Teledyne CEA-9001 User Manual

CEAombustionfficiencynalyzer

(US-Version,V3.1)

(US-Version,V3.1)

16830ChestnutStreetCityofIndustry,
California91748,USA
TEL:[phone]
TOLLFREE:888-789-8168
FAX:[phone]

www.teledyne-ai.com

TableofContents

Page

1ProductDescription..................................2

2PhysicalData...........................................5

2.1CalculationFormulae..............................6

3TechnicalData.........................................7

4OperatingElement................................10

5KeypadFunctions..................................11

6UserGuide............................................12

6.1ProgramStartMenu..............................12

6.2CalibrationMenu...................................13

6.3FuelSelection.......................................14

6.4AdditionalFunctions/Meas.Program....15

6.5DraftMeasurement...............................16

6.6MenuLines............................................17

6.6.1MenuLine1...........................................18

6.6.1.1Menu-InfoBox.....................................19

6.6.1.2Menu-TimeandDate...........................20

6.6.2MenuLine2...........................................21

6.6.2.1Menu-.....................................21

Page

6.6.2.2Menu-CoreOfWasteGasFlow...........22

6.6.2.3COPurgeSystem()........22

6.6.3MenuLine3...........................................23

6.6.3.1Menu-Units..........................................23

6.6.3.2Menu-O2-Ref.......................................23

6.6.3.3Menu-Add.Data...................................24

6.6.4MenuLine4..........................................25

6.6.4.1MemoryFunctions.................................25

6.6.4.2Menu-Creatememoryblocks...............29

6.6.4.3Menu-Deletememorydata...................32

6.6.4.4PrintingtheMeasuredValues................34

6.7ConfigurationMenu...............................35

6.8EnteringtheCompanyAddress.............37

7SystemMaintenance.............................38

8RS232Interface....................................39

9Battery/LinePowerOperation...............39

10WiringDiagrams....................................42

11GasProcessing.....................................44Graphic

Menu- manual

1

1.ProductDescription

TheGasAnalysisComputerisamultiple-functionanalyzerwithintegratedcalculatingfunctions.
MeasurementsareinaccordancewiththegeneralregulationssetforthbytheBIMSchV(German
Regulationsconcerningtheprotectionagainstharmfuleffectsontheenvironment)atallkindsof
combustionplantswithintheframeworkofthemonitoringofexhaustsystems.

a)Measurementandcalculationparameters

formonitoringexhaustsystemsandfordetermining

theefficiencyofcombustionplants:
MeasuredValues:T.GasWasteorfluegastemperature°For°C

T.RoomAirorambienttemperature
OOxygencontent%Volume

2

°For°C

COCarbonmonoxideppm-mg/m³-mg/kWh
NONitrogenmonoxide(Option)ppm-mg/m³-mg/kWh
DraftDraftorinchesofHO(iWC)

CalculatedValues:COCarbondioxide%Volume

2

Pressure

CO0%Carbonmonoxide,undilutedppm
Effi.Combustionefficiency%
Ex.airExcessairvalue
LossesWastegaslosses%
NOxNitrogenoxides(optional)ppm-mg/m³-mg/kWh
T.DiffDifferentialtemperature(TG-TA)

°For°C

2

2

b)MeasuringProcedure

TemperatureMeasurem.:K-typethermocouple()forwasteorfluegastemperature

K-typethermocouple(NiCr-Ni)

O-Measurement:Electrochemicalmeasuringcell.

2

NiCr-Ni

forairorambienttemperature.

CO-Measurement:Electrochemicalmeasuringcell.
DraftMeasurement:Piezo-resistiveprinciplewithinternaltemperaturecompensation.
MeasuringDuration:Short-termmemorymeasurementsofmax.60minutesarepossible,followedby

anewcalibrationphasewithambientair.

WasteGasMeasurement:Viaanexternalwaterseparatorandfilter,thewastegasisfedtothesensorsby

meansofagasfeedpump.Thepumpcapacity duringthefeedingphaseis

approx.0.8l/min.
SensorCalibration:60secondsafterswitchingontheinstrument.
COConcentration:COsensorwithHcompensation,measuringrange0-4.000ppm.Cutoff

2

thresholdat4.000ppmforsensorprotectionviaseparateflushpump.

Theremainingmeasuringvaluesarenotaffected.Theinstrumentisswitchedon

againatavalueof1.600ppm.
WasteGasSampling:Bymeansofawastegassamplingprobewithretainercone.

3

c)InstrumentDescription

ElectricalSupply:NiCadbattery6V/1200mAh,externalcharger.
Display:Withbacklight;alphanumericandgraphicdisplay.

4linesof16characterseach,plusmenuline.
ComputerInterface:RS232.
PrinterInterface:Infrared(HPProtocol).
Printer:Externalinfraredthermo-paperprinter.
Memory:100memoryblocks
Adm.OperatingTemp.:+40°Fto+104°F(+5°Cto+40°C).
Adm.StorageTemp.:-22°Fto+140°F(-30°Cto+50°C).
Mech.Dimensions:9.5”x3.6”x2.4”(242x91x61.5mm).
Weight:1.5lbs(700g).
StandardVersion:Instrument,batterycharger,combinedfluegastemperature

probe/watertrapandhoseassemblywithmeasuringcone,

ambientairtemperaturesensor,carryingcaseandmanual.

4

2.PhysicalData

Measuringranges:CO0...4.000ppm

(GeneralSpecifications)

CO-0%0...9.999ppm
O0...20,9%Volume

2

T-Gas+32°Fto+1.850°F(0°C...+1.000°C)
T-Air-5°Fto+212°F(-20°C...+100°C)

Draft/Pressure(150.0hPa)
CO0,0...COmax%Volume

22

±±60inchesofHO

Losses0...100%
Efficiency100...0%
Excessair1...99.999.

Optional:NOx,NO0...2.000ppm

COHigh0...1.0%Volume(10.000ppm)

2

5

2.1CalculationFormulae

O

2

CalculationoftheCOvalue:

CO:max.CO-value(fuel-specific)in%Volume.

2max

O:Measuredoxygencontentin%Volume.

2

2

2

21:Oxygencontentoftheairin%Volume.

Calculationofthewastegasloss:in%

T.Gas:Waste/fluegastemperaturein°For°C.
T.Room:Combustion/ambienttemperaturein°For°C.
A2,B:Fuel-specificfactors.

CO

2

=CO*(1--------)2max in%Volume

20.9

A2

qA=(T.Gas-T.Air)*(----------+B)

21-O

2

CO

2

max

Calculationoftheexcessairvalue(Lambda):

Calculationofthecombustionefficiencyvalue(Eta):in%

CalculationofCO0%(undiluted):inppm

Lambda=

------------=-----------­CO20.9-O

2

Eta=100-qA

CO0%=CO*Lambda

20.9

2

6

3.TechnicalData

WasteorFlueGasTemperatureMeasurement

Sensor:K-typethermocouple
Range:+32°Fto1.850°F(0to+1.000°C)
Resolution:0.1°For°C
Accuracy:1°C(0to+400°C)

CombustionAirorAmbientTemperatureMeasurement

Sensor:K-typethermocouple
Range:-5°Fto+212°F(-20to+100°C)
Resolution:0.1°For°C
Accuracy:1°C(0to+100°C)

±2°±

F/

0.5%ofreading(upto1.000°C)

±

F/

±2°±

F/

±6°±3

°C(-20.0to0.0°C)

DraftorPressure

Measurement

Sensor:Piezoresistivepressuresensor
Range:
Resolution:0.01orhPa
Accuracy:0.088.0or

±60 in.HOor2

in.HO

2

in.HOorin.HO

±±±±

1%ofreading

±±±

3%ofin.HO

±±±

reading(above80.0or20.0hPa)

150hPa

±

22

0.02hPa(upto2.00hPa)

(upto80.0or20.0hPa)

in.HO

2

2

7

Oxygen(O)Measurement

2

Range:0to20.9%Volume
Accuracy:0.2

±

%Volume
Resolution:0.1%Volume
Sensor:Electro-chemicalcell
Responsetime(T97):70sec

<

Carbondioxide(CO

CalculatedfromOmeasurement
Range:

Accuracy:0.2%Volume
Resolution:

2

)Calculation

2

0toCOmax.

2

±

0.1%Volume

Responsetime(T97):<70sec

Carbonmonoxide(CO)Measurement(withHcompensation)

Range:
Accuracy:5ppm(upto150ppm)

2

0to4.000ppm

±

5%ofreading(upto4.000ppm)

±

Resolution:1ppm
Sensor:Electro-chemicalcell
Responsetime(T90):<60sec

8

Options

Nitrogenmonoxide(NO)Measurement

Range:0to2.000ppm
Accuracy:5ppm(upto150ppm)

Resolution:1ppm
Sensor:Electro-chemicalcell
Responsetime(T90):<60sec

COMeasurement(withoutH2compensation)

Range:0...1.0%Volume(10.000ppm)
Resolution:0.01%Volume
Sensor:Electro-chemicalcell
Responsetime(T90):<60sec

±

5%ofreading(upto2.000ppm)

±

9

4OperatingElements

S1

START

STOP

0/I

S2

ENTER

ENTER

S3

mbar

hPa

10

11

Note:Thebatterystatusis
determinedbyhowmanybattery
symbolsthataredark.

7darksymbols=70%ofbattery
powercapacity

12