Tektronix EXP-16,EXP-16/A Users Guide

EXP-16 and EXP-16/A
User’s Guide
A GREATER MEASURE OF CONFIDENCE
WARRANTY
Hardware
Upon receiving notification of a defect in the Keithley Hardware during the warranty period, Keithley will, at its option, either repair or replace such Keithley Hardware. During the first ninety days of the warranty period, Keithley will, at its option, supply the necessary on site labor to return the product to the condition prior to the notification of a defect. Failure to notify Keithley of a defect during the warranty shall relieve Keithley of its obligations and liabilities under this warranty.
Other Hardware
The portion of the product that is not manufactured by Keithley (Other Hardware) shall not be covered by this warranty, and Keithley shall have no duty of obligation to enforce any manufacturers' warranties on behalf of the customer. On those other manufacturers’ products that Keithley purchases for resale, Keithley shall have no duty of obligation to enforce any manufacturers’ warranties on behalf of the customer.
Software
Keithley warrants that for a period of one (1) year from date of shipment, the Keithley produced portion of the software or firmware (Keithley Software) will conform in all material respects with the published specifications provided such Keithley Software is used on the product for which it is intended and otherwise in accordance with the instructions therefore. Keithley does not warrant that operation of the Keithley Software will be uninterrupted or error-free and/or that the Keithley Software will be adequate for the customer's intended application and/or use. This warranty shall be null and void upon any modification of the Keithley Software that is made by other than Keithley and not approved in writing by Keithley.
If Keithley receives notification of a Keithley Software nonconformity that is covered by this warranty during the warranty period, Keithley will review the conditions described in such notice. Such notice must state the published specification(s) to which the Keithley Software fails to conform and the manner in which the Keithley Software fails to conform to such published specification(s) with sufficient specificity to permit Keithley to correct such nonconformity. If Keithley deter­mines that the Keithley Software does not conform with the published specifications, Keithley will, at its option, provide either the programming services necessary to correct such nonconformity or develop a program change to bypass such nonconformity in the Keithley Software. Failure to notify Keithley of a nonconformity during the warranty shall relieve Keithley of its obligations and liabilities under this warranty.
Other Software
OEM software that is not produced by Keithley (Other Software) shall not be covered by this warranty, and Keithley shall have no duty or obligation to enforce any OEM's warranties on behalf of the customer.
Other Items
Keithley warrants the following items for 90 days from the date of shipment: probes, cables, rechargeable batteries, diskettes, and documentation.
Items not Covered under Warranty
This warranty does not apply to fuses, non-rechargeable batteries, damage from battery leakage, or problems arising from normal wear or failure to follow instructions.
Limitation of Warranty
This warranty does not apply to defects resulting from product modification made by Purchaser without Keithley's express written consent, or by misuse of any product or part.
Disclaimer of Warranties
EXCEPT FOR THE EXPRESS WARRANTIES ABOVE KEITHLEY DISCLAIMS ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING WITHOUT LIMITATION, ALL IMPLIED WARRANTIES OF MERCHANT­ABILITY AND FITNESS FOR A PARTICULAR PURPOSE. KEITHLEY DISCLAIMS ALL WARRANTIES WITH RESPECT TO THE OTHER HARDWARE AND OTHER SOFTWARE.
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4/02
EXP-16
and
EXP-IG/A
User’s
Revision
Part
E
-
Number:
Guide
April
1995
61
590
New Contact Information
Keithley Instruments, Inc.
28775 Aurora Road
Cleveland, OH 44139
Technical Support: 1-888-KEITHLEY
Monday – Friday 8:00 a.m. to 5:00 p.m (EST)
Fax: (440) 248-6168
Visit our website at http://www.keithley.com
The information contained Instruments,
of
third parties that
patent
rights
Inc.,
of
Keithley
assumes
may
result
Instruments, hc.
in
this
manual
no
responsibility for its
from
is believed
its use.
to
be accixate and reliable. However, Keithley
use
or
No
license is granted
for
any
infringements
by
implication
of
patents
or
or
other
otherwise under any
rights
KEITHLEY INSTRUMENTS,
OR
CONSEQUENTIAL
PRODUCT SUITABLE
Refer
All
brand
0
Copyright Keithley Instruments, Inc., 1985,1992, 1995.
All
rights reserved. Reproduction
by
Section 117
unlaw
to
fd
IS
NOT
DESIGNED
FOR
USE
IN LIFE SUPPORT OR
your
Keithley Instruments license agreement
and
product names
of
the 1976 United States
.
INC.,
DAMAGES
WITH
are
trademarks
or
adaptation
SHALL
RELATED
NOT
COMPONENTS
CRITICAL
or
registered trademarks
of
Copyright
BE LIABLE
TO
any part
Act without permission
THE
USE
OF
A
APPLICATIONS.
for
specific
of
this
FOR
ANY
SPECIAL,
OF
THIS
PRODUCT.
LEVEL
documentation beyond that permitted
OF
RELIABILITY
warranty
and liability information.
of
their respective companies.
of
the Copyright owner
WCIDENTAL,
THIS
is
S
The following safety precautions should be observed before using this product and any associated instrumentation. Although some instruments and accessories would normally be used with non-hazardous voltages, there are situations where hazardous conditions may be present.
This product is intended for use by qualified personnel who recognize shock hazards and are familiar with the safety precautions required to avoid possible injury. Read and follow all installation, operation, and maintenance information carefully before using the product. Refer to the manual for complete product specifications.
If the product is used in a manner not specified, the protection provided by the product may be impaired. The types of product users are:
Responsible body
the equipment is operated within its specifications and operating limits, and for ensuring that operators are adequately trained.
Operators
of the instrument. They must be protected from electric shock and contact with hazardous live circuits.
Maintenance personnel
the line voltage or replacing consumable materials. Maintenance procedures are described in the manual. The proce­dures explicitly state if the operator may perform them. Otherwise, they should be performed only by service personnel.
Service personnel are trained to work on live circuits, and perform safe installations and repairs of products. Only
properly trained service personnel may perform installation and service procedures. Keithley products are designed for use with electrical signals that are rated Installation Category I and Installation
Category II, as described in the International Electrotechnical Commission (IEC) Standard IEC 60664. Most mea­surement, control, and data I/O signals are Installation Category I and must not be directly connected to mains voltage or to voltage sources with high transient over-voltages. Installation Category II connections require protection for high transient over-voltages often associated with local AC mains connections. Assume all measurement, control, and data I/O connections are for connection to Category I sources unless otherwise marked or described in the Manual.
Exercise extreme caution when a shock hazard is present. Lethal voltage may be present on cable connector jacks or test fixtures. The American National Standards Institute (ANSI) states that a shock hazard exists when voltage levels greater than 30V RMS, 42.4V peak, or 60VDC are present.
age is present in any unknown circuit before measuring.
Operators of this product must be protected from electric shock at all times. The responsible body must ensure that operators are prevented access and/or insulated from every connection point. In some cases, connections must be ex­posed to potential human contact. Product operators in these circumstances must be trained to protect themselves from the risk of electric shock. If the circuit is capable of operating at or above 1000 volts,
may be exposed.
Do not connect switching cards directly to unlimited power circuits. They are intended to be used with impedance limited sources. NEVER connect switching cards directly to AC mains. When connecting sources to switching cards, install protective devices to limit fault current and voltage to the card.
Before operating an instrument, make sure the line cord is connected to a properly grounded power receptacle. Inspect the connecting cables, test leads, and jumpers for possible wear, cracks, or breaks before each use.
is the individual or group responsible for the use and maintenance of equipment, for ensuring that
use the product for its intended function. They must be trained in electrical safety procedures and proper use
perform routine procedures on the product to keep it operating properly, for example, setting
afety Precautions
A good safety practice is to expect that hazardous volt-
no conductive part of the circuit
5/02
When installing equipment where access to the main power cord is restricted, such as rack mounting, a separate main input power disconnect device must be provided, in close proximity to the equipment and within easy reach of the operator.
For maximum safety, do not touch the product, test cables, or any other instruments while power is applied to the cir­cuit under test. ALWAYS remove power from the entire test system and discharge any capacitors before: connecting or disconnecting cables or jumpers, installing or removing switching cards, or making internal changes, such as in­stalling or removing jumpers.
Do not touch any object that could provide a current path to the common side of the circuit under test or power line (earth) ground. Always make measurements with dry hands while standing on a dry, insulated surface capable of withstanding the voltage being measured.
The instrument and accessories must be used in accordance with its specifications and operating instructions or the safety of the equipment may be impaired.
Do not exceed the maximum signal levels of the instruments and accessories, as defined in the specifications and op­erating information, and as shown on the instrument or test fixture panels, or switching card.
When fuses are used in a product, replace with same type and rating for continued protection against fire hazard. Chassis connections must only be used as shield connections for measuring circuits, NOT as safety earth ground con-
nections. If you are using a test fixture, keep the lid closed while power is applied to the device under test. Safe operation re-
quires the use of a lid interlock.
If or is present, connect it to safety earth ground using the wire recommended in the user documentation.
!
The symbol on an instrument indicates that the user should refer to the operating instructions located in the manual.
The symbol on an instrument shows that it can source or measure 1000 volts or more, including the combined effect of normal and common mode voltages. Use standard safety precautions to avoid personal contact with these voltages.
The
WARNING
associated information very carefully before performing the indicated procedure. The
CAUTION
the warranty. Instrumentation and accessories shall not be connected to humans. Before performing any maintenance, disconnect the line cord and all test cables. To maintain protection from electric shock and fire, replacement components in mains circuits, including the power
transformer, test leads, and input jacks, must be purchased from Keithley Instruments. Standard fuses, with applicable national safety approvals, may be used if the rating and type are the same. Other components that are not safety related may be purchased from other suppliers as long as they are equivalent to the original component. (Note that selected parts should be purchased only through Keithley Instruments to maintain accuracy and functionality of the product.) If you are unsure about the applicability of a replacement component, call a Keithley Instruments office for information.
To clean an instrument, use a damp cloth or mild, water based cleaner. Clean the exterior of the instrument only. Do not apply cleaner directly to the instrument or allow liquids to enter or spill on the instrument. Products that consist of a circuit board with no case or chassis (e.g., data acquisition board for installation into a computer) should never require cleaning if handled according to instructions. If the board becomes contaminated and operation is affected, the board should be returned to the factory for proper cleaning/servicing.
heading in a manual explains dangers that might result in personal injury or death. Always read the
heading in a manual explains hazards that could damage the instrument. Such damage may invalidate
Preface
1
Overview
Features Applications Accessories
2
Functional Description
Input
Multiplexer
Insfnunentation Amplifier. CJC Circuit Power
............................................
.........................................
.........................................
Circuits Open-Thermocouple Detection Signal Filtering Current-Measuring Resistor
..........................................
..........................................
..............................................
Table
of
Contents
........................................
........................
....................................
..........................
.............................
1-1
i-2
1-2
2.2
2.2
2.3
2.3
2.3
2.4
2.4
2-4
3
Setup
Unwrapping Locating Components
Activating Open-Thermocouple Detection Setting Gain Setting
Selecting Selecting a
Setting
Using
Using
Installing Setting
Power
and
Inspecting
.................................
.........................................
the
Output
Up
Power
+5
External
the
Setting the Jumper Setting
Notes
Jumpers
a
CJC
Channel
DAS
Board
.....................................
V
and
f12 V External Supplies
+5 V Only
a
PG-408A
+5
V
Jumper
the
Jumper
......................................
Your
.............................
.............................
Channel
DC/DC Converter
.............................
for
for
Board
...................
.................
.......................
................
...........................
................
an
EXP.16
an
EXP-lG/A (Jumper
...................
J9)
.......
3.1
3.2
3.3
3.3
3.5
3.5
3.5
3-7
3.7
3.7
3.7
3.8
3.8
3.9
3.9
4
Wiring and Cabling
Using
the
Main
1/0
Connectors
Connecting
Using
Using
Using
Using
Avoiding Ground Loops
5
Calibration
Equipment Requirements
Instrumentation Amplifier Calibration CJC Circuit Calibration
6
Troubleshooting
Problem Isolation
Common Problems Technical Support
Multiple EXP-16s
EXP-16s or EXP-lG/As
Series
Boards
EXP-16s or EXP-16/As
DAS-SPGA/pCDAS-8PGA
EXl-16s
Boards
Board
.......................................
EXP-16s
........................................
.................................
and
EXF-16/As
and
EXF'-16/As
................................
................................
.....................................
and
Solutions
....................................
..........................
or
EXP.l6/As
with
with
Board
with
with
...............................
........................
...............
DAS-16/1600/1400/1200
a
.................
DAS-gAO/LT
aDASCON-1
....................
4.
4.2
4.2
4.4
4-5
4-5
4.6
5.1
5.2
5.4
6.
6.2
6.4
1
1
iv
A
Specifications
B
Connector Pin Assignments
C
Operating Notes
Input Channel Selection Software
D
Channel Numbers
Channel Numbering Channel Numbering
Index
Support for Low-Level Devices
with
DAS-8 Calls
for
Software
for
8-Channel DAS
for
16-Channel DAS
.................
..................
Boards
Boards
...........
..........
C. C.2
D-
D-2
1
1
List
of
Figures
Figure 2.1 Figure 2.2 Figure 3.1 Figure Figure Figure
Figure
Figure 4.2
Figure
Figure 4.4
Figure 4.5 Figure 4.6 Figure Figure Figure 6.1 Figure
Figure D.1
Figure D.2 . Analog Input Channels
3.3
3.4
4.1
4.3 . S-1600 Cable Wiring
Block Diagram
.
Input Circuit
.
Locations
.
Locations
3.2
.
Gain Switch (set
.
Locating
.
Board Socket
Ph
Assignments
JlmdJ2
Daisy
Chain
EXP-l6/A
C-1800)
A Daisy Chain
Series board with
Eight EXP-16s
Connecting a Grounded Signal Source
Connecting a Floating Signal Source Locations Locations EXP-16
.
Pin Assignments
.
Analog
or
J1
adJ2
Input Channel Numbering
Software Control
5.1
5.2
B.1
.
.
.
. . .
.
.
of
anEXP-16 andEXP.l6/A
for
Each Analog Input Channel
of
Em-16 Key Components
of
EXP-l6/A
for
gain
Fin
1
on the
PG-408A
.........................
of
Main
.............................
of
a
DAS
and
an
..............................
.......................
of
a DAS-16/1600/1400/1200
or
of
Em-16 Calibration Components
of
EXP-l6/A Calibration Components . 5-3
EXP-l6/A System Components
for
Main
.............................
........
Key
Components
of
50)
..............
and
I/O
Connectors
Board with Em-16 STA-XX (all cables
an
STA-XX
EXP- 16fAs
and up
............
.........
..........
1/0
Connectors
for
.....................
....................
....
....
......
or
are
to
...
.....
2.1
2.2
3.2
3.2
3.3
3.8
4-1
4-2
4.3
4.3
4.6
4.6
5.3
6.1
B-1
D-2 D-4
List
of
Table 3.1 Table
3.2
Table
6.1
TabIe
A.1
TabIe
A.2
TabIe A.3 TabIe A.4 Table
A.5
Table A.6 TabIe
D.1 .
Table D.2
Tables
.
Recommended Gains
Channel Selection Configurations
.
.
Problems
Analog
.
Cold-Junction Compensation
.
Gain Relationships
.
Power Requirements
.
Environmental Specifications
. .
Physical Specifications
Channels
Channels
.
and
Suggested Solutions
Data
.............................
in
Maximum
Configuration
in
Maximum EXP-16 Series
Configuration
........................
........................
........................
for
Thermocouple Types . .
.............
............
...............
......................
...............
....................
EXP-8/800
3-4
3.6
6.2
A-1
A-1 A-2 A-2
A-2
A-3
D-1
D-3
V
The
EXP-16
program, and use the guide
and
EXP-16IA
also
explains how to calibrate and troubleshoot.
EXP-
UserS
16 and

Preface

Guide
describes how
EXP-
16/A expansion accessories. This
to
set
up,
install,
This guide serves data acquisition programmers, and other users responsible for wiring and instructions contained in this guide, you data-acquisition principles
The
signals
to the Em-I6
and
EXP-I6
Chapter applications, and accessories.
Chapter
EXP-I
Chapter Chapter
Em-16 Chapter Chapter
your technical
Appendix
and
EXP-16IA
1
provides an overview
2
provides a
6/A, including
3
describes how to set up
4
describes how
or
EXP-l6/A.
5
describes
6
explains how
Em-16 or
functional
bIock
calibration procedures.
EXP-l6/A
support.
A
lists
the specifications
system
and
EXP-l6/A. To
your
WserS
to
Guide
diagrams.
to
connect accessories and
troubleshoot problems
and
designers, engineers,
DAS
board.
is
of
the
hardware features, typical
description
your
EXF-16
provides information
for
the
setting
must
organized as follows:
up, cabling,
follow the information
be
familiar with
of
the
EXP-16 and
or
EXP-l6/A.
EXP-16
signals
that
and
to
may
arise
on
obtaining
EXP-l6/A.
and
your
with
Appendix B lists
the
Em-I6
Appendix operation
and
C contains misceltaneous additional
of
the EXP-16 and EXP-l6/A.
the
pin
assignments for the
EXP-l6/A.
main I/O
material
connectors of
on the
vii
Appendix D explains
purposes
An
index
of
software
completes
how
control
this
manual.
to
assign logical
of
your
EXP-16
channel
numbers
or EXF'-16/A.
for
viii

Overview

The
En-
16 is
an
expansion interface board equipped with half-inch
standoffs. The EXP-l6/A
plastic encIosure.
An
Em-16 single signal for amplification and input to one single-ended input channel multiplexed signal at switch-selectable gains, and contains circuitry for filtering, current detection. circuit
or
EX€-16/A can multiplex 16 analog input signals into a
of
a data acquisition
The
two EXPs
for
correcting thermocouple readings.
is an expansion interface board mounted in a
also
system.
contain
The
two
EXPs can
measuring,
a
CJC
(cold junction compensation)
amplify
each
of
their
16 inputs
and open-thermocouple
the

Features

Features
This chapter briefly describes the EXP-16 features, applications, and accessories.
Principal features
a
Expands a single-ended analog input channel system into 16 differential inputs
Works
0
DAS-1200, DAS-1400, and DAS-1600 Series
a
Offers
and T thermocouples
0
Offers
a
Contains terminah
with the Keithley
a
open-thermocouple detection at each
CJC
of
an
Em-16
channel
for a current-measuring resistor at each input
or
EXP-16/A
MetraByte
that
supports the use of
DAS-8,
and
EXP-16/A
are
as
follows:
of
any
data
DAS-800,
boards
type B,
E,
input
and
their
acquisition
DAS-115,
J,
K,
R,
S,
1-1
Connects
provide up
in
a daisy chain
to 128
analog
of
up to eight
input
channels
EXF-16s
or
EXP-l6/As
to

Applications

Typical applications for EXP-16s and

Accessories

Accessories
Contains switch-seIectable gain settings
Offers filtering at each input
Input channel expansion Energy management Signal amplification Signal conditioning
C-1800
or
an
for
is
a
DAS-800
instrumentation amplifier with a choice
the
EXP-16
cable for connecting
Series board, or
and
EXP-l6/A
to
Em-l6/As
an
EXP-
another
are
as
16
or
EXP-16
of
are
as
follows:
follows:
EXP-l6/A
or
EXP-16/A.
eight
to
a
DAS-8
1-2
S-1600
D
AS
PG-408A
EXP-l6/A
board.
Refer
to
Em-16
is
a cable
-
1 6/ 1
ZOO/
is
Chapter 4 for instructions or
EXP-l6/A.
for
connecting
1400/ 1600
a
snap-in DC/DC converter
that
is used with a
Series board.
an
EXP-16
or
EXP-l6/A
module
for
an
EX€-16
to
DAS-SA0/16/1200/1400/1600
on
attaching these accessories
a
or
Series
to
an
Overview
2
Functional
This
chapter
EXP-lWA.
describes
Figure
2-1
features
shows
and
the
Description
operating
block
options
diagram.
76543210
of
the
X-
EXP-16
and
Figure
2-1.
Block
Diagram
of
an
EXP-16
and
EXP-16IA
2-1
Input
Circuits
Each input channel configured as shown
of
an
Em-16 or EXP-lGIA contains circuitry
in
Figure
signal filtering, and terminals
100
Screw
Tenninal
CHAN
for
nHI
-
Input Holes Channel
Solder
Gap
0
I
T T
Mounting
n
Current
L
Screw
Terminal
CHAN
far
n
LO
Figure
sgzF
2-2.
Input Circuit
2-2
to offer open-thermocouple detection,
for
a current-measuring shunt resistor.
MR
-15
V
CHAN
80
HZ
Filter
for
wv
1
, ,--
111
Im
1
C,l.OpF
Filter
Capacitor
T
1
CHAN
-
for
Each
Analog
Input Channel
n
n
HI
LO
to
to
MUX
r
b
MUX
Open-Thermocouple
Each input circuit uses biasing resistors detection. Note that the common-mode voltages on open-thermocouple detection, thermocouple by slowly changing the voltage can develop a software routine to sense threshold and flag the open thermocouple. Refer Open-Thermocouple Detection” the
2-2
is
much larger than the voltage a thermocouple can produce, you
solder
gaps.
Detection
10
to
enable open-thermocouple
ki2
resistor on
the
thermocoupIe. When you activate
the
biasing resistors respond to
on
input
page
the
low input allows
voltage
any
input
to
3-3
for
instructions
to
-15
voltage above a certain
“Activating
Functional
an
open
V.
As
this
on
bridging
Description
Signal Filtering
The
1.0
pF
filter capacitor and the two filter for the input signal. If you particular channel, you can remove the capacitor that channel.
Current-Measuring Resistor
A
pair
of
mounting holes for a current-measuring
the
screw terminals
to
you
allow
size and power rating for the current find it more convenient to place the resistor across the channel screw terminals rather than in the mounting holes.
to solder
the

Multiplexer

An
Em-16
analog
be
to TTL/CMOS-compatible address on the differential-channel-select lines, shown channel
or
input
sampled
in
Figure
1,2h
EXP-I6/A
channels
for
multiplexing
2-1.
selects channel
need
faster settling response for a
for
each channel. The holes
resistor into place.
you
multiplexes signals
into
one signal for the
is
selected
An address
of
Oh selects channel
2,
and
so
1
kn
resistors make
You
must determine the resistor
want
to
from
analog
by
a 4-bit
on.
up
an 80
to
disable the filter
resistor
are
measure.
is
located next
plated-through to
You
may also
the 16 differential
output.
Each channel
0,
lh
selects
Hz
for
Multiplexer
When
you
use
an EXP-16
con&ol the address outputs are activated
and
guide Refer to Appendix D for information
channels for software control.
Appendix C
with
or EXl-lG/A with a DAS-8 Series
by
for
DAS-8
DAS-8
digital
CALL
more information).
board,
outputs OP1 Mode 14 (see the DAS-8 user’s
on
the
numbering
to
OP4.
The
of
expansion
DAS-8
you
2-3
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