Tektronix 840 parts manual

FRU List

This topic provides a list of field-replaceable units for the Phaser 840 Color
Printer.

Changes to Tektronix products are made to accommodate improved components
as they become available. It is important when ordering parts to include the
following information:

■

Component's part number

■

Product type or model number

■

Serial number of the printer

Serial numbering.

level of the printer, the date of its manufacture and the sequence number of the
printer produced on that day. The serial number is coded as follows:

LxxDMY

B

B

indicates the headquarter city of the manufacturing company, Beaverton.

L

indicates the modification level of the printer, ranging alpha-numerically

from 0 to Z.

xx

alpha-numerically indicates the sequence of the printer among the

Particular fields in the serial number indicate the modification

printers produce on that day of manufacture, ranging from 01 to ZZ
representing
1 to 1296 (the letters I and O are not used).

D

alpha-numerically indicates the day of manufacture, ranging

from 1 to X representing 1 to 31 (the letters I and O are not used).

M

alpha-numerically indicates the month of manufacture, ranging

from 1 to C representing 1 to 12.

Y

numerically indicates the last digit of the year of manufacture, ranging

from 0 to 9.

Service Guide

109

Table 1 Cabinet FRUs

Parts Part number Serial number

Effective Discont’d

1 200-4412-00

200-4591-00

2 200-4370-00

200-4598-00
3 214-4814-00 1 Hinge, Front cover pivot
4 650-4028-00

650-4121-00

5 200-4365-00

200-4589-00
6 200-4375-00

200-4599-00
7 200-4367-00

200-4600-00

8 200-4377-00

200-4592-00

Qty Name and description

1 Right cover

Right cover, 840DP “Designer Edition”

1 Front cover, jam access door

Front cover, 840DP “Designer Edition”

1 Front cover, control panel

Front cover, control panel, 840DP
“Designer Edition”

1 Left cover

Left cover, 840DP “Designer Edition”

1 Exit cover

Exit cover, 840DP “Designer Edition”

1 Top cover with inkload door

Top cover with inkload door, 840DP
“Designer Edition”

1 Rear cover

Rear cover, 840DP “Designer Edition”

110

Phaser 840 Color Printer

7

8

5

4

3

Figure 1 Cabinet FRUs

6

2

1

0388-21

Service Guide

111

Table 2 Imaging FRUs

Parts Part number Serial number

Effective Discont’d

1 650-4027-00 1 Y-axis pulley assembly
2 214-4651-01 1 Drum maintenance actuators, left and

3 351-1051-00 1 Maintenance drawer guide, left
4 436-0383-00 1 Maintenance drawer
5 351-1053-00 1 Maintenance drawer guide, right
6 650-3617-00 1 Spring, transfix actuation. Part of

7 650-3617-00 1 Drum/transfix assembly. Part of

8 441-2137-00 1 Cap/wipe/purge assembly
9 650-3623-00 1 Printhead kit
10 174-3807-00 1 Cable, printhead data
11 650-4025-00 1 Ink loader
12 166-0714-00 1 Vacuum hose, rubber
13 147-0079-00 1 Vacuum/pump assembly
14 166-0713-00 1 Vacuum hose, rigid
15 650-3615-00 1 Head maintenance drive belt.

16 650-3619-00 1 Pulley, head maintenance drive.

17 650-3615-00 1 Head maintenance timing belt and

18 134-0265-00 1 Plug, Maintenance drawer life counter

200-4379-00 1 Cover heat plate, printhead thermal duct

Qty Name and description

right

650-3617-00 Drum/Transfix Assy Kit

650-3617-00 Drum/Transfix Assy Kit

Part of 650-3615-00 Belt Kit

Part of 650-3619-00Gear Kit

ratchet clips. Part of 650-3615-00 Belt Kit

112

Phaser 840 Color Printer

8

10

11

9

7

8

13

12

6

14

5

2

4

3

Figure 2 Imaging FRUs

17

15

16

2

1

Service Guide

18

0388-1

113

Table 3 Paper path FRUs

Parts Part number Serial number

Effective Discont’d

1 351-1045-00 1 Guide, media tray, right
2 351-1032-00 1 Guide, pick assembly
3 351-1046-00 1 Guide, media tray, left
4 401-0778-01 1 Lower feed roller
5 401-0813-00 1 Paper pick roller
6 119-5743-00 1 Drum/paper heater assembly
7 351-1047-00

351-1048-00
8 351-1035-00 1 Duplex paper guide
9 401-0784-01 1 Duplex roller
10 650-4026-00 1 Upper stripper finger assembly
11 386-7018-00 1 Lower stripper finger assembly
12 401-0781-01 1 Exit roller
13 351-1016-00 1 Guide, lower exit, pivoting

Qty Name and description

11Upper feed assy, top half, with circuit bd

Upper feed assembly, lower half

114

Phaser 840 Color Printer

6

12

13

9

10

11

8

7

6

5

4

3

2

Figure 3 Paper path FRUs

1

0388-1

Service Guide

115

Table 4 Motors and fans FRUs

Parts Part number Serial number

Effective Discont’d

1 147-0086-00 1 X-axis motor with gear
2 650-3621-00 1 X-axis drive assembly
3 119-5876-00 1 Drum fan
4 147-0180-00 1 Paper path motor
5 147-0082-00 1 Y-axis motor
6 147-0108-01 1 Process motor, with encoder
7 119-5781-00 1 Main fan

Qty Name and description

116

Phaser 840 Color Printer

7

6

5

Figure 4 Motors and fans FRUs

2

1

4

3

Service Guide

0388-14

117

Table 5 Circuit board FRUs

Parts Part number Serial number

1 671-4194-50 1 I/O board, right
2 671-4195-50 1 I/O board, left
3 671-4542-50

386-6997-00
4a

671-3994-00
4b

671-4034-00
4c

671-3932-00
4d

386-6998-00
5

671-4576-50

671-4575-53

671-4674-00

671-4675-00

671-4676-00

671-4677-00

671-4748-00

671-4517-00

671-4571-00

671-4573-00

671-4574-00

671-4744-00
6 156-4800-00

156-4811-00
7 650-3991-00 1 Main board
8 156-4691-00 1 Dallas Real Time Clock/NVRAM Module
9 650-4024-00 1 Power supply
10 671-4053-50

386-7074-00
11 163-1217-00 1 Boot ROM/Printer ID
12 131-1641-00 1 Jumper, +40 volt isolation
13 650-4029-00 1 Power control board

Effective Discont’d

Qty Name and description

1 ZDISK3, IDE hard drive, internal

Blank cover plate (no hard drive)

1

100Base T Ethernet network card

1

LocalTalk network card

1

Token Ring network card

1

Blank cover plate, no network card

Masked

1

Code ROM DIMM, English
OS 1.36/PS 8.64/Eng 8.12/Net 10.50

1

Code ROM DIMM, English
OS 1.38/PS 8.76/Eng 8.22/Net 10.62

1

Code ROM DIMM, Japanese Morisawa

1

Code ROM DIMM, Chinese Traditional

1

Code ROM DIMM, Chinese Simplified

1

Code ROM DIMM, Korean Hangul

1

Code ROM DIMM, Japanese Heisei

Flash

1

Code ROM DIMM, Japanese Morisawa

1

Code ROM DIMM, Chinese Traditional

1

Code ROM DIMM, Chinese Simplified

1

Code ROM DIMM, Korean Hangul

1

Code ROM DIMM, Japanese Heisei

1132-Mbyte RAM DIMM

64-Mbyte RAM DIMM

1 SCSI riser board assembly

Blank cover plate (no SCSI riser board)

(avail Mar ‘99)

118

Phaser 840 Color Printer

3

4

5

2

6

10

7

8

9

11

12

13

Figure 5 Circuit boards FRUs

1

0388-13

Service Guide

119

Table 6 Solenoid and clutches FRUs

Parts Part number Serial number

Effective Discont’d

1 401-0792-00 1 Electric clutch, upper feed roller, exit

2 401-0808-00 1 Electric clutch, pick roller
3 401-0807-00 1 Electric clutch, drum maintenance
4 401-0792-00 1 Electric clutch, cap/wipe/purge drive
5 148-0301-00 1 Solenoid, transfix assembly

Qty Name and description

roller

120

Phaser 840 Color Printer

4

5

3

2

1

Figure 6 Solenoids and clutches FRUs

Service Guide

0388-23

121

Table 7 Gears and belts FRUs

Parts Part number Serial number

Effective Discont’d

1 650-3619-00 5 Pulley, lower paper transport.

2 650-3615-00 2 Paper feed roller drive belt.

3 650-3615-00 5 Tensioner, process belt.

4 650-3619-00 1 Lower process, gear/pulley;

5 650-3615-00 1 Process drive belt.

6 650-3619-00 5 Roller, flat, head maintenance.

7 650-3619-00 5 Head tilt cam gear.

8 351-1015-00 1 Guide, head tilt
9 650-3615-00 2 Head maintenance timing belt and

10 650-3619-00 5 Pulley, dr ive, head maintenance.

11 650-3615-00 1 Exit roller drive belt.

12 650-3619-00 5 Pulley, exit drive.

13 650-3615-00 1 Tensioner, exit drive belt.

14 650-3619-00 5 Transfix gear, eccentric.

15 650-3619-00 5 Gear, compound eccentric, flagged.

16 650-3619-00 5 Duplex roller, gear pulley.

17 650-3619-00 5 Paper path, idler 1.

18 650-3619-00 5 Paper path, idler 2.

19 650-3619-00 5 Gear/pulley, upper feed roller, preheat

Qty Name and description

Part of 650-3619-00 Gear Kit

Part of 650-3615-00 Belt Kit

Part of 650-3615-00 Belt Kit

Part of 650-3619-00 Gear Kit

Part of 650-3615-00 Belt Kit

Part of 650-3619-00 Gear Kit

Part of 650-3619-00 Gear Kit

ratchet clip. Part of 650-3615-00 Belt Kit

Part of 650-3619-00 Gear Kit

Part of 650-3615-00 Belt Kit

Part of 650-3619-00 Gear Kit

Part of 650-3615-00 Belt Kit

Part of 650-3619-00 Gear Kit

Part of 650-3619-00 Gear Kit

Part of 650-3619-00 Gear Kit

Part of 650-3619-00 Gear kit

Part of650-3619-00 Gear Kit

entry. Part of 650-3619-00 Gear Kit

122

Phaser 840 Color Printer

2

11

12

13

14

10

15

9

7

8

Figure 7 Gears and belts FRUs

6

16

17

18

19

1

3

5

4

2

0388-2

Service Guide

123

Table 8 Sensors and flags FRUs

Parts Part number Serial number

Effective Discont’d

1 650-3618-00 1 Cap/wipe/purge home flag.

2 650-3618-00 1 Drum maintenance cam home flag.

3 386-6902-00 Media tray sense flag assembly
4 650-3618-00 1 Paper out sensor flag.

5 650-3618-00 1 Paper pick flag.

6 650-3618-00 1 Handfeed sensor flag, inside front

7 351-1047-00 1 Preheat entry/left edge sensor, A-size

8 119-5803-00 1 Preheater exit sensor assembly
9 119-4968-00 1 Process gear sensor
10 650-3622-00 1 Y-axis encode kit
11 650-3618-00 1 Transfix exit sensor flag.

12 644-0927-00 1 Front cover open sensor. Part of

13 650-3618-00 1 Duplex paper sensor flag.

14 644-0927-00 1 Duplex paper sensor. Part of

15 644-0927-00 1 Exit cover open sensor. Part of

16 119-5795-00 1 Drum temperature sensor assembly
17 119-5802-00 1 Transfix exit sensor
18 119-5802-00 1 Paper exit/tray full sensor
19 650-3618-00 1 Paper exit/tray full flag.

Qty Name and description

Part of 650-3618-00 Flag Kit

Part of 650-3618-00 Flag Kit

Part of 650-3618-00 Flag Kit

Part of 650-3618-00 Flag Kit

access cover.
Part of 650-3618-00 Flag Kit

sensor, handfeed sensor. Part of
351-1047-00 upper feeder roller assy
with circuit bd

Part of 650-3618-00 Flag Kit

644-0927-00 Front cover, Control Panel

Part of 650-3618-00 Flag Kit

644-0927-00 Front cover, Control Panel

644-0927-00 Front cover, Control Panel

Part of 650-3618-00 Flag Kit

124

Phaser 840 Color Printer

14

15

19

13

10

17

18

12

16

11

9

8

1

7

Figure 8 Sensors and flags FRUs

2

5

6

4

3

Service Guide

0388-15

125

High-capacity Paper Tray Assembly

Table 9 High-capacity Paper tray FRUs

Parts Part number Serial number

Effective Discont’d

1 436-0328-00

436-0329-00
2 116-0272-00 1 Paper pick roller

437-0467-00

437-0468-00

Qty Name and description

1 High-capacity paper tray, A-size

High-capacity paper tray, A4-size

1 High-capacity paper tray assembly,

A-size, includes tray
High-capacity paper tray assembly,
A4-size, includes tray

126

Phaser 840 Color Printer

a

2

Figure 9 High-capacity Paper Tray

1

0388-65

Service Guide

127

Service tools

Table 10 Service tools

Parts Part number Serial number

Effective Discont’d

003-1489-00 1 Y-axis encoder disk spacer tool

003-1500-00 1 Y-axis belt tensioner

006-7997-00 1 Grease, Rheolube 768

012-1535-00 1 Cable, Diagnostics,PC, DB-9F to DB25M

012-1543-00 1 Cable, adapter, diagnostics

0031707-00 1 +40 volt service plug and jumper

003-1749-00 1 Head-to-drum calibration tool kit

003-1733-00 1 Head-to-drum spacer replacements

063-3009-00 1 Service diagnostics diskette, SW

650-3973-00 Tool kit

003-1623-00 1 Spring removal tool

650-3620-00 Hardware kit

650-3616-00 Cable kit, printer wiring harnesses

Qty Name and description

- T orque Screwdriver

- Encoder Alignment Tool

- Head to Drum Gap Tool Assy.

- Y-Axis Belt Tensioner tool

- Hot Head Assy.

- Hot Head Plug Assy.

- Serial Adapter Cable

- 40-v Service Plug

- PC DB-9F to DB25M Cable

- T-10 Torx Bit

- T-15 Torx Bit

- T-20 Torx Bit

- T-25 Torx Bit

Supplies and accessories

Table 11 Supplies and accessories

Parts Part number Serial number

016-1595-00 1 Cleaning Kit

016-1604-00 1 Black Ink, 3 pack

016-1605-00 1 Cyan Ink, 5 pack plus 2 black sticks

016-1606-00 1 Magenta Ink, 5 pack plus 2 black sticks

128

Phaser 840 Color Printer

Effective Discont’d

Qty Name and description

Table 11 Supplies and accessories

Parts Part number Serial number

Effective Discont’d

016-1607-00 1 Yellow Ink, 5 pack plus 2 black sticks
016-1608-00 1 Rainbow pack, 1 stick each color
016-1582-00 1 Cyan Ink, 2 pack plus 1 black sticks
016-1583-00 1 Magenta Ink, 2 pack plus 1 black sticks
016-1584-00 1 Yellow Ink, 2 pack plus 1 black sticks
436-0330-00

436-0395-00

436-0332-00
436-0396-00

1 436-0336-00 1 Tray, High-volume transparency, A-size
1 436-0338-00 1 Tray, High-volume transparency, A4-size

116-0838-00 Separator pad, paper
016-1727-00 Maintenance cartridge kit; roller and

436-0370-00 Waste ink tray
016-1368-00 A-size paper, 500 sheets
016-1369-00 A4-size paper, 500 sheets
016-1724-00 Premium Transparency, 50 sheets,

016-1725-00 Premium Transparency, 50 sheets,

016-1720-00 Standard Transparency, 50 sheets,

016-1721-00 Standard Transparency, 50 sheets,

016-1194-00 A-size transparency pockets
016-1130-00 A-size transparency sleeves
016-1131-00 A4-size transparency sleeves
013-0299-00 Parallel cable adapter, 1284C to 1284B
070-9102-00 User Quick Reference Guide, English
070-9102-10 User Quick Reference Guide, French
070-9102-20 User Quick Reference Guide, Italian
070-9102-30 User Quick Reference Guide, German
070-9102-40 User Quick Reference Guide, Spanish

Qty Name and description

1 Tray, Paper, A-size

Tray, Paper, A-size, Z840DP “Designer
Edition”

1 Tray, Paper, A4-size

Tray, Paper, A4-size, Z840DP “Designer
Edition”

counter

A-size

A4-size

A-size

A4-size

Service Guide

129

Table 11 Supplies and accessories

Parts Part number Serial number

Effective Discont’d

070-9102-70 User Quick Reference Guide, Simplified

070-9102-80 User Quick Reference Guide, Traditional

070-9102-90 User Quick Reference Guide, Korean

070-9102-05 User Quick Reference Guide, Russian

061-4200-00 Z840 “Designer Edition” Manual Pack:

061-4201-00 Z840 “Designer Edition” Country Kit:

070-9103-00 Advanced Topics and T roub leshooting

070-9103-10 Advanced Topic and T roub leshooting

070-9103-20 Advanced Features and Troubleshooting

070-9103-30 Advanced Features and Troubleshooting

070-9103-40 Advanced Features and Troubleshooting

070-9103-70 Advanced Features and Troubleshooting

070-9103-80 Advanced Features and Troubleshooting

070-9103-50 Advanced Features and Troubleshooting

070-9103-05 Advanced Features and Troubleshooting

063-3126-01 Adobe Type Manager, CD SW

063-3166-00 Drivers and Utilities, CD SW

063-2627-00 Drivers and Utilities, Diskettes, English

063-2627-10 Drivers and Utilities, Diskettes, French

063-2627-20 Drivers and Utilities, Diskettes, Italian

063-2627-30 Drivers and Utilities, Diskettes, German

063-2627-40 Drivers and Utilities, Diskettes, Spanish

063-2627-70 Drivers and Utilities, Diskettes, Simplified

Qty Name and description

Chinese

Chinese

Welcome Kit, User Guide, Driver
CD-ROM,

Cleaning Kit, Setup Poster, Parallel
Cable Adapter, ATM CD-ROM,

Manual, English

Manual, French

Manual, Italian

Manual, German

Manual, Spanish

Manual, Simplified Chinese

Manual, T r aditional Chinese

Manual, Korean

Manual, Russian

Chinese

130

Phaser 840 Color Printer

Table 11 Supplies and accessories

Parts Part number Serial number

Effective Discont’d

063-2627-80 Drivers and Utilities, Diskettes,

063-2627-90 Drivers and Utilities, Diskettes, Korean
063-2627-05 Drivers and Utilities, Diskettes, Russian
161-0066-00 Power cord, Standard U.S., 115V
161-0066-09 Power cord, Euro, 220V
161-0066-10 Power cord, United Kingdom, 240V
161-0066-11 Power cord, Australian, 250V
161-0154-00 Power cord, Swiss, 220V
161-0240-00 Power cord, Danish
065-0580-00 Shipping carton kit

Qty Name and description

Traditional Chinese

Service Guide

131

132

Phaser 840 Color Printer