Tektronix KPXI Digital Isolated Card User's Manual Primary User

www.keithley.com
KPXI Digital Isolated Card
User’s Manual
KPXI-IDIO-900-01 Rev. A / January 2007
A GREATER MEASURE OF CONFIDENCE
ECA 42912

WARRANTY

Keithley Instruments, Inc. warrants this product to be free from defects in material and workmanship for a period of 1 year from date of shipment.
Keithley Instruments, Inc. warrants the following items for 90 days from the date of shipment: probes, cables, rechargeable batteries, diskettes, and documentation.
During the warranty period, we will, at our option, either repair or replace any product that proves to be defective.
To exercise this warranty, write or call your local Keithley Instruments representative, or contact Keithley Instruments headquarters in Cleveland, Ohio. You will be given prompt assistance and return instructions. Send the product, transportation prepaid, to the indicated service facility. Repairs will be made and the product returned, transportation prepaid. Repaired or replaced products are warranted for the balance of the original warranty period, or at least 90 days.
LIMITATION OF WARRANTY
This warranty does not apply to defects resulting from product modification without Keithley Instruments’ express written consent, or misuse of any product or part. This warranty also does not apply to fuses, software, non-rechargeable batteries, damage from battery leakage, or problems arising from normal wear or failure to follow instructions.
THIS WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR USE. THE REMEDIES PROVIDED HEREIN ARE BUYER’S SOLE AND EXCLUSIVE REMEDIES.
NEITHER KEITHLEY INSTRUMENTS, INC. NOR ANY OF ITS EMPLOYEES SHALL BE LIABLE FOR ANY DIRECT, INDIRECT, SPECIAL, INCIDENTAL OR CONSEQUENTIAL DAMAGES ARISING OUT OF THE USE OF ITS INSTRUMENTS AND SOFTWARE EVEN IF KEITHLEY INSTRUMENTS, INC., HAS BEEN ADVISED IN ADVANCE OF THE POSSIBILITY OF SUCH DAMAGES. SUCH EXCLUDED DAMAGES SHALL INCLUDE, BUT ARE NOT LIMITED TO: COSTS OF REMOVAL AND INSTALLATION, LOSSES SUSTAINED AS THE RESULT OF INJURY TO ANY PERSON, OR DAMAGE TO PROPERTY.
A G R E A T E R M E A S U R E O F C O N F I D E N C E
Corporate Headquarters • 28775 Aurora Road • Cleveland, Ohio 44139
440-248-0400 • Fax: 440-248-6168 • 1-888-KEITHLEY (534-8453) • www.keithley.com
12/06
KPXI
Digital Isolated Card
User’s Manual
©2007, Keithley Instruments, Inc.
Document Number:
All rights reserved.
Cleveland, Ohio, U.S.A.
KPXI-IDIO-900-01 Rev. A / January 2007
Manual Print History KPXI Digital Isolated Card User’s Manual

Manual Print History

The print history shown below lists the printing dates of all Revisions and Addenda created for this manual. The Revision Level letter increases alphabetically as the manual undergoes subsequent updates. Addenda, which are released between Revisions, contain important change information that the user should incorporate immediately into the manual. Addenda are numbered sequentially. When a new Revision is created, all Addenda associated with the previous Revision of the manual are incorporated into the new Revision of the manual. Each new Revision includes a revised copy of this print history page.
Revision A (Document Number KPXI-IDIO-900-01) ...........................................January 2007
All Keithley Instruments product names are trademarks or registered trademarks of Keithley Instruments, Inc. Other brand names are trademarks or registered trademarks of their respective holders.
KPXI-IDIO-900-01 Rev. A / January 2007
The following safety precautions should be observed before using this product and any associated instrumentation. Although some instruments and accessories would normally be used with non-hazardous voltages, there are situations where hazardous conditions may be present.
This product is intended for use by qualified personnel who recognize shock hazards and are familiar with the safety precautions required to avoid possible injury. Read and follow all installation, operation, and maintenance information carefully before using the product. Refer to the manual for complete product specifications.
If the product is used in a manner not specified, the protection provided by the product may be impaired.
The types of product users are:
Responsible body is the individual or group responsible for the use and maintenance of equipment, for ensuring that the equipment is operated within its specifications and operating limits, and for ensuring that operators are adequately trained.
Operators use the product for its intended function. They must be trained in electrical safety procedures and proper use of the instrument. They must be protected from electric shock and contact with hazardous live circuits.
Maintenance personnel perform routine procedures on the product to keep it operating properly, for example, setting the line voltage or replacing consumable materials. Maintenance procedures are described in the manual. The procedures explicitly state if the operator may perform them. Otherwise, they should be performed only by service personnel.

Safety Precautions

Service personnel are trained to work on live circuits, and perform safe installations and repairs of products. Only properly
trained service personnel may perform installation and service procedures.
Keithley Instruments products are designed for use with electrical signals that are rated Measurement Category I and Measurement Category II, as described in the International Electrotechnical Commission (IEC) Standard IEC 60664. Most measurement, control, and data I/O signals are Measurement Category I and must not be directly connected to mains voltage or to voltage sources with high transient over-voltages. Measurement Category II connections require protection for high transient over-voltages often associated with local AC mains connections. Assume all measurement, control, and data I/O connections are for connection to Category I sources unless otherwise marked or described in the Manual.
Exercise extreme caution when a shock hazard is present. Lethal voltage may be present on cable connector jacks or test fixtures. The American National Standards Institute (ANSI) states that a shock hazard exists when voltage levels greater than 30V RMS, 42.4V peak, or 60VDC are present. A good safety practice is to expect that hazardous voltage is present in any unknown circuit before measuring.
Operators of this product must be protected from electric shock at all times. The responsible body must ensure that operators are prevented access and/or insulated from every connection point. In some cases, connections must be exposed to potential human contact. Product operators in these circumstances must be trained to protect themselves from the risk of electric shock. If the circuit is capable of operating at or above 1000 volts, no conductive part of the circuit may be exposed.
Do not connect switching cards directly to unlimited power circuits. They are intended to be used with impedance limited sources. NEVER connect switching cards directly to AC mains. When connecting sources to switching cards, install protective devices to limit fault current and voltage to the card.
Before operating an instrument, make sure the line cord is connected to a properly grounded power receptacle. Inspect the connecting cables, test leads, and jumpers for possible wear, cracks, or breaks before each use.
12/06
When installing equipment where access to the main power cord is restricted, such as rack mounting, a separate main input power disconnect device must be provided, in close proximity to the equipment and within easy reach of the operator.
For maximum safety, do not touch the product, test cables, or any other instruments while power is applied to the circuit under test. ALWAYS remove power from the entire test system and discharge any capacitors before: connecting or disconnecting cables or jumpers, installing or removing switching cards, or making internal changes, such as installing or removing jumpers.
Do not touch any object that could provide a current path to the common side of the circuit under test or power line (earth) ground. Always make measurements with dry hands while standing on a dry, insulated surface capable of withstanding the voltage being measured.
The instrument and accessories must be used in accordance with its specifications and operating instructions or the safety of the equipment may be impaired.
Do not exceed the maximum signal levels of the instruments and accessories, as defined in the specifications and operating information, and as shown on the instrument or test fixture panels, or switching card.
When fuses are used in a product, replace with same type and rating for continued protection against fire hazard.
Chassis connections must only be used as shield connections for measuring circuits, NOT as safety earth ground connections.
If you are using a test fixture, keep the lid closed while power is applied to the device under test. Safe operation requires the use of a lid interlock.
If a screw is present, connect it to safety earth ground using the wire recommended in the user documentation.
!
The symbol on an instrument indicates that the user should refer to the operating instructions located in the manual.
The symbol on an instrument shows that it can source or measure 1000 volts or more, including the combined effect of normal and common mode voltages. Use standard safety precautions to avoid personal contact with these voltages.
The symbol on an instrument shows that the surface may be hot. Avoid personal contact to prevent burns.
The symbol indicates a connection terminal to the equipment frame.
The WARNING heading in a manual explains dangers that might result in personal injury or death. Always read the associated information very carefully before performing the indicated procedure.
The CAUTION heading in a manual explains hazards that could damage the instrument. Such damage may invalidate the warranty.
Instrumentation and accessories shall not be connected to humans.
Before performing any maintenance, disconnect the line cord and all test cables.
To maintain protection from electric shock and fire, replacement components in mains circuits, including the power transformer, test leads, and input jacks, must be purchased from Keithley Instruments. Standard fuses, with applicable national safety approvals, may be used if the rating and type are the same. Other components that are not safety related may be purchased from other suppliers as long as they are equivalent to the original component. (Note that selected parts should be purchased only through Keithley Instruments to maintain accuracy and functionality of the product.) If you are unsure about the applicability of a replacement component, call a Keithley Instruments office for information.
To clean an instrument, use a damp cloth or mild, water based cleaner. Clean the exterior of the instrument only. Do not apply cleaner directly to the instrument or allow liquids to enter or spill on the instrument. Products that consist of a circuit board with no case or chassis (e.g., data acquisition board for installation into a computer) should never require cleaning if handled according to instructions. If the board becomes contaminated and operation is affected, the board should be returned to the factory for proper cleaning/servicing.

Table of Contents

Section Topic Page
1 Introduction............................................................................................. 1-1
Introduction ................................................................................................. 1-2
Features ............................................................................................... 1-2
Applications.......................................................................................... 1-3
Safety symbols and terms .......................................................................... 1-3
Specifications.............................................................................................. 1-3
Unpacking and inspection........................................................................... 1-3
Inspection for damage.......................................................................... 1-3
Shipment contents ............................................................................... 1-4
Instruction manual................................................................................ 1-4
Repacking for shipment........................................................................ 1-4
Supporting Software .................................................................................. 1-4
Programming Library............................................................................ 1-4
KDAQ-LVIEW LabVIEW® driver .......................................................... 1-5
2 Installation............................................................................................... 2-1
Introduction ................................................................................................. 2-2
Handling precautions .................................................................................. 2-2
PXI configuration ........................................................................................ 2-2
Plug and Play ....................................................................................... 2-2
Configuration........................................................................................ 2-2
Troubleshooting.................................................................................... 2-2
Installation................................................................................................... 2-2
3 Operation and connection................................................................... 3-1
Isolated digital input channels..................................................................... 3-2
KPXI-DIO-16-16 isolated digital output circuits........................................... 3-2
Isolated digital output channels .................................................................. 3-3
Connector pin assignment for KPXI-DIO-16-16.......................................... 3-4
Termination board connection..................................................................... 3-4
Connector pin assignment for KPXI-DIO-32-32.......................................... 3-5
Connector pin assignment of KPXI-DIO-64-0............................................. 3-6
Connector pin assignment of KPXI-DIO-0-64............................................. 3-7
4 Registers.................................................................................................. 4-1
Introduction ................................................................................................. 4-2
PCI PnP registers ....................................................................................... 4-2
I/O address map ......................................................................................... 4-2
Digital input register.................................................................................... 4-3
Digital output register.................................................................................. 4-4
Table of Contents KPXI Digital Isolated Card User’s Manual
Appendix Topic Page
A KDIO-DRVR User’s Guide ................................................................... A-1
Introduction to KDIO-DRVR ....................................................................... A-2
About the KDIO-DRVR software.......................................................... A-2
KDIO-DRVR hardware support............................................................ A-2
KDIO-DRVR language support............................................................ A-2
KDIO-DRVR overview ................................................................................ A-3
General configuration function group .................................................. A-3
Actual sampling rate function group .................................................... A-4
Analog output function group............................................................... A-4
Digital input function group .................................................................. A-4
Digital output function group ................................................................ A-6
Timer/counter function group............................................................... A-7
DIO function group .............................................................................. A-8
Creating a KDIO-DRVR application ........................................................... A-9
Contiguous memory allocation in driver for continuous operation....... A-9
Fundamentals of building Windows XP/2000 Application.......................... A-9
Microsoft® Visual Basic (Version 6.0) .................................................. A-9
Using Microsoft Visual Basic.NET ...................................................... A-11
Microsoft Visual C/C++....................................................................... A-11
KDIO-DRVR application hints ................................................................... A-11
Digital input programming hints ......................................................... A-12
Digital output programming hints....................................................... A-17
DAQ event message programming hints........................................... A-21
Interrupt event message programming hints ..................................... A-22
Continuous data transfer in KDIO-DRVR ................................................. A-23
Continuous data transfer mechanism................................................ A-23
Double-buffered / multiple-buffered DI operation............................... A-23
KDIO-DRVR utilities for Win32................................................................. A-25
KDIO-DRVR configuration utility (configdrv)...................................... A-25
KDIO-DRVR data file converter utility (KIDAQCvt)............................ A-26
B KDIO-DRVR Function Reference....................................................... B-1
Function description................................................................................... B-2
Data types............................................................................................ B-2
Function reference............................................................................... B-2
Status Codes............................................................................................ B-38
Data file format......................................................................................... B-40
Header............................................................................................... B-40
ChannelRange................................................................................... B-41
Data Block ......................................................................................... B-42
Function Support...................................................................................... B-43
C KIDAQ®-LabVIEW Compatible Interface Guide............................. C-1
Introduction to KIDAQ®-LabVIEW ............................................................. C-2
Overview.............................................................................................. C-2
Using KIDAQ LabVIEW VIs in LabVIEW............................................. C-2
KIDAQ LabVIEW Programming........................................................... C-3
Device Driver Handling .............................................................................. C-4
Windows XP/2000 Device Driver......................................................... C-4
Driver Utility ......................................................................................... C-4
KIDAQ Utilities ........................................................................................... C-4
KIDAQ Registry/Configuration utility.................................................... C-4
KIDAQ Device Browser ....................................................................... C-4
KIDAQ LabVIEW VIs Overview.................................................................. C-5
Analog Input VIs .................................................................................. C-6
Analog Output VIs ............................................................................... C-6
Digital I/O VIs....................................................................................... C-7
Timer/Counter VIs................................................................................ C-7
Calibration and Configuration VIs........................................................ C-8
Error Handler VI................................................................................... C-8
ii KPXI-IDIO-900-01 Rev. A / January 2007
KPXI Digital Isolated Card User’s Manual Table of Contents
Appendix Topic Page
C KIDAQ®-LabVIEW Compatible Interface Guide (continued)
Distribution of Applications......................................................................... C-8
Windows XP/2000 ............................................................................... C-8
D KIDAQ®-LabVIEW Compatible Function Reference..................... D-1
Introduction ................................................................................................ D-2
Hardware support....................................................................................... D-2
KPXI-DIO series: ................................................................................. D-2
KPXI-DAQ series: ................................................................................ D-2
Digitizer series: .................................................................................... D-2
Analog input VIs......................................................................................... D-3
Easy analog input VIs.......................................................................... D-3
Intermediate analog input VIs.............................................................. D-7
Analog output VIs..................................................................................... D-21
Easy analog output VIs...................................................................... D-21
Intermediate analog output VIs.......................................................... D-24
Advanced analog output VIs.............................................................. D-32
Digital I/O VIs ........................................................................................... D-33
Easy Digital I/O VIs............................................................................ D-33
Intermediate Digital I/O VIs................................................................ D-37
Advanced Digital I/O VIs.................................................................... D-45
Counter VIs .............................................................................................. D-46
Easy Counter VIs .............................................................................. D-46
Intermediate Counter VIs .................................................................. D-50
Advanced Counter VIs ...................................................................... D-63
Calibration and Configuration VIs ............................................................ D-67
Calibration VIs .................................................................................. D-67
Other Calibration and Configuration VIs............................................ D-68
Service VIs ............................................................................................... D-70
Error Codes ............................................................................................. D-71
AI Range Codes ...................................................................................... D-73
AI Data Format ....................................................................................... D-76
Service Form
KPXI-IDIO-900-01 Rev. A / January 2007 iii
Table of Contents KPXI Digital Isolated Card User’s Manual
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iv KPXI-IDIO-900-01 Rev. A / January 2007

List of Figures

Section Figure Title Page
2 Figure 2-1 Typical PXI module installation...................................................... 2-4
Figure 2-2 Device manager (successful installation) ...................................... 2-5
3 Figure 3-1 Isolated isolated input connections................................................ 3-2
Figure 3-2 Isolated digital output circuits wiring diagram ................................ 3-2
Figure 3-3 Common Ground Connection........................................................ 3-3
Figure 3-4 Common Power Connection.......................................................... 3-3
Appendix Figure Title Page
A Figure A-1 Open Project dialog box .............................................................. A-10
Figure A-2 Basic KDIO-DRVR building blocks .............................................. A-12
Figure A-3 One-shot digital input programming............................................. A-13
Figure A-4 Synchronous continuous digital input programming.................... A-14
Figure A-5 Non-multiple-buffered asynchronous continuous digital input ..... A-15
Figure A-6 Multiple-buffered asynchronous continuous digital input ............. A-16
Figure A-7 Synchronous continuous digital output programming.................. A-18
Figure A-8 Asynchronous continuous digital output programming ................ A-18
Figure A-9 Pattern generation digital output programming ........................... A-19
Figure A-10 Multiple-buffered asynchronous continuous digital output ........... A-20
Figure A-11 Double/multiple buffer mode principle ......................................... A-24
Figure A-12 Driver configuration window......................................................... A-25
Figure A-13 DAQ File Conversion Utility ......................................................... A-26
Figure A-14 Loading source binary data file.................................................... A-27
B Figure B-1 TOGGLE_OUTPUT mode timing .................................................. B-4
Figure B-2 PROG_ONE_SHOT mode timing.................................................. B-4
Figure B-3 RATE_GENERATOR mode timing ................................................ B-5
Figure B-4 SQ_WAVE_RATE_GENERATOR mode timing............................. B-5
Figure B-5 SOFT_TRIG mode timing .............................................................. B-5
Figure B-6 HARD_TRIG mode timing ............................................................. B-5
Figure B-7 DAQ File Conversion Utility ......................................................... B-42
C Figure C-1 Function Browser Options ............................................................. C-2
Figure C-2 Functions palette ........................................................................... C-3
Figure C-3 Keithley PXI Devices Explorer....................................................... C-5
D Figure D-1 Analog input palette ....................................................................... D-3
Figure D-2 Analog output palette................................................................... D-21
Figure D-3 Digital I/O palette ......................................................................... D-33
List of Figures KPXI Digital Isolated Card User’s Manual
This page left blank intentionally.
vi KPXI-IDIO-900-01 Rev. A / January 2007

List of Tables

Section Table Title Page
1 Table 1-1 Features......................................................................................... 1-2
3 Table 3-1 KPXI-DIO-16-16: 50 pin SCSI-II type connector............................ 3-4
Table 3-2 Pin Assignment of KPXI-DIO-32-32 CN1 Connector..................... 3-5
Table 3-3 Pin Assignment of KPXI-DIO-64-0 CN1 Connector....................... 3-6
Table 3-4 Pin Assignment of KPXI-DIO-0-64 CN1 Connector ...................... 3-7
4 Table 4-1 I/O Address Map of KPXI-DIO-16-16/32-32/64-0/0-64.................. 4-2
Table 4-2 KPXI-DIO-16-16/KPXI-DIO-32-32 Data format.............................. 4-3
Table 4-3 IDIN: KPXI-DIO-64-0 Data format.................................................. 4-3
Table 4-4 IDO_N: KPXI-DIO-16-16/KPXI-DIO-32-32 Data format................. 4-4
Table 4-5 IDO_N: KPXI-DIO-0-64 Data format.............................................. 4-4
Appendix Table Title Page
B Table B-1 Suggested data types.................................................................... B-2
Table B-2 Channel_Pn data format.............................................................. B-16
Table B-3 Status codes returned by KDIO-DRVR........................................ B-38
Table B-4 Data file header ........................................................................... B-40
Table B-5 Data structure of ChannelRange unit .......................................... B-41
Table B-6 KDIO-DRVR model function ........................................................ B-43
D Table D-1 KI AI acquire waveform.................................................................. D-3
Table D-2 KI AI acquire waveforms ................................................................ D-4
Table D-3 KI AI sample channel..................................................................... D-6
Table D-4 KI AI sample channels ................................................................... D-6
Table D-5 KI AI clear ...................................................................................... D-7
Table D-6 KI AI config .................................................................................... D-9
Table D-7 2-byte binary array....................................................................... D-12
Table D-8 Scaled and Binary Arrays ............................................................ D-14
Table D-9 Scaled Array ................................................................................ D-16
Table D-10 KI AI single scan .......................................................................... D-17
Table D-11 KI AI start ..................................................................................... D-19
Table D-12 KI AO generate waveform ........................................................... D-22
Table D-13 KI AO generate waveforms.......................................................... D-22
Table D-14 KI AO update channel.................................................................. D-23
Table D-15 KI AO update channels................................................................ D-24
Table D-16 KI AO clear .................................................................................. D-25
Table D-17 KI AO Config................................................................................ D-25
Table D-18 KI AO start ................................................................................... D-27
Table D-19 KI AO wait.................................................................................... D-28
Table D-20 KI AO write binary array............................................................... D-29
Table D-21 KI AO write binary array scaled array.......................................... D-30
Table D-22 KI AO Trigger and Gate Config.................................................... D-32
Table D-23 KI Read from Digital Line............................................................. D-34
List of Tables KPXI Digital Isolated Card User’s Manual
Appendix Table Title Page
D Table D-24 KI Read from Digital Port ............................................................ D-34
Table D-25 KI Write to Digital Line................................................................. D-35
Table D-26 KI Write to Digital Port................................................................. D-36
Table D-27 KI DIO Clear................................................................................ D-37
Table D-28 KI DIO Config .............................................................................. D-38
Table D-29 KI DIO Read................................................................................ D-40
Table D-30 KI DIO Start................................................................................. D-42
Table D-31 KI DIO Write ................................................................................ D-43
Table D-32 KI DIO Port Config ...................................................................... D-45
Table D-33 KI Count Events or Time ............................................................. D-46
Table D-34 KI Generate Delayed Pulse......................................................... D-47
Table D-35 KI Generate Pulse-Train.............................................................. D-48
Table D-36 KI Measure Pulse-Width or Period.............................................. D-49
Table D-37 KI Continuous Pulse Generator Config ....................................... D-50
Table D-38 KI Counter Divider Config ........................................................... D-52
Table D-39 KI Counter Read ......................................................................... D-53
Table D-40 KI Counter Start........................................................................... D-54
Table D-41 KI Counter Stop........................................................................... D-55
Table D-42 KI Delayed Pulse Generator Config ............................................ D-56
Table D-43 KI Down Counter or Divider Config............................................. D-58
Table D-44 KI Event or Time Counter Config ................................................ D-59
Table D-45 KI Pulse-Width or Period Measurement Config .......................... D-61
Table D-46 KI UpDown Counter Config......................................................... D-62
Table D-47 KI ICTR Control........................................................................... D-63
Table D-48 KI KPXI-DAQ series devices and Digitizer Series Calibrate ...... D-67
Table D-49 KI Route Signal .......................................................................... D-68
Table D-50 KI SSI Control ............................................................................ D-69
Table D-51 KI Error Handler ......................................................................... D-70
Table D-52 Error Codes: KIDAQ LabVIEW VIs ............................................. D-71
Table D-53 Analog Input Range .................................................................... D-73
Table D-54 Valid analog input ranges (specified by module)......................... D-75
Table D-55 Analog Input data format (by Model)........................................... D-76
viii KPXI-IDIO-900-01 Rev. A / January 2007
In this section:
Top ic Pa ge
Introduction ....................................................................................... 1-2
Safety symbols and terms ............................................................... 1-3
Specifications.................................................................................... 1-3
Unpacking and inspection ............................................................... 1-3
Section 1
Introduction
Features ....................................................................................... 1-2
Applications .................................................................................. 1-3
Inspection for damage .................................................................. 1-3
Shipment contents........................................................................ 1-4
Instruction manual ........................................................................ 1-4
Repacking for shipment................................................................ 1-4
Supporting Software......................................................................... 1-4
Programming Library .................................................................... 1-4
KDAQ-LVIEW LabVIEW® driver................................................... 1-5
Section 1: Introduction KPXI Digital Isolated Card User’s Manual

Introduction

KPXI Isolated DIO series products are high-density isolated digital input and/or output cards with 16 to 64-channel.
The following items are KPXI Isolated DIO series PXI products:
KPXI-DIO-16-16: Isolated 16-CH DI and 16-CH DI card
KPXI-DIO-32-32: Isolated 32-CH DI and 32-CH DO card
KPXI-DIO-64-0 : Isolated 64-CH DI card
KPXI-DIO-0-64 : Isolated 64-CH DO card with common ground configuration
The above KPXI-DIO cards are isolated up-to 5000 Vdc (excluding cables) for channel-to- computer isolation. It protects your computer against damage caused by accidental contact with high external voltage and eliminates troublesome ground loops.
The KPXI-DIO series products uses a PCI controller to interface the board to the PCI bus. The PCI controller fully implements the PCI local bus specification Rev 2.1. All bus relative configurations, such as base memory and interrupt assignment, are automatically controlled by BIOS software.
The KPXI-DIO-16-16 provides 32 isolated digital I/O, 16 Isolated inputs and 16 isolated outputs. The isolated I/O channels are isolated to 5,000 Vrms (excluding cables).
Features
The KIDAQ® KPXI Series Isolated DIO cards provide the following advanced features:
Table 1-1
Features
16 Isolated Digital Input / Output Channels 32 Isolated Digital Input / Output Channels 64 Isolated Digital Input Channels 64 Isolated Digital Output Channels High output driving capability X X -- X 500mA sink current on isolated output channels 5000Vrms high voltage isolation 2500Vrms X X X Up to 24V voltage protection for isolated input External interrupt signal on DI channels Dual interrupt trigger X X X -­100-pin SCSI-II connector -- X X X 50-pin SCSI-II connector X -- -- --
KPXI-DIO-16-16 KPXI-DIO-32-32 KPXI-DIO-64-0 KPXI-DIO-0-64
X -- -- --
-- X -- --
-- -- X --
-- -- -- X
200mA sink X -- X
X X X --
X X X --
1-2 Return to Section Topics KPXI-IDIO-900-01 Rev. A / January 2007
KPXI Digital Isolated Card User’s Manual Section 1: Introduction
Applications
Laboratory and Industrial automation
Watchdog timer
Event counter
Frequency counter and generator
Time delay

Safety symbols and terms

The following symbols and terms may be found on the KPXI Isolated DIO series module or used in this manual.
The symbol indicates that the user should refer to the operating instructions located in the
!
manual.
The symbol shows that high voltage may be present on the terminal(s). Use standard safety precautions to avoid personal contact with these voltages.
The symbol on an instrument shows that the surface may be hot. Avoid personal contact to prevent burns.
The WARNING heading used in this manual explains dangers that might result in personal injury or death. Always read the associated information very carefully before performing the indicated procedure.
The CAUTION heading used in this manual explains hazards that could damage the unit. Such damage may invalidate the warranty.

Specifications

Refer to the product data sheet for updated KPXI Isolated DIO series specifications. Check the Keithley Instruments website at www.keithley.com for the latest updates to the specifications.

Unpacking and inspection

Inspection for damage
CAUTION Your KPXI Isolated DIO series module contains electro-static sensitive compo-
nents that can be easily be damaged by static electricity.
Therefore, handle the card on a grounded anti-static mat. The operator should be wearing an anti-static wristband, grounded at the same point as the anti­static mat.
The KPXI Isolated DIO series module was carefully inspected electrically and mechanically before shipment.
Inspect the module carton for obvious damages. Shipping and handling may damage the module. Make sure there are no shipping and handling damages on the module’s carton before continuing.
After opening the card module carton, extract the system module and place it only on a grounded anti-static surface with component side up. Save the original packing carton for possible future shipment.
Again, inspect the module for damages. Report any damage to the shipping agent immediately.
KPXI-IDIO-900-01 Rev. A / January 2007 Return to Section Topics 1-3
Section 1: Introduction KPXI Digital Isolated Card User’s Manual
Shipment contents
The following items are included with every Model KPXI Isolated DIO series order:
Model KPXI Isolated DIO series card
CD containing required software and manuals
Instruction manual
A CD-ROM containing this User’s Manual and required software is included with each Model KPXI Isolated DIO series order. If a hardcopy of the Model KPXI-DAQ Series User’s Manual is required, you can order the Manual Package (Keithley Instruments Part Number KPXI-IDIO-900-01). The Manual Package includes an instruction manual and any pertinent addenda.
Always check the Keithley Instruments website at www.keithley.com for the latest revision of the manual. The latest manual can be downloaded (in PDF format) from the website.
Repacking for shipment
Should it become necessary to return the Model KPXI Isolated DIO series module for repair, carefully pack the unit in its original packing carton or the equivalent, and follow these instructions:
Call Keithley Instruments’ repair department at 1-888-KEITHLEY (1-888-534-8453) for a Return Material Authorization (RMA) number.
Let the repair department know the warranty status of the Model KPXI Isolated DIO series module.
Write ATTENTION REPAIR DEPARTMENT and the RMA number on the shipping label.
Complete and include the Service Form located at the back of this manual.

Supporting Software

Keithley Instruments’ provides versatile software drivers and packages for different systems. Keithley Instruments not only provides programming libraries such as DLL’s for most Windows® based systems, but also drivers for other software packages such as LabVIEW.
All software options are included in the Keithley Instruments CD.
Programming Library
KDIO-DRVR includes device drivers and DLL’s for Windows XP and Windows 2000. Therefore, all applications developed with KDIO-DRVR are compatible on Windows XP/2000. The developing environment can be VB, VC++, BC5, or any Windows programming language that allows calls to a DLL. Documentation includes a User's Guide (refer to and a Function Reference (refer to Appendix B: KDIO-DRVR Function Reference).
1
Appendix A: KDIO-DRVR User’s Guide),
1. National Instruments™, NI, and LabVIEW are trademarks of the National Instruments Corporation.
1-4 Return to Section Topics KPXI-IDIO-900-01 Rev. A / January 2007
KPXI Digital Isolated Card User’s Manual Section 1: Introduction
KDAQ-LVIEW LabVIEW® driver
KDAQ-LVIEW contains the VI’s, which are used to interface with National Instrument's® Lab-VIEW® software package. The KDAQ-LVIEW supports Windows XP/2000. The LabVIEW driver is shipped free with the board. Documentation includes an Interface Guide (refer to
Appendix C: KIDAQ®-LabVIEW Compatible Interface Guide), and an interface Function
Reference (refer to Appendix D: KIDAQ®-LabVIEW Compatible Function Reference).
KPXI-IDIO-900-01 Rev. A / January 2007 Return to Section Topics 1-5
Section 1: Introduction KPXI Digital Isolated Card User’s Manual
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1-6 Return to Section Topics KPXI-IDIO-900-01 Rev. A / January 2007
In this section:
Top ic Pa ge
Introduction ....................................................................................... 2-2
Handling precautions ....................................................................... 2-2
PCI configuration .............................................................................. 2-2
Installation ......................................................................................... 2-2
Section 2
Installation
Plug and Play ............................................................................... 2-2
Configuration ................................................................................ 2-2
Troubleshooting............................................................................ 2-2
Section 2: Installation KPXI Digital Isolated Card User’s Manual

Introduction

This section contains information about handling and installing Keithley Instruments KPXI series cards:
Handling precautions
PXI configuration
Installation

Handling precautions

CAUTION Use care when handling the KIDAQ
When handling, make sure to observe the following guidelines:
Only handle the card on a grounded anti-static mat.
Wear an an anti-static wristband that is grounded at the same point as the anti-static mat.

PXI configuration

Plug and Play
As a plug and play component, the board requests an interrupt number via its PCI controller. The system BIOS responds with an interrupt assignment based on the board information and system parameters. These system parameters are determined by the installed drivers and the hardware load recognized by the system. If this is the first time a KIDAQ on your Windows detailed information.
Configuration
Configuration is done on a board-by-board basis for all PCI boards on your system. Configuration is controlled by the system and software. There is no jumper setting required (or available) for base address, DMA, and interrupt IRQ.
®
KPXI series cards. KIDAQ® KPXI series cards contain electro-static sensitive components that can be easily damaged by static electricity.
®
®
system, a hardware driver needs to be installed. Refer to Installation for
KPXI series card will be installed
The configuration is not static, but is subject to change with every boot of the system as new boards are added or removed.
Troubleshooting
If your system doesn't boot or if you experience erratic operation with your PCI board in place, it's likely caused by an interrupt conflict (perhaps the BIOS Setup is incorrectly configured). In general, the solution is to consult the BIOS documentation that comes with your system.

Installation

Step 1. Install driver software
Windows® will find the new module automatically. If this is the first time a KPXI series digital I/O card has been installed, a hardware driver needs to be installed. Use the following installation procedure as a guide.
2-2 Return to Section Topics KPXI-IDIO-900-01 Rev. A / January 2007
KPXI Digital Isolated Card User’s Manual Section 2: Installation
NOTE Keithley Instruments controllers are pre-loaded with the necessary drivers.
For Windows XP/2000:
1. Insert the CD shipped with the module. The CD should auto load. From the base menu install the KDIO-DRVR. This is the hardware driver that recognizes the KPXI series modules. If the CD does not auto load run, then under x:\KDIO-DRVR\DISK1\, you will find SETUP.EXE (x is the drive letter of your CDROM). This will run the CD menu. On the CD menu, click the driver for your model to install.
2. When you complete driver installation, turn off the system.
Step 2. Inspect module
Keeping the “Handling precautions” information in mind, inspect the module for damage. With the module placed on a firm flat surface, press down on all socketed IC's to make sure that they are properly seated.
If the module does not pass the inspection, do not proceed with the installation.
CAUTION Do not apply power to the card if it has been damaged.
The card is now ready for installation.
Step 3. Install module
Remove power from the system and install the KPXI card in an available slot.
The PXI connectors are rigid and require careful handling when inserted and removed. Improper handling of modules can easily damage the backplane.
To insert the module into a PXI chassis, use the following procedure as a guide:
1. Turn off the system.
2. Align the module's edge with the card guide in the PXI chassis.
3. Slide the module into the chassis until resistance is felt from the PXI connector.
4. Push the ejector upwards and fully insert the module into the chassis. Once inserted, a "click" can be heard from the ejector latch.
5. Tighten the screw on the front panel.
6. Turn on the system.
To remove a module from a PXI chassis, use the following procedure as a guide:
1. Turn off the system.
2. Loosen the screw on the front panel.
3. Push the ejector downwards and carefully remove the module from the chassis.
KPXI-IDIO-900-01 Rev. A / January 2007 Return to Section Topics 2-3
Section 2: Installation KPXI Digital Isolated Card User’s Manual
Figure 2-1
Typical PXI module installation
Typical PXI chassis
Card guide
Front panel screw
Modules edge
Ejector latch
Step 4. Verify installation
When the system is turned on for the first time with a new module present (or a module in a new slot), Windows Add New Hardware Wizard attempts to locate the correct driver. If it cannot find the correct driver, even after you have loaded the driver above in Step 1, then force the Add New Hardware Wizard to look in Windows system32 directory. The driver files should be in this location. If they are not, shutdown the system, remove the module, and restart the installation process.
When the Add New Hardware Wizard finishes, the window will verify whether or not installation was successful. To confirm if the module is installed correctly at a later time, use Windows Device Manager. In the Device Manager under KIDAQ Boards, look for a device name matching the model number of the newly installed board (see installation is complete. If the board appears with a exclamation point or warning in Device Manager, the installation was unsuccessful. If unsuccessful, use Device Manager to update the
2-4 Return to Section Topics KPXI-IDIO-900-01 Rev. A / January 2007
Figure 2-2 for an example). If it is found,
KPXI Digital Isolated Card User’s Manual Section 2: Installation
driver or un-install the module, power down the system, remove the module, and attempt installation again from Step 1.
Figure 2-2
Device manager (successful installation)
KPXI-IDIO-900-01 Rev. A / January 2007 Return to Section Topics 2-5
Section 2: Installation KPXI Digital Isolated Card User’s Manual
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2-6 Return to Section Topics KPXI-IDIO-900-01 Rev. A / January 2007
In this section:
Top ic Pa ge
Isolated digital input channels......................................................... 3-2
KPXI-DIO-16-16 isolated digital output circuits.............................. 3-2
Isolated digital output channels ...................................................... 3-3
Connector pin assignment for KPXI-DIO-16-16.............................. 3-4
Termination board connection......................................................... 3-4
Connector pin assignment for KPXI-DIO-32-32.............................. 3-5
Connector pin assignment of KPXI-DIO-64-0................................. 3-6
Section 3
Operation and connection
Connector pin assignment of KPXI-DIO-0-64................................. 3-7
Section 3: Operation and connection KPXI Digital Isolated Card User’s Manual
(
)

Isolated digital input channels

The isolated digital input has an open collector transistor structure. The input voltage range is 0V to 24V (0V to 50V for Model KPXI-DIO-64-0) and the input resistance is 2.4K (4.7K for Model KPXI-DIO-64-0). The connection between external signals and the Model KPXI-DIO-32-32 / KPXI-DIO-64-0 is shown in
Figure 3-1. Please note that the input common junction could be
common ground or common power, they are dependent on the user’s environment. Therefore, the digital input could be either a current source or a current sink.
Figure 3-1
Isolated isolated input connections
Isolated Input
Signal (source)
Current Flow
COM m
GND
Isolated Input
Signal (sink)
Current Flow
COM m
(+VDD)
2.4K Ohm
2.4K Ohm

KPXI-DIO-16-16 isolated digital output circuits

The connection of isolated digital output is shown as following diagram. Model KPXI-DIO-16-16 is equipped with internal DC-DC converter.
On Model KPXI-DIO-16-16, the VDD pin is used as “fly-wheel” diode, which can protect the driver if the loading is inductance loading such as relay, motor or solenoid.
You can use the following wiring diagram. The VDD must connect to the external power to form a fly-wheel current loop.
Figure 3-2
Isolated digital output circuits wiring diagram
V
DD
Load
IDO
n
+
+
DC (5-35V)
DC (5-35V)
3-2 Return to Section Topics KPXI-IDIO-900-01 Rev. A / January 2007
EOGND
Darlington
Sink Driver
V5V
PC 817
KPXI Digital Isolated Card User’s Manual Section 3: Operation and connection

Isolated digital output channels

The common ground connection of isolated digital output is shown in Figure 3-3, while common power connection of isolated digital output as Figure 3-4. When the isolated digital output goes “ON”, the sink current will be conducted through the transistors. When the isolated digital output goes “OFF”, no current is conducted flow through the transistors. Please note that when the load is of an “inductance nature” such as a relay, coil or motor, the VDD pin must be connected to an external power source. The extra connection is utilized for the ‘fly-wheel diode’ to form a current­release closed loop, so that the transistors are protected from any high reverse voltage which can be generated by the inductance load when the output is switched from “ON” to “OFF”.
Figure 3-3
Common Ground Connection
DC-DC Convertor
V5V
VDD n
Figure 3-4
Common Power Connection
DC-DC Convertor
IGND
IGND
Load
V5V
VDD n
Load
+
-
5~35V
+
-
5~35V
V
V
DD
KPXI-IDIO-900-01 Rev. A / January 2007 Return to Section Topics 3-3
Section 3: Operation and connection KPXI Digital Isolated Card User’s Manual

Connector pin assignment for KPXI-DIO-16-16

The pin assignment of Model KPXI-DIO-16-16’s 50 pins SCSI-II type connector CN1 is shown in
Table 3-1.
Table 3-1
KPXI-DIO-16-16: 50 pin SCSI-II type connector
Connector Legend
IDI_n: Isolated digital input channel #n. IDO_n: Isolated digital output channel #n.
VDD EOGND EOGND EOGND
ID0_6 ID0_5 ID0_4 ID0_3 ID0_2 ID0_1
ID0_0 IDI_3H IDI_7L IDI_3L IDI_2H IDI_2L IDI_1H IDI_1L IDI_0H IDI_0L IDI_11 IDI_10
IDI_9
IDI_8
(1) (2) (3) (4) (5) (6) (7) (8)
(9) (10) (11) (12) (13) (14) (15) (16) (17) (18) (19) (20) (21) (22) (23) (24) (25)
(26) (27) (28) (29) (30) (31) (32) (33) (34) (35) (36) (37) (38) (39) (40) (41) (42) (43) (44) (45) (46) (47) (48) (49) (50)EICOM
VDD
EOGND EOGND
EOGND ID0_14ID0_7 ID0_15 ID0_12 ID0_13 ID0_10 ID0_11 ID0_8 ID0_9
IDI_7H IDI_6L IDI_6H IDI_5L IDI_5H IDI_4L IDI_4H IDI_15 IDI_14 IDI_13 IDI_12
EICOM
EICOM: Common ground or common power of isolated input channels #8~15.
IDI_nH: High input of isolated differential DI channel #n. IDI_nL: Low input of isolated differential DI channel #n. EOGND: Ground return path of isolated output channels. VDD: Power input signal for fly-wheel diode of DO channels.

Termination board connection

Model KPXI-DIO-16-16 boards are equipped with a 50 pin SCSI-II type connector. The available termination boards includes the Model KPXI-32-DIO-TB Terminal Board for KPXI-DIO-16-16 Modules. A general purposed 50-pin screw terminal with rail mount for easy installation. Model KPXI-32-DIO-TB is shipped with a 50-pin cable. Order a Model KPXI-32-DIO-CAB cable to connect the terminal block to the module.
3-4 Return to Section Topics KPXI-IDIO-900-01 Rev. A / January 2007
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