Instructions
K415
Transport Cart
070-8843-01
WARRANTY
T ektronix warrants that the products that it manufactures and sells will be free from defects in materials and
workmanship for a period of one (1) year from the date of shipment. If a product proves defective during this
warranty period, T ektronix, at its option, either will repair the defective product without charge for parts and labor,
or will provide a replacement in exchange for the defective product.
In order to obtain service under this warranty, Customer must notify Tektronix of the defect before the expiration
of the warranty period and make suitable arrangements for the performance of service. Customer shall be
responsible for packaging and shipping the defective product to the service center designated by T ektronix, with
shipping charges prepaid. Tektronix shall pay for the return of the product to Customer if the shipment is to a
location within the country in which the T ektronix service center is located. Customer shall be responsible for
paying all shipping charges, duties, taxes, and any other charges for products returned to any other locations.
This warranty shall not apply to any defect, failure or damage caused by improper use or improper or inadequate
maintenance and care. T ektronix shall not be obligated to furnish service under this warranty a) to repair damage
resulting from attempts by personnel other than T ektronix representatives to install, repair or service the product;
b) to repair damage resulting from improper use or connection to incompatible equipment; c) to repair any
damage or malfunction caused by the use of non-T ektronix supplies; or d) to service a product that has been
modified or integrated with other products when the effect of such modification or integration increases the time
or difficulty of servicing the product.
THIS WARRANTY IS GIVEN BY TEKTRONIX IN LIEU OF ANY OTHER WARRANTIES, EXPRESS
OR IMPLIED. TEKTRONIX AND ITS VENDORS DISCLAIM ANY IMPLIED WARRANTIES OF
MERCHANTABILITY OR FITNESS FOR A PAR TICULAR PURPOSE. TEKTRONIX’
RESPONSIBILITY TO REPAIR OR REPLACE DEFECTIVE PRODUCTS IS THE SOLE AND
EXCLUSIVE REMEDY PROVIDED TO THE CUST OMER FOR BREACH OF THIS WARRANTY.
TEKTRONIX AND ITS VENDORS WILL NOT BE LIABLE FOR ANY INDIRECT , SPECIAL,
INCIDENTAL, OR CONSEQUENTIAL DAMAGES IRRESPECTIVE OF WHETHER TEKTRONIX OR
THE VENDOR HAS ADVANCE NOTICE OF THE POSSIBILITY OF SUCH DAMAGES.
Copyright E Tektronix, Inc. 1993. All rights reserved.
T ektronix products are covered by U.S. and foreign patents, issued and pending. Information in this publication
supercedes that in all previously published material. Specifications and price change privileges reserved.
Printed in the U.S.A.
T ektronix, Inc., P.O. Box 1000, Wilsonville, OR 97070–1000
TEKTRONIX and TEK are registered trademarks of T ektronix, Inc.
Contents
Safety Summary ii. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Introduction 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Base Assembly 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Drawer Shelf and Drawer 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Straight Shelf 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Top Shelf with Handle 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Leg Caps 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Nylon Straps 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Customization 18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Replaceable Parts 19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Specifications 20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
K415 Transport Cart Instructions
i
Safety Summary
Observe these safety precautions when using the K415 Transport Cart.
Keep the K415 Level
Keep the K415 level at all times, especially when it is loaded with instruments.
The cart is designed to be very stable, but it can fall over if tilted to extremes.
Observe this precaution especially in these cases:
H When rolling the cart across uneven floors.
H When rolling the cart through doorways with uneven thresholds.
H When lifting the cart wheels over cables.
H When rolling the cart up or down ramps.
Do Not Overload Shelves
Do not put more weight on any cart shelf than is listed in the specifications.
Load the top of the cart evenly.
Observe Electrical Safety
All parts of the cart must be treated as electrical conductors, even if they appear
to be nonconducting. Do not rely on the casters to provide insulation between the
cart and the surface it stands on. Conversely, do not rely on the casters to provide
a conductive ground path for the cart.
Test the Stability of Custom Configurations
Changes in shelf location and loading can affect the balance of the cart. If you
arrange the shelves differently from the configuration described in this manual,
test the cart carefully for stability before using it.
ii K415 Transport Cart Instructions
Introduction
Tools
Parts Identification
The Tektronix K415 Transport Cart requires some assembly. This manual tells
how to assemble and use the cart.
You can assemble the K415 Transport Cart by yourself, but it is easier if you
have another person to help you.
You will need a large flat area to assemble the cart. The area should be level and
large enough to move the various parts into place. A carpeted floor space is ideal.
You will need a 3/4 inch (19 mm) open-end wrench, or an adjustable wrench that
can be adjusted to that size.
Other tools are included with the K415 Transport Cart. These include a 3/16 inch
Allen wrench and a circular bubble level.
The large pieces of the K415 Transport Cart are packed separately in the
shipping carton. A bag of small parts is packed in a box with these instructions.
The included tools are also packed in this bag. Figure 1 on page 2 shows the
small parts you will be using.
Table 1 on page 3 lists all the parts needed to assemble the cart, including the
large pieces and assemblies. Take an inventory now to familiarize yourself with
the parts for the assembly process.
K415 Transport Cart Instructions
1
Introduction
P
Weld Nut
1/4–20 Cap Head Screw,
1/2 inch length
1/4 inch Tooth Lockwasher
1/2 inch Split Lockwasher
3/16 inch Allen Wrench
ress-On
Probe Holder
Figure 1: Identification of Small Parts
2
Circular Bubble Level
K415 Transport Cart Instructions
Introduction
T able 1: Parts List
Quantity Description
Large Parts
2 Locking Casters
2 Non-Locking Casters
1 Top Shelf with handle
1 Straight Shelf
1 Drawer Shelf
1 Drawer
1 Strut
2 Leg Assemblies
2 Leg Caps
2 Nylon Straps with buckles
Small Parts in Bag
4 1/2 inch Split Lockwashers
16 1/4–20 cap-head screws, 1/2 inch length
16 1/4 inch Tooth Lockwashers
16 Weld Nuts
1 Press-On Probe Holder
Small Tools in Bag
1 3/16 inch Allen Wrench
1 Circular Bubble Level
K415 Transport Cart Instructions
3
Introduction
Leg Cap
T op Shelf with handle
Leg Assembly
Straight Shelf
Front
Drawer
Strut (beneath
Drawer)
Figure 2: The K415 Transport Cart
Non-Locking Caster
Locking Caster
4
K415 Transport Cart Instructions
Base Assembly
Begin assembling the cart by joining the leg assemblies using the strut, and then
putting on the casters. You will use these parts:
H 2 Locking Casters
H 2 Non-Locking Casters
H 2 Leg Assemblies
H 1 Strut
H 4 1/2 inch Split Lockwashers
H 4 1/4–20 Cap Head Screws, 1/2 inch length
H 4 1/4 inch Tooth Lockwashers
H 4 Weld Nuts
You will use a 3/4 inch (19 mm) wrench or adjustable wrench, and the 3/16 inch
Allen wrench included with your cart.
1. Prepare the strut as shown in Figure 3. Position the weld nut with the raised
threaded flange toward the strut. Leave each screw assembly loose; do not
screw the weld nut onto the cap head screw more than one full turn.
Weld Nut
1/4 inch T ooth Lockwasher
1/4–20 Cap Head Screw
Front
K415 Transport Cart Instructions
Figure 3: Preparing the Strut for Base Assembly
5
Base Assembly
2. On each leg assembly, observe that there is a small, clear, plastic button on
the horizontal leg bar. This button is on the inside of the cart, at the back.
Position the leg assemblies as shown in Figure 4. Leave a space between the
leg assemblies about equal to the length of the strut.
Clear plastic buttons
Front
Clear plastic buttons
(one on each leg assembly)
Figure 4: Aligning the Leg Assemblies and the Strut
3. Position the strut horizontally between the leg assemblies, as shown in
Figure 4, with the open side of the strut to the back. Line up the weld nuts
with the back groove in the leg assemblies.
The strut has two clear plastic buttons, similar to the ones on the leg
assemblies. Position the strut so these buttons are on top; the wire basket
will rest on these buttons.
4. Slide the strut down to the base of the cart, adjusting the distance between
the leg assemblies as needed. When complete, make sure the strut is resting
tight against the clear plastic buttons on the leg assemblies.
6
K415 Transport Cart Instructions
Base Assembly
5. Use the 3/16 inch Allen wrench to tighten the cap head screws. Tighten them
first snugly, then go back and tighten them firmly.
NOTE. If you have a torque wrench available, tighten these and all shelf screws
to 60 in⋅lb (6.8 N⋅m) torque.
6. Tip the cart onto its back as shown in Figure 5, resting it on the work surface
by the tops and backs of the leg assemblies.
7. Identify which casters are locking and which are non-locking. The locking
casters, which go on the front of the cart, have an extra tab that you step on
to lock the wheels.
Non-Locking
Casters
Locking
Casters
1/2 inch Split
Lockwashers
Front
K415 Transport Cart Instructions
Figure 5: Installing the Casters
8. On the locking casters, place a 1/2 inch split lockwasher on each threaded
shaft, then install the casters into the two front holes in the bottoms of the
leg assemblies. Tighten the casters only until they are snug using the 3/4
inch (19 mm) wrench.
7
Base Assembly
9. On the non-locking casters, place a 1/2 inch split lockwasher on each
threaded shaft, then install the casters into the two back holes in the bottoms
of the leg assemblies. Tighten the casters only until they are snug.
10. Return the cart to the upright position.
8
K415 Transport Cart Instructions
Drawer Shelf and Drawer
Install a drawer shelf and drawer in the cart. You will use these parts:
H 1 Drawer Shelf
H 1 Drawer
H 4 1/4–20 Cap Head Screws, 1/2 inch length
H 4 1/4 inch Tooth Lockwashers
H 4 Weld Nuts
H 2 Press-Stud Retainers
You will use the 3/16 inch Allen wrench and the circular bubble level included
with your cart.
1. Prepare the drawer shelf as shown in Figure 6 by installing a cap head screw,
a tooth lockwasher, and a weld nut in each of the four side holes of the shelf.
Leave each screw assembly loose; do not screw the weld nut onto the cap
head screw more than one full turn.
Weld Nut
1/4 inch T ooth Lockwasher
1/4–20 Cap Head Screw
K415 Transport Cart Instructions
Figure 6: Preparing the Drawer Shelf
9
Drawer Shelf and Drawer
2. Position the drawer shelf horizontally between the leg assemblies, as shown
in Figure 7. Position the shelf so the open edge is to the front of the cart.
Front
10
Figure 7: Aligning the Drawer Shelf
K415 Transport Cart Instructions
Drawer Shelf and Drawer
3. Slide the drawer shelf down to into the position shown in Figure 8. (A light
pencil line has been marked on the insides of the leg assemblies at this
position.) Slide the drawer shelf slowly between the leg assemblies to avoid
scratching the paint. Use the circular bubble level to make sure the shelf is
level.
If you have another person helping you, that person can hold the shelf at the
proper height as you tighten the screws. If you are assembling the cart by
yourself, tighten each screw in turn just enough to hold, and then adjust the
heights one by one until the shelf is positioned properly.
4. Use the 3/16 inch Allen wrench to tighten the cap head screws. Tighten them
first snugly, then go back and tighten them firmly.
K415 Transport Cart Instructions
Figure 8: Installing the Drawer
11
Drawer Shelf and Drawer
5. Slide the drawer in underneath the drawer shelf as shown in Figure 8.
Position the drawer so that the curved edge is to the front of the cart. Slide
the drawer into the shelf until it stops.
6. Use your thumb to press into place the two press-stud retainers at the bottom
of the drawer rails, as shown in Figure 9.
12
Insert Press-Stud Retainer Into
Hole on Bottom of Drawer
Shelf (one each side)
Figure 9: Installing the Press-Stud Retainers
K415 Transport Cart Instructions
Straight Shelf
Install a straight shelf in the cart. You will use these parts:
H 1 Straight Shelf
H 4 1/4–20 Cap Head Screws, 1/2 inch length
H 4 1/4 inch Tooth Lockwashers
H 4 Weld Nuts
You will use the 3/16 inch Allen wrench and the circular bubble level included
with your cart.
1. Prepare the straight shelf as shown in Figure 10 by installing a cap head
screw, a tooth lockwasher, and a weld nut in each of the four side holes of
the shelf. Leave each screw assembly loose; do not screw the weld nut onto
the cap head screw more than one full turn.
Weld Nut
1/4 inch T ooth Lockwasher
1/4–20 Cap Head Screw
K415 Transport Cart Instructions
Figure 10: Preparing the Straight Shelf
13
Straight Shelf
2. Position the straight shelf horizontally between the leg assemblies, as shown
in Figure 11. There is no designated front or back to the straight shelf; you
can position it with either end to the front.
Figure 11: Aligning the Straight Shelf
3. Slide the straight shelf down into position. A light pencil line has been
marked on the insides of the leg assemblies at this position. Slide the straight
shelf slowly between the leg assemblies to avoid scratching the paint. Use
the circular bubble level to make sure the shelf is level.
If you have another person helping you, that person can hold the shelf at the
proper height as you tighten the screws. If you are assembling the cart by
yourself, tighten each screw in turn just enough to hold, and then adjust the
heights one by one until the shelf is positioned properly.
4. Use the 3/16 inch Allen wrench to tighten the cap head screws. Tighten them
first snugly, then go back and tighten them firmly.
14
K415 Transport Cart Instructions
Top Shelf with Handle
Install the top shelf in the cart in the same way that you installed the straight
shelf. This shelf should be at the same height as the tops of the leg assemblies.
Position the top shelf with the handle to the rear of the cart. The rear has the
non-locking casters. You will use these parts:
H 1 Top Shelf with Handle
H 4 1/4–20 Cap Head Screws, 1/2 inch length
H 4 1/4 inch Tooth Lockwashers
H 4 Weld Nuts
You will use the 3/16 inch Allen wrench and the circular bubble level included
with your cart.
K415 Transport Cart Instructions
15
Leg Caps
Install the two leg caps in the tops of the leg assemblies. You do not need any
tools to install the leg caps.
Press a leg cap into the top of each leg assembly as shown in Figure 12. You may
need to press them into place with the heel of your hand.
16
Figure 12: Installing the Leg Caps
K415 Transport Cart Instructions
Nylon Straps
The last assembly step to finish your cart is to install the two Nylon straps with
buckles. You do not need any tools for this step.
Many of the shelves of your cart have slots for installing Nylon straps. Straight
shelves have slots for two straps each, and half shelves have slots for one strap
each. You should install your straps in the shelves you will be using to hold
instruments.
Install the Nylon straps as shown in Figure 13. Note the routing of the strap
through the buckle. This routing allows you to tighten the strap around an
instrument by pulling on the free end of the strap. To loosen a strap, pull up on
the tab of the buckle.
K415 Transport Cart Instructions
Figure 13: Installing the Nylon Straps with Buckles
17
Customization
You can customize your cart in several ways:
H You can adjust the heights of any of the shelves. First remove all equipment
from the cart. Loosen the four screws associated with the shelf (or for tilting
shelves, the shoulder bolts, oval knobs, and set screws), adjust the height,
level, and retighten.
H You can move the Nylon straps to any shelf where they are needed.
H You can apply the press-on probe holder anywhere on the cart that is
convenient. Once applied, it cannot be moved. Make sure the place you are
applying it is clean and dry. Peel the backing from the sticky tape and press
holder into place.
H You can rearrange the configuration of the shelves by disassembling the cart
and reassembling it in a different order. Remember to build the cart from the
bottom, shelf by shelf.
WARNING. Changes in shelf location and loading can affect the balance of the
cart. If you arrange the shelves differently from the configuration described in
this manual, test the cart carefully for stability before using it.
18
K415 Transport Cart Instructions
Replaceable Parts
Contact your Tektronix representative to order replacement parts. Within the
United States and Canada, you can call 1-800-TEK-WIDE (1-800-835-9433).
You can order the following parts to repair the K415 Transport Cart:
H Locking Caster, Tektronix part number 401-0691-00.
H Non-Locking Caster, Tektronix part number 401-0690-00.
H Nylon Strap with Buckle, Tektronix part number 346-0261-00.
H Replacement bar handle with foam cover and set screws, Tektronix part
H Package of assorted small hardware and leg caps, Tektronix part number
T able 2: Parts Included with Tektronix Part Number 016-1259-00
number 367-0452-00.
016-1259-00. Table 2 lists the parts included in this package.
Quantity Part Description
2 Leg Caps
2 1/2 inch Split Lockwashers
4 Weld Nuts
2 Long Rails
8 1/4 inch Tooth Lockwashers
8 1/4–20 Cap Head Screws, 1/2 inch length
6 1/8 inch thick Kevlar (plastic) Washers
2 Oval Knobs
2 1/4 inch–20 Set Screws
2 3/4 inch Steel Washers
2 1/4–20 Shoulder Bolts, 1/2 inch length
2 Press-Stud Retainers
K415 Transport Cart Instructions
19
Specifications
The K415 Transport Cart meets the specifications in Table 3. Table 4 shows
additional characteristics.
T able 3: Performance Specifications
Parameter Specification
Loading Limit,
Shelves
34 kg (75 lb)
Loading Limit,
Drawer
6.8 kg (15 lb)
T able 4: Physical Characteristics
Parameter Typical Characteristic
Overall Dimensions
height
width
depth
Top Shelf Dimensions
width
depth
Straight Shelf Dimensions
width
depth
Drawer Shelf Dimensions
width
depth
Drawer Dimensions
width
depth
908 mm (36.0 in)
635 mm (25.0 in)
533 mm (21.0 in)
508 mm (20.0 in)
533 mm (21.0 in)
508 mm (20.0 in)
533 mm (21.0 in)
508 mm (20.0 in)
533 mm (21.0 in)
496 mm (19.5 in)
559 mm (22.0 in)
20
K415 Transport Cart Instructions
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