.
AVERTISSEMENT
POUR UNE PROTECTION CONTINUÉ CONTRE LES RISQUES
D’INCENDIE, REMPLACER UNIQUEMENT PAR DES FUSIBLES
DE MÊME TYPE ET AMPÈRAGE.
AVERTISSEMENT
TOUT CONTACT AVEC LES HAUTES TENSIONS PEUT
ENTRAINER LA MORT OU DES BLESSURES SÉVÈRES. CE
PANNEAU NE DOIT ÊTRE ENLEVE QUE PAR UN
RÉPARATEUR QUALIF IÉ.
AVERTISSEMENT
TOUT CONTACT AVEC LES HAUTES TENSIONS PEUT
ENTRAINER LA MORT OU DES BLESSURES SÉVÈRES. CE
PANNEAU NE DOIT ÊTRE ENLEVE QUE PAR UN
RÉPARATEUR QUALIF IÉ.
AVERTISSEMENT
TOUT CONTACT AVEC LES HAUTES TENSIONS PEUT
ENTRAINER LA MORT OU DES BLESSURES SÉVÈRES. CE
PANNEAU NE DOIT ÊTRE ENLEVE QUE PAR UN
RÉPARATEUR QUALIF IÉ.
AVERTISSEMENT
TOUT CONTACT AVEC LES HAUTES TENSIONS PEUT
ENTRAINER LA MORT OU DES BLESSURES SÉVÈRES. CE
PANNEAU NE DOIT ÊTRE ENLEVE QUE PAR UN
RÉPARATEUR QUALIF IÉ.
WARNING
HIGH LEAKAGE CURRENT
ENSURE PROPER GROUNDING
AVERTISSEMENT
COURANT DE FUITE ÉLEVÉ — FORNIR UNE MISE À LA
TERRE EFFICACE.
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Chapter 9: Safety and Regulatory Information
Electromagnetic Interference
FEDERAL COMMUNICATIONS COMMISSION (FCC) NOTICE
This equipment has been tested and found to comply with the limits for a Class A digital device,
pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection
against harmful interference in a commercial installation.
This equipment generates, uses, and can radiate radio frequency energy and, if not installed and
used in accordance with the instructions, may cause harmful interference to radio
communications. Operation of this equipment in a residential environment is likely to cause
harmful interference, in which case the user will be required to correct the interference at his
expense.
MODIFICATIONS
The FCC requires the user to be notified that any changes or modifications made to this device that
are not expressly approved by Teledyne CETAC Technologies may void the user's authority to
operate the equipment.
CABLES
Connections to this device must be made with shielded cables with metallic RFI/EMI connector
hoods to maintain compliance with FCC Rules and Regulations.
CANADIAN NOTICE
This digital apparatus does not exceed the Class A limits for radio noise emissions from digital
apparatus as set out in the interference-causing equipment standard entitled "Digital Apparatus"
ICES-001 of the Department of Communications.
AVIS CANADIEN
Cet appareil numerique respecte les limites de bruits radioelectriques applicables aux appareils
numeriques de Classe A prescrites dans la norme sur le materiel brouilleur: "Appareils
Numeriques," NMB-001 edictee par le ministre des Communications.
Explanation of Regulatory Marks
Do not dispose in domestic household waste.
The affixed label indicates that you must not discard this
electrical/electronic product in domestic household waste, in compliance
with the European Waste Electrical and Electronic Equipment Directive
(WEEE, 2002/96/EC).
For instructions on how to return end-of-life equipment, producer-supplied
electrical accessories, or auxiliary items for proper disposal please contact
the supplier or importer. In the event a supplier cannot be reached, contact
Teledyne CETAC Technologies customer service department at 1 (800) 369
2822.
The CE mark is a registered trademark of the European Community. This CE
mark shows that the product complies with all the relevant European Legal
Directives.
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10 Glossary
Analytical Instrument: The instrument, typically an ICP-AES or ICP-MS, to
which the autosampler is connected.
Arm: The autosampler arm that extends from the ASX-112FR Z-drive
assembly. The arm moves left/right and the Z-drive assembly moves up and
down. The sample probe is attached to the arm.
COM Port: A serial communications connection between the autosampler and
the host computer.
Dual Flowing Rinse Station: The autosampler component used to clean the
sample probe with two separate rinse solutions.
ETFE: Ethylenetetraflouroethylene.
FEP: Fluorinated ethylene propylene.
Gas Displacement Pump: An optional on-board pump controlling the
movement of the rinse solutions from pressurized sealed bottles to the rinse
station.
Home Block: See Y-Axis Slider Block.
Host Computer: The computer that controls operation of the ICP-AES / ICP-MS
instrument to which the CETAC autosampler is attached, and through which
the autosampler is controlled.
ICP-MS Software: The measurement automation software on the host
computer which controls the measurement system. In addition to controlling
the spectrometer, this software sends commands to the autosampler so that
samples are introduced at the right time.
ID: Inside diameter.
I/O Ports: The connections used for establishing communication between the
ASX-112FR and the host computer or other external devices (such as
QuickWash).
LED: Light-emitting diode.
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Chapter 10: Glossary
PEEK: Polyetheretherketone.
Peristaltic Pump: In the context of this manual, usually refers to the on-board
peristaltic pump controlling the movement of the rinse solutions to the
autosampler rinse station.
PET: Polyethylene terephthalate.
PFA: Perfluoroalkyoxy.
PPS: Polyphenylene sulphide.
PTFE: Polytetraflouroethylene.
PVDF: Polyvinylidene fluoride resin.
Rinse Alignment Block: The support structure on the autosampler, which
holds the autosampler cover in place and provides a mounting location to
secure the rinse station.
Rinse Solutions: The solutions used to clean the sample probe.
Rinse Station: The reservoir that holds rinse solutions to clean the sample
probe and allow washout of the ICP-MS nebulizer/spray chamber system.
Rotary Tray: The rotary tray holds the samples and standards in a fixed
relative position.
Sample Probe: The rigid tube that moves the analyte from the sample vial to
the sample transfer tubing.
Status LED: The green Light Emitting Diode on the front of the autosampler,
which indicates readiness for operation.