Tektronix A621 1000 Amp AC Current Probe Primary User

A621 1000 Amp AC Current Probe
Instructions
*P070888204*
070-8882-04
A621 1000 Amp AC Current Probe
Instructions
www.tek.com
070-8882-04
Copyright © Tektronix. All rights reserved. Licensed software products are owned by Tektronix or its subsidiaries or suppliers, and are protected by national copyright laws and international treaty provisions. Tektronix products are covered by U.S. and foreign patents, issued and pending. Information in this publication supersedes that in all previously published material. Specifications and price change privileges reserved.
TEKTRONIX and TEK are registered trademarks of Tektronix, Inc.
Contacting Tektronix
Tektronix, Inc. 14150 SW Karl Braun Drive P.O. Box 500 Beaverton, OR 97077 USA
For product information, sales, service, and technical support:
In North America, call 1-800-833-9200.
Worldwide, visit www.tek.com to find contacts in your area.
Warranty
Tektronix warrants that this product will be free from defects in materials and workmanship for a period of one (1) year from the date of shipment. If any such product proves defective during this warranty period, Tektronix, at its option, either will repair the defective product without charge for parts and labor, or will provide a replacement in exchange for the defective product. Parts, modules and replacement products used by Tektronix for warranty work may be new or reconditioned to like new performance. All replaced parts, modules and products become the property of Tektronix.
In order to obtain service under this warranty, Customer must notify Tektronix of the defect before the expiration of the warranty period and make suitable arrangements for the performance of service. Customer shall be responsible for packaging and shipping the defective product to the service center designated by Tektronix, with shipping charges prepaid. Tektronix shall pay for the return of the product to Customer if the shipment is to a location within the country in which the Tektronix service center is located. Customer shall be responsible for paying all shipping charges, duties, taxes, and any other charges for products returned to any other locations.
This warranty shall not apply to any defect, failure or damage caused by improper use or improper or inadequate maintenance and care. Tektronix shall not be obligated to furnish service under this warranty a) to repair damage resulting from attempts by personnel other than Tektronix representatives to install, repair or service the product; b) to repair damage resulting from improper use or connection to incompatible equipment; c) to repair any damage or malfunction caused by the use of non-Tektronix supplies; or d) to service a product that has been modified or integrated with other products when the effect of such modification or integration increases the time or difficulty of servicing the product.
THIS WARRANTY IS GIVEN BY TEKTRONIX WITH RESPECT TO THE PRODUCT IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED. TEKTRONIX AND ITS VENDORS DISCLAIM ANY IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. TEKTRONIX' RESPONSIBILITY TO REPAIR OR REPLACE DEFECTIVE PRODUCTS IS THE SOLE AND EXCLUSIVE REMEDY PROVIDED TO THE CUSTOMER FOR BREACH OF THIS WARRANTY. TEKTRONIX AND ITS VENDORS WILL NOT BE LIABLE FOR ANY INDIRECT, SPECIAL, INCIDENTAL, OR CONSEQUENTIAL DAMAGES IRRESPECTIVE OF WHETHER TEKTRONIX OR THE VENDOR HAS ADVANCE NOTICE OF THE POSSIBILITY OF SUCH DAMAGES.
[W2 – 15AUG04]

Important safety information

This manual contains information and warnings that must be followed by the user for safe operation and to keep the product in a safe condition.
To safely perform service on this product, see the Service safety summary that follows the General safety summary.

General safety summary

Use the product only as specified. Review the following safety precautions to avoid injury and prevent damage to this product or any products connected to it. Carefully read all instructions. Retain these instructions for future reference.
Comply with local and national safety codes.
For correct and safe operation of the product, it is essential that you follow generally accepted safety procedures in addition to the safety precautions specified in this manual.
The product is designed to be used by trained personnel only.
Only qualified personnel who are aware of the hazards involved should remove the cover for repair, maintenance, or adjustment.
Before use, always check the product with a known source to be sure it is operating correctly.
This product is not intended for detection of hazardous voltages.
Use personal protective equipment to prevent shock and arc blast injury where hazardous live conductors are exposed.
To avoid fire or personal injury
Observe all terminal ratings. To avoid fire or shock hazard, observe all
ratings and markings on the product. Before using the product, consult the product manual for futher ratings. Do not exceed the Measurement Category (CAT) ratings and voltage or current rating.
Do not apply a potential to any terminal, including the common terminal, that exceeds the maximum rating of that terminal. Do not use the probe anywhere beyond the tactile barrier.
A621 Instructions vii
Important safety information
Do not operate without covers. Do not operate this product with covers or
panels removed, or with the case open. Hazardous voltage exposure is possible.
Avoid exposed circuitry. Do not touch exposed connections and
components when power is present.
Use only specified replacement parts.
Do not operate in wet/damp conditions. Be aware that condensation may
occur if a unit is moved from a cold to a warm environment.
Do not operate in an explosive atmosphere.
Keep product surfaces clean and dry. Remove the input signals before
you clean the product.
Probes and test leads
Connect and disconnect properly. Connect the probe output to the
measurement product before connecting the probe to the circuit under test. Disconnect the probe from the circuit under test before disconnecting the probe from the measurement product.
Do not connect a current probe to any wire that carries voltages, current, or fequencies above the current probe rating. The tactical barrier is located at the base of the jaw. Refer to the A621 current probe figure in the section of this document.
Inspect the probe and accessories. Before each use, inspect probe and
accessories for damage (cuts, tears, or defects in the probe body, accessories, or cable jacket). Do not use if damaged.
viii A621 Instructions
Important safety information

Service safety summary

The Service safety summary section contains additional information required to safely perform service on the product. Only qualified personnel should perform service procedures. Read this Service safety summary and the General safety summary before performing any service procedures.
To avoid electric shock. Do not touch exposed connections.
Do not service alone. Do not perform internal service or adjustments of
this product unless another person capable of rendering first aid and resuscitation is present.
Disconnect power. To avoid electric shock, remove the current probe
from the circuit before removing any covers or panels, or opening the case for servicing.
Use care when servicing with power on. Dangerous voltages or currents
may exist in this product. Disconnect power, remove battery (if applicable), and disconnect test leads before removing protective panels, soldering, or replacing components.
Verify safety after repair. Always recheck operation after performing a
repair.

Terms in the manual

These terms may appear in this manual:
WARNING. Warning statements identify conditions or practices that could result in injury or loss of life.
CAUTION. Caution statements identify conditions or practices that could result in damage to this product or other property.
A621 Instructions ix
Important safety information

Terms on the product

These terms may appear on the product:
DANGER indicates an injury hazard immediately accessible as you read the marking.
WARNING indicates an injury hazard not immediately accessible as you read the marking.
CAUTION indicates a hazard to property including the product.

Symbols on the product

When this symbol is marked on the product, be sure to consult the manual to find out the nature of the potential hazards and any actions which have to be taken to avoid them. (This symbol may also be used to refer the user to ratings in the manual.)
The following symbols may appear on the product:
x A621 Instructions

Compliance information

This section lists European contact information, safety, and environmental standards with which the instrument complies.
European contact:
Tektronix UK, LTD
Western Peninsula
Western Road
Bracknell, RG12 1RF
United Kingdom

Safety compliance

This section lists the safety standards with which the product complies and other safety compliance information.
EU declaration of conformity – low voltage
Compliance was demonstrated to the following specification as listed in the Official Journal of the European Union:
Low Voltage Directive 2014/35/EU
EN 61010-1. Safety Requirements for Electrical Equipment for Measurement, Control, and Laboratory Use – Part 1: General Requirements.
EN 61010-2-032. Particular requirements for handheld current clamps for electrical measurement and test equipment.
U.S. nationally recognized testing laboratory listing
UL 61010-1. Safety Requirements for Electrical Equipment for Measurement, Control, and Laboratory Use – Part 1: General Requirements.
A621 Instructions xi
Compliance information
Canadian certification
CAN/CSA-C22.2 No. 61010-1. Safety Requirements for Electrical Equipment for Measurement, Control, and Laboratory Use – Part 1: General Requirements.
Additional compliances
IEC 61010-1. Safety Requirements for Electrical Equipment for Measurement, Control, and Laboratory Use – Part 1: General Requirements.
IEC 61010-2-032. Particular requirements for handheld current clamps for electrical measurement and test equipment.
Equipment type
Test and measuring equipment.
Safety class
Class 2
Pollution degree description
A measure of the contaminants that could occur in the environment around and within a product. Typically the internal environment inside a product is considered to be the same as the external. Products should be used only in the environment for which they are rated.
Pollution Degree 1. No pollution or only dry, nonconductive pollution occurs. Products in this category are generally encapsulated, hermetically sealed, or located in clean rooms.
Pollution Degree 2. Normally only dry, nonconductive pollution occurs. Occasionally a temporary conductivity that is caused by condensation must be expected. This location is a typical office/ home environment. Temporary condensation occurs only when the product is out of service.
Pollution Degree 3. Conductive pollution, or dry, nonconductive pollution that becomes conductive due to condensation. These are sheltered locations where neither temperature nor humidity is controlled. The area is protected from direct sunshine, rain, or direct wind.
Pollution Degree 4. Pollution that generates persistent conductivity through conductive dust, rain, or snow. Typical outdoor locations.
xii A621 Instructions
Compliance information
Pollution degree
Pollution Degree 2 (as defined in IEC 61010-1). Note: Rated for indoor, dry location use only.
IP rating
IP20 (as defined in IEC 60529).
Measurement and overvoltage category descriptions
Measurement terminals on this product may be rated for measuring mains voltages from one or more of the following categories (see specific ratings marked on the product and in the manual).
Measurement Category II. For measurements performed on circuits directly connected to the low-voltage installation.
Measurement Category III. For measurements performed in the building installation.
Measurement Category IV. For measurements performed at the source of low-voltage installation.
NOTE. Only mains power supply circuits have an overvoltage category rating. Only measurement circuits have a measurement category rating. Other circuits within the product do not have either rating.

Environmental compliance

This section provides information about the environmental impact of the product.
Product end-of-life handling
Observe the following guidelines when recycling an instrument or component:
A621 Instructions xiii
Compliance information
Equipment recycling. Production of this equipment required the
extraction and use of natural resources. The equipment may contain substances that could be harmful to the environment or human health if improperly handled at the product’s end of life. To avoid release of such substances into the environment and to reduce the use of natural resources, we encourage you to recycle this product in an appropriate system that will ensure that most of the materials are reused or recycled appropriately.
This symbol indicates that this product complies with the applicable European Union requirements according to Directives 2012/19/EU and 2006/66/EC on waste electrical and electronic equipment (WEEE) and batteries. For information about recycling options, check the Tektronix Web site (www.tek.com/productrecycling).
xiv A621 Instructions

Getting started

The Tektronix A621 current probe enables the display of current waveforms up to 1000 amps RMS on Tektronix TDS, TAS, or general purpose oscilloscopes. The A621 is especially useful where the display and measurement of distorted current waveforms and harmonics is required. The A621 is also compatible with DMMs by using the BNC­to-banana plug adapter (see Replaceable parts on page 14).
Figure 1: A621 current probe
Symbol
A621 Instructions 1
Description
Current Flow Symbol
This arrow shows the probe's polarity convention for measuring current flowing from positive to negative.
Range Switch
Slide to select the measurement range of the probe- 10/100/1000 A.
Getting started
The A621 is designed to enable an oscilloscope user to display AC and DC current signals up to 100 amps on a general purpose oscilloscope. The A621 may also be used to make AC and DC measurements with a multimeter by using the provided BNC to banana plug adapter.
2 A621 Instructions

Operating basics

WARNING. To avoid personal injury or damage to the probe, do not clamp the probe onto circuits with voltages greater than 600 VAC.
Always connect the probe to the instrument before clamping onto the circuit under test.
1. Connect the probe BNC connector to the oscilloscope input. Start by setting the oscilloscope channel vertical coupling to AC volts, the vertical deflection to 0.1 V/div, and the probe to 1 mV/A.
2. Connect the probe to the circuit by opening the jaws and clamping around the conductor. Refer to the following figure.
NOTE. Clamping around both the “hot” and neutral wires may give you a zero reading.
Figure 2: Connecting the A621
(Remember to unclamp the probe from the conductor before disconnecting it from your meter or instrument.)
3. Adjust the probe range and oscilloscope channel as necessary to get a clear view of the signal.
The current drawn by some devices will look much different than that of others. While the RMS current may be low, the momentary peaks may be quite high. The following figure shows the difference between the line current drawn by a resistive load and a motor controller.
A621 Instructions 3
Operating basics
Figure 3: Typical Current Waveforms
If you are using the A621 with a multimeter, use the BNC-to-banana adapter (recommended accessory) to connect the probe. Connect the black lead to the meter COM, and the red lead to the input. Set the meter to the AC Volts position.
To increase the measurement sensitivity of the A621, loop additional turns of the wire under test through the jaws. See Figure 3. The sensitivity of the A621 will be multiplied times the number of loops in the jaws. For example: 10 mV/A X 4 turns = 40 mV/A.
CAUTION. To prevent damage to the probes, do not force the jaw closed. If you cannot close the jaw around the conductor(s), either reduce the number of conductors you are measuring, or, if possible, take your measurement on a smaller conductor.
4 A621 Instructions
Operating basics
Figure 4: Increasing the A621 Sensitivity
A621 Instructions 5
Operating basics
6 A621 Instructions

Maintenance

Use the information in this section to properly maintain the operation of your current probe.

Cleaning

To clean the probe body, use a soft cloth dampened in a solution of mild detergent and water. To clean the core, open the jaw and clean the exposed core surfaces with a cotton swab dampened with isopropyl alcohol (isopropanol) or ethyl alcohol (fotocol or ethanol). Lubricate the jaws mating surfaces with a light oil.
Do not use chemicals containing benzine, benzene, toluene, xylene, acetone, or similar solvents.
Do not immerse the probe in liquids or use abrasive cleaners.

Specifications

These characteristics apply to an A621 probe installed on a Tektronix TDS320 oscilloscope. The oscilloscope must be warmed up for at least 20 minutes and be in an environment within the limits specified in
Table 3: Environmental Characteristics on page 9.
Table 1: Electrical Characteristics
Characteristics Description
Output 1/10/100 mV/A
Accuracy ±2% at 1 mV/A and 10 mV/A
±3% at 100 mV/A
Maximum Working Current 2000 A
1000 A 200 A 20 A
Maximum Working Voltage 600 V CAT III
Frequency Range 5 Hz to 50 kHz
A621 Instructions 7
at 1 mV/A
peak
at 1 mV/A
RMS
at 10 mV/A
peak
at 100 mV/A
peak
Maintenance
Table 2: Physical Characteristics
Dimensions 206 mm x 48 mm x 105 mm
(8.11 x 1.89 x 4.13 inches)
Maximum Conductor Size 54 mm (2.13 inches)
Cable Length 1.5 m (5 feet)
Weight 650 g (1.43 lb)
Figure 5: Physical dimensions
8 A621 Instructions
Maintenance
Table 3: Environmental Characteristics
Temperature
Operating 0 °C to +50 °C (+32 °F to +122 °F)
Non-operating (storage) --20 °C to +80 °C (--4 °F to +176 °F)
Humidity 0° C to 40° C, 95% humidity
40° C to 50° C, 45% humidity

Typical response curves

A621 Instructions 9
Maintenance
10 A621 Instructions
Maintenance

Performance verification

This procedure verifies that the A621 performs as specified. It can also be an acceptance check. There are no A621 adjustments. This procedure is valid when:
The system is operated in an environment that conforms to the A621 environmental specifications (0 °C to 50 °C unless otherwise stated).
The oscilloscope is set to DC coupling, normal triggering.
A621 Instructions 11
Maintenance
The performance verification procedure requires the test equipment or equivalent listed in the following table If different equipment is substituted, control settings or test equipment setup may need to be altered.
The performance verification consists of an accuracy check of the probe ranges.
Warm up the test equipment at least 20 minutes to stabilize it before performing the checks.
Table 4: Test Equipment Required for Performance Verification
Item Minimum Requirements Recommended Example
Oscilloscope 1 MΩ input, general
purpose oscilloscope
Signal Generator 60 Hz Sine Wave,
≥50 mA
Multimeter ≥0.5 A max. input current,
accuracy ≤0.6% of reading on AC Current measurement at 60 Hz
Current Loop, 100 turn 100 turns coated wire,
20 AWG (≈0.9 mm), loop diameter 7.5 cm (3 in), alligator clips on ends
18 inch banana jack-to-banana jack patch cords, three required
RMS
into <1 Ω
Tektronix TAS/TDS series
Tektronix FG501A 5041, or equivalent
Tektronix DM504A or equivalent
See procedure
Tektronix part numbers: 012-0031-XX, 012-0039-XX
1
, FG
1

100-turn current loop

CAUTION. Magnetic fields are produced that can cause a malfunction in heart pacemakers, or damage to sensitive equipment. To avoid malfunctions, it is not recommended to make a coil with more than 100 turns. Coil currents in excess of 0.2 Amperes are not recommended.
For the accuracy check you will need a simple current loop. Wind 100 turns of 20 AWG ( ≈0.9 mm diameter) coated wire around a cylindrical form approximately 7.5 cm (3 inches) in diameter.
1
Requires Tektronix TM500 Series or Tektronix TM5000 Series Power Module
12 A621 Instructions
Maintenance
NOTE. Be sure the current loop has exactly 100 turns. A significant error will result for each extra or missing turn.

AC accuracy check

1. Connect the 100 turn current loop, the multimeter current inputs, and the signal generator output in series using the patch cords and adapters. Set the multimeter to display AC following figure.
current. Refer to the
RMS
Figure 6: Setup for Maximum Input Current and Accuracy Checks
2. Adjust the signal generator output to between 49 mA 51 mA
as measured on the multimeter.
RMS
RMS
and
3. Connect the A621 to the oscilloscope, and make the following oscilloscope settings:
Time base to 5 mS / div.
Vertical deflection to 500 mV / div.
Coupling to DC
4. Set the A621 sensitivity switch to 100 mV / A and center the trace on the oscilloscope screen.
5. Clamp the A621 around the 100 turn current loop.
6. If necessary, readjust the signal generator output to read between
49 mA
A621 Instructions 13
and 51 mA
RMS
on the multimeter.
RMS
Maintenance
7. Check that the waveform peak to peak amplitude measures
1.4 ±0.1 V
on the oscilloscope.
P-P
8. Continue to check the probe accuracy using the parameters in the following table.
Table 5: AC Accuracy Check Parameters
Step Probe Range Oscilloscope
1. 100 mV/A 200 mV/div. 50 ±1 mA 1.4 ±0.1 V
2. 10 mV/A 20 mV/div. 50 ±1 mA 140 ±10 mV
3. 1 mV/A 2 mV/div. 50 ±1 mA 14 ±1 mV

Preparation for shipment

If the original packaging is unfit for use or not available, use the following packaging guidelines:
1. Use a corrugated cardboard shipping carton having inside dimensions at least one inch greater than the probe dimensions. The box should have a carton test strength of at least 200 pounds.
2. Put the probe into a plastic bag or wrap to protect it from dampness.
3. Place the probe into the box and stabilize it with light packing material.
4. Seal the carton with shipping tape.

Replaceable parts

V/div setting
Multimeter reading
Oscilloscope display
P-P
P-P
P-P
The A621 is shipped with the following item(s):
These instructions Tektronix part number 070-8882-XX
The following accessories are recommended:
A BNC-to-banana plug adapter (for use with DMM's) Tektronix part number 012-1450-XX
The A621 does not have any user replaceable parts. If you should have trouble with your probe, contact your local Tektronix Service Center or representative for help.
14 A621 Instructions
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