Tektronix KPCI-1800HC Primary User

KPCI-1800HC Series
PCI Bus Data Acquisition Board User’s Manual
A GREATER MEASURE OF CONFIDENCE
WARRANTY
Hardware
Keithley Instruments, Inc. warrants that, for a period of three (3) years from the date of shipment, the Keithley Hardware product will be free from defects in materials or workmanship. This warranty will be honored provided the defect has not been caused by use of the Keithley Hardware not in accordance with the instructions for the product. This warranty shall be null and void upon: (1) any modification of Keithley Hardware that is made by other than Kei­thley and not approved in writing by Keithley or (2) operation of the Keithley Hardware outside of the environmental specifications therefore.
Upon receiving notification of a defect in the Keithley Hardware during the warranty period, Keithley will, at its option, either repair or replace such Keithley Hardware. During the first ninety days of the warranty period, Keithley will, at its option, supply the necessary on site labor to return the product to the condition prior to the notification of a defect. Failure to notify Keithley of a defect during the warranty shall relieve Keithley of its obli­gations and liabilities under this warranty.
Other Hardware
The portion of the product that is not manufactured by Keithley (Other Hardware) shall not be covered by this warranty, and Keithley shall have no duty of obligation to enforce any manufacturers' warranties on behalf of the customer. On those other manufacturers’ products that Keithley pur­chases for resale, Keithley shall have no duty of obligation to enforce any manufacturers’ warranties on behalf of the customer.
Software
Keithley warrants that for a period of one (1) year from date of shipment, the Keithley produced portion of the software or firmware (Keithley Software) will conform in all material respects with the published specifications provided such Keithley Software is used on the product for which it is intended and otherwise in accordance with the instructions therefore. Keithley does not warrant that operation of the Keithley Software will be uninterrupted or error-free and/or that the Keithley Software will be adequate for the customer's intended application and/or use. This warranty shall be null and void upon any modification of the Keithley Software that is made by other than Keithley and not approved in writing by Keithley.
If Keithley receives notification of a Keithley Software nonconformity that is covered by this warranty during the warranty period, Keithley will review the conditions described in such notice. Such notice must state the published specification(s) to which the Keithley Software fails to conform and the manner in which the Keithley Software fails to conform to such published specification(s) with sufficient specificity to permit Keithley to correct such nonconformity. If Keithley determines that the Keithley Software does not conform with the published specifications, Keithley will, at its option, provide either the programming services necessary to correct such nonconformity or develop a program change to bypass such nonconformity in the Keithley Software. Failure to notify Keithley of a nonconformity during the warranty shall relieve Keithley of its obligations and liabilities under this warranty.
Other Software
OEM software that is not produced by Keithley (Other Software) shall not be covered by this warranty, and Keithley shall have no duty or obligation to enforce any OEM's warranties on behalf of the customer.
Other Items
Keithley warrants the following items for 90 days from the date of shipment: probes, cables, rechargeable batteries, diskettes, and documentation.
Items not Covered under Warranty
This warranty does not apply to fuses, non-rechargeable batteries, damage from battery leakage, or problems arising from normal wear or failure to follow instructions.
Limitation of Warranty
This warranty does not apply to defects resulting from product modification made by Purchaser without Keithley's express written consent, or by misuse of any product or part.
Disclaimer of Warranties
EXCEPT FOR THE EXPRESS WARRANTIES ABOVE KEITHLEY DISCLAIMS ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING WITHOUT LIMITATION, ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PUR­POSE. KEITHLEY DISCLAIMS ALL WARRANTIES WITH RESPECT TO THE OTHER HARDWARE AND OTHER SOFTWARE.
Limitation of Liability
KEITHLEY INSTRUMENTS SHALL IN NO EVENT, REGARDLESS OF CAUSE, ASSUME RESPONSIBILITY FOR OR BE LIABLE FOR: (1) ECONOMICAL, INCIDENTAL, CONSEQUENTIAL, INDIRECT, SPECIAL, PUNITIVE OR EXEMPLARY DAMAGES, WHETHER CLAIMED UNDER CONTRACT, TORT OR ANY OTHER LEGAL THEORY, (2) LOSS OF OR DAMAGE TO THE CUSTOMER'S DATA OR PROGRAMMING, OR (3) PENALTIES OR PENALTY CLAUSES OF ANY DESCRIPTION OR INDEMNIFICATION OF THE CUSTOMER OR OTHERS FOR COSTS, DAMAGES, OR EXPENSES RELATED TO THE GOODS OR SERVICES PROVIDED UNDER THIS WARRANTY.
Keithley Instruments, Inc. 28775 Aurora Road • Cleveland, Ohio 44139 • 440-248-0400 • Fax: 440-248-6168
1-888-KEITHLEY (534-8453) • www.keithley.com
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KPCI-1800HC
PCI Bus Data Acquisition Board
User’s Manual
Windows and WindowsNT are registered trademarks of Microsoft Corporation.
DriverLINX is a registered trademark of Scientific Software Tools, Inc.
©1999, Keithley Instruments, Inc.
All rights reserved.
Cleveland, Ohio, U.S.A.
Second Printing, March 1999
Document Number: 98220 Rev. B
Manual Print History
The print history shown below lists the printing dates of all Revisions and Addenda created for this manual. The Revision Level letter increases alphabetically as the manual undergoes subsequent updates. Addenda, which are released between Revi­sions, contain important change information that the user should incorporate immediately into the manual. Addenda are num­bered sequentially. When a new Revision is created, all Addenda associated with the previous Revision of the manual are incorporated into the new Revision of the manual. Each new Revision includes a revised copy of this print history page.
Revision A (Document Number 98220) ............................................................................................February 1999
Revision B (Document Number 98220) ................................................................................................March 1999
All Keithley product names are trademarks or registered trademarks of Keithley Instruments, Inc. Other brand and product names are trademarks or registered trademarks of their respective holders.

Safety Precautions

The following safety precautions should be observed before using this product and any associated instrumentation. Although some in­struments and accessories would normally be used with non-haz­ardous voltages, there are situations where hazardous conditions may be present.
This product is intended for use by qualified personnel who recog­nize shock hazards and are familiar with the safety precautions re­quired to avoid possible injury. Read and follow all installation, operation, and maintenance information carefully before using the product. Refer to the manual for complete product specifications.
If the product is used in a manner not specified, the protection pro­vided by the product may be impaired.
The types of product users are:
Responsible body is the individual or group responsible for the use
and maintenance of equipment, for ensuring that the equipment is operated within its specications and operating limits, and for en­suring that operators are adequately trained.
Operators use the product for its intended function. They must be
trained in electrical safety procedures and proper use of the instru­ment. They must be protected from electric shock and contact with hazardous live circuits.
Maintenance personnel perform routine procedures on the product
to keep it operating properly, for example, setting the line voltage or replacing consumable materials. Maintenance procedures are de­scribed in the manual. The procedures explicitly state if the operator may perform them. Otherwise, they should be performed only by service personnel.
Service personnel are trained to work on live circuits, and perform
safe installations and repairs of products. Only properly trained ser­vice personnel may perform installation and service procedures.
Keithley products are designed for use with electrical signals that are rated Installation Category I and Installation Category II, as de­scribed in the International Electrotechnical Commission (IEC) Standard IEC 60664. Most measurement, control, and data I/O sig­nals are Installation Category I and must not be directly connected to mains voltage or to voltage sources with high transient over-volt­ages. Installation Category II connections require protection for high transient over-voltages often associated with local AC mains connections. Assume all measurement, control, and data I/O con­nections are for connection to Category I sources unless otherwise marked or described in the Manual.
Exercise extreme caution when a shock hazard is present. Lethal voltage may be present on cable connector jacks or test xtures. The American National Standards Institute (ANSI) states that a shock hazard exists when voltage levels greater than 30V RMS, 42.4V peak, or 60VDC are present. A good safety practice is to expect
that hazardous voltage is present in any unknown circuit before measuring.
Operators of this product must be protected from electric shock at all times. The responsible body must ensure that operators are pre­vented access and/or insulated from every connection point. In some cases, connections must be exposed to potential human con­tact. Product operators in these circumstances must be trained to protect themselves from the risk of electric shock. If the circuit is capable of operating at or above 1000 volts, no conductive part of
the circuit may be exposed.
Do not connect switching cards directly to unlimited power circuits. They are intended to be used with impedance limited sources. NEVER connect switching cards directly to AC mains. When con­necting sources to switching cards, install protective devices to lim­it fault current and voltage to the card.
Before operating an instrument, make sure the line cord is connect­ed to a properly grounded power receptacle. Inspect the connecting cables, test leads, and jumpers for possible wear, cracks, or breaks before each use.
When installing equipment where access to the main power cord is restricted, such as rack mounting, a separate main input power dis­connect device must be provided, in close proximity to the equip­ment and within easy reach of the operator.
For maximum safety, do not touch the product, test cables, or any other instruments while power is applied to the circuit under test. ALWAYS remove power from the entire test system and discharge any capacitors before: connecting or disconnecting cables or jump­ers, installing or removing switching cards, or making internal changes, such as installing or removing jumpers.
Do not touch any object that could provide a current path to the com­mon side of the circuit under test or power line (earth) ground. Always make measurements with dry hands while standing on a dry, insulated surface capable of withstanding the voltage being measured.
The instrument and accessories must be used in accordance with its specications and operating instructions or the safety of the equip­ment may be impaired.
Do not exceed the maximum signal levels of the instruments and ac­cessories, as dened in the specications and operating informa­tion, and as shown on the instrument or test xture panels, or switching card.
When fuses are used in a product, replace with same type and rating for continued protection against re hazard.
Chassis connections must only be used as shield connections for measuring circuits, NOT as safety earth ground connections.
If you are using a test xture, keep the lid closed while power is ap­plied to the device under test. Safe operation requires the use of a lid interlock.
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If or is present, connect it to safety earth ground using the wire recommended in the user documentation.
!
The symbol on an instrument indicates that the user should re­fer to the operating instructions located in the manual.
The symbol on an instrument shows that it can source or mea­sure 1000 volts or more, including the combined effect of normal and common mode voltages. Use standard safety precautions to avoid personal contact with these voltages.
The WARNING heading in a manual explains dangers that might result in personal injury or death. Always read the associated infor­mation very carefully before performing the indicated procedure.
The CAUTION heading in a manual explains hazards that could damage the instrument. Such damage may invalidate the warranty.
Instrumentation and accessories shall not be connected to humans. Before performing any maintenance, disconnect the line cord and
all test cables.
To maintain protection from electric shock and re, replacement components in mains circuits, including the power transformer, test leads, and input jacks, must be purchased from Keithley Instru­ments. Standard fuses, with applicable national safety approvals, may be used if the rating and type are the same. Other components that are not safety related may be purchased from other suppliers as long as they are equivalent to the original component. (Note that se­lected parts should be purchased only through Keithley Instruments to maintain accuracy and functionality of the product.) If you are unsure about the applicability of a replacement component, call a Keithley Instruments ofce for information.
To clean an instrument, use a damp cloth or mild, water based cleaner. Clean the exterior of the instrument only. Do not apply cleaner directly to the instrument or allow liquids to enter or spill on the instrument. Products that consist of a circuit board with no case or chassis (e.g., data acquisition board for installation into a computer) should never require cleaning if handled according to in­structions. If the board becomes contaminated and operation is af­fected, the board should be returned to the factory for proper cleaning/servicing.

Table of Contents

1 Overview
Preface ................................................................................................................................................................ 1-2
Hardware characteristics .................................................................................................................................... 1-3
Specifications ..................................................................................................................................................... 1-4
System requirements .......................................................................................................................................... 1-4
Software ........................................................................................................................................................... 1-4
Accessories ......................................................................................................................................................... 1-5
2 Functional Description
Analog input features ......................................................................................................................................... 2-2
Understanding and choosing analog input modes ...................................................................................... 2-3
Throughput ................................................................................................................................................. 2-8
Data conversion modes ............................................................................................................................ 2-11
Clock sources ........................................................................................................................................... 2-12
Triggers .................................................................................................................................................... 2-13
Gates ......................................................................................................................................................... 2-18
Analog output features ..................................................................................................................................... 2-19
Digital input and output features ..................................................................................................................... 2-19
General purpose digital inputs and outputs .............................................................................................. 2-19
External pacer clock (XPCLK) digital control input ............................................................................... 2-19
Trigger in (TGIN) digital control input .................................................................................................... 2-19
Strobe (DOSTB) digital control output .................................................................................................... 2-20
Trigger-out (TGOUT) digital control output ........................................................................................... 2-20
Power ............................................................................................................................................................... 2-21
3 Installation
Installing the software ........................................................................................................................................ 3-2
Software options ........................................................................................................................................ 3-2
Installing DriverLINX ................................................................................................................................ 3-3
Installing application software and drivers ................................................................................................ 3-3
Installing and wiring to the KPCI-1800HC Series board ................................................................................... 3-4
Installing the board ..................................................................................................................................... 3-5
Checking the combined board and DriverLINX installations .................................................................... 3-6
Identifying I/O connector pin assignments for KPCI-1800HC series ....................................................... 3-7
Connecting interface accessories to a KPCI-1800HC Series board ......................................................... 3-10
Wiring analog input signals ..................................................................................................................... 3-17
Wiring analog output signals ................................................................................................................... 3-24
Wiring digital input and output signals .................................................................................................... 3-25
i
Synchronizing multiple boards ................................................................................................................. 3-28
Wiring +5V and ±15V power to external circuits ................................................................................... 3-30
4 DriverLINX Test Panels
DriverLINX Analog I/O Panel ........................................................................................................................... 4-2
Starting the Analog I/O Panel ..................................................................................................................... 4-5
Using the Analog I/O Panel ........................................................................................................................ 4-6
DriverLINX Calibration Utility .......................................................................................................................... 4-6
DriverLINX Digital I/O Test Panel .................................................................................................................... 4-7
Starting the Digital I/O Test Panel ............................................................................................................. 4-8
Using the Digital I/O Test Panel ................................................................................................................ 4-8
5 Calibration
Introduction ........................................................................................................................................................ 5-2
Objectives ................................................................................................................................................... 5-2
Calibration summary .................................................................................................................................. 5-2
Equipment ................................................................................................................................................... 5-2
Calibration procedure ......................................................................................................................................... 5-3
Preparing for the calibrations ..................................................................................................................... 5-3
Calibrating the analog inputs .................................................................................................................... 5-4
Calibrating the analog outputs ................................................................................................................... 5-6
Finishing ..................................................................................................................................................... 5-8
6 Troubleshooting
Identifying symptoms and possible causes ......................................................................................................... 6-2
Systematic problem isolation ............................................................................................................................. 6-3
Specified hardware I/O tests ............................................................................................................................. 6-25
Analog input hardware test ....................................................................................................................... 6-25
Analog output hardware test .................................................................................................................... 6-31
Digital I/O hardware test .......................................................................................................................... 6-35
Specified software I/O tests .............................................................................................................................. 6-40
Analog input software test ........................................................................................................................ 6-40
Analog output software test ...................................................................................................................... 6-42
Digital I/O software test ........................................................................................................................... 6-45
Technical support ............................................................................................................................................. 6-49
A Specifications
KPCI-1801HC specifications ............................................................................................................................ A-2
Analog Inputs, KPCI-1801HC .................................................................................................................. A-2
Analog Outputs, KPCI-1801HC ................................................................................................................ A-4
Clock/Timer, KPCI-1801HC ..................................................................................................................... A-4
Digital I/O, KPCI-1801HC ........................................................................................................................ A-5
Power, KPCI-1801HC ............................................................................................................................... A-5
Environment, KPCI-1801HC .................................................................................................................... A-6
Accessories, KPCI-1801HC ...................................................................................................................... A-6
KPCI-1802HC specifications ............................................................................................................................ A-7
Analog Inputs, KPCI-1802HC .................................................................................................................. A-7
Analog Outputs, KPCI-1802HC ................................................................................................................ A-9
Clock/Timer, KPCI-1802HC ..................................................................................................................... A-9
ii
Digital I/O, KPCI-1802HC ..................................................................................................................... A-10
Power, KPCI-1802HC ............................................................................................................................ A-10
Environment, KPCI-1802HC .................................................................................................................. A-10
Accessories, KPCI-1802HC .................................................................................................................... A-11
B Connector pin assignments
Pin assignments for KPCI-1800HC Series I/O connector ................................................................................ B-2
Pin assignments for STA-1800HC and CONN-1800HC 37-pin D connectors ................................................ B-4
C Glossary
iii

List of Illustrations

2 Functional Description
Figure 2-1 Block diagram of KPCI-1800HC board ..................................................................................................... 2-2
Figure 2-2 Multiplexing of 32 channels in differential input mode ............................................................................ 2-4
Figure 2-3 Multiplexing of 64 channels in single-ended input mode .......................................................................... 2-5
Figure 2-4 Channel-gain queue example ..................................................................................................................... 2-7
Figure 2-5 Paced mode and burst mode timing for a queue of channels 4 to 7 ......................................................... 2-12
Figure 2-6 Enabling conversions with software triggers ........................................................................................... 2-14
Figure 2-7 Enabling conversions with hardware triggers .......................................................................................... 2-15
Figure 2-8 Trigger acquisition modes ........................................................................................................................ 2-17
Figure 2-9 Enabling conversions with gates .............................................................................................................. 2-18
Figure 2-10 Timing relationship between data from DO0 to DO7 and latch strobe DOSTB ..................................... 2-20
Figure 2-11 Timing for the generation of TGOUT ...................................................................................................... 2-21
3 Installation
Figure 3-1 Connectors on the KPCI-1800HC Series board ......................................................................................... 3-4
Figure 3-2 Pin assignments for the I/O connector of the KPCI-1800HC Series boards ............................................. 3-7
Figure 3-3 Connecting an STP-100 screw terminal accessory .................................................................................. 3-11
Figure 3-4 Pin assignments for the I/O connector of the STP-100 accessory and the main
I/O connectors of the STA-1800HC and CONN-1800HC accessories ............................................. 3-12
Figure 3-5 Connecting an STA-1800HC screw terminal accessory to a KPCI-1800HC Series board ..................... 3-13
Figure 3-6 CJC temperature circuit ........................................................................................................................... 3-14
Figure 3-7 Location of CJC circuit screw terminals (TB11) on STA-1800HC accessory ........................................ 3-15
Figure 3-8 Connecting a CONN-1800HC accessory to a KPCI-1800HC Series board ............................................ 3-16
Figure 3-9 Connecting MB01 module racks (backplanes) to an STA-1800HC or a CONN-1800HC ...................... 3-17
Figure 3-10 Analog and digital ground path ................................................................................................................ 3-18
Figure 3-11 Wiring a signal source to a board configured for single-ended inputs .................................................... 3-19
Figure 3-12 Wiring a floating signal source to differential inputs: three common examples ..................................... 3-20
Figure 3-13 Satisfactory differential input connections for ground-referenced signals that avoid a ground loop ...... 3-22
Figure 3-14 Improper differential input connection, which creates a ground loop error ............................................ 3-23
Figure 3-15 Analog and digital ground path ................................................................................................................ 3-24
Figure 3-16 Analog and digital ground path ................................................................................................................ 3-26
Figure 3-17 Contact de-bounce circuit ........................................................................................................................ 3-26
Figure 3-18 Two connection schemes for synchronizing multiple boards .................................................................. 3-28
Figure 3-19 Analog and digital ground path ................................................................................................................ 3-30
v
4 DriverLINX Test Panels
Figure 4-1 Analog I/O Panel oscilloscope utility ......................................................................................................... 4-2
Figure 4-2 Analog I/O Panel digital voltmeter utility .................................................................................................. 4-3
Figure 4-3 Analog I/O Panel function generator utility ............................................................................................... 4-3
Figure 4-4 Analog I/O Panel output level control utility ............................................................................................. 4-4
Figure 4-5 Analog I/O Panel digital I/O utility ............................................................................................................ 4-4
Figure 4-6 Analog I/O Panel setup screen when only a KPCI-1800HC series board is
installed under DriverLINX ................................................................................................................. 4-5
Figure 4-7 Analog I/O Panel setup screen example when multiple board types are installed under DriverLINX ...... 4-6
Figure 4-8 DriverLINX Digital I/O Test Panel ............................................................................................................ 4-7
Figure 4-9 Open DriverLINX dialog box .................................................................................................................... 4-8
5 Calibration
Figure 5-1 KPCI-1800 Calibration Utility dialog box example ................................................................................... 5-3
Figure 5-2 Example of a Calibrate A/D dialog box ..................................................................................................... 5-4
Figure 5-3 Example of a Calibrate DAC dialog box .................................................................................................... 5-7
6 Troubleshooting
Figure 6-1 Problem isolation Scheme A: basic system ................................................................................................ 6-5
Figure 6-2 Problem isolation Scheme B: installation ................................................................................................... 6-8
Figure 6-3 Analog I/O Panel setup screen when only KPCI-1800HC series boards are
installed under DriverLINX ................................................................................................................. 6-9
Figure 6-4 Analog I/O Panel example setup screen when multiple board types are installed under DriverLINX .... 6-10
Figure 6-5 Listing of improperly configured/installed KPCI-1800HC Series board ................................................. 6-11
Figure 6-6 Appearance of device manager listing when KPCI-1800HC Series board is
properly configured/installed ............................................................................................................. 6-12
Figure 6-7 Example of a DriverLINX Configuration Panel before a KPCI-1800HC Series board is configured ..... 6-13
Figure 6-8 Example of a DriverLINX Configuration Panel after a KPCI-1800HC Series board is configured ....... 6-13
Figure 6-9 Selecting the logical device number ......................................................................................................... 6-14
Figure 6-10 Configure DriverLINX Device dialog box example ................................................................................ 6-15
Figure 6-11 Device Change message ........................................................................................................................... 6-15
Figure 6-12 Problem isolation Scheme C: application software .................................................................................. 6-18
Figure 6-13 Problem isolation Scheme D: expansion slot connectors ......................................................................... 6-21
Figure 6-14 Problem isolation Scheme E: user wiring ................................................................................................ 6-22
Figure 6-15 Problem isolation Scheme F: the board .................................................................................................... 6-23
Figure 6-16 Problem isolation Scheme G: verification of problem solution ............................................................... 6-24
Figure 6-17 Analog I/O Panel setup screen when only a KPCI-1800HC series board is
installed under DriverLINX ............................................................................................................... 6-27
Figure 6-18 Analog I/O Panel setup screen example when multiple board types are installed under DriverLINX .... 6-28
Figure 6-19 On-screen digital voltmeter display example: channel 0 connected to ground ........................................ 6-29
Figure 6-20 On-screen digital voltmeter display example: channel 1 connected to flashlight battery ........................ 6-30
Figure 6-21 Analog I/O Panel setup screen when only a KPCI-1800HC series board is
installed under DriverLINX ............................................................................................................... 6-32
Figure 6-22 Analog I/O Panel setup screen example when multiple board types are installed under DriverLINX .... 6-33
Figure 6-23 On-screen analog-output level control ..................................................................................................... 6-34
Figure 6-24 Example of Open DriverLINX dialog box ............................................................................................... 6-37
Figure 6-25 DriverLINX Digital I/O Test Panel .......................................................................................................... 6-37
Figure 6-26 Output bit pattern 1 of digital I/O hardware test ...................................................................................... 6-38
Figure 6-27 Proper input-bit responses to bit pattern 1 of digital I/O hardware test ................................................... 6-38
Figure 6-28 Output bit pattern 2 of digital I/O hardware test ...................................................................................... 6-38
Figure 6-29 Proper input-bit responses to bit pattern 2 of digital I/O hardware test ................................................... 6-39
vi
Figure 6-30 Output bit pattern 3 of digital I/O hardware test ...................................................................................... 6-39
Figure 6-31 Proper input-bit responses to bit pattern 3 of digital I/O hardware test ................................................... 6-39
Figure 6-32 Output bit pattern 4 of digital I/O hardware test ...................................................................................... 6-40
Figure 6-33 Proper input-bit responses to bit pattern 4 digital I/O hardware test ....................................................... 6-40
Figure 6-34 Output bit pattern 1 of digital I/O software test ....................................................................................... 6-46
Figure 6-35 Proper input-bit responses to bit pattern 1 of digital I/O software test .................................................... 6-46
Figure 6-36 Output bit pattern 2 of digital I/O software test ....................................................................................... 6-47
Figure 6-37 Proper input-bit responses to bit pattern 2 of digital I/O software test .................................................... 6-47
Figure 6-38 Output bit pattern 3 of digital I/O software test ....................................................................................... 6-47
Figure 6-39 Proper input-bit responses to bit pattern 3 of digital I/O software test .................................................... 6-48
Figure 6-40 Output bit pattern 4 of digital I/O software test ....................................................................................... 6-48
Figure 6-41 Proper input-bit responses to bit pattern 4 of digital I/O software test .................................................... 6-48
B Connector pin assignments
Figure B-1 Pin assignments for the main I/O connector of KPCI-1800HC Series boards ......................................... B-2
Figure B-2 Pin assignments for the main I/O connectors of the STA-1800HC, STP-100, and CONN-1800HC ....... B-3
Figure B-3 Connector J1 ............................................................................................................................................. B-4
Figure B-4 Connector J2 ............................................................................................................................................. B-4
Figure B-5 Connector J3 ............................................................................................................................................. B-5
Figure B-6 Accessory Connector J4 ............................................................................................................................ B-5
vii

List of Tables

1 Overview
Table 1-1 System requirements .................................................................................................................................. 1-4
Table 1-2 Interface accessories for KPCI-1800HC Series boards ............................................................................. 1-5
2 Functional Description
Table 2-1 Gains, ranges, and resolutions for the KPCI-1801HC ............................................................................... 2-6
Table 2-2 Gains, ranges, and resolutions for the KPCI-1802HC ............................................................................... 2-7
Table 2-3 Maximum throughput for channel-to-channel sampling at fixed gain: bipolar mode ............................... 2-9
Table 2-4 Maximum throughput for channel-to-channel sampling at fixed gain: unipolar mode ............................. 2-9
Table 2-5 Maximum KPCI-1801HC throughput when changing gain between channels: bipolar mode ................ 2-10
Table 2-6 Maximum KPCI-1801HC throughput when changing gain between channels: unipolar mode .............. 2-10
Table 2-7 Maximum KPCI-1802HC throughput when changing gain between channels: bipolar mode ................ 2-10
Table 2-8 Maximum KPCI-1802HC throughput when changing gain between channels: unipolar mode .............. 2-11
3 Installation
Table 3-1 Descriptions for A side pins ....................................................................................................................... 3-8
Table 3-2 Descriptions for B side pins ....................................................................................................................... 3-9
Table 3-3 Interface accessories for KPCI-1800HC Series boards ........................................................................... 3-10
Table 3-4 CAB-1800 Series cables .......................................................................................................................... 3-11
Table 3-5 Analog output terminals on STA-1800HC and STP-100 accessories ..................................................... 3-25
Table 3-6 General purpose and control digital I/O terminals for STA-1800HC and STP-100 accessories ............. 3-27
Table 3-7 Power output terminals for STA-1800HC and STP-100 accessories ...................................................... 3-31
6 Troubleshooting
Table 6-1 Basic troubleshooting information ............................................................................................................. 6-2
Table 6-2 Wiring for analog input hardware test ..................................................................................................... 6-26
Table 6-3 Screw terminals to which DVM/DMM is connected in analog output hardware test ............................. 6-31
Table 6-4 Test connections and correct readings for zero-voltage analog output .................................................... 6-34
Table 6-5 Test connections and correct readings for mid-range analog output,
during analog output hardware tests .................................................................................................. 6-35
Table 6-6 Wiring for digital I/O hardware test ......................................................................................................... 6-36
Table 6-7 Wiring for analog input software test ....................................................................................................... 6-41
Table 6-8 Screw terminals to which DVM/DMM is connected in analog output software test .............................. 6-43
Table 6-9 Test connections and correct readings for zero-voltage analog output .................................................... 6-44
Table 6-10 Test connections and correct readings for mid-range analog output
during analog output software tests ................................................................................................... 6-44
Table 6-11 Wiring for digital I/O software test .......................................................................................................... 6-45
ix
1

Overview

1-2 Overview KPCI-1800HC Series User’s Manual

Preface

This manual is provided for persons needing to understand the installation, interface require­ments, functions, and operation of the KPCI-1801HC and KPCI-1802HC boards. The two mod­els differ only in available gains. Unless this manual refers specifically to a KPCI-1801HC board or a KPCI-1802HC board, it refers to the two models collectively as a KPCI-1800HC Series board.
This manual focuses primarily on describing the KPCI-1800HC Series boards and their capabil­ities, setting up the boards and their associated software, making typical hookups, and operating the test-panel software. There are also sections on calibration and troubleshooting.
To follow the information and instructions contained in this manual, you must be familiar with the operation of Windows 95, 98, or NT, with basic data-acquisition principles, and with your application. However, if you find unfamiliar terms in this manual, check the glossary in Appen­dix C. To locate topics discussed in this manual, search the index.
The
KPCI-1800HC Series User's Manual is organized as follows:
Section 1 describes general features and system requirements and summarizes supporting software and accessories for the KPCI-1800HC Series boards.
Section 2 describes operating features of the boards in more detail. This section contains a block diagram and brief descriptions of the features as they relate to setting up and using the board.
Section 3 contains software descriptions and installation notes and instructions for the fol­lowing: inspecting the board, installing the board, checking the board and software installa­tion, installing accessories, and connecting signals.
Section 4 summarizes the test panels that are available in the DriverLINX software. Section 5 discusses how to calibrate your board using the DriverLINX calibration utility. Section 6 contains detailed procedures for isolating problems with your data acquisition sys-
tem. This section also contains instructions for obtaining technical support. Appendix A contains specifications for the KPCI-1800HC Series boards. Appendix B provides pin assignments for the KPCI-1800HC Series board I/O connector and
for the four 37-pin accessory connectors of the STA-1800HC and CONN-1800HC accessories.
Appendix C is a glossary of key terms used in this manual. A detailed index completes this manual.
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KPCI-1800HC Series User’s Manual Overview 1-3
This section summarizes general hardware characteristics of the KPCI-1800HC board, computer system requirements to run the board, and software that can be used with the board.

Hardware characteristics

The KPCI-1801HC and KPCI-1802HC are high-performance PCI-bus data acquisition boards for PC-compatible computers running Windows 95, 98, or NT. The KPCI-1801HC is a high­gain board, while the KPCI-1802HC is a low-gain board.
PCI-bus data acquisition boards such as the KPCI-1800HC Series, have two major advantages over ISA-bus data acquisition boards:
The PCI-bus Plug and Play feature allows a user to install the data acquisition board without making manual system configurations. Upon system power-up or reset, the PCI-bus Plug and Play feature automatically configures the board for your system, eliminating the need to set DIP switches on the board.
Cleaner, faster, direct data transfer to and from memory using bus mastering to bypass the CPU.
Data transfer occurs at speeds up to 132 MB/sec rate for the PCI bus, versus 8.33 MB/sec maximum for the ISA bus, due to the 32 bit width and 33 MHz clock speed of the PCI bus.
Data transfer causes minimal interruptions to normal processing.
Major features of KPCI-1800HC Series boards include the following:
The following analog input characteristics:
Software-configurable for 64 single-ended or 32 differential analog input channels. Software-configurable individual gains for each analog input channel. The
KPCI-1801HC provides gains of 1, 5, 50, and 250. The KPCI-1802 provides gains of 1, 2, 4, and 8.
Analog data conversion speeds up to 333 ksamples/s with 12-bit resolution. A 64-location channel/gain queue which supports high-speed sampling of analog input
channels at identical or different gains in any desired sequence. A 2048 sample FIFO (First In First Out) data buffer for the A/D converter that ensures
data integrity at high sampling rates. Software-selectable edge-polarity detection for hardware trigger and gate signals which
are used to start and stop analog-to-digital data conversions. Two analog outputs from two independent 12-bit DACs (Digital-to-Analog Converters). Two general-purpose digital inputs and two combination digital inputs which can be config-
ured by software as either general-purpose inputs or control inputs. Eight general-purpose digital outputs and three digital control outputs. The control outputs
include a strobe output to coordinate data movement from the outputs and latching into the registers of other equipment.
Optional target-mode (pass-through) data transfer capability in addition to bus mastering. Both target-mode data transfer, which is sometimes referred to as pass-through operation, and bus mastering data transfer are software-configurable. To maximize the speed of analog I/O, the KPCI-1800HC Series boards normally implement the bus mastering mode. The tar­get mode provides a simple access port to the PCI bus for digital I/O.
Very fast board control via a field-programmable gate array (FPGA) instead of a micropro­cessor. (Refer to glossary for more information about FPGAs).
100-pin I/O connector that requires only one slot on the rear panel of the PC.
For more detailed information on these features, refer to Section 2, Functional Description .
1-4 Overview KPCI-1800HC Series User’s Manual
Specifications
General specifications are listed in Appendix A. I/O connections are identified in Section 3 and Appendix B.

System requirements

The system capabilities required to run the KPCI-1800HC Series board, and to use the Driver­LINX software supplied with the board, are listed in Table 1-1.
Table 1-1
System requirements
CPU Type Operating system
Pentium or higher processor on motherboard with PCI bus version 2.1 Windows 95 or 98 Windows NT version 4.0 or higher

Software

Memory
Hard disk space
Other
* Any CD-ROM drive that came installed with the required computer should be satisfactory. However, if you have post-installed an older CD-ROM drive or arrived at your present system by updating the microprocessor or replacing the motherboard, some early CD-ROM drives may not support the long file names often used in 32 bit Windows files.
The user can select a fully integrated data acquisition software package such as TestPoint or LabVIEW or write a custom program supported by DriverLINX.
DriverLINX is the basic Application Programming Interface (API) for the KPCI-1800HC series boards:
It supports programmers who wish to create custom applications using Visual C/C++, Visual Basic, or Delphi.
It accomplishes foreground and background tasks to perform data acquisition. It is the needed interface between TestPoint and LabVIEW and a KPCI-1800HC Series
board.
16 MB or greater RAM when running Windows 95 or 98 32 MB or greater RAM when running Windows NT 4 MB for minimum installation 50 MB for maximum installation A CD-ROM drive* A free PCI-bus expansion slot capable of bus mastering
Enough reserve computer power supply capacity to power the KPCI-1800HC Series board, which draws 10W at 5VDC and 6W at +12VDC.
DriverLINX software and user’s documentation on a CD-ROM are included with your board.
TestPoint is an optional, fully featured, integrated application package with a graphical drag­and-drop interface which can be used to create data acquisition applications without programming.
KPCI-1800HC Series User’s Manual Overview 1-5
LabVIEW is an optional, fully featured graphical programming language used to create virtual instrumentation.
Refer to Section 3, Installation , for more information about DriverLINX, TestPoint, and LabView.

Accessories

Accessories available to interface your KPCI-1800HC board to external circuits are listed in Table 1-2.
Table 1-2
Interface accessories for KPCI-1800HC Series boards
Category
Primary interfaces to KPCI-1800HC Series boards.
They connect to KPCI-1800HC Series boards via CAB-1800 series cables.
CAB-1800 Series cables.
Secondary, signal conditioning interfaces.
They connect to primary interfaces via cables listed below.
Cables to connect secondary interfaces to primary interfaces.
Other accessories. RMT-04 Rack-mount enclosure for the STA-1800HC.
Part number Description
STP-100 Basic screw-terminal accessory. Interfaces each
KPCI-1800HC Series I/O connector-pin to a corresponding screw terminal.
STA-1800HC Screw-terminal accessory and secondary connector
interface. Interfaces KPCI-1800HC Series I/O connector-pins both to screw terminals and to four secondary connectors. The secondary connectors interface signal conditioning modules to a KPCI-1800HC Series board. Also provides a breadboarding area for user circuits and an onboard temperature measurement circuit that facilitates thermocouple Cold-Junction Compensation (CJC).
CONN-1800HC Secondary connector interface only. Effectively an
STA-1800HC without the screw terminals, the breadboarding area, or the CJC temperature measurement circuit. Interfaces signal conditioning
modules to a KPCI-1800HC Series board. CAB-1800 18-inch, 100-wire ribbon cable. CAB-1801 36-inch, 100-wire ribbon cable. CAB-1800/S
CAB-1801/S MB Series
modules and MB01 backplanes
C-16MB1 Cable for connecting an STA-1800HC or
18-inch, 100-wire, shielded, ribbon cable.
36-inch, 100-wire, shielded, ribbon cable.
Plug-in, isolated, signal-conditioning modules and
the backplanes that hold them.
CONN-1800HC to an MB01 signal-conditioning
backplane.
2

Functional Description

2-2 Functional Description KPCI-1800HC Series User’s Manual
This section describes features of the following KPCI-1800HC Series board sections: the analog input, the analog output, and the digital I/O. These descriptions help familiarize you with operat­ing options and enable you to make the best use of your board.
NOTE
The block diagram in Figure 2-1 represents both the KPCI-1801HC and the KPCI-1802HC.
Figure 2-1
Block diagram of KPCI-1800HC board
AMCC S5933
PCI BUS
Boot
ROM
PCI Interface Circuitry
Control
Pass-
Through
Data
Pass­Through Address
FIFO
Timer
82C54
ROM
Decode Module
PCI/S5933
Handshake
&
Control
Timing
Control
Prescaler
÷2, ÷10, ÷5
Boot
Field Programmable
Gate Array
10MHz
Clock
Features described in this section are typically configured using custom or commercial application software which interfaces to your KPCI-1800HC Series board via DriverLINX. For information on how to configure and apply these features, consult the appropriate manuals. Application software developers should consult your DriverLINX manu­als located on the DriverLINX CD-ROM shipped with your board. Application software users should consult the manuals provided by the vendor or developer of your software.
Input
Multiplexer
DAC Out
0
± 10V Out
DAC Out
1
64 Single-Ended
. . . . . . .
QRAM
Analog to
Digital
Control
Digital
To Analog
Control
Digital I/O
Control
Data Control
FIFO
FIFO
DAC0
12 Bits
DAC1
12 Bits
Mux & Gain Control
Data
Control
Analog
To
Digital
Converter
12 Bits
Buffer
Latch
+
-
Instrumentation
Amplifier
Data In
DI [3...0]
Data Out
DO [7...0]
TGIN SSHD
XPCLK
TGOUT
Analog Inputs
32 Differential
or
. . . . . . .
Input
Protection

Analog input features

This section discusses the following:
Understanding and choosing the software-configurable analog input modes.
Maximum data throughput specifications and tips on optimizing throughput.
Signal conversion modes.
Signal conversion clock sources.
The use of triggers and gates to start and stop signal conversions.
KPCI-1800HC Series User’s Manual Functional Description 2-3
Understanding and choosing analog input modes
Using software, you can select between various analog input options as follows:
The differential input mode or the single-ended input mode for all channels.
The unipolar input mode or the bipolar input mode for all channels.
The input channels to be scanned to the instrumentation amplifier, in any order or
combination.
The instrumentation amplifier gain to be used at each step in the input scan. The next four subsections, as well as the subsequent section entitled Optimizing throughput,
explain these options and provide guidance for making choices.
Understanding the analog inputs
Each KPCI-1800HC Series board provides 64 analog input terminals. These terminals are con­figurable by software either as single-ended inputs or, in pairs, as differential inputs. Each single-ended or differential input is commonly referred to as an input channel. The characteris­tics of single ended and differential inputs are as follows:
A single-ended input measures the voltage at one input terminal relative to a common ground. When the 64 analog input terminals are configured as single-ended, you can connect each of the 64 input terminals to 64 external signals, maximum. In other words, each KPCI-1800HC Series board provides up to 64 single-ended input channels.
A differential input measures the difference between the voltages at two input terminals, des­ignated input-high and input-low. Signals at both the input-high and input-low terminals are referenced to a common ground. When the 64 analog input terminals are configured for dif­ferential input, you can connect 32 external signals, maximum, because a pair of input termi­nals is needed for each differential input. In other words, each KPCI-1800HC Series board provides up to 32 differential input channels.
Differential inputs reject the common mode voltage, the voltage that each “sees” in common, except for a small fraction determined by the common mode rejection ratio (refer to the glos­sary in Appendix C). Differential inputs are commonly used to:
- Reject noise and other unwanted voltages in a signal ground.
- Reject a common power supply voltage, such as the excitation voltage of a bridge circuit.
A single-ended input cannot reject these voltages. Refer to Section 3, Wiring analog input signals for more information about using differential inputs.
Signals from all 64 single-ended inputs or 32 differential inputs are amplified by one instrumen­tation amplifier — a type of high performance differential amplifier — and are digitized by one 12-bit analog-to-digital converter (A/D converter or ADC). This is made possible by a time-sharing arrangement in which inputs are scanned and connected intermittently to the instrumentation amplifier and A/D converter according to a user-defined sequence. The inputs are connected through a pair of 32-channel multiplexers, each of which is effectively a solid­state 32-pole, single-throw switch. Additional solid-state switches connecting the multiplexer to the instrumentation amplifier determine whether inputs are configured as differential or single­ended.
2-4 Functional Description KPCI-1800HC Series User’s Manual
When the inputs are configured as differential inputs, the two multiplexers act together as a 32-pole, double throw switch, connecting one input signal at a time to both the high and low ter­minals of the instrumentation amplifier. See Figure 2-2.
Figure 2-2
Multiplexing of 32 channels in differential input mode
NOTE: Channel 31 is shown connected to the instrumentation amplifier and A/D converter.
00 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
+
Inputs
(Multiplexer)
Signal
Source #31
32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58
MUX1
AGND (Analog Ground), which may be tied to the [–] terminal of source. Refer to Section 3,
Wiring analog inputs,
about grounding with differential inputs.
59 60 61 62 63 Inputs
MUX2
(Multiplexer)
for more information
V
V
1
2
Hi
Lo
Ground)
Instrumentation
amplifier*
*Programmable-Gain Instrumentation Amplifier (PGIA)
AGND
(Analog
analog-to-digital
= –
V
O
To 12-bit
converter
V
V
1
V
O
2
KPCI-1800HC Series User’s Manual Functional Description 2-5
When the inputs are configured as single-ended inputs, the input-low terminal of the instrumen­tation amplifier is connected to ground. At any given time, only one multiplexer is active. The active multiplexer connects only one pole of a signal source to the input-high terminal of the instrumentation amplifier. See Figure 2-3.
Figure 2-3
Multiplexing of 64 channels in single-ended input mode
To 12-bit
analog-to-digital
converter
V
1
Hi
Instrumentation
V
2
amplifier*
Lo
= –
V
V
O
*Programmable-Gain Instrumentation Amplifier (PGIA)
AGND
(Analog
Ground)
NOTE: Channel 31 is shown connected to the instrumentation amplifier and A/D converter.
V
O
V
2
1
+
Signal
Source #31
00 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 Inputs
AGND
(Analog
Ground)
MUX1
(Multiplexer)
32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63
+
Inputs
MUX2
(Multiplexer)
Signal
Source #63
AGND
(Analog
Ground)
2-6 Functional Description KPCI-1800HC Series User’s Manual
Choosing between the differential and single-ended input modes
Generally, you should use a differential input for a low-level signal having a significant noise component and/or for a signal having a non-zero common-mode voltage. You should use a single-ended input for a high-level signal having a relatively small noise component.
There is no absolute level at which one of these input configurations becomes more effective than the other. However, you should generally use a differential input for a voltage range of 100mV or below.
NOTE You must specify all analog inputs to be either all differential or all
single-ended. You cannot use a mixture of differential and single-ended inputs.
Choosing between the unipolar and bipolar input modes
Using software, you can configure the KPCI-1800HC Series boards to operate in either the uni­polar or bipolar input mode. A unipolar signal is always positive (0 to +5V, for example). A bipolar signal can swing between positive and negative values (±5V maximum, for example). For exapmle, an unbiased sinusoidal AC signal is bipolar.
For maximum resolution, use the bipolar mode only if you must measure signals having both positive and negative polarity. The KPCI-1800HC Series boards represent a unipolar signal as an unsigned 12 bit number and a bipolar signal as a 2’s complement 12 bit number. Because one bit of a 2’s complement number is effectively used up as a sign bit, a bipolar range provides only half the resolution of a unipolar range of the same magnitude. Looked at another way, the dual polarity of the bipolar range effectively doubles the magnitude that must be covered by the same 12 bits. For example, the 12 bits must cover a span of 10V for a ±5V, bipolar range [+5V – (-5V) = 10V]. However, the 12-bits must only cover a span of 5V for a 0 to 5V, unipolar range [+5V – (0V) = 5V].
Resolutions for unipolar and bipolar inputs are listed in the next section in Tables 2-1 and 2-2.
NOTE You must specify all analog inputs to be either all unipolar or all bipo-
lar. You cannot use a mixture of unipolar and bipolar inputs.
Table 2-1
Gains, ranges, and resolutions for the KPCI-1801HC
Unipolar Bipolar
Gain
1 0 to 5V 1.2mV 5.0 to +5.0V 2.4mV 5 0 to 1V 240µV 1.0 to +1.0V 490µV 50 0 to 100mV 24µV 100 to +100mV 49µV 250 0 to 20mV 4.9µV 20 to +20mV 9.8µV
Range Resolution Range Resolution
KPCI-1800HC Series User’s Manual Functional Description 2-7
Table 2-2
Gains, ranges, and resolutions for the KPCI-1802HC
Unipolar Bipolar
Gain
Range Resolution Range Resolution
1 0.0 to +10.0V 2.4mV 10 to +10V 4.9mV 2 0.0 to +5.0V 1.2mV 5.0 to +5.0V 2.4mV 4 0 to 2.5V 610µV 2.5 to + 2.5V 1.2mV 8 0 to 1.25V 310µV 1.25 to +1.25V 610µV
Choosing channel gains and positions in the scan sequence
Each channel may be assigned an individual gain and a particular position in a channel-gain queue. The channel gain queue is a user-defined scan sequence that specifies both the position in the sequence and the gain at which each channel is scanned. Up to sixty-four gains and positions may be specified in the channel-gain queue, without regard to sequential channel number. Chan­nel numbers may be skipped or be repeated in the queue if desired. For example, by repeating a channel number in the queue, you can do the following:
Sample some channels more frequently than others.
Provide extra settling time to wash out residual signals between gain changes.
Provide extra samples for averaging.
Figure 2-4 illustrates use of a channel-gain queue.
Figure 2-4
Channel-gain queue example
Position
in queue
Channel
number
Channel
gain*
* Note: Gains available on the KPCI-1801HC are used in this illustration. Though gains available on the
1st2nd3rd4th5th6th7th8th9th10
21 03 11 11 21 09 25 25 21 07 00 29 17
250 250 50 50 50 50 5 5 5 5 1 1 1
KPCI-1802HC are different, the capabilities of the channel-gain queue are otherwise identical.
th
49th50th51
st
All 64 combinations of gain and position in the channel-gain queue are held in a 64-position RAM. You need not specify channels and gains for all 64 positions of the channel-gain queue.
Available gains and corresponding input ranges are listed in Table 2-1 for the KPCI-1801HC and in Table 2-2 for the KPCI-1802HC.
NOTE Optimum selection and sequencing of channel gains may be affected by
your required throughput and by noise and other stray signals. Refer to “Optimizing throughput” for general recommendations about channel­gain selection and sequencing. Refer to “Avoiding wiring problems at high gain” in Section 3 for recommendations to minimize signal errors at high gains.
The gains and positions in the channel-gain queue are specified using software.
2-8 Functional Description KPCI-1800HC Series User’s Manual
Throughput
Throughput is the maximum rate at which the data acquisition card can perform repetitive con­versions within a specified accuracy. Signal throughput depends on the gain settings for individ­ual channels and for adjacent channels in the channel-gain queue. This section discusses general recommendations to optimize throughput and lists KPCI-1800HC Series throughput for specific conditions.
Optimizing throughput
Because you can change input ranges on a per-channel basis, throughput is likely to drop if you group channels with varying gains in sequence. This throughput drop occurs for two reasons. Firstly, channels with low-level inputs (100mV or less) are inherently slower than channels with high-level inputs signals left by high-level inputs. Secondly, extra settling time is required for low-level inputs to wash out residual signals. The best way to maximize throughput is to use a combination of sensible channel grouping and external signal conditioning. When using the channel-gain queue, consider the following suggestions:
Put all channels that use the same range in the same group, even if you must arrange the channels out of sequence.
To acquire low-level signals at high-speeds, preamplify the signal to the maximum input range of the board using external signal. External amplification increases total system throughput and reduces noise.
If low-level inputs are relatively slow and high-level inputs are relatively fast, maintain two channel lists: one for slow inputs and the other for fast inputs.
If some channels are not used, you can provide extra settling time for a channel that is used, as follows:
- Assign two (or more) consecutive, identical channel-gain entries to this channel.
- Ignore the measurement results from the first channel-gain entry.
This approach allows the input signal measured through the first entry to largely wash out residuals before the same input signal is measured through the second entry.
You must take special care when directly measuring low-level signals with the KPCI-1801HC. When using the ±20mV, 0 to 20mV, ±100mV, or 0 to 100mV ranges, measurement throughput drops for two reasons:
The amplifier settles more slowly (particularly in the ±20mV and 0 to 20mV ranges).
Noise in the measurements is higher and therefore requires post-acquisition filtering (averag-
ing) to achieve accurate results.
Because the KPCI-1801HC has a very high bandwidth — about 8 to 10MHz for low level sig­nals — any noise is amplified and digitized. Therefore, you must measure low-level signals care­fully to minimize noise effects.
Low-level transducers are best used with signal conditioning. Always use the differential input mode when making measurements with the ±20mV, 0 to 20mV, ±100mV, and 0 to 100mV ranges.
KPCI-1800HC Series User’s Manual Functional Description 2-9
Subsequent sections show throughput for various configurations. Note that these throughputs are based on driving an input with an ideal voltage source. The output impedance and drive capabil­ities of the source are far more critical when making large gain changes between two channels, especially when the gains are at opposite extremes of the input range. Examples follow:
Consider the measurement of a signal near 20mV just after measurement of a signal near
+5V. You get better performance when driving adjacent channels at the same gain.
The source must be able to drive both the capacitance of the cable and the RC for the multi­plexer and board (the product of the multiplexer resistance and output capacitance). The multiplexer typically presents about 1k (2k maximum) in series with 150pF output capacitance.
Throughput for channel-to-channel sampling at fixed gain
If you are sampling at only one channel at any gain, the maximum throughput is 333 ksamples/s.
If you are sampling multiple channels at a fixed gain, the maximum throughput for channel-to­channel sampling is as listed in Table 2-3 for bipolar mode and in Table 2-4 for unipolar mode. In both cases, a 0.024% maximum error applies, assuming an ideal voltage source.
Table 2-3
Maximum throughput for channel-to-channel sampling at fixed gain: bipolar mode
KPCI-1801HC Range KPCI-1802HC Range Throughput
±10.0V 312.5 ksamples/s ±5.00V ±5.00V 312.5 ksamples/s — ±2.50V 312.5 ksamples/s — ±1.25V 312.5 ksamples/s ±1.00V 312.5 ksamples/s ±100mV 312.5 ksamples/s ±20mV 75 ksamples/s
Table 2-4
Maximum throughput for channel-to-channel sampling at fixed gain: unipolar mode
KPCI-1801HC range KPCI-1802HC range Throughput
0 to 10.0V 312.5 ksamples/s 0 to 5.00V 0 to 5.00V 312.5 ksamples/s — 0 to 2.50V 312.5 ksamples/s — 0 to 1.25V 312.5 ksamples/s 0 to 1.00V 312.5 ksamples/s 0 to 100mV 200 ksamples/s 0 to 20mV 60 ksamples/s
2-10 Functional Description KPCI-1800HC Series User’s Manual
Throughput for channel-to-channel sampling at variable gain
If you have a KPCI-1801HC board and are changing gains between channels, the maximum throughputs are as listed in Table 2-5 for bipolar mode and in Table 2-6 for unipolar mode. In both cases, a 1 LSB (Least Significant Bit) maximum error applies, assuming an ideal voltage source.
Table 2-5
Maximum KPCI-1801HC throughput when changing gain between channels: bipolar mode
When changing range...
From ±5.0V From ±1.0V From ±100mV From ±20mV
To ±5V To ±1.0V To ±100mV To ±20mV
312.5 ksamples/s 250 ksamples/s 200 ksamples/s 70 ksamples/s 250 ksamples/s 312.5 ksamples/s 312.5 ksamples/s 70 ksamples/s 200 ksamples/s 312.5 ksamples/s 312.5 ksamples/s 70 ksamples/s 70 ksamples/s 70 ksamples/s 70 ksamples/s 75 ksamples/s
Maximum throughput
Table 2-6
Maximum KPCI-1801HC throughput when changing gain between channels: unipolar mode
When changing range...
From 0 to 5.0V From 0 to 1.0V From 0 to 100mV From 0 to 20mV
If you have a KPCI-1802HC board and are changing gains between channels, the maximum throughputs are as listed in Table 2-7 for bipolar mode and in Table 2-8 for unipolar mode. In both cases, a 1 LSB (Least Significant Bit) maximum error applies, assuming an ideal voltage source.
To 0 to 5V To 0 to 1.0V To 0 to 100mV To 0 to 20mV
312.5 ksamples/s 200 ksamples/s 200 ksamples/s 50 ksamples/s 200 ksamples/s 312.5 ksamples/s 250 ksamples/s 60 ksamples/s 200 ksamples/s 250 ksamples/s 250 ksamples/s 60 ksamples/s 50 ksamples/s 60 ksamples/s 60 ksamples/s 60 ksamples/s
Maximum throughput
Table 2-7
Maximum KPCI-1802HC throughput when changing gain between channels: bipolar mode
When changing range...
From ±10.0V From ±5.0V From ±2.50V From ±1.25V
To ±10.0V To ±5.0V To ±2.50V To ±1.25V
312.5 ksamples/s 312.5 ksamples/s 312.5 ksamples/s 312.5 ksamples/s
312.5 ksamples/s 312.5 ksamples/s 312.5 ksamples/s 312.5 ksamples/s
312.5 ksamples/s 312.5 ksamples/s 312.5 ksamples/s 312.5 ksamples/s
312.5 ksamples/s 312.5 ksamples/s 312.5 ksamples/s 312.5 ksamples/s
Maximum throughput
KPCI-1800HC Series User’s Manual Functional Description 2-11
Table 2-8
Maximum KPCI-1802HC throughput when changing gain between channels: unipolar mode
When changing range...
From 0 to 10.0V From 0 to 5.0V From 0 to 2.5V From 0 to 1.25V
Data conversion modes
KPCI-1800HC Series boards support two data-conversion modes: paced mode and burst mode. The conversion rate for each mode is controlled by an independent clock: the pacer clock for paced mode and the burst-mode conversion clock for burst mode.
Paced conversion mode
The paced mode, which is the default data-conversion mode, is the best mode for continuous, constant-rate scanning of each channel in a queue of channels. In the paced mode, one channel in the channel-gain queue is sampled and converted each time the pacer clock emits a pulse. The entire channel-gain queue is scanned at a rate equal to the pacer clock rate divided by the num­ber of channels in the queue. Therefore, the sample rate — the rate at which an individual chan­nel in the queue is repetitively sampled — is also equal to the pacer clock rate, divided by the number of channels in the queue. See Figure 2-5. The internal pacer clock is programmable from
0.0012Hz to 333kHz.
Maximum throughput
To 0 to 10.0V To 0 to 5.0V To 0 to 2.5V To 0 to 1.25V
312.5 ksamples/s 312.5 ksamples/s 250 ksamples/s 200 ksamples/s
312.5 ksamples/s 312.5 ksamples/s 250 ksamples/s 200 ksamples/s 250 ksamples/s 250 ksamples/s 312.5 ksamples/s 200 ksamples/s 200 ksamples/s 200 ksamples/s 200 ksamples/s 312.5 ksamples/s
Burst conversion mode
The burst conversion mode is the best mode to use if you need to complete scans of the entire channel-gain queue quickly — close to simultaneously — and initiate scans of the entire queue at a significantly lower rate. For example, you would use the burst mode if you wish to complete scans of the entire queue at 1000 conversions/sec but wish to initiate scans of the entire queue only every second.
In the burst mode, each pulse from the pacer clock initiates a burst of pulses from the burst clock which are emitted at the burst clock rate. Each pulse from the burst clock causes one channel in the queue to be sampled and converted, and burst clock pulses continue until the entire queue is scanned. In summary, scans of the channel-gain queue are repetitively initiated at a rate equal to the pacer clock rate, and scans of the queue are completed at a rate equal to the burst clock rate. Therefore, the sample rate — the rate at which an individual channel in the queue is repetitively sampled — is also equal to the pacer clock rate. See Figure 2-5.
2-12 Functional Description KPCI-1800HC Series User’s Manual
Figure 2-5
Paced mode and burst mode timing for a queue of channels 4 to 7
Pacer Clock
Paced Mode Conversions CH4
Burst Mode Conversions
Burst Clock
Clock sources
KPCI-1800HC Series boards provide two conversion clocks: a pacer clock and a burst mode clock. The use of these clocks in the paced and burst conversion modes is described in Data con- version modes and summarized in Figure 2-5. The clock sources themselves are described in the following subsections.
Pacer clock sources
The following clock sources may be used for paced mode conversions on KPCI-1800HC Series boards:
Software clock source
Hardware clock source, internal (Internal pacer clock source)
Hardware clock source, external (External pacer clock source)
CH5
CH4 CH5 CH6 CH7 CH4 CH5 CH6 CH7
KPCI-1800HC Series boards allow you to acquire single samples under program control. In other words, conversions are controlled through the Windows interface rather than by hard­ware signals. When using a software conversion clock, the host computer issues a command to initiate a conversion. The host polls the board to determine if the conversion is complete. When the conversion is complete, the host reads the data from the A/D converter and returns the value.
Software-initiated conversions are suitable for measuring DC voltages. However, in applica­tions where you must accurately control the sampling rate (as when measuring time-varying signals), using either an internal or external hardware clock source is recommended, as described below.
The internal, onboard pacer clock source uses counters of the onboard 82C54 counter/timer, in combination with a crystal-controlled time base running at 5MHz (a crystal output of 10MHz, immediately divided by 2). You can program the internal pacer clock rate from
0.0012Hz to 333kHz. You can use the internal pacer clock source to pace events other than analog-to-digital con-
versions. However, all events timed by the internal pacer clock source are paced at the same rate.
An external pacer clock source is an externally applied TTL-compatible signal attached to the DI0/XPCLK pin (B39) of the main I/O connector, J1.The active edge of the signal that is recognized as a clock pulse — either a positive, rising edge or a negative, falling edge — is software selectable.
By using an external pacer clock source, you can sample at rates unavailable from the 82C54 counter/timer, at uneven intervals, or in response to external events. An external pacer clock source also allows you to synchronize multiple boards via a common timing signal.
KPCI-1800HC Series User’s Manual Functional Description 2-13
You can use the external pacer clock source in the paced conversion mode to pace individual analog-to-digital conversions. You can use the external pacer clock source in the burst con­version mode to pace space bursts of conversions. Refer to Figure 2-5.
NOTE The A/D converter converts samples at a maximum of 333 ksamples/s
(one sample every 3.0µs), and the practical throughput is generally lower. Refer to the previous section entitled “Thr oughput”. If you use an external clock, ensure that it does not initiate conversions more fre­quently than the maximum throughput for your data acquisition setup.
Keep in mind that the maximum sample rate for an individual channel equals the maximum throughput divided by the number of channels in the channel-gain queue.
You cannot simultaneously use an external pacer clock source and the internal pacer clock source. However, you can simultaneously use a software trigger source to start analog input conversions while simulta­neously using either an internal or external pacer clock sour ce for other I/O operations.
Burst clock source
Triggers
In the burst mode, the burst clock sets the rate at which burst pulses are emitted and individual channels in the channel-gain queue are converted. The burst clock works with the pacer clock, which sets the rate at which groups of burst pulses are initiated. See Figure 2-5.
Burst clock and pacer clock frequencies are programmable, as follows:
The burst clock rate can be set from 3921.6Hz to 333kHz. The maximum burst mode conver­sion clock rate is gain-sensitive, as explained in Throughput.
The pacer clock rate should be set no higher than the burst clock rate divided by the number of channels in the channel-gain queue.
Triggers are external digital signals or, in some cases, threshold crossings of analog signals. Triggers act at a single instant in time, in contrast to gates, which start analog input operations when the gate is turned on and stop the input operations when the gate is turned off. (Refer also to Gates in this section.)
Trigger sources
Trigger sources may be internal or external, as follows:
Internal triggers
An internal trigger is a software command that starts or stops data acquisition.
External digital triggers
An external digital trigger is the rising or falling edge of a TTL-compatible signal that is con­nected to digital input DI1/TGIN, pin B40 on the I/O.
Use software to configure the DI1/TGIN input as a trigger (instead of as a gate or as a general-purpose digital input). Also use software to program whether analog input operations start on either positive or negative triggers, which are defined as follows:
- Positive-edge trigger — Triggering occurs on the rising edge of the trigger signal.
- Negative-edge trigger — Triggering occurs on the falling edge of the trigger signal.
2-14 Functional Description KPCI-1800HC Series User’s Manual
External analog triggers
An external analog trigger is an event that occurs at a user-selected point on an analog input signal, such as a specified rising or falling voltage level. An analog trigger is not provided on the KPCI-1800HC Series boards.
Trigger operation and clock source effects
The actual point at which conversions begin depends on whether the clock source is internal or external, as follows:
Internal trigger operation with internal clock source
If conversions are triggered with an internal trigger and timed via an internal pacer clock source, then conversions begin virtually immediately after the trigger, as follows:
1. The 82C54 counter/timer is idle until the internal trigger occurs; after the trigger occurs, the first conversion begins virtually immediately.
2. Subsequent conversions are synchronized to the internal clock.
See Figure 2-6.
Internal trigger operation with external clock source
If conversions are triggered with an internal trigger and timed via an external clock source, then analog input operations are triggered as follows:
1. Conversions are armed when the trigger occurs.
2. Conversions begin with the next active edge of the external clock source.
3. Conversions continue with subsequent active edges of the external clock source.
See Figure 2-6.
Figure 2-6
Enabling conversions with software triggers
Software enables conversion process
External Clock Source
Internal Clock Source
Idle State
Conversions begin with internal clock source
Conversions begin with external source (programmed for negative edge)
CountCount Count Count
KPCI-1800HC Series User’s Manual Functional Description 2-15
External trigger operation with internal clock source
If conversions are triggered with an internal trigger and timed via an internal pacer clock source, then analog input operations are triggered as follows:
1. Conversions begin virtually immediately after the internal trigger:
2. The 82C54 counter/timer is idle until the internal trigger occurs. However, after the trig­ger occurs, the first conversion begins within 400ns.
3. Subsequent conversions are synchronized to the internal clock.
See Figure 2-7.
External trigger operation with external clock source
If conversions are triggered with an internal trigger and timed via an external clock source, then analog input operations are triggered as follows:
1. Conversions are armed when the trigger occurs.
2. Conversions begin with the next active edge of the external clock source.
3. Conversions continue with subsequent active edges of the conversion clock.
See Figure 2-7.
Figure 2-7
Enabling conversions with hardware triggers
Trigger occurs (on positive edge)
TGIN Input
TGOUT Output
External Clock Source
Internal Clock Source
Conversions begin with internal clock source
Idle State
Count Count Count Count
Conversions begin with external source (programmed for negative edge)
Figure 2-7 also shows that a pulse is initiated at the trigger out (TGOUT digital output just fol­lowing the external trigger pulse at DI1/TGIN. For more information about TGOUT, refer to the section Trigger-out (TGOUT) digital control output.
2-16 Functional Description KPCI-1800HC Series User’s Manual
Trigger acquisition modes
Depending on your application, you may wish to use a trigger event to do one of the following: to start data collection, to halt data collection after a specified amount of additional data is col­lected, or to halt data collection abruptly. Three trigger modes are available in the KPCI-1800HC to accomplish these objectives.
Post-trigger acquisition mode
In post-trigger acquisition, the data to be acquired appears after the trigger event. Post­trigger acquisition, starts after an internal or external trigger event and continues until a specified number of samples has been acquired or until the operation is stopped by software. See Figure 2-8a. Post-trigger, the most common trigger acquisition mode, has many obvious applications.
About-trigger acquisition mode
In about-trigger acquisition, the data to be acquired appears before and after the trigger event. About-trigger acquisition is started by an internal or external trigger and continues after an external trigger event until a specified number of samples has been acquired. See Figure 2-8b. For example, if you were performing a car crash safety test, you might wish to do the following:
1. Monitor speed and acceleration up to the point of impact.
2. Emit an accelerometer-based trigger pulse at impact.
3. Monitor crash-dummy impact forces and movement for a fixed number of samples after impact.
Pre-trigger acquisition mode
In the pre-trigger acquisition mode, the data to be acquired appears before the trigger event. A pre-trigger acquisition is started by an internal or external trigger and continues until an external trigger event occurs. See Figure 2-8c. For example, if you were monitoring an experimental process, you might wish to trigger process data acquisition to stop automati­cally at completion of the process.
KPCI-1800HC Series User’s Manual Functional Description 2-17
Figure 2-8
Trigger acquisition modes
a. Post-trigger Acquisition
Conversions Occurring
Conversions Stopped
Conversions Occurring
Conversions Stopped
Conversions Occurring
Conversions Stopped
Internal or External Trigger
N Samples done OR software halt
b. About-trigger Acquisition
N Samples
External Digital TriggerInternal or External Trigger
c. Pre-trigger Acquisition
External Digital TriggerInternal or External Trigger
2-18 Functional Description KPCI-1800HC Series User’s Manual
Gates
A gate is a digital input that allows conversions to proceed as long as it is active and causes con­versions to be halted as long as it is inactive. In other words, conversions can be started and stopped at will by turning the gate input on and off. (By contrast, a trigger acts at a single instant in time. Refer also to Triggers in this section.)
An external gate signal is connected to digital input DI1/TGIN, pin B40 on the I/O connector. This is the same input as used for an external trigger. Software is used to configure the DI1/TGIN input as a gate (instead of as a trigger or as a general-purpose digital input).
The way conversions are synchronized with a gate signal depends on whether you are using an internal clock or external clock source, as follows:
Gate operation with internal clock source
When using the gate input with an internal clock, conversions are synchronized with the internal gate signal. When the gate signal becomes active, the 82C54 counter is loaded (or reloaded) with an initial count value and starts counting, and data conversion starts (or resumes). When the gate signal becomes inactive, the 82C54 counter stops and data conver­sion stops. See Figure 2-9.
Gate operation with external clock source
When using the gate input with an external clock signal, conversions are synchronized with the external gate signal. When the gate signal becomes inactive, the signal from the external clock continues uninterrupted. See Figure 2-9.
Figure 2-9
Enabling conversions with gates
Digital Trigger
and Gate
Source
External Clock
Source
Internal Clock
Source
1st Conversion 2nd Conversion
Gate Active;
Conversions On
3rd Conversion
2nd Conversion1st Conversion
No Conversion
Gate Inactive;
Conversions Off
4th Conversion
Gate Active
3rd Conversion
KPCI-1800HC Series User’s Manual Functional Description 2-19

Analog output features

The analog output section of KPCI-1800HC Series boards consists of two 12-bit DACs (digital­to-analog converters). Each DAC has a fixed voltage range of ±10V and a voltage resolution of
2.4mV [(10V range × 1000mV/V) /2 reset. The two DACs have output current ratings of ±5mA maximum and can drive capacitive loads of up to 100µF.
An analog output voltage changes on command, when an individual voltage value is written to a DAC by software. This method is sometimes referred to as “level control.”
12
]. The DAC output always initiates to 0V at power-up or

Digital input and output features

KPCI-1800HC Series boards have eight general-purpose digital outputs, two digital control out­puts, two general-purpose digital inputs, and two dual-function digital inputs that can be config­ured either as general purpose inputs or as control inputs.
Logic 1 on an I/O line indicates that the input/output is high (greater than 2.0V); logic 0 on an I/O line indicates that the input/output is low (less than 0.8V). The digital inputs are compatible with TTL-level signals. These inputs are provided with 10k pull-up resistors connected to +5V; therefore, the inputs appear high (logic 1) if no signal is connected.
General purpose digital inputs and outputs
The digital outputs DO0 through DO7 are fixed as general-purpose digital outputs. Likewise, digital inputs DI2 and DI3 are fixed as general-purpose digital inputs.
The two remaining digital inputs, DI0/XPCLK and DI1/TGIN are dual-purpose inputs. You can configure them to be general-purpose inputs DI0 and DI1. Alternatively, you can configure DI0/XPCLK to be an external pacer clock input (XPCLK), and/or you can configure DI1/TGIN to be an external trigger input (TGIN). (The XPCLK and TGIN control inputs are discussed in the next two sections.)
External pacer clock (XPCLK) digital control input
You can configure digital input DI0/XPCLK as an external pacer-clock input (XPCLK). Then you can connect DI0/XPCLK to an external hardware-clock source to time analog inputs. How­ever, when DI0/XPCLK is configured as an external pacer-clock input, you cannot use it as a general-purpose digital input.
You cannot use the external pacer-clock source and the internal pacer-clock source simulta­neously. However, you can simultaneously use the software-clock source to start analog input conversions while simultaneously using either an internal or external hardware-clock source for other I/O operations.
Trigger in (TGIN) digital control input
You can configure digital input line DI1/TGIN as an external digital trigger input or gate input and connect DI1/TGIN to a trigger or gate signal. When DI1/TGIN is configured as a trigger or gate input, you cannot use it as a general-purpose digital input.
2-20 Functional Description KPCI-1800HC Series User’s Manual
Strobe (DOSTB) digital control output
At pin A42 of the I/O connector, each KPCI-1800HC Series board provides a strobe output sig­nal, DOSTB, that can be used to coordinate moving data out of digital outputs and latching this data into registers of other equipment. Use the positive (rising) edge of the strobe signal to move data out of a KPCI-1800HC Series board, and use the negative edge of the strobe signal to latch this data into the other equipment. The strobe pulse is 300ns wide, and using the negative edge of the pulse provides a 300ns lag to allow for delays. Data is valid until the next strobe pulse occurs. See Figure 2-10.
Figure 2-10
Timing relationship between data from DO0 to DO7 and latch strobe DOSTB
300ns Strobe
Strobe
DOSTB
DO[7:0] Data
Trigger-out (TGOUT) digital control output
At pin A41 of the I/O connector, each KPCI-1800HC Series board provides a trigger/gate output signal, TGOUT, that is synchronized with internal and external gate signals. If you use only the internal pacer clock to trigger analog I/O operations, you can use the TGOUT signal to synchro­nize analog I/O operations at multiple KPCI-1800HC Series boards. Alternatively, you can use the TGOUT signal to trigger or gate user-specific events. The TGOUT signal has the following properties:
TGOUT signal with an external trigger input signal
When you start an analog input operation with an external trigger signal at DI1/TGIN, there is a delay of about 200ns between the active edge of the TGIN signal and the positive, rising edge of the TGOUT signal. See Figure 2-11a.
NOTE TGOUT cannot be used with about-trigger acquisitions.
TGOUT signal with an external gate input signal
When you start an analog input operation via an external gate signal at DI1/TGIN, there is a delay of about 200ns between the active edge at TGIN and the positive, rising edge of TGOUT. See Figure 2-11b.
TGOUT signal with an internal trigger or gate signal
When you start an analog input operation via an internal trigger/gate, there is a delay of less than 1µs between the active edge of the internal trigger/gate and the positive, rising edge of TGOUT. See Figure 2-11c.
KPCI-1800HC Series User’s Manual Functional Description 2-21
Figure 2-11
Timing for the generation of TGOUT

Power

TGIN
TGOUT
TGIN
TGOUT
Software Enables Conversions
Internal Trigger/Gate
TGOUT
200ns Typical
a. TGIN as a Trigger
200ns Typical
b. TGIN as a Gate
< 1µs
c. Internal Trigger/Gate
Remains active until conversions are disabled by software
Software Disables Conversions
A KPCI-1800HC Series board requires 10W of +5V power from the host computer power bus and 6W of +12V power from this power bus to operate onboard circuits.
Additional power for light duty external circuits may be drawn directly or indirectly from the host computer power bus at the KPCI-1800HC Series I/O connector. The +5V power from the computer bus is available for external use, at a maximum total current draw of 1A, at pins A47, B47, A48, and B48 of the I/O connector. Part of the ±15V board power, which is developed from the +12V computer bus power by an onboard DC/DC converter, is available for external use at a maximum current draw of ±30mA. The -15V power is available at pin A37 of the I/O connector and the +15V power is available at pin B37 of the I/O connector.
CAUTION Do not connect the +5V outputs or the ±15V outputs to external
power supplies. Connecting these outputs to external power supplies may damage the external supplies, the board, and the computer.
Do not draw more than 1.0A, total, from all +5V outputs combined. Drawing more than 1.0A, total, may damage the board. However, keep in mind that the 5V output comes from the computer power bus. Know the limits of the computer 5V power bus and the current drawn from it by other boards and devices. Other demands on the 5V power bus may limit the current drawn from your board to less than 1.0A.
Do not draw more than 30mA from either the +15V output or the
-15V output. Drawing more than 30mA may damage the board.
3

Installation

3-2 Installation KPCI-1800HC Series User’s Manual
This section describes system installation, in the following order:
Software options and installation guidelines. (Note: install the software before installing the hardware.)
Hardware installation, including the following:
- Unwrapping and inspecting the board
- Physically installing the board
- Checking the combined board and DriverLINX installation
- Identifying the I/O connector pins
- Wiring your circuits to the I/O connector pins (via the wiring accessories)
- Synchronizing multiple boards
- Powering your circuits from the from the board

Installing the software

NOTE Install the DriverLINX software before installing the KPCI-1800HC
Series board. Otherwise, the device drivers will be more difficult to install.
Software options
Users of KPCI-1800HC Series boards have the following two software options. In both cases, the software interfaces with your system via the DriverLINX software provided with your board:
The user can run a fully integrated data-acquisition software package such as TestPoint or LabVIEW.
The user can write and run a custom program in Visual C/C++, Visual Basic, or Delphi, using the programming support provided in the DriverLINX software.
A summary of the pros and cons of using integrated packages or writing custom programs is provided in the Keithley Full Line Catalog.
The KPCI-1800HC Series has fully functional driver support for use under Windows 95/98/NT.
DriverLINX driver software for Windows 95/98/NT
DriverLINX software, supplied by Keithley with the KPCI-1800HC Series board, provides con­venient interfaces to configure analog and digital I/O modes without register-level programming.
Most importantly, however, DriverLINX supports those programmers who wish to create cus­tom applications using Visual C/C++, Visual Basic, or Delphi. DriverLINX accomplishes fore­ground and background tasks to perform data acquisition. The software includes memory and data buffer management, event triggering, extensive error checking, and context sensitive online help.
DriverLINX provides application developers a standardized interface to over 100 services for creating foreground and background tasks for the following:
Analog input and output
Digital input and output
Time and frequency measurement
Event counting
Pulse output
Period measurement
KPCI-1800HC Series User’s Manual Installation 3-3
In addition to basic I/O support, DriverLINX also provides:
Built-in capabilities to handle memory and data buffer management.
A selection of starting and stopping trigger events, including pre-triggering, mid-point trig-
gering and post-triggering protocols.
Extensive error checking.
Context-sensitive on-line help system DriverLINX is essentially hardware independent,
because its portable APIs (Application Programming Interfaces) work across various operat­ing systems. This capability eliminates unnecessary programming when changing operating system platforms.
TestPoint™
TestPoint is a fully featured, integrated application package that incorporates many commonly used math, analysis, report generation, and graphics functions. The TestPoint graphical drag­and-drop interface can be used to create data acquisition applications, without programming, for IEEE-488 instruments, data acquisition boards, and RS232-485 instruments and devices.
TestPoint includes features for controlling external devices, responding to events, processing data, creating report files, and exchanging information with other Windows programs. It pro­vides libraries for controlling most popular GPIB instruments. OCX and ActiveX controls plug directly into TestPoint, allowing additional features from third party suppliers.
TestPoint interfaces with your KPCI-1800 Series board through DriverLINX, using a driver that is provided by the manufacturer.
LabVIEW
LabVIEW is a fully featured graphical programming language used to create virtual instrumen­tation. It consists of an interactive user interface, complete with knobs, slide switches, graphs, strip charts, and other instrument panel controls. Its data-driven environment uses function blocks that are virtually wired together and pass data to each other. The function blocks, which are selected from palette menus, range from arithmetic functions to advanced acquisition, con­trol, and analysis routines. Also included are debugging tools, help windows, execution high­lighting, single stepping, probes, and breakpoints to trace and monitor the data flow execution. LabVIEW can be used to create professional applications with minimal programming.
A Keithley VI palette provides standard virtual instruments (VIs) for LabVIEW that interface with your KPCI-1800 Series board through DriverLINX. The needed driver is provided on your DriverLINX CD-ROM.
Installing DriverLINX
Refer to the instructions on the Read this first sheet and the manuals on the DriverLINX CD-ROM, both shipped with your board, for information on installing and using DriverLINX.
Installing application software and drivers
Installing the TestPoint software and driver
The DriverLINX driver for TestPoint is provided as part of the TestPoint software. The driver therefore installs automatically when you install TestPoint.
3-4 Installation KPCI-1800HC Series User’s Manual
You can install TestPoint application software, made by Capital Equipment Corporation (CEC), at any time — before or after installing DriverLINX and the KPCI-1800HC board. For TestPoint installation instructions, consult the manual provided by CEC.
NOTE
Before using TestPoint with the KPCI-1800 version of DriverLINX, check with CEC to ensure that your version of TestPoint is compatible with DriverLINX.
Installing the LabVIEW software and driver
A DriverLINX driver for LabVIEW is provided on your DriverLINX CD-ROM. The LabVIEW driver does not install automatically when you install DriverLINX and your board. You must first install the LabVIEW application program, then install the DriverLINX driver. Access the LabVIEW driver installation routine by starting setup.exe on the DriverLINX CD-ROM, then selecting LabVIEW
Consult the manual provided by National Instruments for LabVIEW installation instructions.
Support from the Install These DriverLINX components screen.

Installing and wiring to the KPCI-1800HC Series board

The remainder of this section describes physically installing the KPCI-1800HC Series board, connecting interfaces to the board, and wiring circuits to the interfaces. KPCI-1800HC Series board connectors involved in these operations are labeled in Figure 3-1.
Figure 3-1
Connectors on the KPCI-1800HC Series board
KPCI-1800HC Series Board
I/O Connector and Mounting Bracket
The remainder of this section is ordered according to the following recommended installation sequence:
1. Install the board in your computer, as described in Installing the board .
2. Check the installation as described in Checking the combined board and DriverLINX
installations .
PCI-bus Connector
KPCI-1800HC Series User’s Manual Installation 3-5
3. Review the I/O connections for each pin on the 100-pin I/O connector of your board. Con­nector pin assignments for the KPCI-1800HC Series boards are identified and described under Identifying I/O connector pin assignments for KPCI-1800HC series.
4. Connect the appropriate screw terminal other interface accessory(s) to your board, using an appropriate cable assembly. An interface accessory is required to wire the board to your cir­cuits. These accessories range from a basic screw terminal connector (STA-100) to signal conditioning accessories. Use of interface accessories and cables is described under Con- necting interface accessories to a KPCI-1800HC Series board.
5. Wire your circuits to the interface accessories that you connected to the board in step 3. Refer to the sections Wiring analog input signals, Wiring analog output signals, and Wiring digital input and output signals.
6. If you wish to synchronize multiple KPCI-1800HC Series boards, interconnect the trigger or gate signals as described under Synchronizing multiple boards.
7. If you desire to use KPCI-1800HC Series board power for any of your circuits, be sure to read Wiring +5V and ±15V power to external circuits before proceeding.
Installing the board
CAUTION Ensure that the computer is turned OFF before installing or remov-
ing a board. Installing or removing a board while power is ON can damage your computer, the board, or both.
Handle the board in a static-controlled workstation; wear a grounded wrist strap. Discharge static voltage differences between the wrapped board and the handling environment before removing the board from its protective wrapper. Failure to discharge static electricity before and during handling may damage semiconductor circuits on the board.
Handle the board using the mounting bracket. Do not touch the cir­cuit traces or connector contacts when handling the board.
Checking resources for the board
Ensure that your computer has sufficient resources, particularly power resources, to run your KPCI-1800HC board. Check the capacity of the computer power supply and the power require­ments of your computer and presently installed boards. Adding a KPCI-1800 Series board requires an additional 870mA at +5V, maximum, and an additional 550mA at +12V, maximum. If necessary, free resources by uninstalling other boards.
Unwrapping and inspecting the KPCI-1800HC Series board
NOTE Install the DriverLINX software before installing the KPCI-1800HC
board. Otherwise, the device drivers will be more difficult to install.
After you remove the wrapped board from its outer shipping carton, unwrap and inspect it as follows:
1. Your board is packaged at the factory in an anti-static wrapper. Do not remove the anti-static wrapper until you have discharged any static electricity voltage differences between the wrapped board and the environment. Wear a grounded wrist strap. A grounded wrist strap
3-6 Installation KPCI-1800HC Series User’s Manual
discharges static electricity from the wrapped board as soon as you hold it. Keep the wrist strap on until you have finished installing the board.
2. Remove the KPCI-1800HC Series board from its anti-static wrapping material. (You may wish to store the wrapping material for future use.)
3. Inspect the board for damage. If damage is apparent, arrange to return the board to the fac­tory. Refer to Section 6, Technical support .
4. Check the remaining contents of your package against the packing list and report any miss­ing items immediately.
5. If the inspection is satisfactory, proceed to Installing the KPCI-1800HC Series board .
Installing the KPCI-1800HC Series board
Install a KPCI-1800HC Series board in a PCI expansion slot on your computer as follows:
1. Turn power OFF to the computer and to any external circuits attached to the board.
2. Remove the computer chassis cover.
3. Select an unoccupied PCI expansion slot in the rear panel, and remove the corresponding dummy mounting plate.
4. Insert the PCI connector of the board into the selected PCI slot of the computer. Take care not to interfere with neighboring boards. Ensure that the board is properly seated in the slot.
5. Secure the mounting bracket of the board to the chassis, using the retaining screw that you removed when you removed the dummy mounting plate.
Configuring the board to work with DriverLINX
After physically installing the board, turn on and reboot the computer. The DriverLINX Plug and Play Wizard screen appears. Run the Wizard immediately by following the progressive instructions on the screen.
If you do not run the Wizard immediately, it will not appear the next time you reboot. You must then start the Wizard from a batch file, as follows:
1. Open the Windows Explorer.
2. Double click on X:\DrvLINX4\Help\kpci1800.bat, where X = the letter of the drive on which you installed DriverLINX.
The Wizard appears.
NOTE
You can also start this batch file directly from the CD-ROM by double clicking on Y:\DrvLINX4\Help\kpci1800.bat, where Y = the drive letter of your CD-ROM drive.
Checking the combined board and DriverLINX installations
Before making any connections to the board, check whether DriverLINX and your board are installed correctly and working together properly. Do this using the first two steps of Problem
isolation scheme B: installation in Section 6. The first two steps evaluate whether the Driver-
LINX Analog I/O Panel utility starts properly. If the Panel does not start properly at first, remaining steps lead you through diagnostic and remedial efforts. If necessary, steps lead you to deinstall, then reinstall DriverLINX and the board.
Do the following:
1. Turn ON your computer and boot Windows 95, 98, or NT.
2. Perform the first two steps of Problem isolation scheme B: installation in Section 6.
KPCI-1800HC Series User’s Manual Installation 3-7
3. If you cannot initially run the Analog I/O Panel, perform additional steps of Problem isola­tion scheme B: installation as directed.
4. After DriverLINX and your board are installed properly and working together, continue with, Identifying I/O connector pin assignments for KPCI-1800HC Series below.
Identifying I/O connector pin assignments for KPCI-1800HC series
Figure 3-2 and Tables 3-1 and 3-2 show and describe the pin assignments for the I/O connector, a 100-pin D-type connector, which is located at the rear of the board.
Figure 3-2
Pin assignments for the I/O connector of the KPCI-1800HC Series boards
A Side
AGND
CH16 HI
CH16 LO/CH48 HI
CH17 HI
CH17 LO/CH49 HI
CH18 HI
CH18 LO/CH50 HI
CH19 HI
CH19 LO/CH51 HI
CH20 HI
CH20 LO/CH52 HI
CH21 HI
CH21 LO/CH53 HI
CH22 HI
CH22 LO/CH54 HI
CH23 HI
CH23 LO/CH55 HI
AGND
CH24 HI
CH24 LO/CH56 HI
CH25 HI
CH25 LO/CH57 HI
CH26 HI
CH26 LO/CH58 HI
CH27 HI
CH27 LO/CH59 HI
CH28 HI
CH28 LO/CH60 HI
CH29 HI
CH29 LO/CH61 HI
CH30 HI
CH30 LO/CH62 HI
CH31 HI
CH31 LO/CH63 HI
AGND
DAC1 Output
-15V
DGND
NC NC
TGOUT
DOSTB
DO4 DO5 DO6 DO7
+5V
+5V DGND DGND
01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50
B Side
AGND CH00 HI CH00 LO/CH32 HI CH01 HI CH01 LO/CH33 HI CH02 HI CH02 LO/CH34 HI CH03 HI CH03 LO/CH35 HI CH04 HI CH04 LO/CH36 HI CH05 HI CH05 LO/CH37 HI CH06 HI CH06 LO/CH38 HI CH07 HI CH07 LO/CH39 HI AGND CH08 HI CH08 LO/CH40 HI CH09 HI CH09 LO/CH41 HI CH10 HI CH10 LO/CH42 HI CH11 HI CH11 LO/CH43 HI CH12 HI CH12 LO/CH44 HI CH13 HI CH13 LO/CH45 HI CH14 HI CH14 LO/CH46 HI CH15 HI CH15 LO/CH47 HI AGND DAC0 Output +15V DGND DI0/XPCLK DI1/TGIN DI2 DI3 DO0 DO1 DO2 DO3 +5V +5V DGND DGND
KPCI-1800HC Series Board
I/O Connector
3-8 Installation KPCI-1800HC Series User’s Manual
Table 3-1
Descriptions for A side pins
Pin No. Pin label Description
A1 AGND Analog ground. (Refer to Wiring analog input signals.) A2
A4 A6 : A16
A3 A5 A7 : A17
A18 AGND Analog ground. (Refer to Wiring analog input signals.) A19
A21 A23 : A33
A20 A22 A24 : A34
A35 AGND Analog ground. (Refer to Wiring analog input signals.) A36 DAC1 OUT Output from digital-to-analog converter number 1. A37 -15V -15VDC at 30mA max. (Refer to Wiring ±15V power.) A38 DGND Digital ground. (Refer to Wiring digital input and output
A39 NC No connection is to be made to this terminal. A40 NC No connection is to be made to this terminal. A41 TGOUT Trigger/gate output. (Refer to Wiring digital control signals.) A42 DOSTB Digital output strobe. (Refer to Wiring digital control
A43 to A46
B47, B48
A49, A50
CH16 HI CH17 HI CH18 HI : CH23 HI
CH16 LO/CH48 HI CH17 LO/CH49 HI CH18 LO/CH50 HI : CH23 LO/CH55 HI
CH24 HI CH25 HI CH26 HI : CH31 HI
CH24 LO/CH56 HI CH25 LO/CH57 HI CH26 LO/CH58 HI : CH31 LO/CH63 HI
DO4, DO5, DO6, DO7
+5V +5VDC from computer-bus. (Refer to Wiring +5V power.)
DGND Digital ground. Refer to Wiring digital input and output
Channel 16 high level input Channel 17 high level input Channel 18 high level input : Channel 23 high level input
If analog inputs are configured as differential: Channel 16 low level input Channel 17 low level input Channel 18 low level input : Channel 23 low level input
Channel 24 high level input Channel 25 high level input Channel 26 high level input : Channel 31 high level input
If analog inputs are configured as differential: Channel 24 low level input Channel 25 low level input Channel 26 low level input : Channel 31 low level input
signals.)
signals.)
Digital outputs 4, 5, 6, and 7.
signals.
If analog inputs are configured as single-ended: Channel 48 high level input Channel 49 high level input Channel 50 high level input : Channel 55 high level input
If analog inputs are configured as single-ended: Channel 56 high level input Channel 57 high level input Channel 58 high level input : Channel 63 high level input
KPCI-1800HC Series User’s Manual Installation 3-9
Table 3-2
Descriptions for B side pins
Pin No. Pin label Description
B1 AGND Analog ground. (Refer to Wiring analog input signals.) B2
B4 B6 : B16
B3 B5 B7 : B17
B18 AGND Analog ground. (Refer to Wiring analog input signals.) B19
B21 B23 : B33
B20 B22 B24 : B34
B35 AGND Analog ground. (Refer to Wiring analog input signals.) B36 DAC0 OUT Output from digital-to-analog converter number 0. B37 +15V +15VDC at 30mA max. (Refer to Wiring ±15V power.) B38 DGND Digital ground. (Refer to Wiring digital input and output
B39 DI0/XPCLK Digital input number 0, if
B40 DI1/TGIN Digital input number 1, if
B41, B42
B43 to B46
B47, B48
B49, B50
CH00 HI CH01 HI CH02 HI : CH07 HI
CH00 LO/CH48 HI CH01 LO/CH49 HI CH02 LO/CH50 HI : CH07 LO/CH55 HI
CH8 HI CH9 HI CH10 HI : CH15 HI
CH08 LO/CH40 HI CH09 LO/CH41 HI CH10 LO/CH42 HI : CH15 LO/CH47 HI
DI2, DI3 Digital inputs 2 and 3.
DO0, DO1, DO2, DO3
+5V +5VDC from computer-bus (Refer to Wiring +5V power.)
DGND Digital ground. (Refer to Wiring digital input and output
Channel 0 high level input Channel 1 high level input Channel 2 high level input : Channel 7 high level input
If analog inputs are configured as differential: Channel 0 low level input Channel 1 low level input Channel 2 low level input : Channel 7 low level input
Channel 8 high level input Channel 9 high level input Channel 10 high level input : Channel 15 high level input
If analog inputs are configured as differential: Channel 8 low level input Channel 9 low level input Channel 10 low level input : Channel 15 low level input
signals.)
configured as a general purpose digital input.
configured as a general purpose digital input.
Digital outputs 0, 1, 2, and 3.
signals.)
If analog inputs are configured as single-ended: Channel 32 high level input Channel 33 high level input Channel 34 high level input : Channel 39 high level input
If analog inputs are configured as single-ended: Channel 40 high level input Channel 41 high level input Channel 42 high level input : Channel 47 high level input
External pacer clock input, if configured as a clock input (Refer to W iring digital contr ol signals.)
Trigger/gate input, if config­ured as a trigger/gate input (Refer to W iring digital contr ol signals.)
3-10 Installation KPCI-1800HC Series User’s Manual
Connecting interface accessories to a KPCI-1800HC Series board
Before you can wire your circuits to a KPCI-1800HC Series board, you must first interface screw terminals to the I/O connector pins of the board. The required screw terminals can be pro­vided by a single accessory or via secondary interface accessories, such as signal conditioning modules. Use of appropriate interface accessories and connecting cables, all available from Keithley, are described in the following subsections. Table 3-3 summarizes the characteristics of the available interface accessories.
Table 3-3
Interface accessories for KPCI-1800HC Series boards
STP-100 Basic screw-terminal accessory. Interfaces each KPCI-1800HC Series I/O
connector-pin to a corresponding screw terminal*.
STA-1800HC Screw-terminal accessory and secondary connector interface. Interfaces
KPCI-1800HC Series I/O connector-pins both to screw terminals and to four secondary connectors*. Secondary connectors interface signal conditioning modules with a KPCI-1800HC Series board. Also provides a breadboarding area for user circuits and an onboard temperature measurement circuit that facilitates thermocouple Cold-Junction Compensation (CJC).
CONN­1800HC
*This accessory connects to the 1800HC Series I/O connector via a CAB-1800 series cable.
Secondary connector interface, only. Effectively an STA-1800HC without the screw terminals, the breadboarding area, or the CJC temperature measure­ment circuit. Interfaces signal conditioning modules to a KPCI-1800HC Series board*.
The contents of this section are:
The first subsection below describes connecting an STP-100 accessory to a KPCI-1800HC Series board.
The second and third subsections describe connecting an STA-1800HC accessory to a KPCI-1800HC Series board and using the CJC temperature measurement circuit of the STA-1800HC.
The fourth subsection describes connection of the CONN-1800HC accessory to a KPCI-1800HC Series board.
The last subsection describes using an STA-1800HC or a CONN-1800HC accessory to con­nect an MB01 signal conditioning rack to a KPCI-1800HC Series board.
KPCI-1800HC Series User’s Manual Installation 3-11
Connecting an STP-100 screw terminal accessory to a KPCI-1800HC Series board
The STP-100 accessory provides basic screw terminal wiring to the I/O connector of a KPCI-1800HC Series board. Figure 3-3 shows how the STP-100 interfaces with the board.
Figure 3-3
Connecting an STP-100 screw terminal accessory
KPCI-1800HC Series Board
TP1
P1A
TP2
STP-100
Accessory
P1B
CAB-1800 Series Cable
As shown in Figure 3-3, use a CAB-1800 Series cable to connect an STP-100 and a KPCI-1800HC. Available CAB-1800 Series cables are listed in Table 3-4.
Table 3-4
CAB-1800 Series cables
Cable Description
CAB-1800 18-inch, 100-wire ribbon cable CAB-1801 36-inch, 100-wire ribbon cable CAB-1800/S 18-inch, 100-wire, shielded, ribbon cable CAB-1801/S 36-inch, 100-wire, shielded, ribbon cable
The red wire on CAB-1800 Series cables runs to pin 1 of each cable connector. Be sure to mate pin 1 of each cable connector to pin 1 of a board connector.
3-12 Installation KPCI-1800HC Series User’s Manual
Pin assignments for screw terminals of the STP-100 I/O connector are shown in Figure 3-4. (Note that the I/O connector is physically a mirror image of the pin assignments for the KPCI-1800HC Series I/O connector). Refer to Tables 3-1 and 3-2 under Identifying I/O connec- tor pin assignments for KPCI-1800HC series for descriptions of the pin assignments.
Figure 3-4
Pin assignments for the I/O connector of the STP-100 accessory and the main I/O con­nectors of the STA-1800HC and CONN-1800HC accessories
B Side
AGND
CH00 HI
CH00 LO/CH32 HI
CH01 HI
CH01 LO/CH33 HI
CH02 HI
CH02 LO/CH34 HI
CH03 HI
CH03 LO/CH35 HI
CH04 HI
CH04 LO/CH36 HI
CH05 HI
CH05 LO/CH37 HI
CH06 HI
CH06 LO/CH38 HI
CH07 HI
CH07 LO/CH39 HI
AGND
CH08 HI
CH08 LO/CH40 HI
CH09 HI
CH09 LO/CH41 HI
CH10 HI
CH10 LO/CH42 HI
CH11 HI
CH11 LO/CH43 HI
CH12 HI
CH12 LO/CH44 HI
CH13 HI
CH13 LO/CH45 HI
CH14 HI
CH14 LO/CH46 HI
CH15 HI
CH15 LO/CH47 HI
AGND
DAC0 Output
+15V
DGND
D10/XPCLK
DI1/TGIN
DI2 DI3
DO0
DO14
DO2 DO3
+5V
+5V DGND DGND
01 02 03 04 05 06 07 08 09 10
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50
A Side
AGND CH16 HI CH16 LO/CH48 HI CH17 HI CH17 LO/CH49 HI CH18 HI CH18 LO/CH50 HI CH19 HI CH19 LO/CH51 HI CH20 HI CH20 LO/CH52 HI CH21 HI CH21 LO/CH53 HI CH22 HI CH22 LO/CH54 HI CH23 HI CH23 LO/CH55 HI AGND CH24 HI CH24 LO/CH56 HI CH25 HI CH25 LO/CH57 HI CH26 HI CH26 LO/CH58 HI CH27 HI CH27 LO/CH59 HI CH28 HI CH28 LO/CH60 HI CH29 HI CH29 LO/CH61 HI CH30 HI CH30 LO/CH62 HI CH31 HI CH31 LO/CH63 HI AGND DAC1 Output
-15V DGND NC NC TGOUT DOSTB DO4 DO5 DO6 DO7 +5V +5V DGND DGND
STA-1800HC and CONN-1800HC
I/O Connector
KPCI-1800HC Series User’s Manual Installation 3-13
Connecting an STA-1800HC screw terminal accessory to a KPCI-1800HC Series board
In addition to interfacing screw terminals to the KPCI-1800HC Series I/O connector, the STA-1800HC provides secondary I/O connectors and on-board circuit capabilities. Its features are as follows:
A 100-pin female connector for cabling to the I/O connector of a KPCI-1800HC Series board.
120 labeled screw terminals for connecting sensor outputs and test equipment to the I/O con­nector of a KPCI-1800HC Series board. Thirty-two separate analog-ground terminals facili­tate grounding, especially for differential measurements.
A CJC (Cold Junction Compensation) circuit that provides an analog board-temperature sig­nal. The CJC signal can be used as an input to KPCI-1800HC, and cold-junction correction values can be calculated for thermocouple inputs.
Four 37-pin male connectors for cabling to MB01 backplanes.
A breadboard area for user-installed circuitry.
To connect an STA-1800HC to a KPCI-1800HC Series board, use a CAB-1800 Series cable as shown in Figure 3-5.
Pin assignments for the 100-pin I/O connector of an STA-1800HC are shown in Figure 3-4 which is found in the section Connecting an STP-100 screw terminal accessory to a KPCI-1800HC Series board. (Note that the I/O connector is physically a mirror image of the pin assignments for the KPCI-1800HC Series I/O connector). Refer to Tables 3-1 and 3-2 under Identifying I/O connector pin assignments for KPCI-1800HC series for descriptions of the pin assignments.
Figure 3-5
Connecting an STA-1800HC screw terminal accessory to a KPCI-1800HC Series board
KPCI-1800HC Series Board
CAB-1800 Series Cable
STA-1800HC
Available CAB-1800 Series cables are listed in Table 3-4. The red wire on the CAB-1800 Series cables runs to pin 1 of each cable connector. Be sure to mate pin 1 of each cable connector to pin 1 of a board connector.
3-14 Installation KPCI-1800HC Series User’s Manual
Use the auxiliary 37-pin connectors of the STA-1800HC to connect MB Series modules to a KPCI-1800HC series board. For more information about using the auxiliary 37-pin connectors, refer to the section Connecting an MB01 module rack (backplane) to a KPCI-1800HC Series board. Pin assignments for the STA-1800HC auxiliary 37-pin connectors are shown in Figures B-3 through B-6 of Appendix B.
Using the CJC (Cold Junction Compensation) temperature circuit of an STA-1800HC accessory
A temperature-dependent voltage, called the reference junction voltage (or cold junction volt­age), is always generated between a thermocouple and the terminals to which the thermocouple is connected. Therefore, if you connect a thermocouple to a KPCI-1800HC Series board via an STA-1800HC accessory, a reference-junction voltage is generated between the thermocouple leads and the STA-1800HC connection terminals.
The reference junction voltage is defined as follows:
Reference (voltage generated by your (Voltage generated junction = thermocouple at temperature of the - by your thermocouple voltage STA-1800HC terminals) at 0˚C)
The reference junction voltage can be determined from an equation or a lookup table for your thermocouple type. It must be added to the thermocouple voltage “seen” by your KPCI-1800HC before converting it to an accurate temperature reading.
To facilitate cold junction compensation, the STA-1800HC provides a CJC (Cold Junction Com­pensation) temperature measurement circuit to monitor the temperature at its screw terminals. The CJC temperature circuit outputs a voltage that is 0V at 0˚C and linearly proportional to the screw terminal temperature at all other temperatures, as follows:
CJC circuit output voltage, mV = (connection terminal temperature, ˚C) × (10mV/˚C)
The schematic for the CJC temperature circuit is shown in Figure 3-6.
Figure 3-6
CJC temperature circuit
+15V
0mV = 0 C 10mV/ C
˚
27
˚
0.1µF
1
LM35DZ
3
2
TB11
CJC Out
CJC GND
The CJC output signal appears across screw terminals TB11. The location of terminals TB11on the accessory is shown in Figure 3-7.
KPCI-1800HC Series User’s Manual Installation 3-15
Figure 3-7
Location of CJC circuit screw terminals (TB11) on STA-1800HC accessory
Terminal Block TB11
for CJC Circuit
STA-1800HC Accessory
Use the following procedure to convert a thermocouple reading to an accurate temperature value:
1. Wire TB11 of the CJC circuit to the screw terminals of an unused KPCI-1800HC analog input channel.
2. Read the CJC circuit voltage from TB11.
3. Perform the following data manipulations in the host computer: a. Convert the CJC circuit voltage to the connection terminal temperature. b. Convert the connection terminal temperature to the reference junction voltage, using the
correct equation or lookup table for your thermocouple type.
c. Add the reference junction voltage to the thermocouple readings at the STA-1800HC
screw terminals.
d. Convert the corrected thermocouple readings to temperatures, using the correct equation
or lookup table for your thermocouple type.
Connecting a CONN-1800HC accessory to a KPCI-1800HC Series board
The CONN-1800HC connector panel is an interface for cabling MB-series signal conditioning modules to KPCI-1800HC Series boards. You can also use CONN-1800HC for custom hookups. The CONN-1800HC is essentially an STA-1800HC without screw terminals or a CJC (Cold Junction Compensation) thermometer circuit. The components of the CONN-1800HC are:
A 100-pin female connector for cabling to the I/O connector of a KPCI-1800HC Series board
Four 37-pin male connectors for cabling to MB01 backplanes or custom hookups
Connect a CONN-1800HC cable to a KPCI-1800HC Series board using a CAB-1800 Series cable, as shown in Figure 3-8. Available CAB-1800 Series cables are listed in Table 3-4 under Connecting an STP-100 screw terminal accessory to a KPCI-1800HC Series board.
3-16 Installation KPCI-1800HC Series User’s Manual
Figure 3-8
Connecting a CONN-1800HC accessory to a KPCI-1800HC Series board
KPCI-1800HC Series Board
CAB-1800 Series Cable
CONN-1800HC
Pin assignments for the 100-pin I/O connector of a CONN-1800HC are shown in Figure 3-4, which is found in Connecting an STP-100 screw terminal accessory to a KPCI-1800HC Series board. (Note that the I/O connector is physically a mirror image of the pin assignments for the KPCI-1800HC Series I/O connector). Refer to Tables 3-1 and 3-2 under Identifying I/O connec- tor pin assignments for KPCI-1800HC series for descriptions of the pin assignments.
Use the auxiliary 37-pin connectors of the CONN-1800HC to connect MB Series modules to a KPCI-1800HC series board. For more information about using the auxiliary 37-pin connectors, refer to Connecting an MB01 module rack (backplane) to a KPCI-1800HC Series board. Pin assignments for the CONN-1800HC auxiliary 37-pin I/O connectors are shown in Figures B-3 through B-6 of Appendix B.
Connecting an MB01 module rack (backplane) to a KPCI-1800HC Series board
MB Series modules provide front-end signal conditioning for a KPCI-1800HC Series board when connected through an MB01 module rack (backplane) and an STA-1800HC or a CONN-1800HC accessory. Figure 3-9 shows the connections to an STA-1800HC or a CONN-1800HC accessory. The previous sections Connecting an STA-1800HC screw terminal
accessory to a KPCI-1800HC Series board or Connecting a CONN-1800HC accessory to a KPCI-1800HC Series board describe how to connect the STA-1800HC or a CONN-1800HC
accessory to a KPCI-1800HC Series board.
For details about MB Series modules, refer to the MB Series User’s Guide.
KPCI-1800HC Series User’s Manual Installation 3-17
Figure 3-9
Connecting MB01 module racks (backplanes) to an STA-1800HC or a CONN-1800HC
To J1 of an STA-1800HC or CONN-1800HC
To J2 of an STA-1800HC or CONN-1800HC
To J3 of an STA-1800HC or CONN-1800HC
To J4 of an STA-1800HC or CONN-1800HC
C-16MB1 Cable
C-16MB1 Cable
C-16MB1 Cable
C-16MB1 Cable
MB01
#0 #1 #15
MBXXMB
XX
#0 #1 #15
MBXXMB
XX
#0 #1 #15
MBXXMB
XX
#0 #1 #15
MBXXMB
XX
MB XX
MB01
MB
XX
MB01
MB
XX
MB01
MB
XX
Note: Using C-16MB1 cables, you can connect up to two MB01 backplanes to an STA-1800HC or up to four MB01 backplanes to a CONN-1800HC.
NOTE If you are programming an application that requires references to chan-
nel numbering on connectors J1 to J4 of an STA-1800HC or CONN-1800HC, you can obtain the correct channel numbering fr om the pin assignments for these connectors. Refer to Appendix B.
Wiring analog input signals
This section provides general guidance on wiring your circuits to single-ended and differential inputs, as well as special precautions to avoid problems when wiring signals to a KPCI-1800HC set for high gains.
3-18 Installation KPCI-1800HC Series User’s Manual
WARNING Do NOT connect data acquisition inputs to the AC line. Keep data
acquisition cables and connections away from any AC line connec­tions. Interconnections or shorting between data and power lines can result in personal injury or death or extensive damage to your com­puter. To prevent this problem, do the following:
Avoid direct connections to the AC line by using safety approved isolation transformers, isolation amplifiers, or both.
Ensure that all connections are tight and sound, so that signal wires are unlikely to come loose and short to hazardous voltages.
CAUTION Ensure that both the computer and the external circuits are turned
OFF before making any connections. Making connections while the computer and external circuits are powered can damage the com­puter, the board, and the external circuit.
Ensure that no analog-input signal exceeds ±15V, which is the maxi­mum allowable rating for the board. Exceeding ±15V will damage the board.
NOTE KPCI-1800HC Series boards contain separate ground connections for
analog and digital signals. Use the analog ground (AGND) for analog signals and analog power; use the digital ground (DGND) for digital signals and other power-supply returns. Do this to avoid interference from digital switching noise currents on sensitive analog signals. How­ever, be aware that both analog and digital grounds are tied together at the board PCI connector and are ultimately connected to the building system ground via the mains. See Figure 3-10. I/O connector pin assign­ments and descriptions for AGND and DGND are provided in Figure 3-1 and Tables 3-1 and 3-2.
Figure 3-10
Analog and digital ground path
AGND DGND
KPCI-1800HC Board
I/O Connector
PCI Connector
Host Computer
To Mains
NOTE Though the circuit diagrams show direct connections to channel input
pins of the main I/O connector, you must make actual connections through corresponding screw terminals of an STA-1800HC or STP-100 accessory. Refer to Appendix B for a list of these inputs and their descriptions.
The circuit diagrams in this section represent wiring of a single signal source to a single channel (typically designated as “c hannel n”). Dif fer­ential analog circuits can be used with any of 32 separate signal sour ces connected to 32 differential inputs; single-ended analog circuits can be used with any of 64 separate signal sources connected to 64 single­ended inputs.
KPCI-1800HC Series User’s Manual Installation 3-19
Wiring a signal to a single-ended analog input
NOTE Before wiring your signals to single-ended inputs, ensure that you
understand the limitations of single-ended inputs. Refer to Section 2, “Choosing between the differential and single-ended input modes.”
Figure 3-11 shows the connections between a signal source and one channel of a KPCI-1800HC Series board configured for single-ended input mode.
Figure 3-11
Wiring a signal source to a board configured for single-ended inputs
Signal Source
Channel
+
-
n
High
KPCI-1800HC Series Board
AGND
Wiring a floating signal source to a differential analog input
NOTE If you are unclear about whether to use differential or single-ended
input mode, refer to Section 2, “Choosing between the differential and single-ended input modes.”
Figure 3-12 shows three connection schemes for wiring a signal source to a KPCI-1800HC Series channel when the board is configured for differential input and the input signal source is floating. Floating signal sources are ideally either totally ungrounded (a battery, for example) or are otherwise not connected either directly or indirectly to the building ground or analog signal ground. (Real floating signal sources do have finite, though small, coupling to ground due to finite insulation resistance and other sources of current leakage, such as capacitive coupling in a transformer.) Examples of floating signal sources include devices powered by batteries, devices powered through isolation transformers, ungrounded thermocouples, and outputs of isolation amplifiers. Using floating signal source intrinsically avoids ground loops.
However, when your KPCI-1800HC Series board is used in the differential input mode, a current path must be connected to the analog ground terminal. When the signal source floats, the lack of a ground reference point allows instrumentation amplifier bias currents to raise the common­mode voltage of the signal to high values. Excessive common mode voltages result in excessive signal errors or, worse, amplifier saturation and unusable data.
NOTE The bias current of the input instrumentation amplifier is a very small
but finite current drawn from an input terminal to the amplifier. The magnitude of the bias current depends on the amplifier design and may range from a few femtoamperes to a few microamperes.
The common-mode voltage (Vcm) is a voltage that is common to both the input-high and input-low terminals of a differential input: it appears between each terminal and ground.
3-20 Installation KPCI-1800HC Series User’s Manual
If your signal source is floating, you must provide the path to the analog ground. Use one or two bias return resistors, as discussed below and illustrated in Figure 3-12.
Figure 3-12
Wiring a floating signal source to differential inputs: three common examples
R
s
Signal Source
Signal Source
+
-
R
Where > 100
R
Where < 100
R
s
= 10,000 but 100M
b
= 0 to 10,000
b
R
R
s
+
-
R
s
R
s
R
R
s
Channel
Channel
R
b
b
Channel
Channel
b
n
High
n
Low
AGND
n
High
n
Low
AGND
KPCI-1800HC Series Board
KPCI-1800HC Series Board
+
R
v
R
s
DC
Supply
Bridge
-
Channel
Channel
Where is a
R variable resistor for balancing the bridge
v
AGND
n
High
n
Low
KPCI-1800HC Series Board
The minimum bias return resistance and the number of bias resistors (one or two) are deter­mined by noise considerations. The maximum bias return resistance (Rb) is limited by the maxi­mum acceptable common-mode voltage due to the bias current, as follows:
Common-mode voltage due to bias current = (Bias current) * (Bias return resistance, Rb)
The remaining discussions of this section guide you in selecting bias return resistors. Using a single bias return resistor (middle circuit of Figure 3-12). If the signal source resis-
tance (RS) is low, one bias return resistor connected between the input-low terminal and the ana­log ground is adequate.
The minimum bias return resistance is determined by the signal source resistance and the sus­ceptibility and exposure of your circuit to noise pickup from the environment. If the source resis­tance (RS) is low, the bias resistance can generally be low. In some cases, the bias resistance (Rb) can be zero. That is, you can connect a lead directly between the analog ground and the negative terminal of the signal source. However, the following then occurs:
Electrostatically-coupled noise in the negative signal lead is shunted directly to ground and does not affect the negative signal input.
Electrostatically-coupled noise in the positive signal lead is not shunted directly to ground and causes a net noise voltage at the positive signal input.
KPCI-1800HC Series User’s Manual Installation 3-21
The net voltage at the positive signal input cannot be rejected by the common-mode rejection capabilities of the KPCI-1800HC.
Therefore, depending on the source resistance (RS) and/or the electrostatic noise pickup, it is frequently better to use a larger bias resistance (Rb) to help balance the ground return paths of the positive and negative signals. The higher resistance makes the ground paths and noise cou­pling in the positive and negative signals more similar. The noise that is common to both positive and negative signals can then be rejected as part of the common mode voltage. If the source resistance is less than 100 ohms, you may select the bias return resistance as follows:
Bias return resistance, R
= 10,000 * (Source resistance, R
b
) if R
S
< 100
S
Using two bias return resistors (top circuit of Figure 3-12). You can slightly improve noise rejection by connecting identical bias return resistors to both the positive and negative signals. This balances the ground return paths. Use the following resistance value:
Bias return resistance, R
= 10,000 * (Source resistance, R
b
), 100M max, if RS > 100
S
However, be aware that the bias return resistor connected to the input-high terminal loads the signal, causing a proportional error.
Using no bias return resistors with a bridge circuit (bottom circuit of Figure 3-12). In the lower circuit of Figure 3-12, added bias return resistors are not needed. The bridge resistors at the signal source inherently provide the bias current return path. The common mode voltage at the input terminals is the voltage drop across RS of the bridge.
Wiring a ground-referenced signal source to a differential analog input
NOTE If you are unclear about whether to use differential or single-ended
input mode, refer to Section 2, “Choosing between the differential and single-ended input modes.”
A ground-referenced signal source is a signal source that is connected directly or indirectly to the building system ground. The analog signal ground of the KPCI-1800HC is ultimately con­nected to the building system ground via the power mains, as shown in Figure 3-10. Therefore, the ground-referenced signal source is also indirectly connected to the analog ground.
However, the quality of the ground connection between the signal source and analog ground of the KPCI-1800HC may be poor. The signal-source ground and the KPCI-1800HC Series board analog ground are typically not at the same voltage level. This voltage difference is due to the wiring between the data acquisition equipment and the building system ground, to which power­using and noise-generating equipment is typically also connected. The voltage difference is seen at the KPCI-1800HC differential input terminals as a common-mode voltage (Vcm); so called because it is effectively common to both the input-high and input-low terminals. An ideal, prop­erly connected differential input responds only to the difference in the signals at the input-high and input-low terminals. The common-mode voltage is rejected, leaving only the desired signal. Practically, the common-mode voltage always causes an error, typically small, that is limited by the common-mode rejection ratio (CMRR) of the differential input.
Figure 3-13 illustrates how to satisfactorily connect a ground-referenced signal source to a dif­ferential input. In the upper circuit of Figure 3-13, a separate ground return line is connected between the negative-terminal ground of the signal source and the analog ground of the KPCI-1800HC Series board. Because both the input-high and input-low terminals of the KPCI-1800HC have high input impedance, effectively all ground currents due to ground volt­ages flow through the separate ground-return line. Because the separate ground return line is common to both the input-high and input-low terminals, the voltage drop across it is rejected as a common-mode voltage.
3-22 Installation KPCI-1800HC Series User’s Manual
In the lower circuit of Figure 3-13, the grounding connection for a bridge circuit powered by a ground-referenced power supply is the same as for a floating bridge. When the bridge has a ground-referenced power supply, the common mode voltage is the sum of the voltage drop across the ground line and the voltage drop across RS of the bridge.
Figure 3-13
Satisfactory differential input connections for ground-referenced signals that avoid a ground loop
R
Signal Source
Signal Source
V
Ground
g1
s
+
E
s
-
V
cm
Channel
Channel
V
cm
R
wire
V
= -
g1
n
High
E
AGND
V
g2
s
n
Low
V
g2
KPCI-1800HC Series Board
Do not join Low to AGND at the computer
Channel n High
Channel
n
Low
AGND
Where is a
R variable resistor for balancing the bridge
v
KPCI-1800HC Series Board
+
R
v
R
s
DC
Supply
Bridge
-
(Internally ground­coupled)
Figure 3-14 illustrates how NOT to connect a differential input. If the analog ground and input­low terminal of the KPCI-1800HC Series board are joined near the board, a ground loop current flows in the negative signal lead. The voltage difference across this signal lead is then a compo­nent of the measured signal, not a common-mode voltage. A differential amplifier cannot reject this unwanted signal component.
KPCI-1800HC Series User’s Manual Installation 3-23
Figure 3-14
Improper differential input connection, which creates a ground loop error
R
Signal Source
Signal Source Ground
+
V
g1
s
E
s
-
Channel
Channel n Low
V
R
V
cm
wire
cm
V
= -
g1
n
High
V
AGND
g2
+
E
V
s
cm
V
g2
KPCI-1800HC Series Board
NOTE This diagram is included only to illustrate an incorrectly wired input; do not use this configuration.
Avoiding wiring problems at high gains
Operating a KPCI-1801HC at a gain of 250 can lead to problems if your application is unable to cope with noise. At a gain of 250, each bit of A/D output corresponds to 10µV of analog input. If special precautions are not taken, the high gain, high speed, and large bandwidth of this board allow thermal emfs and noise to easily degrade performance. The following suggestions are pro­vided to help you to minimize problems at high gain.
Operate the KPCI-1801HC in 32-channel differential mode. Using the board in 64-channel, single-ended mode at high gains introduces enough ground-loop noise to produce large fluc­tuations in readings.
Minimize noise from crosstalk and induced-voltage pickup in the flat cables and screw­terminal accessories by using shielded cable (for example, a CAB-1800/S is preferred over a CAB-1800 cable and an S1800 cable is preferred over a C1800 cable.) Connect the shield to the analog ground (AGND) and the inner conductors to the input low (LO) and input-high (HI) terminals. Channel LO and AGND should have a common DC return (or connection) at some point; this return should be as close to the signal source as possible. (See Figures 3-12 and 3-13.) Induced noise from radio frequency (RF) and magnetic fields can easily exceed tens of microvolts, even on one-foot or two-foot long cables. Shielded cable helps to avoid this problem.
Avoid bimetallic junctions in the input circuitry. For example, the thermal emf of a Kovar-to­copper junction, such as at the Kovar leads of reed relay, is typically 40µV/˚C. Thermal emfs at bimetallic junctions, combined with air currents and other sources of temperature varia­tion, can introduce strange random signal variations.
Consider filtering, which can be accomplished with hardware (resistors, capacitors, and so on) but is often accomplished more easily with software. Instead of reading the channel once, read it 10 or more times in quick succession and average the readings. If the noise is random and Gaussian, it will be reduced by the square root of the number of readings.
Refer also to Section 2, Optimizing throughput, for additional precautions about assigning high gains to channels in the channel-gain queue.
3-24 Installation KPCI-1800HC Series User’s Manual
Wiring analog output signals
This section provides a few guidelines on wiring the analog outputs from the two 12-bit DACs (digital-to-analog converters) on your KPCI-1800HC Series board. Each DAC outputs a range of ±10V. Performance characteristics and drive capabilities for these DACs are listed in Appendix A.
WARNING Do NOT intersperse data acquisition connections with AC line con-
nections. Keep data acquisition cables and connections away from any AC line connections. Interconnections or shorting between data and power lines can result in personal injury or death or extensive damage to your computer. To prevent this problem, ensure that all connections are tight and sound, so that signal wires are unlikely to come loose and short to hazardous voltages.
CAUTION Ensure that both the computer and the external circuit are turned
OFF before making any connections. Making connections while the computer and external circuits are powered can damage the com­puter, the board, and the external circuit.
NOTE Avoid large capacitive loads at the analog outputs. Capacitive loads
higher than 100µF will destabilize the analog outputs and make them susceptible to ringing (transient oscillations).
KPCI-1800HC Series boards contain separate ground connections for analog and digital signals. Use the analog ground (AGND) for analog signals and analog power; use the digital ground (DGND) for digital signals and other power-supply returns. Do this to avoid interference from digital switching noise currents on sensitive analog signals. How­ever, be aware that both analog and digital grounds are tied together at the board PCI connector and are ultimately connected to the building system ground via the mains. See Figure 3-15. I/O connector pin assign­ments and descriptions for AGND and DGND are provided in Figure 3-1 and Tables 3-1 and 3-2.
Figure 3-15
Analog and digital ground path
KPCI-1800HC Board
I/O Connector
AGND DGND
Host Computer
PCI Connector
To Mains
Though this section describes connections to analog output pins of the main I/O connector, you must make the analog output connections through the corresponding screw terminals of an STA-1800HC or STP-100 accessory.
KPCI-1800HC Series User’s Manual Installation 3-25
The DAC0 output is available at pin B36 of the KPCI-1800HC Series I/O connector, and the DAC1 output is available at pin A36. The corresponding screw terminals of an STA-1800HC or STP-100 accessory are listed in Table 3-5.
Table 3-5
Analog output terminals on STA-1800HC and STP-100 accessories
Label on screw terminal
accessory
On
STA-1800HCOn STP-100
DAC0OUT P1B-36 B36 The output of digital-to-analog converter 0 DAC1OUT P1A-36 A36 The output of digital-to-analog converter 1 A GND
terminals, two of which are next to DAC0OUT and DAC1OUT
P1A-01 P1B-01 P1A-18 P1B-18 P1A-35 P1B-35
Corresponding
I/O connector
pin number Description
A01, B01, A18, B18, A35, B35
Analog ground terminals
To connect an STA-1800HC or STP-100 accessory to your board, refer to Connecting an
STA-1800HC screw terminal accessory to a KPCI-1800HC Series board or Connecting an STP-100 screw terminal accessory to a KPCI-1800HC Series board.
Wiring digital input and output signals
WARNING Do NOT connect data acquisition inputs to the AC line. Keep data
acquisition cables and connections away from any AC line connec­tions. Interconnections or shorting between data and power lines can result in personal injury or death or extensive damage to your com­puter. To prevent this problem, do the following:
Avoid direct connections to the AC line by using safety approved isolation transformers, isolation amplifiers, or both.
Ensure that all connections are tight and sound, so that signal wires are unlikely to come loose and short to hazardous voltages.
CAUTION Ensure that both the computer and the external circuit are turned
OFF before making any connections. Making connections while the computer and external circuits are powered can damage the com­puter, the board, and the external circuit.
NOTE KPCI-1800HC Series boards contain separate ground connections for
analog and digital signals. Use the analog ground (AGND) for analog signals and analog power; use the digital ground (DGND) for digital signals and other power-supply returns. Do this to avoid interference from digital switching noise currents on sensitive analog signals. How­ever, be aware that both analog and digital grounds are tied together at the board PCI connector and are ultimately connected to the building system ground via the mains. See Figure 3-16. I/O connector pin assign­ments and descriptions for AGND and DGND are provided in Figure 3-1 and Tables 3-1 and 3-2.
3-26 Installation KPCI-1800HC Series User’s Manual
Figure 3-16
Analog and digital ground path
AGND DGND
KPCI-1800HC Board
I/O Connector
PCI Connector
Host Computer
To Mains
Though the circuit diagrams in this section show direct connections to digital input pins of the main I/O connector, you must make actual digital I/O connections through corresponding screw terminals of an STA-1800HC or STP-100 accessory.
Digital input signal conditioning
External circuits must properly match the input requirements of the board. The digital inputs of your KPCI-1800HC Series board are already equipped with 10k pull-up resistors connected to the +5V power supply. However, some applications may require you to eliminate contact bounce at the input. The effects of contact bounce may be eliminated by programming in your applica­tion software. However, it is often desirable to eliminate contact bounce from the signal, using a de-bounce circuit between the contacts and the KPCI-1800HC Series input. Figure 3-17 shows a typical de-bounce circuit that can be used with Form C contacts.
Figure 3-17
Contact de-bounce circuit
+5V
10k 10k
To Digital Input of a KPCI-1800HC Board
Digital
Common
GND
TTL
Compatible
AND Gate
Wiring general-purpose digital I/O signals
KPCI-1800HC Series boards have eight general-purpose digital outputs, two general-purpose digital inputs, and two dual-function digital inputs that can be configured either as general pur­pose inputs or as control inputs XPCLK and TGIN. For more information about digital inputs, refer to Section 2, Digital input and output features.
Wire a general-purpose I/O signal between the appropriate digital I/O pin and a digital ground pin on your KPCI-1800HC Series board. Make the connections using the screw terminals of an
KPCI-1800HC Series User’s Manual Installation 3-27
STA-1800HC or STP-100 accessory. The screw terminal labels for these connections are identi­fied in Table 3-6.
Table 3-6
General purpose and control digital I/O terminals for STA-1800HC and STP-100 accessories
Label on screw terminal
accessory
On
STA-1800HCOn STP-100
DI0/XPCLK P1B-39 B39 Depending on configuration, general purpose
DI1/TGIN P1B-40 B40 Depending on configuration, general purpose
DI2, DI3 P1B-41
P1B-42
DO0 to DO3 P1B-43 to
P1B-46
DO4 to DO7 P1A-43 to
P1A-46 TGOUT P1A-41 A41 Trigger/gate output DOSTB P1A-42 A42 Digital output strobe Any terminal
labeled D GND
P1A-38
P1B-38
P1A-49
P1B-49
P1A-50
P1B-50
Corresponding
I/O connector
pin number Description
digital input number 0 or external pacer clock input
digital input number 1 or trigger/gate input
B41, B42 Digital inputs 2 and 3
B43 to B46 Digital outputs 0 to 3
A43 to A46 Digital outputs 4 to 7
A38, B38, A49, B49, A50, B50
Digital ground
For more information about using the recommended screw terminal accessories, refer to Con-
necting an STA-1800HC screw terminal accessory to a KPCI-1800HC Series board and Con­necting an STP-100 screw terminal accessory to a KPCI-1800HC Series board.
Wiring digital control signals
KPCI-1800HC Series boards provide two digital control inputs and two digital control outputs. The digital control inputs, XPCLK and TGIN, are alternately configurable as general-purpose digital inputs, as noted in the previous section. For more information about digital control sig­nals, refer to Section 2, Digital input and output features.
Wire a digital control signal between the appropriate digital I/O pin and a digital ground pin on your KPCI-1800HC Series board. Make the connections using the screw terminals of an STA-1800HC or STP-100 accessory. The screw terminal labels for these connections are identi­fied in Table 3-6. For more information about using the recommended screw terminal accesso­ries, refer to Connecting an STA-1800HC screw terminal accessory to a KPCI-1800HC Series board and Connecting an STP-100 screw terminal accessory to a KPCI-1800HC Series board.
3-28 Installation KPCI-1800HC Series User’s Manual
The four digital control terminals are summarized below:
The DI0/XPCLK terminal inputs an external pacer clock signal to the KPCI 1800HC Series board when, and only when, the DI0/ XPCLK input is configured for the XPCLK mode. The nature and use of the XPCLK signal is described more fully in Section 2 in the following sections: Pacer clock sources, The external pacer clock (XPCLK) digital control input, and, in context, Triggers and Gates.
The DI1/TGIN terminal inputs an external trigger or gate signal to the KPCI 1800HC Series board when, and only when, the DI1/TGIN input is configured for the TGIN mode.
The nature and use of the TGIN signal is described more fully in Section 2 under Triggers, Gates, and T rig g er in (TGIN) digital control input. Use of TGIN for multiple-board synchro­nization is described, in context, in the next section Synchronizing multiple boards.
The TGOUT terminal outputs a trigger signal from the KPCI 1800HC Series board that can be used to synchronize analog I/O operations at multiple KPCI 1800HC series boards. The TGOUT signal is described in more detail in Section 2, T rigg er-out (TGOUT) digital control output and, in context, in the next section Synchronizing multiple boards.
The DOSTB terminal outputs a strobe signal from the KPCI 1800HC Series board, which is used to coordinate moving data out of digital outputs and latching data into registers in other equipment. The TGOUT control output is described more fully in Section 2, Strobe (DOSTB) digital control output.
Synchronizing multiple boards
You can synchronize up to three KPCI-1800HC Series boards using trigger and gate signals from the main I/O connectors. A/D (analog-to-digital) conversions at synchronized boards can be started simultaneously by a single event, regardless of whether the boards have been pro­grammed for the same conversion rate or for different conversion rates.
The onboard pacer clock of each board is designed to be tightly coupled with trigger or gate events. Within a short, defined time lag, each synchronized board begins the first analog conversion when the board receives a trigger or gate signal. (Refer to Section 2 Triggers and Gates.) Each board then continues analog conversions at the rate previously set for that board via DriverLINX.
Figure 3-18 shows two connection schemes for synchronizing multiple boards. In both schemes, the conversion rate for each board is timed by the internal pacer clock for that board.
Figure 3-18
Two connection schemes for synchronizing multiple boards
Board 0 Rate a
Board 1 Rate b
TGIN
TGIN
Trigger or Gate
Board 0 Rate a
Board 1 Rate b
TGIN
TGOUT
TGIN
Trigger or Gate (optional)
Board 2 Rate c
a. Scheme 1
TGIN
Board 2 Rate c
TGIN
b. Scheme 2
KPCI-1800HC Series User’s Manual Installation 3-29
Board synchronization scheme 1
In Scheme 1, start conversions at synchronized boards with one external trigger/gate signal. Connect the trigger/gate inputs of the boards together such that each board receives the trigger or gate input simultaneously.
A/D conversions at each board start 400 ±100ns after the active edge of a trigger or gate input. Therefore, boards can be synchronized within 100 ±100ns. For example, one board could start conversions as soon as 300ns after the active edge of the trigger input, while another board could start conversions as late as 500ns after the active edge of the trigger input.
When using scheme 1, you can time subsequent A/D conversions using either the onboard pacer clock or an external pacer clock.
Board synchronization scheme 2
In Scheme 2, start conversions in either of two ways: by an external trigger/gate signal or by software. The board connections are in a master/slave relationship; board 0 is the master, and the other boards are the slaves.
If using a hardware trigger for board 0 of scheme 2, board 0 triggers conversions in all boards immediately. Note that TGOUT is an active, high-going signal. Therefore, you must program the TGIN input of each slave board to respond to the positive (rising) edge of the TGOUT signal.
If you use software to enable board 0, the following sequence occurs:
1. The board-0 pacer clock first triggers conversions in the slave boards.
2. Then, conversions start in board 0.
Conversions in board 0 are delayed by a protection feature, which is built into the register that creates software-triggered conversions. This protection feature prevents false conversions.
3-30 Installation KPCI-1800HC Series User’s Manual
Wiring +5V and ±15V power to external circuits
CAUTION Ensure that both the computer and the external circuit are turned
OFF before making any connections. Making connections while the computer and external circuits are powered can damage the com­puter, the board, and the external circuit.
Do not connect the +5V outputs or the ±15V outputs to external power supplies. Connecting these outputs to external power supplies may damage the external supplies, the board, and the computer.
Do not draw more than 1.0A, total, from all +5V outputs combined. Drawing more than 1.0A, total, may damage the board. Also, keep in mind that the 5V output comes from the computer power bus. Know the limits of the computer 5V power bus and the current drawn from it by other boards and devices. Other demands on the 5V power bus may limit the current drawn from your board to less than 1.0A.
Do not draw more than 30mA from either the +15V output or the
-15V output. Drawing more than 30mA may damage the board.
NOTE KPCI-1800HC Series boards contain separate ground connections for
analog and digital signals. Use the analog ground (AGND) for analog signals and analog power; use the digital ground (DGND) for digital signals and other power-supply returns. Do this to avoid interference from digital switching noise currents on sensitive analog signals. How­ever, be aware that both analog and digital grounds are tied together at the board PCI connector and are ultimately connected to the building system ground via the mains. See Figure 3-19. I/O connector pin assign­ments and descriptions for AGND and DGND are provided in Figure 3-1 and Tables 3-1 and 3-2.
Figure 3-19
Analog and digital ground path
AGND DGND
KPCI-1800HC Board
I/O Connector
PCI Connector
Host Computer
To Mains
KPCI-1800HC Series User’s Manual Installation 3-31
Wiring +5V power
Power at +5V for light external circuits, such as pull-up resistors, may be drawn indirectly from the host computer power bus via the KPCI-1800HC Series I/O connector. If you ensure that the following conditions are maintained, this power may also be used to energize external accessories:
The total current drawn to power the board and all external circuits must not overload the computer power bus.
The maximum total current drawn from all +5V pins on the I/O connector — A47, B47, A48, and B48 combined — must be less than 1.0A.
The +5V power is available through the terminals of screw terminal accessories as listed in Table 3-7.
Table 3-7
Power output terminals for STA-1800HC and STP-100 accessories
Label on screw terminal
accessory
On
STA-1800HCOn STP-100
+5V P1A-47
P1B-47 P1A-48 P1B-48
+15V P1B-37 B37 +15VDC output
-15V P1A-37 A37 -15VDC output A GND P1A-01
P1B-01 P1A-18 P1B-18 P1A-35 P1B-35
Any terminal labeled D GND
P1A-38 P1B-38 P1A-49 P1B-49 P1A-50 P1B-50
Corresponding I/O
connector
pin number Description
A47, B47, A48, B48 +5VDC output
A01, B01 A18, B18, A35, B35
A38, B38, A49, B49, A50, B50
Analog ground terminals
Digital ground
For more information about the screw terminal accessories, refer to Connecting an ST A-1800HC
screw terminal accessory to a KPCI-1800HC Series board and Connecting an STP-100 screw terminal accessory to a KPCI-1800HC Series board.
Wiring ±15V power
Part of the ±15V developed by a DC/DC converter on the KPCI-1800HC Series boardis avail­able for external use. The ±15V power is convenient for use with light external circuits, such as operational amplifiers. However, do not draw more than 30mA, total, from either the +15V out­put or the -15V output.
The ±15V power is available through the terminals of screw terminal accessories as listed above in Table 3-7. For more information about the STA-1800HC or STP-100 accessories, refer to
Connecting an STA-1800HC screw terminal accessory to a KPCI-1800HC Series board and Connecting an STP-100 screw terminal accessory to a KPCI-1800HC Series board.
4

DriverLINX Test Panels

4-2 DriverLINX Test Panels KPCI-1800HC Series User’s Manual
The test panels are small applications programs within DriverLINX that allow you to perform limited data acquisition functions. You can use the panels to do tasks such as:
Monitor one or two analog input channels on-screen.
Set the levels of one or two analog output channels.
Monitor and set digital input and output bits.
Test panels are designed primarily for testing the functions of your board. However, one panel in particular — the Analog I/O panel — can be useful for limited routine tasks.

DriverLINX Analog I/O Panel

The Analog I/O panel allows you to perform any one of the following five functions at any given time:
To read voltages from two analog input channels on a digitizing oscilloscope screen. See Figure 4-1.
To display a DC voltage from one analog input channel on a digital voltmeter screen. See Figure 4-2.
To send a user-configurable sine-wave, square-wave, or triangular-wave signal from one or two analog output channels (the signal from two channels being identical). See Figure 4-3.
To control the DC output voltages of two analog output channels. See Figure 4-4.
To set and read all digital input and output bits on your board. See Figure 4-5.
Figure 4-1
Analog I/O Panel oscilloscope utility
KPCI-1800HC Series User’s Manual DriverLINX Test Panels 4-3
Figure 4-2
Analog I/O Panel digital voltmeter utility
Figure 4-3
Analog I/O Panel function generator utility
4-4 DriverLINX Test Panels KPCI-1800HC Series User’s Manual
Figure 4-4
Analog I/O Panel output level control utility
Figure 4-5
Analog I/O Panel digital I/O utility
KPCI-1800HC Series User’s Manual DriverLINX Test Panels 4-5
Starting the Analog I/O Panel
Start the DriverLINX Analog I/O Panel as follows:
1. In the Start menu, click Programs.
2. Find the DriverLINX Test Panels folder, under which you should find the AIO Panel
entry.
3. Click on the AIO Panel entry. The Analog I/O Panel setup screen appears.
If a KPCI-1800HC Series board is the only board in your computer installed under DriverLINX, the setup screen looks like Figure 4-6.
Figure 4-6
Analog I/O Panel setup screen when only a KPCI-1800HC series board is installed under DriverLINX
If more than one type of board is installed in your computer under DriverLINX, the Ana­log I/O Panel may appear more like Figure 4-7. Your board type and device number may not be displayed initially, and fewer tabs may be displayed at the top of the screen than in Figure 4-6. If so, click the scroll buttons next to the Driver Selection and Device Selec­tion text boxes until your KPCI-1800 Series board type and device number are displayed. All six tabs will then be displayed.
4-6 DriverLINX Test Panels KPCI-1800HC Series User’s Manual
Figure 4-7
Analog I/O Panel setup screen example when multiple board types are installed under DriverLINX
Using the Analog I/O Panel
For more details about the program, refer to the Analog I/O Panel help menu. To review test pro­cedures that use the digital voltmeter and level control utilities of the AIO panel, refer to Section 6, Analog input hardware test and Analog output hardware test.

DriverLINX Calibration Utility

The DriverLINX Calibration Utility displays the information needed to calibrate the analog I/O of your board and sets up the analog calibration parameters. It displays the following informa­tion for each calibration adjustment, tailored specifically to your board:
When and where to connect a short circuit, a DVM/DMM, or a calibration voltage source.
Which calibration voltage to use.
Which calibration potentiometer to set and where it is physically located on the board, rela-
tive to the other calibration potentiometers.
What you are trying to adjust to for a successful calibration: the A/D converter counts goal or Digital-to-Analog Converter (DAC) output voltage goal.
How close the input calibration is to the goal — the A/D converter output, in counts.
For more information about the DriverLINX Calibration Utility and using it to calibrate your board, refer to Section 5, Calibration.
KPCI-1800HC Series User’s Manual DriverLINX Test Panels 4-7

DriverLINX Digital I/O Test Panel

The DriverLINX Digital I/O Test Panel provides a second means to set and read the digital I/O bits of your KPCI-1800HC board, in addition to the digital I/O utility of the Analog I/O panel. Because of its simplicity, the Digital I/O Test Panel is a convenient alternative for certain types of tests. Figure 4-8 shows the Digital I/O Test Panel.
Figure 4-8
DriverLINX Digital I/O Test Panel
When the Trigger option is set to Automatic, clicking on an output check box toggles the outputs of the eight KPCI-1800HC output bits ON or OFF. A check mark () in a check box signifies ON. Bits 0, 1, 2,…7 correspond to digital outputs DO0, DO1,…DO7. When the Trigger option is set to Manual, the action is the same, except that you must click the Write button to update the outputs.
Clicking on input check boxes has no effect; they are read-only. When the Trigger option is set to Automatic, input check boxes 0, 1, 2, and 3 display the responses of the four KPCI-1800HC digital input bits (DI0/XPCLK, DI1/TGIN, DI2, and DI3). Input check boxes 4, 5, 6, and 7 are inactive. When the Trigger option is set to Manual, the action is the same, except that you must click the Read button to update the inputs.
4-8 DriverLINX Test Panels KPCI-1800HC Series User’s Manual
Starting the Digital I/O Test Panel
Start the Digital I/O Test Panel as follows:
1. Open the Windows Explorer.
2. Find and open the DrvLNX4 folder.
3. In the DrvLNX4 folder, find and open the Bin folder.
4. In the DrvLNX4\Bin folder, double click the dio32.exe entry. A dialog box like Figure 4-9 appears.
Figure 4-9
Open DriverLINX dialog box
5. Under Select driver to open, select Keithley KPCI-1800 Series.
6. Click OK. The Digital I/O Test Panel appears.
Using the Digital I/O Test Panel
For Digital I/O Test Panel application examples, refer to Section 6, Digital I/O hardwar e test and Digital output hardware test.
5

Calibration

5-2 Calibration KPCI-1800HC Series User’s Manual

Introduction

Your KPCI-1800HC Series board was initially calibrated at the factory. You are advised to check the calibration of a board every six months and to calibrate again when necessary. This chapter provides the information you need to calibrate a KPCI-1800HC Series board.
Objectives
For analog inputs, the objective of this procedure is to zero the offsets and adjust the combined gain of the A/D converter and instrumentation amplifier. For analog outputs, the objective is to independently zero the offset and adjust the gain for each of the two digital-to-analog converters (DACs) on your KPCI-1800HC board.
Calibration summary
Analog inputs and outputs are calibrated using onboard calibration potentiometers, a DC cali­brator, a DVM/DMM, and the DriverLINX Calibration Utility. (The DriverLINX Calibration Utility was installed on your computer when you installed the DriverLINX software.) No test points on the board are used. Only connections to the I/O connector pins, via a screw terminal accessory, are needed.
Equipment
The DriverLINX calibration utility displays the following information for each calibration adjustment:
When and where to connect a short circuit, a DVM/DMM, or a calibrator.
Which calibrator voltage to use if you are calibrating an input for gain or unipolar offset.
Which specific potentiometer to set and where it is physically located on the board relative to
the other calibration potentiometers. The correct potentiometer to adjust for each calibration operation is both highlighted in red and named in on-screen instructions.
What you are trying to adjust to for a successful calibration: the ADC counts goal or DAC output voltage goal.
How close the input calibration is to the goal. The A/D converter output is displayed, in counts.
The following equipment is needed to calibrate your KPCI-1800HC Series board:
A digital voltmeter (DVM) or digital multimeter (DMM) accurate to 4½ digits, such as a Keithley Model 2000.
An STP-100 or STA-1800HC screw terminal accessory to make analog connections to the board.
A CAB-1800 Series cable to connect the screw terminal accessory to the KPCI-1800HC I/O connector.
A DC calibrator or precisely adjustable and metered power supply having a 5VDC range and accurate to 4½ digits.
KPCI-1800HC Series User’s Manual Calibration 5-3

Calibration procedure

This section describes the steps required to calibrate the analog inputs and outputs of your KPCI-1800HC board.
Preparing for the calibrations
1. Prepare your system for calibration as follows:
2. Warm up the calibrator and the DVM/DMM.
3. Turn OFF the host computer.
4. Connect the STP-100 or STA-1800HC screw terminal accessory to your KPCI-1800HC
board, using a CAB-1800 series cable. Refer to Section 3, Connecting interface accessories to a KPCI-1800HC Series board for more information about connecting these accessories.
5. Turn ON the host computer.
6. Start the calibration program as follows:
a. Click on the Windows Start tab. b. In the Start menu, click Programs. c. Find the DriverLINX folder and click the Test Panels KPCI-1800 Calibration
Utility entry.
d. On the About dialog box that appears, click OK. The KPCI-1800 Calibration Utility dia-
log box appears. See Figure 5-1.
e. Continue with the next section, Calibrating the analog inputs.
Figure 5-1
KPCI-1800 Calibration Utility dialog box example
5-4 Calibration KPCI-1800HC Series User’s Manual
Calibrating the analog inputs
In this part of the procedure, offset and gain adjustments for the analog input and A/D Converter (ADC) circuits are made. Connect test signals through input channel 0. This suffices for all input channels, because all input channels are essentially equivalent. The multiplexer introduces essentially no error. For example, only one gain adjustment simultaneously calibrates all channel gains to within specified accuracy.
Opening the Calibrate A/D dialog box
Open the Calibrate A/D dialog box by making the following selections in the KPCI-1800 Calibration Utility dialog box:
1. Under the Select categories located at the upper left side of the KPCI-1800 Calibration Utility dialog box, make the following selections:
a. Under Logical Device, select the KPCI-1800HC Series board that you wish to calibrate.
If only one KPCI-1800HC Series board is installed, it is displayed as the default.
b. Under Screw terminal panel, select the screw terminal accessory that you are using for
this procedure. Subsequent on-screen calibration instructions refer to terminal labels spe­cific to your screw terminal accessory.
2. Under the Select categories at the upper right side of the dialog box, select Cal ADC.
3. Under Select categories near the bottom of the dialog box, select the following: a. Under Voltage Channel, select 0. b. Under Shorted Channel, select 0.
4. At the bottom of the dialog box click Next. The Calibrate A/D dialog box now appears. See Figure 5-2.
Figure 5-2
Example of a Calibrate A/D dialog box
KPCI-1800HC Series User’s Manual Calibration 5-5
In the Calibrate A/D dialog box, the tab attached to the frame picturing the calibration potenti­ometers should display the model number of your KPCI-1800HC Series board.
NOTE In each calibr ation procedure below , the potentiometer to be adjusted is
highlighted in red at the top of the Calibrate A/D dialog box.
Sequencing the analog input calibrations
In the next sections, four types of calibrations are outlined individually. The calibrations must be performed in the following basic order: ADC bipolar offset calibration, Offset RTI (referred to input), ADC unipolar offset, and ADC gain calibration. The recommended calibration sequence, with repetitions to compensate for slight interactions, is as follows:
1. ADC bipolar offset calibration
2. Offset RTI calibration
3. ADC bipolar offset calibration
4. Offset RTI calibration
5. ADC unipolar offset calibration
6. ADC gain calibration
7. ADC unipolar offset calibration
8. ADC gain calibration
For best results, repeat each calibration once more in the order below:
9. DC bipolar offset calibration
10. Offset RTI calibration
11. ADC unipolar offset calibration
12. ADC gain calibration
Performing the ADC bipolar offset calibration
Using the Calibrate A/D dialog box, perform the ADC bipolar offset calibration as follows:
1. Under Calibration Mode at left, click ADC Bipolar offset.
2. Short analog input channel 00 to ground as instructed on-screen under Connection.
3. While monitoring the A/D converter counts on-screen under Count, adjust potentiometer R152 until you achieve the count value that is specified on-screen under Adjustment.
Performing the offset RTI calibration
Using the Calibrate A/D dialog box, perform the offset RTI calibration as follows:
1. Under Calibration Mode at left, click Offset RTI.
2. Short analog input channel 00 to ground as instructed on-screen under Connection.
3. While monitoring the A/D converter counts on-screen under Count, adjust potentiometer R146 until you achieve the count value that is specified on-screen under Adjustment.
5-6 Calibration KPCI-1800HC Series User’s Manual
Performing the ADC unipolar offset calibration
Using the Calibrate A/D dialog box, perform the ADC unipolar offset calibration as follows:
1. Under Calibration Mode at left, click ADC Unipolar Offset.
2. Connect analog input channel 00 to the calibrator as instructed on-screen under Connection.
3. Set the calibrator voltage as instructed on-screen under Connection.
4. Under Count in the dialog box, monitor the A/D converter counts and adjust potentiometer
R148 until you achieve the count value that is specified on-screen under Adjustment.
Performing the ADC gain calibration
Using the Calibrate A/D dialog box, perform the ADC gain calibration input gain as follows:
1. Under Calibration Mode at left, click ADC Gain.
2. Connect analog input channel 00 to the calibrator as instructed on-screen under Connection.
3. Set the calibrator voltage as instructed on-screen under Connection.
4. Under Count in the dialog box, monitor the A/D converter counts and adjust potentiometer
R151 until you achieve the count value that is specified on-screen under Adjustment.
Calibrating the analog outputs
The KPCI-1800HC Series boards each have two independent analog outputs, provided by two digital-to-analog converters (DACs or D/A converters). The calibration first zeros the offset and then adjusts the gain of each DAC.
Opening the Calibrate DAC dialog box
Open the Calibrate DAC dialog box as follows:
1. At the bottom of the Calibrate A/D dialog box click Back. The KPCI-1800 Calibration Utility dialog box reappears.
2. Under the Select at the upper right of the KPCI-1800 Calibration Utility dialog box, select Cal DAC.
3. Click Next at the bottom of the KPCI-1800 Calibration Utility dialog box. The Calibrate DAC dialog box appears. See Figure 5-3.
KPCI-1800HC Series User’s Manual Calibration 5-7
Figure 5-3
Example of a Calibrate DAC dialog box
In the Calibrate DAC dialog box, the tab attached to the frame picturing the calibration potenti­ometers should display the model number of your KPCI-1800HC Series board.
NOTE In each remaining step, the potentiometer to be adjusted is highlighted
in red at the top of the Calibrate A/D dialog box.
Sequencing the analog output calibrations
In the next sections, two types of calibrations are outlined individually for each of the two ana­log outputs. The calibrations must be performed in the following basic order: D/A offset output voltage adjustment, then D/A gain output voltage adjustment. The recommended calibration sequence, with repetitions to compensate for slight interactions, is as follows:
1. D/A offset output voltage adjustment for DAC 0
2. D/A gain output voltage adjustment for DAC 0
3. D/A offset output voltage adjustment for DAC 0
4. D/A gain output voltage adjustment for DAC 0
5. D/A offset output voltage adjustment for DAC 1
6. D/A gain output voltage adjustment for DAC 1
7. D/A offset output voltage adjustment for DAC 1
8. D/A gain output voltage adjustment for DAC 1
5-8 Calibration KPCI-1800HC Series User’s Manual
Performing D/A offset output voltage adjustment
Using the Calibrate DAC dialog box, perform the D/A offset output voltage adjustment as follows:
1. Under Select DAC at left, select DAC 0 or DAC 1, as appropriate.
2. Under Calibration Mode at left, click D/A Offset.
3. Connect the DVM/DMM as instructed under Connections.
4. While monitoring the DVM/DMM, adjust the potentiometer specified under Adjustments until you achieve the DVM/DMM reading specified under Adjustments.
Performing the D/A gain output voltage adjustment
Using the Calibrate DAC dialog box, perform the D/A gain output voltage adjustment as follows:
1. Under Select DAC at left, select DAC 0 or DAC 1, as appropriate.
2. Under Calibration Mode at left, click D/A Gain.
3. Connect the DVM/DMM as instructed under Connections.
4. While monitoring the DVM/DMM, adjust the potentiometer specified under Adjustments until you achieve the DVM/DMM reading specified under Adjustments.
Finishing
To finish the calibration procedure, click Close at the bottom of on any of these dialog boxes:
The Calibrate DAC dialog box
The Calibrate A/D dialog box
The KPCI-1800 Calibration Utility dialog box
The KPCI-1800 Calibration Utility closes.
NOTE Keithley recommends using Close to end the program, rather than the X
button in the upper right corner of the dialog box.
6

Troubleshooting

6-2 Troubleshooting KPCI-1800HC Series User’s Manual
If your KPCI-1800HC Series board is not operating properly, use the information in this Chapter to isolate the problem before calling Keithley Applications Engineering. If you then need to con­tact an applications engineer, refer to the Technical support section.

Identifying symptoms and possible causes

Try to isolate the problem using Table 6-1, which lists general symptoms and possible solutions for KPCI-1800HC Series board problems.
Table 6-1
Basic troubleshooting information
Symptom Possible cause Possible cause validation/solution
Computer does not boot when board is installed.
After board and software are installed, mouse control is lost or system freezes.
Board does not respond to 1800HC Test Panel.
Data appears to be invalid.
Resource conflict. KPCI-1800HC series board is conflicting with other boards in the system.
Board not seated properly. Check the installation of the board. The power supply of the
host computer is too small to handle all the system resources.
An interrupt conflict occurred.
DriverLINX is not installed properly.
The board is incorrectly aligned in the expansion slot.
The board is damaged. Contact Keithley Applications Engineering. An open connection exists. Check screw terminal wiring. Transducer is not
connected to channel being read.
Signal and/or connections inappropriate for the selected input mode, differential or single-ended.
1. Validate the cause of the conflict. Temporarily unplug boards — especially ISA boards
1
— one at a time, and try booting the computer. Repeat until a boot is attained.
2. Try resolving conflicts by reinstalling one PCI board at a time and rebooting after
2
each reinstallation.
However, you may ultimately need to change ISA board resource allocations, such as base address or interrupt assignments.
Check the needs of all system resources and obtain a larger power supply.
Unplug the board to regain mouse control. Look closely at the COM ports and at the interrupts of other devices.
Check the Windows Device Manager and follow the installation troubleshooting instructions in the DriverLINX on-line help.
Check the board for proper seating.
Check the transducer connections.
Ensure that correct input mode — differential or single-ended — is being used for your signal conditions and that input is wired properly for this mode. Refer to Section 3, Wiring analog input signals.
KPCI-1800HC Series User’s Manual Troubleshooting 6-3
Table 6-1 (cont.)
Basic troubleshooting information
Symptom Possible cause Possible cause validation/solution
Intermittent operation
Vibrations or loose connections exist.
Cushion source of vibration and tighten connections.
The board is overheating. Check environmental and ambient
temperature. Refer to your computer documentation.
Electrical noise exists. Provide better shielding or reroute unshielded
wiring.
System lockup during operation.
A timing error occurred. Restart your computer. Then analyze your
program by debugging and narrowing the list of possible failure locations.
1
Plug and Play cannot tell if an ISA board already uses an address that it assigns to a PCI board.
2
Plug and Play may then assign different, nonconflicting addresses to the PCI boards.
If your board is not operating properly after using the information in Table 6-1, continue with the next section to further isolate the problem.

Systematic problem isolation

If you were unable to isolate the problem by using Table 6-1, then use the systematic problem isolation that follows.
For clarity, the systematic problem isolation procedure is divided into seven schemes, each of which checks for, eliminates, and/or resolves problem causes. Each scheme consists of a flow­chart and, in some cases, an amplified written procedure. The numbers of flowchart blocks are keyed to the numbers of written steps.
For simplicity, your problem is assumed to have only one cause. A particular scheme may not itself isolate this cause. Rather, performance of several schemes in series may be required to ana­lyze your problem. One scheme may eliminate potential causes from further consideration, then direct you to another scheme that ultimately isolates the problem. You need perform only those schemes to which you are directed.
If the cause of your problem appears to be outside the scope of the systematic isolation proce­dure, the procedure directs you to call Keithley for help.
The seven problem isolation schemes are as follows:
Scheme A checks for three basic system problems.
Scheme B checks DriverLINX installation and board recognition by DriverLINX.
Scheme C addresses application software bugs when the source code is accessible.
Scheme D addresses apparent expansion slot malfunctions and attempted remedies.
Scheme E addresses potential external connection problems.
Scheme F addresses apparently malfunctioning board(s).
Scheme G verifies that earlier schemes have found and addressed the problem.
Start the systematic isolation procedure at the next section, entitled Pr oblem isolation Scheme A: basic system.
6-4 Troubleshooting KPCI-1800HC Series User’s Manual
CAUTION Always turn OFF your computer and any external circuits con-
nected to the KPCI-1800HC Series board before removing or replac­ing the board. Removing or replacing a board with the power ON can damage the board, the computer, the external circuit, or all three.
Handle the board at the mounting bracket, using a grounded wrist strap. Do not touch the circuit traces or connector contacts. If you do not have a grounded wrist strap, periodically discharge static elec­tricity by placing one hand firmly on a grounded metal portion of the computer chassis.
NOTE In the following procedure, the term “board” always refers to a
KPCI-1800HC Series board. The procedure never directs you to install or remove any type of board other than a KPCI-1800HC Series board.
In the flowcharts of Schemes A through G, the number in brackets in each block (e.g. [6]) refers to the corresponding step number in the amplified written procedure. If multiple blocks in the flowchart have the same number, each of those blocks is part of a single verbal step. Con­versely, if there is a range of numbers in the brackets (e.g . [4, 5 or 8-10], the block summarizes multiple verbal steps.
The logic used in the systematic problem isolation sc hemes assumes that the problem has only one cause. Therefore, once a cause is found and corrected, the reader is instructed to reassemble the system and verify proper operation.
Each individual scheme in this procedure, except for Scheme A, is designed to be used only if called for by other schemes or procedures. For example, Scheme B is called for by Scheme A. Scheme B is also called for as a post-installation check in Section 3 of this manual and in the “Read This Fir st” sheet that shipped with your boar d. If you attempt to use schemes independently, you will lose the benefits of systematic problem isolation.
Problem isolation Scheme A: basic system
In Scheme A, you start the systematic problem isolation procedure. You remove your KPCI-1800HC Series board(s) and check them for apparent damage. If the board looks okay, you check the independent functionality of your computer. If the computer is okay, you check the expansion slots that held your KPCI-1800HC board(s). Refer to Figure 6-1 and the written amplification following it.
KPCI-1800HC Series User’s Manual Troubleshooting 6-5
Figure 6-1
Problem isolation Scheme A: basic system
Start systematic
problem isolation
[1] Turn OFF computer, disconnect &
remove all KPCI-1800HC Series boards,
and inspect
Y
[2] Replace
the bad
board
Go to
Scheme G
[2] Is board damage
apparent on
inspection?
[4] Fix the
computer
malfunctions
Go to
Scheme G
[6, 7] Install OK board in slot of a board removed in step A1, and
N
DriverLINX may not be
installed correctly and/or the
board may not be properly
recognized by DriverLINX
[3] Check if host computer
N
N
check if PCI resources list now includes a new device
Y
functions OK by itself?
[4] Does computer
function OK by itself?
Y
(Next tests look for board-
independent problems)
[5] Determine what PCI devices have
already been found by computer
[8] Have you checked all boards
removed in step A1
Y
[9] Are all slots checked with
OK board seen as PCI
devices?
[4] Have a KPCI-
1800HC board
known to be OK?
Apparent expansion slot
Y
N
[4] Get
Keithley help
N
problem
Go to
Scheme B
Go to
Scheme D
Follow these amplified instructions as you perform Scheme A:
1. Remove and inspect the board for damage as follows: a. Shut down Windows 95/98/NT and turn OFF power to the host computer. b. Turn OFF power to all external circuits and accessories connected to the KPCI-1800HC
Series board(s) that is installed.
c. Disconnect STP-100 or STA-1800HC screw terminal accessory(s) from your
KPCI-1800HC series board(s).
6-6 Troubleshooting KPCI-1800HC Series User’s Manual
d. Remove the KPCI-1800HC Series board from the computer, making note of the socket in
which it was installed. If more than one KPCI-1800HC Series board is installed, remove all KPCI-1800HC Series boards.
e. Visually inspect the removed KPCI-1800HC Series board(s) for damage.
2. Based on the results of step 1, do the following: If the board(s) you removed in step 1 is not obviously damaged, then skip to step 3 and
check for host computer malfunction. If the board(s) you removed in step 1 is obviously damaged, then repair or replace the
board. Refer to Technical support for information on returning the board for repair or replacement. Skip to Scheme G.
3. Check if the computer functions satisfactorily by itself. Proceed as follows:
a. Place the board(s) that you removed from the computer in step 1 in an electrostatically
safe location. Do not reinstall it.
b. Turn ON power to the host computer. c. Perform all needed diagnostics to determine whether your computer hardware and oper-
ating system are functioning properly.
4. Based on the results of step 3, do one of the following:
a. If you find no computer or operating system malfunctions in step 3, then the problem
likely lies elsewhere; perform the following steps:
If you have another KPCI-1800HC Series board that you know is good, i.e. works properly, then proceed to step 5.
If you do not have another KPCI-1800HC Series board that you know is good, i.e. works properly, read the instructions in Technical support . Then contact Keithley for help in isolating the cause of your problem.
b. If you find computer or operating system malfunctions in step 3, do the following:
Determine the cause of the computer hardware or operating system malfunctions and fix them.
Assume that fixing the malfunctions has solved your problem, and skip to Scheme G.
5. Determine the PCI resources detected by your computer before any KPCI-1800HC Series
boards are installed. Proceed as follows: a. Shut down Windows 95/98/NT and turn OFF power to the host computer. b. Insert a blank diskette, or any diskette that you are sure is unbootable, into the A: drive. c. Turn ON the computer and allow it to start the boot cycle.
The boot cycle stalls at a text screen listing system characteristics and resources and, at the bottom, saying: Non-system disk or disk error. Replace and press any key when ready.
NOTE
This system characteristics and resources screen is normally displayed only fleetingly during the boot cycle. Having an unbootable diskette in your computer automatically stops the boot cycle at this screen, allow­ing for convenient viewing. This is not harmful to your computer. The more common approach — using the P
AUSE
key to pause the boot cycle
at this screen — requires fast reflexes with some systems.
d. Note the displayed list of PCI devices under a heading something like PCI device
listing… . If you have a printer, print the screen by pressing the Print Screen key.
e. Remove the diskette and allow the boot cycle to finish.
KPCI-1800HC Series User’s Manual Troubleshooting 6-7
6. Install a good board — a KPCI-1800HC Series board that you know is fully functional — as follows:
a. Shut down Windows 95/98/NT and turn OFF power to the host computer. b. Install the good board in the slot from which you removed the potentially faulty board in
step 1. Refer to Installing the KPCI-1800HC Series board near the beginning of Section 3, for board installation instructions.
NOTE If you removed more than one board in step 1, install only one good
board in only one expansion slot.
Do not connect any external circuits to the board at this point
7. Again determine the PCI resources detected by your computer, after the KPCI-1800HC Series board is installed. Windows 95 Plug and Play should find and configure the new board as a PCI resource if all of the following are true:
The board functions properly as a PCI device.
The contacts of the expansion slot in which the OK board is installed are in good
condition.
The OK board is seated properly in the expansion slot. Do the following, as you did in step 5: a. Insert an unbootable diskette. b. Turn ON the computer and allow the boot cycle to stall at the Non-system disk or disk
error… message.
c. Again, note the displayed list of PCI devices. A new device should be listed, likely as an
unidentified peripheral. If your resource listing includes PCI slot numbers, the slot num­ber for the new device should match the number of the slot in which your board is installed.
d. Remove the diskette and allow the boot cycle to finish.
8. If you removed KPCI-1800HC Series boards from other PCI slots in step 1, then repeat steps 6 and 7 with the good board in each of these other slots.
9. Based on the results of steps 5 through 8, do one of the following: a. If the good board is recognized as a PCI component in all slots tested, then the PCI slots
are apparently satisfactory. DriverLINX may not be installed correctly and/or the board may not be properly configured. Continue with Scheme B.
b. If the good board is not recognized as a PCI component in a slot(s), then the PCI slot con-
nector(s) is suspect. Continue with Scheme D.
Problem isolation Scheme B: installation
In Scheme B, you check whether DriverLINX and your board are installed correctly and work together properly. A proper start of the DriverLINX Analog I/O Panel utility means that the combined DriverLINX/board installation is okay. If the installation is not okay, you try to diagnose and fix the problem, ultimately reinstalling DriverLINX and the board if necessary. Refer to Figure 6-2 and the written amplification following it.
6-8 Troubleshooting KPCI-1800HC Series User’s Manual
Figure 6-2
Problem isolation Scheme B: installation
From Scheme
A or new
install
[1] Try starting Analog I/O Panel
[2] Can you start panel, then
[13] Reinstall the KPCI-1800HC
Series board
[12] Reinstall KPCI-1800
DriverLINX
[11] Uninstall DriverLINX (KPCI-
1800 DriverLINX only)
Y
[10] Remove the KPCI-1800HC
Series board from the list of
devices
[9] Remove the KPCI-1800HC
Series board physically
N
[3] Get
Keithley
help
Parts of DriverLINX may not be
installed
correctly
Y
Y
display: KPCI-1800 driver
number; OK device number;
Scope, Meter, SST, Level
Control, and DIO tabs?
N
[3] Did you arrive at this
point
after
reconfiguring or reinstalling the DriverLINX-board
combination?
N
[4] Do configuration checks
[5] Board fully installed
and configured under
DriverLINX?
N
Y
Y
N
Board found as PCI device in Scheme A,
yet don’t see
it in Device
Manager
[B2] Get Keithley
help
[8] Is the KPCI­1800HC Series
board now
configured?
[5] Board listed in
Device Manager
under “? Other
Devices?”
N
[6] Doing Scheme
B as installation
check?
Y
Apparently there are
problems beyond normal
installation issues,
requiring full systematic
problem isolation routine
Go to
Scheme A
[7] Try to configure
your board using
the DriverLINX
Configuration Panel
DriverLINX and/or
board installation or
configuration errors
were not the problem,
so there may be
application software
issues
Go to
Scheme C
[5] Board is listed in
Y
N
Device Manager under
DriverLINX but is not
fully configured?
N
N
[14] Did you arrive at this
point
after
reconfiguring or reinstalling the DriverLINX-board
combination?
Y
DriverLINX and/or
board installation or
configuration errors
were likely the problem,
which apparently is
fixed
Go to
Scheme G
[14] Doing
Scheme B as
installation
check?
Y
Installation
is OK
Return to
install
KPCI-1800HC Series User’s Manual Troubleshooting 6-9
Follow these amplified instructions as you perform Scheme B:
1. Try starting the DriverLINX Analog I/O Panel. Proceed as follows:
a. In the Start menu, click Programs. b. Find the DriverLINX T est Panels folder, under which you should find the AIO Panel
entry.
c. Click on the AIO Panel entry.
2. Based on the results of Step 1, select one of the following:
Case A — If both of the following statements are true, then skip to step 14; DriverLINX and your board are installed properly and are working together.
- KPCI-1800HC board is the only board in your computer installed under DriverLINX.
- The DriverLINX Analog I/O Panel appears as in Figure 6-3, with KPCI1800 listed
under Driver Selection and Device 0 listed under Device Selection.
Figure 6-3
Analog I/O Panel setup screen when only KPCI-1800HC series boards are installed under DriverLINX
Case B — If all three of the following statements are true, then skip to step 14; Driver­LINX and your board are installed properly and are working together.
- More than one type of board is installed in your computer under DriverLINX.
- The DriverLINX Analog I/O Panel initially appears similar to Figure 6-3 but with any
or all of the following differences: 1) tiny buttons located at the right side of the Driver Selection text box and/or the Device Selection text box; 2) a different board driver under Driver Selection; 3) a different device number under Device Selection; 4) differ­ent tabs at the top of the screen. See Figure 6-4.
- The tabs at the top of the screen look like the tabs in Figure 6-3 after you do the fol­lowing, using the tiny buttons next to the text boxes: 1) select the board driver under Driver Selection to be KPCI1800 and 2) select the correct device number under Device Selection, which is 0 if only one KPCI-1800HC Series board is installed.
6-10 Troubleshooting KPCI-1800HC Series User’s Manual
Figure 6-4
Analog I/O Panel example setup screen when multiple board types are installed under DriverLINX
Case C — If neither of the two scenarios above apply — neither Case A nor Case B, then continue with step 3; there may be a problem with the DriverLINX installation and/or board configuration.
3. Select the next step in Scheme B based on the criteria given in the following alternatives:
If you have already reconfigured or reinstalled DriverLINX and the board, yet still cannot successfully start the Analog I/O Panel, then the cause of your problem may be outside the scope of these diagnostics. Read the instructions in Technical support and then con- tact Keithley for help in isolating the cause of your problem.
If you have not yet tried to fix the combined DriverLINX/board problem, then continue with step 4.
4. See if and how your KPCI-1800HC Series board is listed in the Windows Device Manager. Proceed as follows:
a. Right-click the My Computer icon on your desktop. b. On the menu that appears, click Properties. c. On the System Properties dialog box that appears, click the Device Manager tab. The
Device Manager appears. d. In the Device Manager look for a DriverLINX drivers item. e. If you find a DriverLINX drivers item, click the + sign to the left of this item.
A second level list may appear with the specific model number of your KPCI-1800HC
Series board. More than one KPCI-1800HC Series board may be listed here if you
installed more than one KPCI-1800HC Series board.
f. Select your next action based on the criteria given in the following alternatives:
If a board is recognized as a device under DriverLINX but is not configured to work with DriverLINX, then the board is normally listed with a large exclamation point over it, as shown in Figure 6-5. If you find a KPCI-1800HC Series board listed with an exclamation point over it, keep the Device Manager open and go directly to step 5. Skip substeps 4g through 4j.
KPCI-1800HC Series User’s Manual Troubleshooting 6-11
Figure 6-5
Listing of improperly configured/installed KPCI-1800HC Series board
6-12 Troubleshooting KPCI-1800HC Series User’s Manual
If a board is recognized as a device under DriverLINX and is configured to work with DriverLINX, then the board is listed without the large exclamation point over it, as shown in Figure 6-6. However, though a listing as in Figure 6-6 is a necessary indica­tion of a complete KPCI-1800HC Series board configuration, it is not by itself a suffi­cient indication in at least one situation. Therefore, if you find that all of your KPCI-1800HC Series boards are listed in the Device Manger without exclamation points, do as follows:
- Leave the Device Manager open for now.
- Continue with substeps 4g through 4j, in which you open and check the Driver-
LINX Configuration Panel.
Figure 6-6
Appearance of device manager listing when KPCI-1800HC Series board is properly configured/installed
If the list of devices in the Device Manager includes an ? Other Devices item, also click the + sign to the left of this item (see the ? near the bottom of Figure 6-6). If a KPCI-1800HC Series board is listed under ? Other Devices, then keep the Device Manager open and go directly to step 5. Skip substeps 4g through 4j.
If one or more of your KPCI-1800HC Series boards is not listed anywhere in the Device Manager, then keep the Device Manager open and go directly to step 5. Skip substeps 4g through 4j.
g. In the Start menu, click Programs. h. Find the DriverLINX folder and under it click DriverLINX Configuration Panel.
The DriverLINX Configuration Panel appears. See the examples in Figures 6-7 and 6-8.
KPCI-1800HC Series User’s Manual Troubleshooting 6-13
Figure 6-7
Example of a DriverLINX Configuration Panel before a KPCI-1800HC Series board is configured
Figure 6-8
Example of a DriverLINX Configuration Panel after a KPCI-1800HC Series board is configured
i. Inspect the DriverLINX Configuration Panel
If you see the following on the screen for a KPCI-1800 Series board (and partly on uncolored Figure 6-7), then the board is recognized as a device under DriverLINX but is not properly configured:
- Keithley KPCI-1800 Series is listed under DriverLINX.
- The amplifier icon next to Keithley KPCI-1800 Series is colored yellow.
6-14 Troubleshooting KPCI-1800HC Series User’s Manual
- The specific board part number(s) of the unconfigured Keithley KPCI-1800HC Series board(s) is listed under Keithley KPCI-1800 Series.
- The lamp icon next to the specific board part number is uncolored.
If you see the following on the screen for a KPCI-1800 Series board (and partly on
uncolored Figure 6-8), then the board is recognized as a device under DriverLINX and is properly configured:
- Keithley KPCI-1800 Series is listed under DriverLINX.
- The amplifier icon next to Keithley KPCI-1800 Series is colored pale gray.
- A device number — for example, Device0 — is listed under Keithley KPCI-1800
Series, instead of a specific board part number.
- The lamp icon next to the device number is colored green.
j. Leave the DriverLINX Configuration Panel open for now and continue with step 5.
5. Based on the results of step 4, do one of the following:
If your board is properly installed and configured, your inability to run the Analog I/O Panel may be due to an improperly installed component of DriverLINX. Skip to step 9, and begin uninstalling, then reinstalling DriverLINX and the board.
If one of your KPCI-1800HCD boards is apparently recognized by DriverLINX but is listed in the Device Manager under DriverLINX with a large exclamation point, then try configuring it with the DriverLINX Configuration Panel. Skip to step 7.
If one of your KPCI-1800HC boards is listed under ? Other Devices, or is listed in the Device Manager at multiple places, then skip to step 9 and begin uninstalling, then rein­stalling DriverLINX and the board.
If your board is not listed at all in the Device Manager, there are apparently issues other than the combined DriverLINX/board installation. Continue with step 6.
6. Select the next step in Scheme B based on the criteria given in the following alternatives:
If you are performing Scheme B independently as an installation check, then non­installation issues must apparently be resolved before you can successfully run your board. Starting at Scheme A, proceed through the systematic problem isolation procedure.
If you are performing Scheme B as part of the systematic problem isolation procedure, then you should have seen your board listed in the device manager at this point in the procedure. The cause of your problem may be outside the scope of these diagnostics. Read the instructions in Technical support, and then contact Keithley for help in isolating the cause of your problem.
7. Try to reconfigure your board using the DriverLINX configuration panel, which you opened in step 4 and should still be open. Proceed as follows:
a. In the DriverLINX Configuration Panel, select an unconfigured KPCI-1800HC Series
board by clicking on the part number.
b. Click the Configure button. The Select Logical Device dialog box appears as in
Figure 6-9.
Figure 6-9
Selecting the logical device number
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