Keithley Instruments, Inc. warrants that, for a period of three (3) years from the date of shipment, the Keithley Hardware product will be free from defects
in materials or workmanship. This warranty will be honored provided the defect has not been caused by use of the Keithley Hardware not in accordance
with the instructions for the product. This warranty shall be null and void upon: (1) any modification of Keithley Hardware that is made by other than Keithley and not approved in writing by Keithley or (2) operation of the Keithley Hardware outside of the environmental specifications therefore.
Upon receiving notification of a defect in the Keithley Hardware during the warranty period, Keithley will, at its option, either repair or replace such
Keithley Hardware. During the first ninety days of the warranty period, Keithley will, at its option, supply the necessary on site labor to return the
product to the condition prior to the notification of a defect. Failure to notify Keithley of a defect during the warranty shall relieve Keithley of its obligations and liabilities under this warranty.
Other Hardware
The portion of the product that is not manufactured by Keithley (Other Hardware) shall not be covered by this warranty, and Keithley shall have no
duty of obligation to enforce any manufacturers' warranties on behalf of the customer. On those other manufacturers’ products that Keithley purchases for resale, Keithley shall have no duty of obligation to enforce any manufacturers’ warranties on behalf of the customer.
Software
Keithley warrants that for a period of one (1) year from date of shipment, the Keithley produced portion of the software or firmware (Keithley Software)
will conform in all material respects with the published specifications provided such Keithley Software is used on the product for which it is intended
and otherwise in accordance with the instructions therefore. Keithley does not warrant that operation of the Keithley Software will be uninterrupted or
error-free and/or that the Keithley Software will be adequate for the customer's intended application and/or use. This warranty shall be null and void
upon any modification of the Keithley Software that is made by other than Keithley and not approved in writing by Keithley.
If Keithley receives notification of a Keithley Software nonconformity that is covered by this warranty during the warranty period, Keithley will review
the conditions described in such notice. Such notice must state the published specification(s) to which the Keithley Software fails to conform and the
manner in which the Keithley Software fails to conform to such published specification(s) with sufficient specificity to permit Keithley to correct such
nonconformity. If Keithley determines that the Keithley Software does not conform with the published specifications, Keithley will, at its option, provide
either the programming services necessary to correct such nonconformity or develop a program change to bypass such nonconformity in the Keithley
Software. Failure to notify Keithley of a nonconformity during the warranty shall relieve Keithley of its obligations and liabilities under this warranty.
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OEM software that is not produced by Keithley (Other Software) shall not be covered by this warranty, and Keithley shall have no duty or obligation
to enforce any OEM's warranties on behalf of the customer.
Other Items
Keithley warrants the following items for 90 days from the date of shipment: probes, cables, rechargeable batteries, diskettes, and documentation.
Items not Covered under Warranty
This warranty does not apply to fuses, non-rechargeable batteries, damage from battery leakage, or problems arising from normal wear or failure to
follow instructions.
Limitation of Warranty
This warranty does not apply to defects resulting from product modification made by Purchaser without Keithley's express written consent, or by
misuse of any product or part.
Disclaimer of Warranties
EXCEPT FOR THE EXPRESS WARRANTIES ABOVE KEITHLEY DISCLAIMS ALL OTHER WARRANTIES, EXPRESS OR IMPLIED,
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OR OTHERS FOR COSTS, DAMAGES, OR EXPENSES RELATED TO THE GOODS OR SERVICES PROVIDED UNDER THIS WARRANTY.
The print history shown below lists the printing dates of all Revisions and Addenda created for this manual. The Revision
Level letter increases alphabetically as the manual undergoes subsequent updates. Addenda, which are released between Revisions, contain important change information that the user should incorporate immediately into the manual. Addenda are numbered sequentially. When a new Revision is created, all Addenda associated with the previous Revision of the manual are
incorporated into the new Revision of the manual. Each new Revision includes a revised copy of this print history page.
Revision A (Document Number 98220) ............................................................................................February 1999
Revision B (Document Number 98220) ................................................................................................March 1999
All Keithley product names are trademarks or registered trademarks of Keithley Instruments, Inc.
Other brand and product names are trademarks or registered trademarks of their respective holders.
Safety Precautions
The following safety precautions should be observed before using
this product and any associated instrumentation. Although some instruments and accessories would normally be used with non-hazardous voltages, there are situations where hazardous conditions
may be present.
This product is intended for use by qualified personnel who recognize shock hazards and are familiar with the safety precautions required to avoid possible injury. Read and follow all installation,
operation, and maintenance information carefully before using the
product. Refer to the manual for complete product specifications.
If the product is used in a manner not specified, the protection provided by the product may be impaired.
The types of product users are:
Responsible body is the individual or group responsible for the use
and maintenance of equipment, for ensuring that the equipment is
operated within its specifications and operating limits, and for ensuring that operators are adequately trained.
Operators use the product for its intended function. They must be
trained in electrical safety procedures and proper use of the instrument. They must be protected from electric shock and contact with
hazardous live circuits.
Maintenance personnel perform routine procedures on the product
to keep it operating properly, for example, setting the line voltage
or replacing consumable materials. Maintenance procedures are described in the manual. The procedures explicitly state if the operator
may perform them. Otherwise, they should be performed only by
service personnel.
Service personnel are trained to work on live circuits, and perform
safe installations and repairs of products. Only properly trained service personnel may perform installation and service procedures.
Keithley products are designed for use with electrical signals that
are rated Installation Category I and Installation Category II, as described in the International Electrotechnical Commission (IEC)
Standard IEC 60664. Most measurement, control, and data I/O signals are Installation Category I and must not be directly connected
to mains voltage or to voltage sources with high transient over-voltages. Installation Category II connections require protection for
high transient over-voltages often associated with local AC mains
connections. Assume all measurement, control, and data I/O connections are for connection to Category I sources unless otherwise
marked or described in the Manual.
Exercise extreme caution when a shock hazard is present. Lethal
voltage may be present on cable connector jacks or test fixtures. The
American National Standards Institute (ANSI) states that a shock
hazard exists when voltage levels greater than 30V RMS, 42.4V
peak, or 60VDC are present. A good safety practice is to expect
that hazardous voltage is present in any unknown circuit before
measuring.
Operators of this product must be protected from electric shock at
all times. The responsible body must ensure that operators are prevented access and/or insulated from every connection point. In
some cases, connections must be exposed to potential human contact. Product operators in these circumstances must be trained to
protect themselves from the risk of electric shock. If the circuit is
capable of operating at or above 1000 volts, no conductive part of
the circuit may be exposed.
Do not connect switching cards directly to unlimited power circuits.
They are intended to be used with impedance limited sources.
NEVER connect switching cards directly to AC mains. When connecting sources to switching cards, install protective devices to limit fault current and voltage to the card.
Before operating an instrument, make sure the line cord is connected to a properly grounded power receptacle. Inspect the connecting
cables, test leads, and jumpers for possible wear, cracks, or breaks
before each use.
When installing equipment where access to the main power cord is
restricted, such as rack mounting, a separate main input power disconnect device must be provided, in close proximity to the equipment and within easy reach of the operator.
For maximum safety, do not touch the product, test cables, or any
other instruments while power is applied to the circuit under test.
ALWAYS remove power from the entire test system and discharge
any capacitors before: connecting or disconnecting cables or jumpers, installing or removing switching cards, or making internal
changes, such as installing or removing jumpers.
Do not touch any object that could provide a current path to the common side of the circuit under test or power line (earth) ground. Always
make measurements with dry hands while standing on a dry, insulated
surface capable of withstanding the voltage being measured.
The instrument and accessories must be used in accordance with its
specifications and operating instructions or the safety of the equipment may be impaired.
Do not exceed the maximum signal levels of the instruments and accessories, as defined in the specifications and operating information, and as shown on the instrument or test fixture panels, or
switching card.
When fuses are used in a product, replace with same type and rating
for continued protection against fire hazard.
Chassis connections must only be used as shield connections for
measuring circuits, NOT as safety earth ground connections.
If you are using a test fixture, keep the lid closed while power is applied to the device under test. Safe operation requires the use of a
lid interlock.
5/02
If or is present, connect it to safety earth ground using the
wire recommended in the user documentation.
!
The symbol on an instrument indicates that the user should refer to the operating instructions located in the manual.
The symbol on an instrument shows that it can source or measure 1000 volts or more, including the combined effect of normal
and common mode voltages. Use standard safety precautions to
avoid personal contact with these voltages.
The WARNING heading in a manual explains dangers that might
result in personal injury or death. Always read the associated information very carefully before performing the indicated procedure.
The CAUTION heading in a manual explains hazards that could
damage the instrument. Such damage may invalidate the warranty.
Instrumentation and accessories shall not be connected to humans.
Before performing any maintenance, disconnect the line cord and
all test cables.
To maintain protection from electric shock and fire, replacement
components in mains circuits, including the power transformer, test
leads, and input jacks, must be purchased from Keithley Instruments. Standard fuses, with applicable national safety approvals,
may be used if the rating and type are the same. Other components
that are not safety related may be purchased from other suppliers as
long as they are equivalent to the original component. (Note that selected parts should be purchased only through Keithley Instruments
to maintain accuracy and functionality of the product.) If you are
unsure about the applicability of a replacement component, call a
Keithley Instruments office for information.
To clean an instrument, use a damp cloth or mild, water based
cleaner. Clean the exterior of the instrument only. Do not apply
cleaner directly to the instrument or allow liquids to enter or spill
on the instrument. Products that consist of a circuit board with no
case or chassis (e.g., data acquisition board for installation into a
computer) should never require cleaning if handled according to instructions. If the board becomes contaminated and operation is affected, the board should be returned to the factory for proper
cleaning/servicing.
System requirements .......................................................................................................................................... 1-4
Analog input features ......................................................................................................................................... 2-2
Understanding and choosing analog input modes ...................................................................................... 2-3
Data conversion modes ............................................................................................................................ 2-11
Analog output features ..................................................................................................................................... 2-19
Digital input and output features ..................................................................................................................... 2-19
General purpose digital inputs and outputs .............................................................................................. 2-19
External pacer clock (XPCLK) digital control input ............................................................................... 2-19
Trigger in (TGIN) digital control input .................................................................................................... 2-19
Strobe (DOSTB) digital control output .................................................................................................... 2-20
Trigger-out (TGOUT) digital control output ........................................................................................... 2-20
Power ............................................................................................................................................................... 2-21
3Installation
Installing the software ........................................................................................................................................ 3-2
Installing application software and drivers ................................................................................................ 3-3
Installing and wiring to the KPCI-1800HC Series board ................................................................................... 3-4
Installing the board ..................................................................................................................................... 3-5
Checking the combined board and DriverLINX installations .................................................................... 3-6
Identifying I/O connector pin assignments for KPCI-1800HC series ....................................................... 3-7
Connecting interface accessories to a KPCI-1800HC Series board ......................................................... 3-10
Wiring analog input signals ..................................................................................................................... 3-17
Wiring analog output signals ................................................................................................................... 3-24
Wiring digital input and output signals .................................................................................................... 3-25
Wiring +5V and ±15V power to external circuits ................................................................................... 3-30
4DriverLINX Test Panels
DriverLINX Analog I/O Panel ........................................................................................................................... 4-2
Starting the Analog I/O Panel ..................................................................................................................... 4-5
Using the Analog I/O Panel ........................................................................................................................ 4-6
DriverLINX Digital I/O Test Panel .................................................................................................................... 4-7
Starting the Digital I/O Test Panel ............................................................................................................. 4-8
Using the Digital I/O Test Panel ................................................................................................................ 4-8
Preparing for the calibrations ..................................................................................................................... 5-3
Calibrating the analog inputs .................................................................................................................... 5-4
Calibrating the analog outputs ................................................................................................................... 5-6
Identifying symptoms and possible causes ......................................................................................................... 6-2
Systematic problem isolation ............................................................................................................................. 6-3
Analog input hardware test ....................................................................................................................... 6-25
Analog output hardware test .................................................................................................................... 6-31
Digital I/O hardware test .......................................................................................................................... 6-35
Analog input software test ........................................................................................................................ 6-40
Analog output software test ...................................................................................................................... 6-42
Digital I/O software test ........................................................................................................................... 6-45
Technical support ............................................................................................................................................. 6-49
Figure 2-9Enabling conversions with gates .............................................................................................................. 2-18
Figure 2-10Timing relationship between data from DO0 to DO7 and latch strobe DOSTB ..................................... 2-20
Figure 2-11Timing for the generation of TGOUT ...................................................................................................... 2-21
3Installation
Figure 3-1Connectors on the KPCI-1800HC Series board ......................................................................................... 3-4
Figure 3-2Pin assignments for the I/O connector of the KPCI-1800HC Series boards ............................................. 3-7
Figure 3-3Connecting an STP-100 screw terminal accessory .................................................................................. 3-11
Figure 3-4Pin assignments for the I/O connector of the STP-100 accessory and the main
I/O connectors of the STA-1800HC and CONN-1800HC accessories ............................................. 3-12
Figure 3-5Connecting an STA-1800HC screw terminal accessory to a KPCI-1800HC Series board ..................... 3-13
Figure 3-6CJC temperature circuit ........................................................................................................................... 3-14
Figure 3-7Location of CJC circuit screw terminals (TB11) on STA-1800HC accessory ........................................ 3-15
Figure 3-8Connecting a CONN-1800HC accessory to a KPCI-1800HC Series board ............................................ 3-16
Figure 3-9Connecting MB01 module racks (backplanes) to an STA-1800HC or a CONN-1800HC ...................... 3-17
Figure 3-10Analog and digital ground path ................................................................................................................ 3-18
Figure 3-11Wiring a signal source to a board configured for single-ended inputs .................................................... 3-19
Figure 3-12Wiring a floating signal source to differential inputs: three common examples ..................................... 3-20
Figure 3-13Satisfactory differential input connections for ground-referenced signals that avoid a ground loop ...... 3-22
Figure 3-14Improper differential input connection, which creates a ground loop error ............................................ 3-23
Figure 3-15Analog and digital ground path ................................................................................................................ 3-24
Figure 3-16Analog and digital ground path ................................................................................................................ 3-26
Figure 3-18Two connection schemes for synchronizing multiple boards .................................................................. 3-28
Figure 3-19Analog and digital ground path ................................................................................................................ 3-30
Figure 4-2Analog I/O Panel digital voltmeter utility .................................................................................................. 4-3
Figure 4-3Analog I/O Panel function generator utility ............................................................................................... 4-3
Figure 4-4Analog I/O Panel output level control utility ............................................................................................. 4-4
Figure 4-5Analog I/O Panel digital I/O utility ............................................................................................................ 4-4
Figure 4-6Analog I/O Panel setup screen when only a KPCI-1800HC series board is
installed under DriverLINX ................................................................................................................. 4-5
Figure 4-7Analog I/O Panel setup screen example when multiple board types are installed under DriverLINX ...... 4-6
Figure 4-8DriverLINX Digital I/O Test Panel ............................................................................................................ 4-7
Figure 5-1KPCI-1800 Calibration Utility dialog box example ................................................................................... 5-3
Figure 5-2Example of a Calibrate A/D dialog box ..................................................................................................... 5-4
Figure 5-3Example of a Calibrate DAC dialog box .................................................................................................... 5-7
6Troubleshooting
Figure 6-1Problem isolation Scheme A: basic system ................................................................................................ 6-5
Figure 6-7Example of a DriverLINX Configuration Panel before a KPCI-1800HC Series board is configured ..... 6-13
Figure 6-8Example of a DriverLINX Configuration Panel after a KPCI-1800HC Series board is configured ....... 6-13
Figure 6-9Selecting the logical device number ......................................................................................................... 6-14
Figure 6-10Configure DriverLINX Device dialog box example ................................................................................ 6-15
Figure 6-14Problem isolation Scheme E: user wiring ................................................................................................ 6-22
Figure 6-15Problem isolation Scheme F: the board .................................................................................................... 6-23
Figure 6-16Problem isolation Scheme G: verification of problem solution ............................................................... 6-24
Figure 6-17Analog I/O Panel setup screen when only a KPCI-1800HC series board is
installed under DriverLINX ............................................................................................................... 6-27
Figure 6-18Analog I/O Panel setup screen example when multiple board types are installed under DriverLINX .... 6-28
Figure 6-19On-screen digital voltmeter display example: channel 0 connected to ground ........................................ 6-29
Figure 6-20On-screen digital voltmeter display example: channel 1 connected to flashlight battery ........................ 6-30
Figure 6-21Analog I/O Panel setup screen when only a KPCI-1800HC series board is
installed under DriverLINX ............................................................................................................... 6-32
Figure 6-22Analog I/O Panel setup screen example when multiple board types are installed under DriverLINX .... 6-33
Figure 6-23On-screen analog-output level control ..................................................................................................... 6-34
Figure 6-24Example of Open DriverLINX dialog box ............................................................................................... 6-37
Figure 6-25DriverLINX Digital I/O Test Panel .......................................................................................................... 6-37
Figure 6-26Output bit pattern 1 of digital I/O hardware test ...................................................................................... 6-38
Figure 6-27Proper input-bit responses to bit pattern 1 of digital I/O hardware test ................................................... 6-38
Figure 6-28Output bit pattern 2 of digital I/O hardware test ...................................................................................... 6-38
Figure 6-29Proper input-bit responses to bit pattern 2 of digital I/O hardware test ................................................... 6-39
vi
Figure 6-30Output bit pattern 3 of digital I/O hardware test ...................................................................................... 6-39
Figure 6-31Proper input-bit responses to bit pattern 3 of digital I/O hardware test ................................................... 6-39
Figure 6-32Output bit pattern 4 of digital I/O hardware test ...................................................................................... 6-40
Figure 6-33Proper input-bit responses to bit pattern 4 digital I/O hardware test ....................................................... 6-40
Figure 6-34Output bit pattern 1 of digital I/O software test ....................................................................................... 6-46
Figure 6-35Proper input-bit responses to bit pattern 1 of digital I/O software test .................................................... 6-46
Figure 6-36Output bit pattern 2 of digital I/O software test ....................................................................................... 6-47
Figure 6-37Proper input-bit responses to bit pattern 2 of digital I/O software test .................................................... 6-47
Figure 6-38Output bit pattern 3 of digital I/O software test ....................................................................................... 6-47
Figure 6-39Proper input-bit responses to bit pattern 3 of digital I/O software test .................................................... 6-48
Figure 6-40Output bit pattern 4 of digital I/O software test ....................................................................................... 6-48
Figure 6-41Proper input-bit responses to bit pattern 4 of digital I/O software test .................................................... 6-48
BConnector pin assignments
Figure B-1Pin assignments for the main I/O connector of KPCI-1800HC Series boards ......................................... B-2
Figure B-2Pin assignments for the main I/O connectors of the STA-1800HC, STP-100, and CONN-1800HC ....... B-3
Table 1-2Interface accessories for KPCI-1800HC Series boards ............................................................................. 1-5
2Functional Description
Table 2-1Gains, ranges, and resolutions for the KPCI-1801HC ............................................................................... 2-6
Table 2-2Gains, ranges, and resolutions for the KPCI-1802HC ............................................................................... 2-7
Table 2-3Maximum throughput for channel-to-channel sampling at fixed gain: bipolar mode ............................... 2-9
Table 2-4Maximum throughput for channel-to-channel sampling at fixed gain: unipolar mode ............................. 2-9
Table 2-5Maximum KPCI-1801HC throughput when changing gain between channels: bipolar mode ................ 2-10
Table 2-6Maximum KPCI-1801HC throughput when changing gain between channels: unipolar mode .............. 2-10
Table 2-7Maximum KPCI-1802HC throughput when changing gain between channels: bipolar mode ................ 2-10
Table 2-8Maximum KPCI-1802HC throughput when changing gain between channels: unipolar mode .............. 2-11
3Installation
Table 3-1Descriptions for A side pins ....................................................................................................................... 3-8
Table 3-2Descriptions for B side pins ....................................................................................................................... 3-9
Table 3-3Interface accessories for KPCI-1800HC Series boards ........................................................................... 3-10
Table 3-4CAB-1800 Series cables .......................................................................................................................... 3-11
Table 3-5Analog output terminals on STA-1800HC and STP-100 accessories ..................................................... 3-25
Table 3-6General purpose and control digital I/O terminals for STA-1800HC and STP-100 accessories ............. 3-27
Table 3-7Power output terminals for STA-1800HC and STP-100 accessories ...................................................... 3-31
6Troubleshooting
Table 6-1Basic troubleshooting information ............................................................................................................. 6-2
Table 6-2Wiring for analog input hardware test ..................................................................................................... 6-26
Table 6-3Screw terminals to which DVM/DMM is connected in analog output hardware test ............................. 6-31
Table 6-4Test connections and correct readings for zero-voltage analog output .................................................... 6-34
Table 6-5Test connections and correct readings for mid-range analog output,
during analog output hardware tests .................................................................................................. 6-35
Table 6-6Wiring for digital I/O hardware test ......................................................................................................... 6-36
Table 6-7Wiring for analog input software test ....................................................................................................... 6-41
Table 6-8Screw terminals to which DVM/DMM is connected in analog output software test .............................. 6-43
Table 6-9Test connections and correct readings for zero-voltage analog output .................................................... 6-44
Table 6-10Test connections and correct readings for mid-range analog output
during analog output software tests ................................................................................................... 6-44
Table 6-11Wiring for digital I/O software test .......................................................................................................... 6-45
ix
1
Overview
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1-2OverviewKPCI-1800HC Series User’s Manual
Preface
This manual is provided for persons needing to understand the installation, interface requirements, functions, and operation of the KPCI-1801HC and KPCI-1802HC boards. The two models differ only in available gains. Unless this manual refers specifically to a KPCI-1801HC board
or a KPCI-1802HC board, it refers to the two models collectively as a KPCI-1800HC Series
board.
This manual focuses primarily on describing the KPCI-1800HC Series boards and their capabilities, setting up the boards and their associated software, making typical hookups, and operating
the test-panel software. There are also sections on calibration and troubleshooting.
To follow the information and instructions contained in this manual, you must be familiar with
the operation of Windows 95, 98, or NT, with basic data-acquisition principles, and with your
application. However, if you find unfamiliar terms in this manual, check the glossary in Appendix C. To locate topics discussed in this manual, search the index.
The
KPCI-1800HC Series User's Manual is organized as follows:
Section 1 describes general features and system requirements and summarizes supporting
software and accessories for the KPCI-1800HC Series boards.
Section 2 describes operating features of the boards in more detail. This section contains a
block diagram and brief descriptions of the features as they relate to setting up and using the
board.
Section 3 contains software descriptions and installation notes and instructions for the following: inspecting the board, installing the board, checking the board and software installation, installing accessories, and connecting signals.
Section 4 summarizes the test panels that are available in the DriverLINX software.
Section 5 discusses how to calibrate your board using the DriverLINX calibration utility.
Section 6 contains detailed procedures for isolating problems with your data acquisition sys-
tem. This section also contains instructions for obtaining technical support.
Appendix A contains specifications for the KPCI-1800HC Series boards.
Appendix B provides pin assignments for the KPCI-1800HC Series board I/O connector and
for the four 37-pin accessory connectors of the STA-1800HC and CONN-1800HC
accessories.
Appendix C is a glossary of key terms used in this manual.
A detailed index completes this manual.
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KPCI-1800HC Series User’s ManualOverview1-3
This section summarizes general hardware characteristics of the KPCI-1800HC board, computer
system requirements to run the board, and software that can be used with the board.
Hardware characteristics
The KPCI-1801HC and KPCI-1802HC are high-performance PCI-bus data acquisition boards
for PC-compatible computers running Windows 95, 98, or NT. The KPCI-1801HC is a highgain board, while the KPCI-1802HC is a low-gain board.
PCI-bus data acquisition boards such as the KPCI-1800HC Series, have two major advantages
over ISA-bus data acquisition boards:
The PCI-bus Plug and Play feature allows a user to install the data acquisition board without
making manual system configurations. Upon system power-up or reset, the PCI-bus Plug and
Play feature automatically configures the board for your system, eliminating the need to set
DIP switches on the board.
Cleaner, faster, direct data transfer to and from memory using bus mastering to bypass the
CPU.
Data transfer occurs at speeds up to 132 MB/sec rate for the PCI bus, versus 8.33 MB/sec
maximum for the ISA bus, due to the 32 bit width and 33 MHz clock speed of the PCI
bus.
Data transfer causes minimal interruptions to normal processing.
Major features of KPCI-1800HC Series boards include the following:
The following analog input characteristics:
Software-configurable for 64 single-ended or 32 differential analog input channels.
Software-configurable individual gains for each analog input channel. The
KPCI-1801HC provides gains of 1, 5, 50, and 250. The KPCI-1802 provides gains of 1,
2, 4, and 8.
Analog data conversion speeds up to 333 ksamples/s with 12-bit resolution.
A 64-location channel/gain queue which supports high-speed sampling of analog input
channels at identical or different gains in any desired sequence.
A 2048 sample FIFO (First In First Out) data buffer for the A/D converter that ensures
data integrity at high sampling rates.
Software-selectable edge-polarity detection for hardware trigger and gate signals which
are used to start and stop analog-to-digital data conversions.
Two analog outputs from two independent 12-bit DACs (Digital-to-Analog Converters).
Two general-purpose digital inputs and two combination digital inputs which can be config-
ured by software as either general-purpose inputs or control inputs.
Eight general-purpose digital outputs and three digital control outputs. The control outputs
include a strobe output to coordinate data movement from the outputs and latching into the
registers of other equipment.
Optional target-mode (pass-through) data transfer capability in addition to bus mastering.
Both target-mode data transfer, which is sometimes referred to as pass-through operation,
and bus mastering data transfer are software-configurable. To maximize the speed of analog
I/O, the KPCI-1800HC Series boards normally implement the bus mastering mode. The target mode provides a simple access port to the PCI bus for digital I/O.
Very fast board control via a field-programmable gate array (FPGA) instead of a microprocessor. (Refer to glossary for more information about FPGAs).
100-pin I/O connector that requires only one slot on the rear panel of the PC.
For more detailed information on these features, refer to Section 2, Functional Description.
•
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1-4OverviewKPCI-1800HC Series User’s Manual
Specifications
General specifications are listed in Appendix A. I/O connections are identified in Section 3 and
Appendix B.
System requirements
The system capabilities required to run the KPCI-1800HC Series board, and to use the DriverLINX software supplied with the board, are listed in Table 1-1.
Table 1-1
System requirements
CPU Type
Operating system
Pentium or higher processor on motherboard with PCI bus version 2.1
Windows 95 or 98
Windows NT version 4.0 or higher
Software
Memory
Hard disk space
Other
* Any CD-ROM drive that came installed with the required computer should be satisfactory. However, if you have
post-installed an older CD-ROM drive or arrived at your present system by updating the microprocessor or replacing
the motherboard, some early CD-ROM drives may not support the long file names often used in 32 bit Windows files.
The user can select a fully integrated data acquisition software package such as TestPoint or
LabVIEW or write a custom program supported by DriverLINX.
DriverLINX is the basic Application Programming Interface (API) for the KPCI-1800HC series
boards:
It supports programmers who wish to create custom applications using Visual C/C++, Visual
Basic, or Delphi.
It accomplishes foreground and background tasks to perform data acquisition.
It is the needed interface between TestPoint and LabVIEW and a KPCI-1800HC Series
board.
16 MB or greater RAM when running Windows 95 or 98
32 MB or greater RAM when running Windows NT
4 MB for minimum installation
50 MB for maximum installation
A CD-ROM drive*
A free PCI-bus expansion slot capable of bus mastering
Enough reserve computer power supply capacity to power the
KPCI-1800HC Series board, which draws 10W at 5VDC and 6W at
+12VDC.
DriverLINX software and user’s documentation on a CD-ROM are included with your board.
TestPoint is an optional, fully featured, integrated application package with a graphical dragand-drop interface which can be used to create data acquisition applications without
programming.
KPCI-1800HC Series User’s ManualOverview1-5
LabVIEW is an optional, fully featured graphical programming language used to create virtual
instrumentation.
Refer to Section 3, Installation, for more information about DriverLINX, TestPoint, and
LabView.
Accessories
Accessories available to interface your KPCI-1800HC board to external circuits are listed in
Table 1-2.
Table 1-2
Interface accessories for KPCI-1800HC Series boards
Category
Primary interfaces to
KPCI-1800HC Series
boards.
They connect to
KPCI-1800HC Series
boards via CAB-1800
series cables.
CAB-1800 Series
cables.
Secondary, signal
conditioning
interfaces.
They connect to
primary interfaces via
cables listed below.
Cables to connect
secondary interfaces
to primary interfaces.
Other accessories.RMT-04Rack-mount enclosure for the STA-1800HC.
Part numberDescription
STP-100Basic screw-terminal accessory. Interfaces each
KPCI-1800HC Series I/O connector-pin to a
corresponding screw terminal.
STA-1800HCScrew-terminal accessory and secondary connector
interface. Interfaces KPCI-1800HC Series I/O
connector-pins both to screw terminals and to four
secondary connectors. The secondary connectors
interface signal conditioning modules to a
KPCI-1800HC Series board. Also provides a
breadboarding area for user circuits and an onboard
temperature measurement circuit that facilitates
thermocouple Cold-Junction Compensation (CJC).
CONN-1800HCSecondary connector interface only. Effectively an
STA-1800HC without the screw terminals, the
breadboarding area, or the CJC temperature
measurement circuit. Interfaces signal conditioning
modules to a KPCI-1800HC Series board.
CAB-180018-inch, 100-wire ribbon cable.
CAB-180136-inch, 100-wire ribbon cable.
CAB-1800/S
CAB-1801/S
MB Series
modules and
MB01
backplanes
C-16MB1 Cable for connecting an STA-1800HC or
18-inch, 100-wire, shielded, ribbon cable.
36-inch, 100-wire, shielded, ribbon cable.
Plug-in, isolated, signal-conditioning modules and
the backplanes that hold them.
CONN-1800HC to an MB01 signal-conditioning
backplane.
2
Functional Description
2-2Functional DescriptionKPCI-1800HC Series User’s Manual
This section describes features of the following KPCI-1800HC Series board sections: the analog
input, the analog output, and the digital I/O. These descriptions help familiarize you with operating options and enable you to make the best use of your board.
NOTE
The block diagram in Figure 2-1 represents both the KPCI-1801HC and the KPCI-1802HC.
Figure 2-1
Block diagram of KPCI-1800HC board
AMCC S5933
PCI BUS
Boot
ROM
PCI
Interface
Circuitry
Control
Pass-
Through
Data
PassThrough
Address
FIFO
Timer
82C54
ROM
Decode
Module
PCI/S5933
Handshake
&
Control
Timing
Control
Prescaler
÷2, ÷10, ÷5
Boot
Field Programmable
Gate Array
10MHz
Clock
Features described in this section are typically configured using custom
or commercial application software which interfaces to your
KPCI-1800HC Series board via DriverLINX. For information on how to
configure and apply these features, consult the appropriate manuals.
Application software developers should consult your DriverLINX manuals located on the DriverLINX CD-ROM shipped with your board.
Application software users should consult the manuals provided by the
vendor or developer of your software.
Input
Multiplexer
DAC Out
0
± 10V Out
DAC Out
1
64 Single-Ended
. . . . . . .
QRAM
Analog to
Digital
Control
Digital
To Analog
Control
Digital I/O
Control
Data
Control
FIFO
FIFO
DAC0
12 Bits
DAC1
12 Bits
Mux & Gain Control
Data
Control
Analog
To
Digital
Converter
12 Bits
Buffer
Latch
+
-
Instrumentation
Amplifier
Data In
DI [3...0]
Data Out
DO [7...0]
TGIN
SSHD
XPCLK
TGOUT
Analog Inputs
32 Differential
or
. . . . . . .
Input
Protection
Analog input features
This section discusses the following:
•
Understanding and choosing the software-configurable analog input modes.
•
Maximum data throughput specifications and tips on optimizing throughput.
•
Signal conversion modes.
•
Signal conversion clock sources.
•
The use of triggers and gates to start and stop signal conversions.
KPCI-1800HC Series User’s ManualFunctional Description2-3
Understanding and choosing analog input modes
Using software, you can select between various analog input options as follows:
•The differential input mode or the single-ended input mode for all channels.
•The unipolar input mode or the bipolar input mode for all channels.
•The input channels to be scanned to the instrumentation amplifier, in any order or
combination.
•The instrumentation amplifier gain to be used at each step in the input scan.
The next four subsections, as well as the subsequent section entitled Optimizing throughput,
explain these options and provide guidance for making choices.
Understanding the analog inputs
Each KPCI-1800HC Series board provides 64 analog input terminals. These terminals are configurable by software either as single-ended inputs or, in pairs, as differential inputs. Each
single-ended or differential input is commonly referred to as an input channel. The characteristics of single ended and differential inputs are as follows:
•A single-ended input measures the voltage at one input terminal relative to a common
ground. When the 64 analog input terminals are configured as single-ended, you can connect
each of the 64 input terminals to 64 external signals, maximum. In other words, each
KPCI-1800HC Series board provides up to 64 single-ended input channels.
•A differential input measures the difference between the voltages at two input terminals, designated input-high and input-low. Signals at both the input-high and input-low terminals are
referenced to a common ground. When the 64 analog input terminals are configured for differential input, you can connect 32 external signals, maximum, because a pair of input terminals is needed for each differential input. In other words, each KPCI-1800HC Series board
provides up to 32 differential input channels.
Differential inputs reject the common mode voltage, the voltage that each “sees” in common,
except for a small fraction determined by the common mode rejection ratio (refer to the glossary in Appendix C). Differential inputs are commonly used to:
-Reject noise and other unwanted voltages in a signal ground.
-Reject a common power supply voltage, such as the excitation voltage of a bridge circuit.
A single-ended input cannot reject these voltages. Refer to Section 3, Wiring analog input
signals for more information about using differential inputs.
Signals from all 64 single-ended inputs or 32 differential inputs are amplified by one instrumentation amplifier — a type of high performance differential amplifier — and are digitized by one
12-bit analog-to-digital converter (A/D converter or ADC). This is made possible by a
time-sharing arrangement in which inputs are scanned and connected intermittently to the
instrumentation amplifier and A/D converter according to a user-defined sequence. The inputs
are connected through a pair of 32-channel multiplexers, each of which is effectively a solidstate 32-pole, single-throw switch. Additional solid-state switches connecting the multiplexer to
the instrumentation amplifier determine whether inputs are configured as differential or singleended.
2-4Functional DescriptionKPCI-1800HC Series User’s Manual
When the inputs are configured as differential inputs, the two multiplexers act together as a
32-pole, double throw switch, connecting one input signal at a time to both the high and low terminals of the instrumentation amplifier. See Figure 2-2.
Figure 2-2
Multiplexing of 32 channels in differential input mode
NOTE: Channel 31 is shown connected
to the instrumentation amplifier
and A/D converter.
KPCI-1800HC Series User’s ManualFunctional Description2-5
When the inputs are configured as single-ended inputs, the input-low terminal of the instrumentation amplifier is connected to ground. At any given time, only one multiplexer is active. The
active multiplexer connects only one pole of a signal source to the input-high terminal of the
instrumentation amplifier. See Figure 2-3.
Figure 2-3
Multiplexing of 64 channels in single-ended input mode
2-6Functional DescriptionKPCI-1800HC Series User’s Manual
Choosing between the differential and single-ended input modes
Generally, you should use a differential input for a low-level signal having a significant noise
component and/or for a signal having a non-zero common-mode voltage. You should use a
single-ended input for a high-level signal having a relatively small noise component.
There is no absolute level at which one of these input configurations becomes more effective
than the other. However, you should generally use a differential input for a voltage range of
100mV or below.
NOTEYou must specify all analog inputs to be either all differential or all
single-ended. You cannot use a mixture of differential and single-ended
inputs.
Choosing between the unipolar and bipolar input modes
Using software, you can configure the KPCI-1800HC Series boards to operate in either the unipolar or bipolar input mode. A unipolar signal is always positive (0 to +5V, for example). A
bipolar signal can swing between positive and negative values (±5V maximum, for example).
For exapmle, an unbiased sinusoidal AC signal is bipolar.
For maximum resolution, use the bipolar mode only if you must measure signals having both
positive and negative polarity. The KPCI-1800HC Series boards represent a unipolar signal as an
unsigned 12 bit number and a bipolar signal as a 2’s complement 12 bit number. Because one bit
of a 2’s complement number is effectively used up as a sign bit, a bipolar range provides only
half the resolution of a unipolar range of the same magnitude. Looked at another way, the dual
polarity of the bipolar range effectively doubles the magnitude that must be covered by the same
12 bits. For example, the 12 bits must cover a span of 10V for a ±5V, bipolar range
[+5V – (-5V) = 10V]. However, the 12-bits must only cover a span of 5V for a 0 to 5V, unipolar
range [+5V – (0V) = 5V].
Resolutions for unipolar and bipolar inputs are listed in the next section in Tables 2-1 and 2-2.
NOTEYou must specify all analog inputs to be either all unipolar or all bipo-
lar. You cannot use a mixture of unipolar and bipolar inputs.
Table 2-1
Gains, ranges, and resolutions for the KPCI-1801HC
UnipolarBipolar
Gain
10 to 5V1.2mV−5.0 to +5.0V2.4mV
50 to 1V240µV−1.0 to +1.0V490µV
500 to 100mV24µV−100 to +100mV49µV
2500 to 20mV4.9µV−20 to +20mV9.8µV
RangeResolutionRangeResolution
KPCI-1800HC Series User’s ManualFunctional Description2-7
Table 2-2
Gains, ranges, and resolutions for the KPCI-1802HC
UnipolarBipolar
Gain
RangeResolutionRangeResolution
10.0 to +10.0V2.4mV−10 to +10V4.9mV
20.0 to +5.0V1.2mV−5.0 to +5.0V2.4mV
40 to 2.5V610µV−2.5 to + 2.5V1.2mV
80 to 1.25V310µV−1.25 to +1.25V610µV
Choosing channel gains and positions in the scan sequence
Each channel may be assigned an individual gain and a particular position in a channel-gain
queue. The channel gain queue is a user-defined scan sequence that specifies both the position in
the sequence and the gain at which each channel is scanned. Up to sixty-four gains and positions
may be specified in the channel-gain queue, without regard to sequential channel number. Channel numbers may be skipped or be repeated in the queue if desired. For example, by repeating a
channel number in the queue, you can do the following:
•Sample some channels more frequently than others.
•Provide extra settling time to wash out residual signals between gain changes.
•Provide extra samples for averaging.
Figure 2-4 illustrates use of a channel-gain queue.
Figure 2-4
Channel-gain queue example
Position
in queue
Channel
number
Channel
gain*
* Note: Gains available on the KPCI-1801HC are used in this illustration. Though gains available on the
1st2nd3rd4th5th6th7th8th9th10
21031111210925252107002917
250 250505050505555111
KPCI-1802HC are different, the capabilities of the channel-gain queue are otherwise identical.
th
49th50th51
st
All 64 combinations of gain and position in the channel-gain queue are held in a 64-position
RAM. You need not specify channels and gains for all 64 positions of the channel-gain queue.
Available gains and corresponding input ranges are listed in Table 2-1 for the KPCI-1801HC and
in Table 2-2 for the KPCI-1802HC.
NOTEOptimum selection and sequencing of channel gains may be affected by
your required throughput and by noise and other stray signals. Refer to
“Optimizing throughput” for general recommendations about channelgain selection and sequencing. Refer to “Avoiding wiring problems at
high gain” in Section 3 for recommendations to minimize signal errors
at high gains.
The gains and positions in the channel-gain queue are specified using software.
2-8Functional DescriptionKPCI-1800HC Series User’s Manual
Throughput
Throughput is the maximum rate at which the data acquisition card can perform repetitive conversions within a specified accuracy. Signal throughput depends on the gain settings for individual channels and for adjacent channels in the channel-gain queue. This section discusses general
recommendations to optimize throughput and lists KPCI-1800HC Series throughput for specific
conditions.
Optimizing throughput
Because you can change input ranges on a per-channel basis, throughput is likely to drop if you
group channels with varying gains in sequence. This throughput drop occurs for two reasons.
Firstly, channels with low-level inputs (100mV or less) are inherently slower than channels with
high-level inputs signals left by high-level inputs. Secondly, extra settling time is required for
low-level inputs to wash out residual signals. The best way to maximize throughput is to use a
combination of sensible channel grouping and external signal conditioning. When using the
channel-gain queue, consider the following suggestions:
• Put all channels that use the same range in the same group, even if you must arrange the
channels out of sequence.
• To acquire low-level signals at high-speeds, preamplify the signal to the maximum input
range of the board using external signal. External amplification increases total system
throughput and reduces noise.
• If low-level inputs are relatively slow and high-level inputs are relatively fast, maintain two
channel lists: one for slow inputs and the other for fast inputs.
• If some channels are not used, you can provide extra settling time for a channel that is used,
as follows:
- Assign two (or more) consecutive, identical channel-gain entries to this channel.
- Ignore the measurement results from the first channel-gain entry.
This approach allows the input signal measured through the first entry to largely wash out
residuals before the same input signal is measured through the second entry.
You must take special care when directly measuring low-level signals with the KPCI-1801HC.
When using the ±20mV, 0 to 20mV, ±100mV, or 0 to 100mV ranges, measurement throughput
drops for two reasons:
• The amplifier settles more slowly (particularly in the ±20mV and 0 to 20mV ranges).
• Noise in the measurements is higher and therefore requires post-acquisition filtering (averag-
ing) to achieve accurate results.
Because the KPCI-1801HC has a very high bandwidth — about 8 to 10MHz for low level signals — any noise is amplified and digitized. Therefore, you must measure low-level signals carefully to minimize noise effects.
Low-level transducers are best used with signal conditioning. Always use the differential input
mode when making measurements with the ±20mV, 0 to 20mV, ±100mV, and 0 to 100mV
ranges.
KPCI-1800HC Series User’s ManualFunctional Description2-9
Subsequent sections show throughput for various configurations. Note that these throughputs are
based on driving an input with an ideal voltage source. The output impedance and drive capabilities of the source are far more critical when making large gain changes between two channels,
especially when the gains are at opposite extremes of the input range. Examples follow:
• Consider the measurement of a signal near −20mV just after measurement of a signal near
+5V. You get better performance when driving adjacent channels at the same gain.
• The source must be able to drive both the capacitance of the cable and the RC for the multiplexer and board (the product of the multiplexer resistance and output capacitance). The
multiplexer typically presents about 1kΩ (2kΩ maximum) in series with 150pF output
capacitance.
Throughput for channel-to-channel sampling at fixed gain
If you are sampling at only one channel at any gain, the maximum throughput is 333 ksamples/s.
If you are sampling multiple channels at a fixed gain, the maximum throughput for channel-tochannel sampling is as listed in Table 2-3 for bipolar mode and in Table 2-4 for unipolar mode.
In both cases, a 0.024% maximum error applies, assuming an ideal voltage source.
Table 2-3
Maximum throughput for channel-to-channel sampling at fixed gain: bipolar mode
Maximum throughput for channel-to-channel sampling at fixed gain: unipolar mode
KPCI-1801HC rangeKPCI-1802HC rangeThroughput
—0 to 10.0V312.5 ksamples/s
0 to 5.00V0 to 5.00V312.5 ksamples/s
—0 to 2.50V312.5 ksamples/s
—0 to 1.25V312.5 ksamples/s
0 to 1.00V—312.5 ksamples/s
0 to 100mV—200 ksamples/s
0 to 20mV— 60 ksamples/s
2-10Functional DescriptionKPCI-1800HC Series User’s Manual
Throughput for channel-to-channel sampling at variable gain
If you have a KPCI-1801HC board and are changing gains between channels, the maximum
throughputs are as listed in Table 2-5 for bipolar mode and in Table 2-6 for unipolar mode. In
both cases, a 1 LSB (Least Significant Bit) maximum error applies, assuming an ideal voltage
source.
Table 2-5
Maximum KPCI-1801HC throughput when changing gain between channels: bipolar
mode
Maximum KPCI-1801HC throughput when changing gain between channels: unipolar
mode
When changing
range...
From 0 to 5.0V
From 0 to 1.0V
From 0 to 100mV
From 0 to 20mV
If you have a KPCI-1802HC board and are changing gains between channels, the maximum
throughputs are as listed in Table 2-7 for bipolar mode and in Table 2-8 for unipolar mode. In
both cases, a 1 LSB (Least Significant Bit) maximum error applies, assuming an ideal voltage
source.
KPCI-1800HC Series User’s ManualFunctional Description2-11
Table 2-8
Maximum KPCI-1802HC throughput when changing gain between channels: unipolar
mode
When changing
range...
From 0 to 10.0V
From 0 to 5.0V
From 0 to 2.5V
From 0 to 1.25V
Data conversion modes
KPCI-1800HC Series boards support two data-conversion modes: paced mode and burst mode.
The conversion rate for each mode is controlled by an independent clock: the pacer clock for
paced mode and the burst-mode conversion clock for burst mode.
Paced conversion mode
The paced mode, which is the default data-conversion mode, is the best mode for continuous,
constant-rate scanning of each channel in a queue of channels. In the paced mode, one channel
in the channel-gain queue is sampled and converted each time the pacer clock emits a pulse. The
entire channel-gain queue is scanned at a rate equal to the pacer clock rate divided by the number of channels in the queue. Therefore, the sample rate — the rate at which an individual channel in the queue is repetitively sampled — is also equal to the pacer clock rate, divided by the
number of channels in the queue. See Figure 2-5. The internal pacer clock is programmable from
0.0012Hz to 333kHz.
Maximum throughput
To 0 to 10.0VTo 0 to 5.0VTo 0 to 2.5VTo 0 to 1.25V
The burst conversion mode is the best mode to use if you need to complete scans of the entire
channel-gain queue quickly — close to simultaneously — and initiate scans of the entire queue
at a significantly lower rate. For example, you would use the burst mode if you wish to complete
scans of the entire queue at 1000 conversions/sec but wish to initiate scans of the entire queue
only every second.
In the burst mode, each pulse from the pacer clock initiates a burst of pulses from the burst clock
which are emitted at the burst clock rate. Each pulse from the burst clock causes one channel in
the queue to be sampled and converted, and burst clock pulses continue until the entire queue is
scanned. In summary, scans of the channel-gain queue are repetitively initiated at a rate equal to
the pacer clock rate, and scans of the queue are completed at a rate equal to the burst clock rate.
Therefore, the sample rate — the rate at which an individual channel in the queue is repetitively
sampled — is also equal to the pacer clock rate. See Figure 2-5.
2-12Functional DescriptionKPCI-1800HC Series User’s Manual
Figure 2-5
Paced mode and burst mode timing for a queue of channels 4 to 7
Pacer Clock
Paced Mode ConversionsCH4
Burst Mode Conversions
Burst Clock
Clock sources
KPCI-1800HC Series boards provide two conversion clocks: a pacer clock and a burst mode
clock. The use of these clocks in the paced and burst conversion modes is described in Data con-version modes and summarized in Figure 2-5. The clock sources themselves are described in the
following subsections.
Pacer clock sources
The following clock sources may be used for paced mode conversions on KPCI-1800HC Series
boards:
KPCI-1800HC Series boards allow you to acquire single samples under program control. In
other words, conversions are controlled through the Windows interface rather than by hardware signals. When using a software conversion clock, the host computer issues a command
to initiate a conversion. The host polls the board to determine if the conversion is complete.
When the conversion is complete, the host reads the data from the A/D converter and returns
the value.
Software-initiated conversions are suitable for measuring DC voltages. However, in applications where you must accurately control the sampling rate (as when measuring time-varying
signals), using either an internal or external hardware clock source is recommended, as
described below.
The internal, onboard pacer clock source uses counters of the onboard 82C54 counter/timer,
in combination with a crystal-controlled time base running at 5MHz (a crystal output of
10MHz, immediately divided by 2). You can program the internal pacer clock rate from
0.0012Hz to 333kHz.
You can use the internal pacer clock source to pace events other than analog-to-digital con-
versions. However, all events timed by the internal pacer clock source are paced at the same
rate.
An external pacer clock source is an externally applied TTL-compatible signal attached to
the DI0/XPCLK pin (B39) of the main I/O connector, J1.The active edge of the signal that is
recognized as a clock pulse — either a positive, rising edge or a negative, falling edge — is
software selectable.
By using an external pacer clock source, you can sample at rates unavailable from the 82C54
counter/timer, at uneven intervals, or in response to external events. An external pacer clock
source also allows you to synchronize multiple boards via a common timing signal.
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