Tektronix 7014 Instruction Manual

Instruction Manual
3%Channel Thermocouple/
General Purpose Multiplexer Card
Contains Operating and Servicing information
Model 7014
WARRANTY
Kcithley Instruments, Inc. warrants the following items for 90 days from the date of shipment: probes, cables, rechargeable batteries, diskettes, and documentation.
During the warranty period, WC will, at our option, either repair or replace any product that proves to be defect&
To exercise this warranty, write or call your local Keithley representative, or contact Keithley headquarters in Cleveland, Ohio. You will be given prompt assistance and return instructions. Send the product, transportation prepaid, to the indicated service facility. Repairs will be made and the product returned, transportation prepaid. Repaired or replaced products are warranted for the balance of the original warranty period, or at least 90 days.
LIMITATION OF WARRANTY
This warranty does not apply to defects resulting from product modification without Keithley’s express written consent, or misuse of any product or part, This warranty also does not apply to fuses, software, non-rechargcahle batteries, damage from battery leakage, or problems arising from normal wear or failure to follow instructions.
THIS WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR USE. THE REMEDIES PRO­VIDED HEREIN ARE BUYER’S SOLE AND EXCLUSIVE REMEDIES.
NEITHER KEITHLEY INSTRUMENTS, INC. NOR ANY OF ITS EMPLOYEES SHALL BE LIABLE FOR ANY DIRECT, INDIRECT, SPECIAL, INCIDENTAL OR CONSEQUENTIAL DAMAGES ARISING OUT OF THE USE OF ITS INSTRUMENTS AND SOFTWARE EVEN IF KFITHLEY INSTRUMENTS, INC., HAS BEEN ADVISED IN ADVANCE OF THE POSSIBILITY OF SUCH DAMAGES. SUCH EXCLUDED DAMAGES SHALL INCLUDE, BUT ARE NOT LIM­ITED TO: COSTS OF REMOVAL AND INSTALLATION, LOSSES SUSTAINED AS THE RESULT OF INJURY TO ANY PERSON, OR DAMAGE TO PROPERTY.
Model 7014 Instruction Manual
01992, Keithley Instruments, Inc.
All Rights Reserved
Cleveland, Ohio, U. S. A.
Manual Print History
The print history shown below lists the printing dates of all Revisions and Addenda created for this manual. The Revision Level letter increases alphabetically as the manual undergoes subsequent updates. Addenda, which are released between Revisions, contain important change information that the user should incorporate immediately into the manual. Addenda are numbered sequentially. When a new Revision is created, all Addenda associated with tlw previous Revision of the manual are incorporated into the new Revision of the manual. Each new Revi­sion includes a revised copy of this print history page.
revision A (Document Number 70~901.01) ............................................................................ October 1992
Revision B (Document Number 7014.901-01). ........................................................................
November 1992
Safety Precautions
The following safety precautions should be observed bcforc using this product and any associated instrumentation. Although some in­stmmcnt~ and accessories would nomxally bc used with non-haz­ardous voltages, there are situations where hazardous conditions may be presem.
This producl is intended for use by qualified personnel who recog­nize shock hazards and are familiar with the safely precautions rc­quired to avoid possible injury. Read the operating information arcfully before using the product.
The types of product users are: Responsible body is the individual or group responsible for the USC
and maintenance of cquipmcnt. for ensuring that the equipment is operated within its spccitications and operating limits, and for en-
suring that operators are adequately trained.
Operators use the product for its intended function. They mull be trained in electrical safety procedures and proper use of the instru­ment. They must be protected from electric shock and contact with hazardous live circuits.
Maintenance personnel pafonn routine procedures on the product to keep it operating, for example, setting the line voltage or replac­ing consumable materials. Maintenance procedures are described in the manual. The procedures explicitly state if the operator may pcr­form them. Otherwise, they should be performed only by service pxs0”“e1.
Service personnel are trained to work on live circuits, and perform safe installations and repairs of pmducts. Only properly trained ser­vice personnel may perform installation and sen%x procedures.
Users of this product must bc protected from electric shock at all times. The rcsponsiblc body must ensure that users are prevented access and/or insulated from every connection point. In some c.xses. connections must bc exposed to potendal human contact. Product users in these circumstances must bc trained to protect thcn~scl~es from the risk of electric shock. If the circuit is capable of operating at or above 1000 volts, no conductive part of the circuit may be exposed.
As described in the lntemetional Elcctrmcchnical Commission (IEC) Standard IEC 664, digital muldmeter measuring circuits (e.g.. Kcithley Models 175A, 199. 2000. 2001. 2002. and 2010) arc
lnstallatiou Category II. All other instruments signal terminals are
Installation Category I and must not bc connected to mains.
Do not connect switching cards directly to unlimited power circuits. ‘hey arc intended to be used with impcdancc limiled sources.
NEVER connect switching cards directly to AC mains. When con-
necting sources to switching cards. install protective devices to iim
it fault current and voltage to the card
Before operating an inwument, make sure the lint cord is connects ed to B properly grounded power receptacle. lnspcct the connecting
cables. test leads, and jumpers for possible wear, cracks. or brwks
before each use.
For maximum safety, do not touch the product. test cables, or .vly
other inatrumcnrs while power is applied to the circuit under test.
ALWAYS remove power from the entire test system and discharge
any capacitors before: connecting or dirconnecdng cables or jumpy
em, instdting Or removing switching cards, or making internal
changes, such as installing or removing jumpers.
Exercise extreme caution when a shock hazard is present. Lethal voltage may be present on cable connector jacks or test fixtures. The American National Sandards Institute (ANSI) states that B shock hazard exists when voltage levels greater than 30V RMS, 42.4V peak, or 60VDC are present. A good safety practice is to expect
that hazardous voltage is present in any unknown circuit before measuring.
Do not touch any object that could provide a current path to the
common side of the circuit under test or power line (earth) ground.
Always make ,,,~a~“rcm~“ts with dry hands while standing on a
dry, insulaled surface capable of withstanding the voltage being
measured.
The instrument and accessories must be used in accordance with its specifications and operating instructions or the safety of the cquip­ment may be impaired.
The WARNING heading in a manual explains dangers that might result in personal injury or death. Always read the associated infor­mation very canfully before performing the indicated procedure.
Do not exceed the maximum signal levels of the instruments and ac­cessories, as defined in the specifications and operating informa­tion, and as shown on the instrument or test fixture panels, or switching card.
When fuses are used in a product, replace with fame type and rating for continued protection against fire hazard.
Chassis connections must only be used as shield connections for measuring circuits, NOT as safety earth ground connections.
If you are using a test fixture, keep the lid closed while power is ap­plied to the device under test. Safe operation requires the use of a lid interlock.
Ifa@ screw is present, connect it to safety earth ground using the wire recommended in the user documentation.
Then. symbol on an instrument indicates that the user should re­ker to the operating instructions located in tbc manual.
men sure 1000 volts or more, including tbc combined effect of normal and common mode voltages. Use standard safety precautions to
avoid personal contact with thcsc voltages.
symbol on an instrument shows that it am source ormea-
The CAUTION heading in a manual explains hazards that could damage the instrument. Such damage may invalidate the warranty.
Instrumentation and accessarics shall not be connected to humans.
Before performing any maintenance, disconnect the line cord and all test cables.
To maintain protection from electric shock and tire, replacement components in mains circuits, including the power transformer, test leads, and input jacks, must be purchased from Keirhley hutn­menrs. Standard fuses, with applicable national safety approvals, may be used if the rating and type are the same. Other components that are not safety related may be purchased from other suppliers as long as they arc equivalent to the original component. (Note that se­lected parts should be purchased only through Keithley lnstmments to maintain accuracy and functionality of the product.) If you are unsure about the applicability of a replacement component, call a Keithley Instruments office for information.
To clean an instrument, USC a damp cloth or mild, water based cleaner. Clean the exterior of the instrument only. Do not apply cleaner directly to the instmmcnt or allow liquids to enter or spill on the instrument. Products that consist of a circuit board with no case or chassis (c.g., data acquisition board for installation into a computer) should never require cleaning if handled according to in­structions. If the board becomes contaminated and opertiion is af­fected, the board should bc returned to the factory for proper clcaning/scrvicing.
Rev. IO/99
39 Channel Thermocouple/General Purpose Multiplexer
10.7’C ((PC to 18°C and 2FC to M”C).
REFERENCE o-: +*wu”Pc ,+SP.mn” at 0°C).
Model 7014
Bankss-‘
+
1 General Information
Table of Contents
1.1
1.2
1.3
1.4
1.5
1.6
1.7
1.7.1
1.72
1.7.3
1.7.4
1.8
2.1
2.2
2.2.1
2.2.2
2.2.3
2.2.4
2.3
2.3.1
2.3.2
2.4
2.4.1
2.4.2
2.4.3
2.4.4
2.4.5
2.5
2.5.1
2.5.2
Introduction Features.. Warranty information.. Manual addenda Safety Specifications Unpacking and
Inspection for damage.. ...........................................................................................................................
Shipping contents.. ...................................................................................................................................
Instruction manual.. .................................................................................................................................
Repacking for shipment..
Optional accessories
......................................................................................................................................................
............................................................................................................................................................
....................................................................................................................................
..............................................................................................................................................
symbols and terms ...............................................................................................................................
....................................................................................................................................................
inspection.. ............................................................................................................................
........................................................................................................................
.........................................................................................................................................
Multiplexing Basics
Introduction Thermocouple measurements
Definitions ..................................................................................................................................................
Theory .........................................................................................................................................................
Measurement procedure
Measuring example.. .................................................................................................................................
Basic multiplexer configurations
Multiplexer bank-to-bank jumpers
Backplane jumpers ...................................................................................................................................
Typical multiplexer switching schemes..
Thermocouple switching..
Single-ended switching ...........................................................................................................................
Differential switching ..............................................................................................................................
Sensing SMU connections
Multiplexer expansion
Two-card switching systems Mainframe multiplexer expansion
......................................................................................................................................................
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1-l 1-l 1-2 1-2 1-2 1-2 t-2 1-2 1-2 l-3 l-3 l-3
2-l
.2-l
2-l 2-l 2-2 2-2 2-3 2-4 2-6 2-7 2-7 2-8 2-8 2-9
2-9 Z-10 Z-10 2-l 1
3
Card Connections & Installation
3.1
3.2
3.3
3.3.1
3.3.2
3.3.3
3.4
3.4.1
3.4.2
3.4.3
3.5
4
4.1
4.2
4.3
4.3.1
4.3.2
4.3.3
4.4
4.4.1
4.4.2
4.4.3
4.4.4
4.5
4.5.1
4.5.2
4.5.3
4.5.4
4.5.5
4.5.6
4.5.7
Introduction.. Handling precautions
Connections .......................................................................................................................................................
Bank-to-bank jumpers.. Backplane jumpers Screw terminal
Typical connection
Single card system.. Two-card system.. Two-mainframe
Model 7014 installation
.....................................................................................................................................................
......................................................................................................................................
............................................................................................................................
...................................................................................................................................
connector card ...............................................................................................................
schemes.. ..........................................................................................................................
..................................................................................................................................
.....................................................................................................................................
system.. .........................................................................................................................
and removal ..........................................................................................................
3-1 3-l 3-l 3-2 3-4 3-4 3-6 3-6 3-9 3-9
3-12
Operation
Introduction.. .....................................................................................................................................................
Power limits.. .....................................................................................................................................................
Mainframe control
Channel assignments Front panel control IEEE-488 bus
Multiplexer switching examples
Thermocouple Resistor testing.. Transistor testing Resistor temperature coefficient testing..
Measurement considerations
Thermocouple Path isolation.. Magnetic fields.. Radio frequency Ground loops Keeping connectors AC frequency
of multiplexer card..
...............................................................................................................................
...................................................................................................................................
operation.. ..........................................................................................................................
....................................................................................................................
scanning ..........................................................................................................................
........................................................................................................................................
....................................................................................................................................
........................................................................................................................
measurement error
.........................................................................................................................................
......................................................................................................................................
interference.. ..............................................................................................................
..........................................................................................................................................
clean.. ....................................................................................................................
response.. ........................................................................................................................
.......................................................................................................
.............................................................................................
sources ........................................................................................
4-l 4-1 4-l 4-l
4-3 4-4 4-5 4-5 4-5
4.10
4.10
4.13 4-13 4-14 4-15 4-15 4-15 4-16 4-16
5 Service Information
5.1
5.2
5.3
5.3.1
5.3.2
5.3.3
5.3.4
5.3.5
5.3.6
5.3.7
5.3.8
5.4
ii
Introduction.. .....................................................................................................................................................
Handling and cleaning
Performance verification ...................................................................................................................................
Environmental Recommended Reference junction Channel resistance Offset current
contact potential tests.. ............................................................................................................................
Bank and channel-to-channel isolation tests Differential and common-mode isolation tests
Calibration..
tests.. ..................................................................................................................................
......................................................................................................................................................
5-l
precautions.. .............................................................................................................
conditions .......................................................................................................................
equipment ......................................................................................................................
test ..............................................................................................................................
tests.. .........................................................................................................................
........................................................................................
..................................................................................
5-l 5-2 5-2 5-2 5-3 5-5 5-6 5-E
5.9
5.13
5.15
5.4.1
5.4.2
5.5
5.6
5.6.1
5.6.2
5.6.3
5.6.4
5.6.5
5.7
5.7.1
5.7.2
5.7.3
Calibration with thermistor probe.. .....................................................................................................
Calibration with thermocouple wire..
Special handling of static-sensitive devices
..
Prlnc1ples of operation
Block diagram
ID data cncults .........................................................................................................................................
Relay control
Reference junction .................................................................................................................................
Power-on safeguard
Troubleshooting
Troubleshooting equipment Troubleshooting access Troubleshooting procedure
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................................................................................................
.5-15
5-17 5-19 5-19
5-19 5-20
5-21 5-21 5-21 5-21 5-21 5-21 5-22
6
6.1
6.2
6.3
6.4
6.5
Replaceable Parts
Introduction Parts lists.. Ordering information Factory service
Component layouts and schematic diagrams.
.....................................................................................................................................................
.........................................................................................................................................................
.....................................................................................................................................
.................................................................................................................................................
6-l 6-1 6-l 6-l
............................................................................................
6-l
iii/iv
List of I Ilustrations
2
Figure 2-1 Figure 2-2 Figure 2-3 Figure 2-4 Figure 2-5 Figure 2-6 Figure 2-7 Figure 2-8 Figure 2-9 Figure Z-10 Figure 2-11 Figure 2-12 Figure 2-13 Figure 2-14 Figure 2-15
3
Figure 3-l Figure 3-2 Figure 3-3 Figure 3-4 Figure 3-5 Figure 3-6 Figure 3-7 Figure 3-8 Figure 3-9 Figure 3-10
Figure 3-11 Figure 3-12 Figure 3-13
Multiplexing Basics
Thermocouple measurement
Model 7014 simplified schematic Four 1 x 10 multiplexer configuration Two 1 x 20 multiplexer configuration
One 1 x 40 multiplexer configuration (jumpers installed)
Model 7001 analog backplane..
Bank connections to backplane Thermocouple switching example..
Single-ended switching example
Differential switching example
Sensing example
SMU connections.. ..................................................................................................................................
Two separate multiplexer systems
Multiplexer input expansion example
Mixed card type example
.......................................................................................................................................
...................................................................................................................
...........................................................................................................
(jumpers not installed) .........................................................
(jumpers installed). ................................................................
................................................................. 2-5
..............................................................................................................
.............................................................................................................. 2-7
.......................................................................................................
...........................................................................................................
.............................................................................................................. 2-8
...................................................................................................... 2-l 1
................................................................................................
......................................................................................................................
2-2
2-3 2-4 2-5
2-6
.2-7
.2-8
2-Y
Z-10 Z-12
2-12
Card Connections & Installation
Bank-to-bank jumper locations Bank-to-bank jumper termmal ldenhficahon Connector card mounting screw.. Bank-to-bank jumper installation
Backplane jumpers ...................................................................................................................................
Model 7014 screw terminal connector card Typical screw terminal connections Cable clamp for screw terminal connector card Single card (1 x 39) system example.. Single card (1 x 19 and 1 x 20) system example.. Two-card system example Two-mainframe system example.. Model 7014 card installation in Model 7001
.............................................................................................................. 3-2
..........................................................................................
...........................................................................................................
..........................................................................................................
..........................................................................................
......................................................................................................
..................................................................................
.....................................................................................................
..................................................................................
.................................................................................................................... 3-10
....................................................................................................... 3-11
.......................................................................................
3-3
3-3
3-4
3-4
3-5
3-6
3-6
3-7
3-8
3-13
4
Figure 4-l Figure 4-2
Operation
Channel status display ,,,,,,,....,.,,,,..,,,,,,,.,,.,,,,,,....,,.,,...,...,,,,,,,,,,.,....,,......,.......................,,,..................... 4-2
Display organization for multiplexer channels . . . . . .
4-2
Figure 4-3 Figure 4-4 Figure 4-5 Figure 4-6 Figure 4-7 Figure 4-8 Figure 4-9 Figure 4-10 Figure 4-11 Figure 4-12 Figure 4-13 Figure 4-14
Model 7014 programming channel assignments
Thermocouple scanning ...........................................................................................................................
Z-wire resistance testing ..........................................................................................................................
4.wire resistance testing ..........................................................................................................................
Low resistance testing.. ............................................................................................................................
Configuration for current gain and common-emitter test Resistor temperature coefficient testing.. Typical common-emitter characteristics
..
Path lsolatlon resistance.. ........................................................................................................................
Voltage attenuation by path isolation
Power lie ground loops
....................................................................................................................... 4-16
............................................................................................. 4-12
.............................................................................................
resistance ............................................................................... 4-15
Eliminating ground loops .....................................................................................................................
................................................................................. 4-3
4-6 47 4-7
4-9
................................................................
4-11 4-13
4-14
4-16
5
Figure 5-l Figure 5-2 Figure 5-3 Figure 5-4 Figure 5-5 Figure 5-6 Figure 5-7
Figure 5-8
Figure 5-9
Figure S-10
Figure 5-11 Figure 5-12 Figure S-13
Service Information
Reference junction test Path resistance test connections Differential offset current test connections.. contact potential test connections
..
Bank lsolahon test connections ...............................................................................................................
Channel-to-channel isolation test connections.. Differential isolation test connections Common-mode isolation test connections.. Calibration with thermistor probe Calibration with thermocouple wire Model 7014 block diagram Start and stop sequences Transmit and acknowledge sequence ‘
.............................................................................................................................. 5-4
............................................................................................................. 5-5
.........................................................................................
.........................................................................................................
5-7 5-8 5-9
...........................................................................
..... .
5-11
................................................................................................. S-13
........................................................................................ S-15
........................................................................................................
5-16
.................................................................................................... 5-18
.................................................................................................................... S-19
........................................................................................................................ S-20
.................................................................................................
5-20
vi
List of Tables
3
Table 3-l
4
Table 4-1
5
Table 5-1 Table 5-2 Table 5-3 Table 5-4 Table 5-5
Table 5-6
Card Connections & installation
Bank-to-bank jumpers (refer to Figure 3-2) ,,,......,.,.,,,,,,,,,,,,,,,,..........,............
,,,,,,,,,........................ 3-3
Operation
Paired Channels in 4-p& Operation . . ..___....,,...............................................~.
,......,.,,,,....,.....,.,....... 4-8
Service Information
Verification and calibration equipment Bank isolation test summary Channel-to-channel isolation test summary Differential and common-mode isolation Recommended troubleshooting equipment Troubleshooting procedure
............................................................................
..................................................................................
..........................................................
..................................................
testing.. ........................................
...................................................
................................. 5-3
............................... 5-10
............................... 5-12
............................... 5-14
............................... 5-21
............................... 5-23
vii/viii
General Information
1.1 Introduction
This section contains general information about the Model 7014 3PChannel Thermocouple/General Pur­pose Multiplexer Card.
The Model 7014 card is field-installable in the Model 7001 Switch System. Since it combines the functions of
thermocouple switching and a uniform temperature reference, it is especially useful for scanning thermo­couples.
The input terminals are covered by an aluminum cover that acts as an isothermal block to minimize tempera­ture differences. An transducer under the aluminum cover senses the refer­ence (cold) junction temperature and converts it to a proportional voltage. The cold junction temperature is used to calculate the corrected thermocouple output. The output voltages of each thermocouple must be converted to temperature (“C, “F, or K) using appropri­ate thermocouple tables, polynomial equations, or a multimeter capable of temperature measurements, such as the Model 2001.
integrated
circuit temperature
The rest of Section 1 is arranged in the following man-
*fZr:
Features
1.2 Warranty information
1.3 Manual addenda
1.4 Safety symbols and terms
1.5 Specifications
1.6 Unpacking and inspection
1.7 Repacking for shipment
1.8 Optional accessories
1.9
1.2 Features
The Model 7014 is a low voltage, two-pole, quad, 1 x 10
multiplexer card. Some of the key features include:
Low contact potential and offset current for mini-
l
mal effects on low-level signals.
In addition, any channel can be used for monitoring
low-level signals. The Model 7014 uses 2-p& Form A contacts for switching of DC signals up to llOV, lA, 30VA (resistive load), and AC signals up to 125V RMS or 175V peak, lA, 60VA (resistive load).
The connector board detaches from the relay
l
allowing easy access to the screw terminals and
jumpers.
l Easy jumper configuration of one, two,
four multiplexer banks.
three or
board
l-l
l Backplane jumpers. Cutting jumpers disconnects
multiplexer bank outputs from the Model 7001 an­alog backplane.
The CAUTION heading used in this manual explains hazards that could damage the multiplexer card. Such damage may invalidate the warranty.
1.3 Warranty information
Warranty information is located on the inside front cover of this instruction manual. Should your Model 7014 require warranty service, contact the Keithley rep­resentative or authorized repair facility in your area for further information. When returning the multiplexer card for repair, be sure to fill out and include the service form at the back of this manual in order to provide the repair facility with the necessary information.
1.4 Manual addenda
Any improvements or changes concerning the multi-
plexer
hum included with the card. Addenda are provided in a page replacement format. Simply replace the obsolete pages with the new pages.
card or manual will be exulained in an adden-
1.6 Specifications
Model 7014 specifications are found at the front of this manual. These specifications are exclusive of the mul­tiplexer mainframe specifications.
1.7 Unpacking and inspection
1.7.1 Inspection for damage
The Model 7014 is packaged in a re-sealable, anti-static bag to protect it from damage due to static discharge and from contamination that could degrade its uerfor­mance. Before removing the card from the bag, observe the following precautions on handling.
Handling Precautions:
1. Always grasp the card by the side edges and shields. Do not touch the board surfaces or components.
1.5 Safety symbols and terms
The following symbols and terms may be found on an instrument or used in this manual.
The A user should refer to the operating instructions located in the instruction manual.
The
voltage may be present on the terminal(s). Use stan­dard safety precautions to avoid personal contact with these voltages.
The WARNING heading used in this manual exulains dangers that might res& in personal injury or heath. Always read the associated information very carefully before performing the indicated procedure.
symbol on an instrument indicates that the
symbol on an instrument shows that high
2. When not installed in a Model 7001 mainframe, keep the card in the anti-static bag and store it in the original packing carton.
After removing the card from its anti-static bag, inspect it for any obvious signs of physical damage. Report any such damage to the shipping agent immediately.
1.7.2 Shipping contents
The following items are included with every Model
7014
order:
l Model 7014 39.Channel Thermocouple/General
Purpose Multiplexer Card
l Model 7014 Instruction Manual l Additional accessories as ordered,
1-2
1.7.3 Instruction manual
The Model 7014 Instruction Manual is three-hole
drilled so that it can be added to the three-ring binder of the Model 7001 Instruction Manual. After removing
the plastic wrapping, place the manual in the binder following the mainframe instruction manual. Note that a manual identification tab is included and should pre­cede the multiplexer card instruction manual.
Advise as to the warranty status of the thermocou­ple card.
Write AlTENTION REPAIR DEPARTMENT on the shipping label.
Fill out and include the service form located at the
back of this manual.
If an additional instruction manual is required, order the manual package, Keithley part number 7014-901-
00. The manual package includes an instruction manu­al and any pertinent addenda.
1.7.4 Repacking for shipment
Should it become necessary to return the Model 7014 for repair, carefully pack the unit in its original packing carton or the equivalent, and include the following in­formation:
1.8 Optional accessories
The following accessories are available for use with the
Model 7014: Model 7014-ST-This isothermal screw terminal con-
nector card is identical to the one provided with the
Model 7014 assembly. An extra connector card allows you to wire a second test system.
Model 7401 - This thermocouple wire kit includes
30.5m (100 ft.) of type K (chromcl-alumcl) thcrmocou­ple wire.
l-3
1-4
2
Multiplexing Basics
2.1
This section covers the basics for multiplex switching
and is arranged as follows:
2.2
2.3
2.4
2.5
Introduction
Thermocouple measurement basics: Describes the theory of thermocouple measurements and a measurement procedure.
Basic multiplexer configurations: Covers the ba­sic multiplex configurations; quad 1 x 10 config­uration, dual 1 x 20 configuration and single 1 x 40 configuration. The significance of the back­plane jumpers is also covered here.
Typical multiplexer switching schemes: Ex-
plains some of the basic ways a multiplexer can be used to source or measure. Covers single-end­ed switching, differential (floating) switching and sensing.
Multiplexer expansion: Discusses the various configurations that are possible by using multi­ple cards.
Cold junction-The junction that is held at n stable known temperature. Also known as the reference junc­tion.
Hot junction -The junction of two dissimilar metals that is used to measure an unknown temperature. Also known as the measurement junction.
Isothermal block or cover- The metal block or cover that equalizes the temperature of thermocouple con­nections on a switching card.
Reference accuracy sensor and channel inside the isothermal environment. Also known as temperature offset.
Reference channel - The channel that measures the temperature of the isothermal environment.
Reference output -The output signal that represents
the temperature of the reference channel. Commonly specified by a temperature coefficient of wV/“C and an offset voltage in millivolts at 0°C.
- The maximum error between
2.2
2.2.1 Definitions
The following terms are defined as they relate to ther­mocouple circuits and thermocouple switching cards:
Thermocouple measurements
2.2.2 A thermocouple is a junction formed between two dis-
similar metals. If the temperature of the thermocouple junction connected to the Model 7014 is T, a voltage E is developed between leads A and B as shown in Figure 2-1. When connected to a voltmeter, two more junc­tions (C and D) are formed with the meter terminals,
Theory
which are usually copper. The measured voltage is pro­portional to the difference between temperatures Tand T7.
Fi@~re 2- 1
Thermocouple measurement
To determine the difference, the thermoelectric proper­ties of the thermocouple are needed. Data is available to determine the voltage Y~~-SLIS temperature relation­ship based on a reference temperature (T1) of 0°C. Thus, if the thermocouple-to-copper junctions were maintained at O”C, it would be possible to determine T
by referring to the Thermocouple Reference Tables.
(See NIST Monograph 125). The tables list temperature as a function of the meter reading E,. Since these junc­tions are not OT, a voltage E, is inhoduced, where:
+54.63mV at O”C, convert the voltage reading to
temperature (TI) with the formula: T, = (El - 54.63mV) / 0.2mV per “C T, represents the temperature of the Model 7014
isothermal connections.
2.
Using the thermocouple look-up tables or the fol­lowing formula, convert the temperature (T,) from step 1 to a voltage. Use tables matching the type of thermocouple connected to the Model 7014. E, COT­responds to the reference voltage that would result if an actual thermocouple were used as a reference
junction. E, = a0 + a,T + a,F + a,T3 + a,T4
3.
Make a measurement of the voltage (E,) developed by the thermocouple connected to the Model 7014.
4.
Add the reference voltage derived in step 2 to the thermocouple voltage measured in step 3.
E = E, + E,
5.
Convert the voltage sum (E) from step 4 to a tem­perature (T) using either thermocouple look-up ta­bles or the formula:
E, = E - E,
2.2.3 Measurement procedure
The temperature of a thermocouple junction is deter­mined by the following summarized procedure:
l Measure the reference voltage (E,).
. Calculate the reference temperature (TI). . Determine the reference correction voltage (E,).
l Measure the thermocouple voltage (E,). l Calculate the thermocouple correction voltage (E). l Determine the thermocouple temperature (T).
The complete step-by-step procedure follows:
1. Read the voltage (E,) developed by the Model 7014 reference junction. Assuming a temperature coeffi­cient of +2OOpV/“C, and an offset voltage of
T = a, + a,E + a,E2 + a,E” + a4E4
The values for a, through a4 for the supported thermo­couples are listed in tables located in Appendix A.
2.2.4 Measuring example
A measurement setup uses a Type J thermocouple. The voltage developed by the reference junction (channel 1) is 61.83mV. The voltage read from the thermocouple is
14476pV.
1. Find the temperature of the isothermal connec­tions. The voltage from the reference sensor is
61.83mV (61.83mV - 54.63mV) / 0.2mV per “C = 36°C
Using the appropriate formula or thermocouple look-up tables (see Table 6.32 of NIST Monograph
125), find the equivalent voltage developed by a
Type J thermocouple at 36°C. This voltage is found to be 1849.11iv. The formula shown in Step 2 above would yield 1849.085cLv.
2-2
3. The voltage developed by the thermocouple is measured as 14476vV.
4.
The sum of the voltage is 14476 + 1849.1, or
16325.1pV.
5. Using the appropriate formula or thermocouple look-up tables (see Table A6.2.1 of NIST Mono­graph 125), find the temperature for a Type J ther­mocouple corresponding to 16325.1pV. This temperature is 3OO.O”C. The formula shown in step 5 above would yield 299.995%
NOTE
A multimeter with a temperature function, such as a Keithley Model 2001, will perform the measurement
procedure automatically, except for closing and opening channels on cx­ternal cards.
2.3
A simplified schematic of the Model 7014 Thermocou­ple Card is shown in Figure 2-2. It is organized as four
1 x 10 multiplexer banks. Each bank has 10 inputs and one output. (Note that Input 1 of Bank A is the refer­ence junction.) Two-pole switching is provided for each multiplexer input, with HI and LO switched. Two or more banks can bc jumpered together to expand multiplexer inputs, and backplane jumpers provide bank connections to n second card installed in a Model
Basic multiplexer configurations
Fi@we 2-2 Model 7014 simplified schematic
2.3.1 Multiplexer bank-to-bank jumpers
plexer configurations include:
NOTE
When mixing applications on a Model 7014 card, bank jumpers can be re­moved to isolated different signal lev­els. However,
switching different levels simultaneously may affect the card’s reference accuracy.
Jumpers are installed on the connector card to connect multiplexer banks together to form a multiplexer of 1 x
39. Each jumper set connects two adjacent banks to­gether. These jumper sets are included with the Model
7014.
The bank-to-bank jumpers allow you to configure the multiplexer card in a variety of ways. Typical multi-
Reference
Junction
Bank A
1
= ,‘I ; ;f---h+OutputA
ioc ,’
m Four 1 x 10 multiplexers; no jumpers installed (Fig-
ure 2-3).
l Two 1 x 20 multiplexers; Bank A jumpered to Bank
B, Bank C jumpered to Bank D (Figure Z-4).
l One 1 x 40 multiplexer; all bank-to-bank jumpers
installed (Figure 2-5).
Other combinations are possible, including multiplex-
ers of various sizes (in multiples of 10 channels). For example, you could install jumpers to configure the card as one 1 x 30 and one 1 x 10 multiplexer.
Refer to Section 3 for information on installing bank-to­bank jumpers.
1* ,’
Bank C
10. ,’
1. ,’
Bank D
10. ,’
Figure 2-3 Four 1 x 10 multiplexer configuration (jumpers not installed)
2-4
Reference
Junction
Bank A
Inputs
la
- ‘1: ; ;--+.y+O”tp”tA
10* ,
1. ,j2
Bank B
10. ,,2
1. ,z2
Bank C
10. /2
Bank D
Figure 2-4
Two 1 x 20 multiplexer configuration (jumpers installed)
. .
l
.
.
l
output c
Bank B
Bank C
Bank D
I.- ,j2
10. ,,z
1. ,f2
IO. ,z2
1* ,,2
10. ,j2
Jumpers
Jumpers
Jumpers
2-5
2.3.2 Backplane jumpers
NOTE
When mixing applications in a Model 7001 mainframe, backplane jumpers on 701X-series cards can be removed to isolate different signal levels. How­ever, switching different levels simul­taneously may affect the card’s
reference accuracy.
There are four pairs of backplane jumpers located on the relay card. With the jumpers installed, the banks of
Model 7001
the multiplexer card are connected to the analog back­plane of the Model 7001 allowing expansion with a sec­ond 701X-series card installed in the mainframe. With the jumpers removed (cut), the multiplexer card is iso­lated from another card installed in the mainframe.
The three-pole analog backplane of the Model 7001 mainframe is shown in Figure 2-6. Through this analog backplane the banks of a Model 7014 multiplexer card, installed in one slot, can be connected to the banks (or rows) of a compatible card installed in the other slot of the mainframe.
Card 1 Card 2
: I
H> I<H L\!PI’L G-I’=
I I I I
H>I L\IPl’L G-G
I “? P L! P
=>I
I
I
H>I 4 IL
=>I
L
Analog
Backplane
Row 1 or Bank A
ROW 2 or Bank B
ROW 3 oi Bank c
ROW 4 or Bank 0
r----­l I
KH
I
<G
I<”
G
I Lee---------.
Figure 2-6
Model 7001 analog backplane
2-6
Figure 2-7 shows how each bank of the Model 7014 is connected to the backplane. Notice that since the Mod­el 7014 is a two-pole card, there is no connection made to the Guard terminal of the backplane. The Model 7014 is shipped from the factory with the backplane jumpers installed.
ries cards. As a result, any of these cards installed in one slot in the main­frame is electrically isolated from
any
card installed in the other slot. The only way to connect a Model 7014 to one of these cards is to wire them to­gether.
7014 Bank
(1 Of 4)
H‘A.) H
L-J::
H = High L=Lmv G = Guard
Figure2-7
Bank connections to backplane
Backplane
.l”fllp~~S
+
>
L
G
<
<
<
Removing (cutting) the backplane jumpers isolates the card from the backplane, and subsequently, any card installed in the other slot. For information on removing the jumpers, refer to Section 3.
NOTE
The Model 7001 does not provide an analog backplane for the non-701X se-
2.4 Typical multiplexer switching schemes
The following paragraphs describe some basic switch­ing schemes that are possible with a two-pole switch­ing multiplexer. These switching schemes include some various shielding configurations to help mini­mize noise pick up in sensitive tions. These shields are shown connected to chassis ground. For some test configurations, shielding may prove to be more effcctivc connected to circuit com­mon. Chassis ground is accessible at thr rear panel of the Model 7001.
2.4.1 Thermocouple switching
In a typical switching configuration for thermocouples, all banks on the Model 7014 are connected together. As shown in Figure 2-7, the voltage is connected to one of the card outputs, and up to 39 thermocouples arc connected to the inputs.
measurement applica-
measuring instrument
Figure2-8
Thermocouple switching example
input 2-40
4,
In
+t-------
Thermocouple
>
2-7
2.4.2 Single-ended switching 2.4.3 Differential switching
In the single-ended switching configuration, the source or measure instrument is connected to the DUT through a single pathway as shown in Figure 2-9. The
instrument is connected to the output of one of the banks and the DUT is shown connected to one of the inputs for that bank.
The differential or floating switching configuration is shown in Figure Z-10. The advantage of using this con-
figuration is that the terminals of the SOUIC~ or measure instiument are not confined to the same pathway. Each terminal of the instrument can be switched to any available input in the test system.
* Optional
Shield
Note: There are no user connections for the
reference junction (Bank A, Input 1).
Figure 2-9 Sing/e-ended switching example
Figure 2- 10 Differential switching example
Note: There are no user connections for the
reference junction (Bank A, Input 1).
2-E
2.4.4 Sensing 2.4.5 SMU connections
Figure 2-11 shows how the multiplexer card can be configured to use instruments that have sensing capa-
bility The main advantage of using sensing is to cancel
the effects of switch card path resistance (<la) and the resistance of external cabling. Whenever path resis­tance is a consideration, sensing should be
used.
Bank C, D
Figure 2-12 shows how to connect a Keithley Model 236,237 or 238 Source Measure Unit to the multiplexer card. By using triax cables that are unterminated at one end, the driven guard and chassis ground are physical­ly extended all the way to thr card.
7 ^
Input i-10
Input I-IO
Note: There are no user connections for the
reference junction (Bank A, Input 1).
Figure 2- 11
Sensing example
2-9
Bank A, B I
ZEZP
7014
Input l-10
In
DUT
I”
Input l-10
Note: There are no user connections for the
reference junction (Bank A, Input 1).
WARNING : Hazardous voltages may be preSe”t on
Figure 2-
SMU connections
12
GUARD. Make sure all cable shields are properly insulated before applying power.
2.5 Multiplexer expansion
With the use of additional switching cards and main­frames, larger systems can be configured. Each Model
7001 Switch System mainframe will accommodate up to two cards, and up to six mainframes can be connect­ed together. Thus, a switch system using as many as 12 cards can be configured.
NOTE
When mixing applications in a Model
7001 mainframe, backplane jumpers on 701X.series cards can be removed to isolate different signal levels. How­ever, switching different levels simul­taneously may affect the card’s reference accuracy.
Separate switching systems
2.5.1 Two-card switching systems
Each Model 7001 Switch System mainframe can ac­commodate two cards to allow the following switching
configurations.
2-l 0
Two single-card systems can be configured by remov­ing the backplane jumpers from one of the cards. The two cards will be controlled by the same mainframe, but they will be electrically isolated from each other. Figure 2-13 shows an example using two Model 7014 multiplexer cards.
Four 1x10 Multiplexers
Card 2
L---------------_
Four 1x10 Multiplexers
\
Backplane
.hmpers FbXllO”C3d
Multiplexer input expansion
You can double the number of multiplexer inputs by simply installing two “as shipped” Model 7014s in the Model 7001 mainframe. By leaving the backplane jumpers installed, the banks of the multiplexer card in­stalled in slot 1 (CARD 1) are automatically connected to the banks of the multiplexer card installed in slot 2 (CARD 2) through the analog backplane.
Figure 2-14 shows an example of input expansion. Each Model 7014 card is configured as four 1 x 10 mul­tiplexers. By connecting the banks together (via Model 7001 analog backplane), the resultant multiplexer sys­tem has 20 inputs for each of the four banks. Notice that if all the bank-to-bank jumpers (for both cards) were installed, the result would be a single 1 x 80 mul­tiplexer.
Mixing card types
Different types of cards can be used together to create some unique switching systems. For example, you
could have a Model 7014 multiplexer card installed in one slot and a Model 7012 matrix card installed in the other slot.
Figure Z-15 shows a possible switching system using a matrix card and a multiplexer card. The backplane jumpers for both the matrix and multiplexer cards must be installed. This allows matrix rows to
be con-
nected to multiplexer banks. On the multiplexer card, the bank-to-bank jumpers must be removed to main­tain isolation between matrix rows. See the instruction manual for the Model 7012 for complete information on the matrix card.
2.5.2 Mainframe multiplexer expansion
Multiplexer systems using up to 12 multiplexer cards are possible if you USE six Model 7001 mainframes to­gether. Each Model 7014 added to the system provides 39 additional inputs. Paragraph 3.4.3 explains how to connect a test system using two mainframes.
2.11
r----
Card 1 Backplane
---------_____
7cm Analog
Card 2
r-------------
Quad 1x10 Multiplexers
Figure 2- 14
Mu/t&her input expansion example
Quad
1x20 Multiplexer
---------_____ Quad 1 xl 0 Multiplexers
I
L--------------2
Figure 2- 15 Mixed card type example
2-12
4 x 10 Matrix
/<I 1 I ( I I II I IBank / L----------------~
Quad 1 x 10 MUX
3
Card Connections & Installation
3.1 Introduction
WARNING
The procedures in this section are in­tended only for qualified service per-
t3OIUId.
procedures unless qualified to do so. Failure to recognize and observe nor­mal safety precautions could result in personal injury or death.
The information in this section is arranged as follows:
3.2 Handling precautions: Explains precautions that must be followed to prevent contamination to the mul-
tiplexer card assembly. Contamination could degrade the performance of the multiplexer card.
3.3
Connections: Covers the basics for connecting external circuitry to the isothermal screw terminal con­nector card.
Do not perform these
3.2 Handling precautions
To maintain high impedance isolation, care should be
taken when handling the relay card to avoid contami­nation from such foreign materials as body oils. Such contamination can substantially lower leakage resis­tances, thus degrading performance.
To avoid possible contamination, always grasp the re­lay and connector cards by the side edges or shields. Do not touch the board surfaces or components. On connectors, do not touch areas adjacent to the electrical contacts. Dirt build-up over a period of time is another possible source of contamination. To avoid this prob­lem, operate the mainframe and multiplexer card in n clean environment.
If a card becomes contaminated, it should be thorough­ly cleaned as explained in paragraph 5.2.
3.4 Typical connection schemes: Provides some typ­ical connection schemes for single card, two-card and two-mainframe system configurations.
3.5 Model 7014 installation: Provides a procedure to install the multiplexer card assembly in the Model 7001 mainframe.
3.3 Connections
This paragraph provides the basic information needed to connect your external test circuitry to the multiplex­er card. It includes the installation of the bank-to-bank jumpers on the connector card, installation/removal of backplane jumpers on the relay card, and detailed in-
formation on making external connections to the con-
nector card.
WARNING
The following connection informa­tion is intended to be used by quali­fied service personnel. Failure to recognize and observe standard safe­tv orecautions could result in person­ai injury or death.
3.3.1 Bank-to-bank jumpers
As explained in paragraph 2.3.1, the banks of the mul­tiplexer card can be connected together (using plug-in jumpers) to form larger multiplexers. The locations of the bank-to-bank jumper terminals are shown in Fig-
ure 3-l
Bank-to-Bank
Jumper Terminals
Figure 3- 1 Bank-to-bank jumper locations
3-2
Terminal identification is provided by Figure 3-2. On the drawing, the six terminal pairs are labeled W201 through W206. The top three terminal pairs (W201, W203 and W205) are used to connect the HI terminals of the banks together. The bottom terminal pairs (W202, W204 and W206) are used to connect the LO terminals of the banks together. Table 3-l summarizes the effects of each jumper.
Figure 3-2 Bank-to-bank jumper terminal identification
3. Using Figure 3-4 as a guide, install the jumpers on the appropriate terminal pairs.
Bank-to-bank jumpers irefer to Figure 3-2)
Installed
jumper
w201 w202
W203 W204
W205 W206
Effect Connect Bank A HI to Bank B HI
Connect Bank A LO to Bank B LO Connect Bank B HI to Bank C HI
Connect Bank B LO to Bank C LO Connect Bank C HI to Bank D HI
Connect Bank C LO to Bank D LO
Referring to Figure 3-l for jumper locations, perform
the following steps to install bank-to-bank jumpers:
1. If mated together, separate the relay card from the connector card by removing the mounting screw and pulling the two cards away from each other (see Figure 3-4). Remember to only handle the cards by the edges and shields to avoid contamina­tion.
2. Refer to Figure 3-2 and Table 3-l to determine which jumpers to install.
Figure 3-3 Connector card mounting screw
3.3
Jumper installation
-Jumper
D
Figure 3-4 Bank-to-bank jumper installation
3.3.2 Backplane jumpers
The Model 7001 mainframe has an analog backplane that allows the banks of a Model 7014 multiplexer card to be internally connected to a compatible switching card installed in the other slot (see paragraph 2.5.1 for details).
Referring to Figure 3-5 for jumper locations, perform the following steps to install backplane row jumpers:
1. If mated together, separate the relay card from the connector card by removing the mounting screw and pulling the two cards away from each other (see Figure 3-4). Remember to only handle the cards by the edges and shields to avoid contamina-
tion.
2. Physically remove a cut jumper by unsoldering it from the PC board.
3. Install a new #22 AWG jumper wire (Keithley P/N J-15) and solder it to the PC board.
4. Remove the solder flux from the PC board The cleaning procedure is explained in paragraph 5.2.
7014
Relay Card
The backplane jumpers for the multiplexer card asset­bly are located on the relay card as shown in Figure 3.
5. Tbe card is shipped from the factory with the jump­ers installed.
Jumper removal
Perform the following steps to remove backplane jumpers:
If mated together, separate the relay card from the connector card by removing the mounting screw and pulling the two cards away from each other (see Figure 3-4). Remember to only handle the cards by the edges and shields to avoid contamina­tion.
Use Figure 3-5 to locate the jumper(s) that are to be removed.
It is not necessary to physically remove the jump­ers from the PC board. Using a pair of wire cutters, cut one lead of each jumper.
I
Figure 3-5 Backplane jumpers
3.3.3 Screw terminal connector card
The screw terminal connector card is shown in Figure 3-6. Connections are made directly to the screw termi­nals of the eight terminal blocks. Each screw terminal will accommodate #16-22 AWG wire.
3-4
Card Connections & Installation
Wiring procedure Perform the following procedure to wire circuitry to
the screw terminal connector card:
WARNING
Make sure all power is off and any stored energy in external circuitry is discharged.
1. If mated together, separate the connector card from the relay card by removing the mounting screw
and pulling the two cards away from each other
(see Figure 3-4). Remember to only handle the
cards by the edges and shields to avoid contamina-
tion.
2. Using an insulated screwdriver, connect the cir-
cuitry to the appropriate terminals. Figure 3-7 shows how the output of Bank C would be con­nected to a DMM. (Use copper wire for the output
CONWCtiOllS.)
Figure3-6 Model 7014 screw terminal connector card
WARNING
Use properly insulated wire for ap­plications exceeding 42.4V peak or 30V RMS.
3. Referring to Figure 3-8, remove the top half of the cable clamp as follows:
A. Loosen the cable clamp screw enough to disen-
gage it from the bottom half of the cable clamp.
B. Using your thumb and forefinger, press the re-
taining clips inward and, with your other hand, remove the top half of the clamp.
3-5
4. Route wires under wire guide/connector shim. Do not route wires across the reference circuit.
5. Route the wires through the bottom half of the ca­ble clamp.
6. Replace the top half of the clamp. It simply snaps onto the bottom half of the clamp. lighten the ca­ble clamp screw. The clamp serves as a strain relief for terminal block wires.
7. Mate the connector card to the relay card and tight­en the mounting screw. The Model 7014 is now ready to be installed in the Model 7001 mainframe. See paragraph 3.5 for details.
Figure 3-8 gable
clamp for screw terminal connector card
3.4 Typical connection schemes
The following information provides some typical con­nection schemes for single card, two-card and two­mainframe system configurations. Keep in mind that these are only examples to demonstrate various ways
to wire a test system. Connection details are provided in paragraph 3.3.
Figure 3-7
Typical screw terminal connections
3.4.1 Single card system
The single card systems in Figure 3-9 and Figure 3-10
use the isothermal screw terminal connector card. With this card, single conductor connections are made di­rectly from the terminal blocks of the connector card to instrumentation and DUTs.
When using a single card system, you will want to make sure that the card remains electrically isolated from any other switching cards. There are several ways to ensure isolation for a single card in the Model 7001 mainframe:
1. Vacate the other mainframe slot. If there is a Model 701X card installed in the other slot, remove it.
2. Remove the backplane jumpers on the multiplexer
card. This will disconnect the card from the analog backplane of the mainframe.
3. Remove the backplane jumpers from the switching card installed in the other slot.
3-6
DUT Test Fixture
Card Connections & Installation
Simplified Equivalent Circuit
Notes: 1. All bank-to-bank jumpers
must be installed.
2. There are no user connections for the reference junction
(BankA, Input 1).
3-7
Card Connections & installation
DUTs I I
- (lx19and 1x20)
I
Simplified Equivalent Circuit
Figure 3-10
Sing/e card fl x 7 9 and 1 x 20) system example
, lnstr”me”ts ,
Notes: 1. Bank-to-bank jumpers installed
as iollows :
Bank A connected to Bank B Bank C connected to Bank D
2. There are no user connections for the reference junction (Bank A, Input 1).
3-8
Card Connections & Installation
3.4.2 Figure 3-11 shows a system using two multiplexer
cards installed in one Model 7001 mainframe to config­ure a single 1 x 80 multiplexer system. Each card is con­figured as a single 1 x 40 multiplexer. To accomplish this, all bank-to-bank jumpers (both cards) are installed to connect Banks A, 8, C, and D together. By leaving the
backplane jumpers of both cards installed, the banks of
Card 1 are connected to the banks of Card 2 through the analog backplane of the Model 7001 mainframe re­suiting in the 1 x 80 configuration.
Figure 3-11 shows how external connections can be
made for the connector card. Single conductor connec-
tions are made directly from the screw terminals of the connector card to the instrument and DUT.
3.4.3
Figure 3-12 shows a system using three multiplexer cards installed in two Model 7001 mainframes to con-
Two-card system
Two-mainframe system
figure a single 1 x 120 multiplexer system. Each card is configured as a single 1 x 40 multiplexer. To accomplish this, bank-to-bank jumpers of all three cards must bc installed to connect Banks A, B, C, and D together.
By leaving the backplane jumpers of the cards in main­frame #l installed, the banks of Card 1 are connected to the banks of Card 2 through the analog backplane of the Model 7001 mainframe resulting in n 1 x 80 config­uration. External bank connections from the instru­ment to the card in the second mainframe connect the
banks of all three cards together to form the 1 x 120
multiplexer system. This system is similar to the Two­card System (see previous paragraph) except that a third multiplexer card (installed in a second mnin­frame) is added.
Figure 3-12 shows connections for the connector card. Single conductor connections arc made directly from the screw terminals of the connector card to the instru­ment and DUT.
DUT Test Fixture
Simplified Equivalent Circuit
40 42
Figure 3-
Two-card system example
3-10
11
82
( . . . . . .
Card Connections & Installation
4
Figure 3- 72
Two-mainframe system exampk
Simplified Equivalent Circuit
3-l 1
Card Connections &
installation
3.5 Model 7014 installation and removal
This paragraph explains how to install and remove the Model 7014 multiplexer card assembly from the Model 7001 mainframe.
WARNING
Installation or removal of the Model 7014 is to be performed by qualified service personnel. Failure to recog­nize and observe standard safety pre­cautions could result in personal injury or death.
NOTE
Make sure your external circuitry is
wired to the card (as explained in
paragraph 3.3.1) before installing the
card assembly in the Model 7001
mainframe.
WARNING
Turn off power from all instnunenta-
tion (including the Model 7001 main­frame) and disconnect their line
cords. Make mm all power is re­moved and any stored energy in ex­ternal circuitry is discharged.
1. Mate the connector card to the relay card if they are separated. Install the supplied 4-40 screw at the end of the card to secure the assembly (see Figure 3-4). Make sure to handle the cards by the edges and shields to prevent contamination.
2. Facing the rear panel of the Model 7001, select the slot (CARD 1 or CARD 2) that you wish to install the card in.
3. Referring to Figure 3-13, feed the multiplexer card assembly into the desired slot such that the edges of the relay card ride in the rails.
4. With the ejector arms in the unlocked position, push the card assembly all the way into the mainframe until the arms engage into the ejector cups. Then
push both army inward to lock the card into the
mainframe.
5. Tighten the thumb screw shown in Figure 3-13.
CAUTION
To prevent contamination to the mul­tiplexer card that could degrade per-
formance, only handle the card assembly by the edges and shields.
Multiplexer card installation
Perform the following steps to install the multiplexer card assembly in the Model 7001 mainframe:
WARNING
Tighten the thumb screw to ensure proper chassis ground.
Multiplexer card removal
To remove the multiplexer card assembly, first loosen the thumb screw shown in Figure 3-13, then unlock the card by pulling the latches outward, and pull the card assembly out of the mainframe. Remember to handle the card assembly by the edges and shields to avoid contamination that could degrade performance.
3.12
-t- Ejector Arms
(2)
WARNING: Tighten the thumb screw
to ensure proper chassis ground.
Figure 3- 73
7074
card installation in Model 7007
3.13
3-14
Operation
4.1
The information in this section is formatted as follows:
4.2
4.3
4.4
4.5
Introduction
dower limits: Summarizes the maximum power limits of the Model 7014 multiplexer card assem­bly.
Mainframe control of multiplexer card: Summa­rizes programming steps to control the multiplex­er card from the Model 7001 Switch System mainframe.
Multiplexer switching examples: Provides some typical applications for using the Model 7014.
Measurement considerations: Reviews a number of considerations when using the Model 7014 to make measurements.
4.2 Power limits
CAUTION
To prevent damage to the card, do not
exceed the maximum signal level specifications of the card.
Maximum signal h&
DC signals:
AC signals:
4.3
Mainframe control of multiplexer
1lOV between any two pins (termi­nals), 1A switched, 30VA (resistive load).
125V rms or 175V AC peak bc­tween my two pins (terminals), 1A switched, 6OVA (resistive load).
card
The following information pertains to the Model 7014 multiplexer card. It assunws that you are familiar with the operation of the Model 7001 mainframe.
If you are not familiar with the operation of the main­frame, it is recommended that you proceed to Getting
Started (Section 3) of the Model 7001 Instruction Man­ual after reading the following information.
4.3.1 Channel assignments
The Model 7001 has a channel status display (Figure 4
1) that provides the real-time state of each available
channel. The left portion of the display is for slot 1
(Card l), and the right portion is for slot 2 (Card 2).
To prevent overheating oi- damage to the relays, never exceed the following maximum signal levels:
Multiplexer organization of the channel status display for each slot is shown in Figure 4-2. The card contains
4-1
40
channels and is made up of four banks (Bank A, B, tor and mux input are separated by exclamation points C, and D) of 10 multiplexer inputs as shown in the il­lustration.
(!). Some examples of CHANNEL assignments are as
follows:
To control a multiplexer (mux) card from the main­frame, each multiplexer input must have a unique CHANNEL assignment, which includes the slot num­her that the card is installed in. The CHANNEL assign­ments for a multiplexer card are provided in Figure 4-
3. Each CHANNEL assignment is made up of the slot designator (1 or 2) and the multiplexer channel. To be consistent with Model 7001 operation, the slot designa-
7001 Display
CARD1
: : .
....................
....... .....................
. = Open Channel
. . . . . = Closed Channel
2 : : :
............... ............
: .B : . : : : : :
CHANNEL 1!2 = Slot 1, Channel 2 (Input 2 of Bank A) CHANNEL 1!40 = Slot 1, Channel 40 (Input 10 of Bank
D) CHANNEL 2!23 = Slot 2, Channel 23 (Input 3 of Bank
C) CHANNEL 2!36 = Slot 2, Input 36 (Input 6 of Bank D)
CARD
10
2
7
: I .B .9 ,
10
Figure 4-7 Channel status display
I, 12
BankB
21 22
BankC
31 32
BankD
Figure4-2 Display organization for multiplexer channels
13 14
23 24
33 34
15 16
25
26
35 36
17 16
19 20
27 26 29
37 36
39 40
10
30
10
10
4-2
Examples : I!18 = Slot 1, Channel 16
2!36 = Slot 2, Channel 36
Figure 4-3
Model 71114 programming channel assignments
4.3.2 Front panel control
Closing and opening channels
Amultiplexer channel is closed from the front panel by simply keying in the CHANNEL assignment and pressing CLOSE. For example, to close channel 36 (In­put 6 of Bank D) of a multiplexer card installed in slot 2, key in the following channel list and press CLOSE:
SELECT CHANNELS 2!36
The above closed channel can be opened by pressing
OPEN or OPEN ALL. ‘The OPEN key opens only the charnels specified in the channel list, and OPEN ALL opens all channels.
The following display is an example of a channel list that consists of several channels:
SELECT CHANNELS 2!1,2!3,2!22-2!25
Notice that channel entries are separated by commas (,). Acomma is inserted by pressing ENTER or the right cursor key D The channel range is specified by using the hyphen (-) key to separate the range limits. Press­ing CLOSE will close all the channels specified in the channel list. Pressing OPEN (or OPEN ALL) will open the channels.
Scanning channels
Multiplexer channels are scanned by creating a scan list and configuring the Model 7001 to perform a scan. The scan list is created in the same mnnner as a channel list (see Closing and Opening Channels). However, the
scan list is specified from the “SCAN CHANNEL” dis-
play mode. (The SCAN LIST key toggles between the
channel list and the scan list.) The following shows an example of a scan list:
SCAN CHANNELS 2!1,2!3,2!21-2!25
4-3
Operation
-
When a scan is performed, the channels specified in the scan list will be scanned in the order that they are pre sented in the scan list.
A manual scan can be performed by using the RESET default conditions of the Model 7001. RESETis selected
from the SAVESETUP menu of the main MENU. When RESET is performed, the mainframe is configured for an infinite number of manual scans. The first press of
STEP takes the mainframe out of the idle state. l%e next press of STEP will close the first channel specified in the scan list. Each subsequent press of STEP will se­lect the next channel in the scan list.
4.3.3 IEEE-488 bus operation
Bus operation is demonstrated using HP BASIC 4.0. The programming statements assume that the primary address of the mainframe is 07.
Closing and opening channels
The following SCPI commands are used to close and open channels:
:CLOSe <list>
:OPEN <list> I ALL
The following statement closes channels l!l, and 1!3
through l!ll:
tle as four commands. These commands are listed as follows:
*RST :TRIGger:SEQuence:COUNt:AUTo ON” :ROIJTe:SCAN <list> :INIT
The first command resets the mainframe to a default scan configuration. The second command automatical­ly sets the channel count to the number of channels in the Scan List, the third command defines the Scan List and the fourth command takes the Model 7001 out of the idle state.
The following program will perform a single scan through all 40 channels of a multiplexer card installed in slot 1:
10
OUTPUT 707; “*RST” 20 OUTPUT 707; “:trig:seq:coun:auto on” 30 OUTPUT 707; “xan (6% 1!1:1!40)” 40 OUTPUT 707; “:init” 50 END
Line 10 Selects a default configuration for the scan. Line 20 Sets channel count to the scan-list-length. Line 30 Defines the scan list. Line 40 Take the Model 7001 out of the idle state. The
scan is configured to start as soon as this command is executed.
OUTPUT 707; “:clos (@ l!l, 1!3:1!11)”
Notice that the colon (:) is used to separate the range limits.
Either of the following statements will open channels
l!l, and 1!3 through l!ll:
OUTPUT 707; “:open (@ l!l, 1!3:1!11)”
OUTPUT 707; “:open all”
Scanning channels
There are many commands associated with scanning. However, it is possible to configure a scan using as lit-
4-4
When the above program is run, the scan will be com­pleted in approximately 240 milliseconds (3msec delay for each relay close and a 3msec delay for each open), which is too fast to view from the front panel. An addi­tional relay delay can be added to the program to slow down the scan for viewing. The program is modified by adding line 25 to slow down the scan. Also, Line 5 is added to the beginning of the program to ensure that all channels are open before the scan is started.
5 OUTPUT 707; “:open all” 10 OUTPUT 707; “*RST” 20 OUTPUT 707; “:trig:seq:coun:auto on” 25 OUTPUT 707; “:trig:delO.25” 30 OUTPUT 707; “:scan (6%~ 1!1:1!40)” 40 OUTPUT 707; “:init”
50 END
Line 5 Opens all channels. Line 25 Sets a % second delay after each channel
Cl”S”S.
The Model 2001 is configured for thermocouple read­ings with the thermocouple type, reference junction channel, temperature coefficient, and voltage offset. These parameters are entered from its front panel or programmed from the IEEE-488 bus. See the Model 2001 Operator’s Manual for details.
4.4 Multiplexer switching
This paragraph presents some typical applications for the Model 7014. These include thermocouple scanning, resistor testing, and transistor testing.
CAUTION
Do not switch a current or voltage
source to Channel 1 of the Model
7014. The temperature sensor of the reference junction doea not have in­put protection. Specify Channel 1 as a “restricted channel” from the Mod­el 7001 CONFIGURE SCAN menu so that it cannot be closed, except when switching thermocouples.
examples
4.4.1 Thermocouple scanning
A test system to scan thermocouples consists of one or more thermocouple cards in a switching mainframe and a DMM, as shown in Figure 4-4. A multimeter with a temperature function, such as the Model 2001, is de­scribed because it derives temperature values from voltage readings.
4.42 Resistor testing
The Model 7014 can be used to test a large number of resistors using only one test instrument or group of in­struments. Such tests include two-wire and four-wire resistance measurements using a DMM, and low-resis­tance measurements using a current source and scnsi­tive digital volhneter, as discussed in the following paragraphs.
Two-wire resistance tests Figure 4-5 shows a typical test setup for making two-
wire resistance measurements. The Model 7014 card provides the switching function, while the resistance measurements are made by a Model 199 DMM. Since only two-pole switching is required for this applica­tion, one Model 7014 card can be used to switch up to 39 resistors (additional multiplexer banks can be add­ed, if desired, by adding more cards).
Accuracy of measurements can bc optimized by mini­mizing stray resistance.
Trigger signals are used to synchronize Model 7001
channel closures and Model 2001 measurements. In ad­dition to BNC connections for external triggering, the
Models 7001 and 2001 have a high-speed trigger link
for controlling up to six instruments.
Make connecting wires as short as possible to mini­mize path resistance. Another technique is to short one of the multiplexer inputs, close the shorted channel and then enable the DMM zero feature to cancel path resistance. Leave zero enabled for the entire test.
4-5
Operation
Figure4-4
Thermocouple scanning
4-6
Single 1x39 MUX DUTs
r---i r---i r---i
(39)
paired with Channel 21 in the 4.~01~
mode. Specify Channel 1 as a “rcstrict-
ed channel” from the Model 7001 CONFIGURE SCAN menu so that it cannot be closed.
The Model 7014 can be configured for 19 channels of 4. pole operation by isolating Banks A and B from Banks C and D, and by programming the Model 7001 main­frame for 4-pole mode. The resulting paired channels are shown in Table 4-1.
Four-wire resistance tests
More precise measurements over a wider range of sys-
tem and DUT conditions can be obtained by using the four-wire measurement scheme shown in Figure 4-6. Here, separate sense leads from the Model 196 DMM are routed through the multiplexer to the resistor un­der test. The extra set of sense leads minimizes the ef­fects of voltage drops across the test leads. Note, however, that an extra two poles of switching are re­quired for each resistor tested. For this reason, only 19 resistors per card can be tested using this configura-
tion.
NOTE
Since Channel 1 of the Model 7014 is the reference junction, it cannot be
Figure 4-6
4.wire
resistance
testing
4-7
operation
Table 4- 1
Paired Channels in 4-p& Operation
7001
channel
assignment
Channel
pair in
4-pole
2
and 22
1
BankA,InZand Bank C, In 2
3
and 23
Bank A, In 3 and Bank C, In 3
4
and 24
Bank A, In 4 and Bank C, In 4
5
and 25
Bank A, In 5 and Bank C, In 5
6
and 26
7
and 27
Bank A, In 6 and
I
Bank C, In 6 Bank A, In 7 and
Bank C, In 7
8 Sand28 lBankA,In8and ~
Bank C, In 8
9
9and29
Bank A, In 9 and Bank C, In 9
10
10 and 30
Bank A, In 10 and Bank C, In 10
11
11 and 31
Bank B, In 1 and Bank D, In 1
12
~ 12 and 32
Bank B, In 2 and BankD,InZ
13
13 and 33
Bank B, In 3 and Bank D, In 3
14
14
and 34
Bank B, In 4 and
Bank D, In 4
15
15
and 35
Bank B, In 5 and BankD,In5
16
16
and 36
Bank B, In 6 and Bank D, In 6
17
and 37
Bank B, In 7 and
17
Bank D, In 7
18
18 and 38
BankB,In8and Bank D, In 8
19
19 and 39
Bank B, In 9 and BankD,In9
2.0
20 and 40
Bank B, In 10 and Bank D, In 10
Connection
designations
Bank jumper removal is described in paragraph 3.3.1. To configure the connector card for 4-p& operation, only remove the jumpers between Banks B and C
(W203
and W204).
Selecting 4-pole operation for a Model 7001 card slot is discussed in Section 4 of the Model 7001 Instruction Manual. After the 4-p& mode is selected, the Model 7001 mainframe will display just 20 channels for the chosen card slot. Each closed channel will also close its paired channel on the card.
Although the four-wire connection scheme minimizes problems caused by voltage drops, there is one other potentially troublesome area associated with low resis­tance measurements: thermal EMFs caused by the i-e­lay contacts. In order to compensate for thermal EMFs, the offset-compensated ohms feature of the Model 196 DMM should be used. To use this feature, short the HI and LO terminals of one of the bank inputs, then close the relay. Enable zero on the Model 196, then select off­set-compensated ohms.
Low-level resistance measurements
Many times, it is necessary to make resistance mea­surements with either lower voltage sensitivity or higher currents than are available with ordinary DMMs. Examples of cases where low-level resistance measurements may be necessary include the testing of PC board traces, contacts, bus bars, and low resistance shunts.
Figure 4-7 shows a typical test configuration for a
switching system capable of testing a number of low resistance devices. The Model 220 Current Source forc­es current through the device under test, while the Model 182 Sensitive Digital Voltmeter measures there-
salting voltage across the device.
Since low voltage levels are being measured, thermal EMF offsets generated by relay and connector contacts will have a detrimental effect on measurement accura­cy unless steps are taken to avoid them (the Model 7014
has been designed to keep relay EMF at a minimal lev-
el). Thermal EMF effects can be virtually eliminated by
taking two voltage measurements, El and E,, the first
with tlw current, I, flowing in one direction, and the second with a current, I, of the same magnitude flow-
4-8
ing in the opposite direction. The resistance can then be calculated as follows:
E,-E,
R=-
21
Note that simply reversing the current source polarity will result in a 2x accuracy specification change. To avoid this problem, matrix switching could be added
to the test system to reverse the current.
Figure 4-7 Low resistance
testing
4-9
Operation
4.4.3 Transistor testing:
Typical transistor tests that can be performed with the aid of the Model 7014 include current gain tests, leak­age tests, as well as tests to determine the common-
emitter characteristics of the device. The following paragraphs discuss these tests and give typical equip­ment configurations for the tests.
Current
The DC or static common-emitter current gain of a transistor can be determined by biasing the transistor for a specific value of base current, IB, and then mea­suring the collector current, E. The DC common-emit­ter current gain, p, of the transistor is then determined
as follows:
Figure 4-8 shows the test configuration and equivalent circuit for the current gain test. The Model 224 Current
Source is used to source the base current, IB, The Model 230 Voltage Source supplies the collector-emitter volt­age, VCE, and the collector current, F, is measured by
the Model 196 DMM. Switching among the transistors being tested is, of course, performed by the Model 7014 multiplexer card.
In order to perform the current gain test, the voltage source is first set to the desired value of VCB The cur­rent source is then set to a base current value that will
result in the desired value of k as measured by the
DMM. The current gain can then be calculated as out-
lined above.
gain tests
For example, a resistor that measures exactly 10061 at 25°C with a temperature coefficient of 100ppm/“C should not change more than 1OmR per “C of temper­ature change. That resistor measured at 35°C should read between 99.900 and lOO.lOOR (lOOn +lOOmQ.
Temperahwe coefficient is calculated from the follow­ing equation:
TC = (AR) (lob)
(RI (AT)
where:
TC = temperature coefficient in ppm/‘C AR = change in resistance (reference resistance
test resistance) R = actual resistance at the reference temperature AT = change in temperature (reference tempera-
ture - test temperature)
Typically, several samples of a particular resistor from a vendor will be tested to verify the specifications. The temperature coefficient is usually checked at several temperature points to ensure its integrity over a range of temperatures.
Evaluation of resistors can be done with a Model 7014 card in a Model 7001 mainframe, along with a Model 2001 multimeter to make temperature and 4-terminal resistance measurements. Temperature coefficients are calculated with respect to the resistance measurement made at a reference temperature. Thermal EMFs gene ated by connections in the test circuit are cancelled by the offset compensated ohms feature of the Model
2001.
In order to reduce errors caused by voltage burden, use a higher current range on the Model 196 DMM. Doing so will result in the loss of one or two decades of reso­lution, but 3% or 4M-digit resolution will probably be adequate for most situations.
4.4.4 Resistor temperature coefficient testing
Temperature coefficient is the rate of change of resis­tance with respect to temperature, typically expressed as ppm/“C (parts per million per degree centigrade).
4.10
Figure 4-8 shows a system that can test accuracy and temperature coefficient of up to 29 resistors that have the same specifications (resistance and temperature co­efficient.
For further information on resistor temperature coeffi­cient testing, see the following reference:
Simplified Resistor Temperature Coefficient Test Sys­tern Using Model 196. Keithley Instruments, AppIica­tion Note 811, 1987.
A. Test Configuration
8. Simplified Equivalent Circuit
Figure 4-8 Configuration for current gain and common-emitter test
4.11
t
T
r
Figure 4-9 Resistor temperature coefficient testing
r----
4.12
Common-emitter characteristic tests
Common-emitter characteristics are determined bv setting the base current, I,, to specific values. At each 1; value, the collector-emitter voltage, VCE, is swept across the desired ranee at soecific intervals. and the collector current, I,, is then measured. When the data are plotted, the result is the familiar family of common­emitter curves (Figure 4-10).
4.5.1 Thermocouple measurement error
sources
The reference accuracy specification of the Model 7014 is the sum of the following error sources:
* Reference junction sensor error
l Temperature gradient across the card
The same test configuration that is used for current gain tests can be used for measuring common-emitter characteristics. The Model 224 is used to set the base current, IB, to the desired values. The Model 230 Volt­age Source provides the collector-emitter voltage, VCE, and the Model 196 DMM measures the collector cur­rent, Ic.
l Relay self-heating
You can achieve better card performance by under­standing how these error sources contribute to the specification. The reference junction temperature and its associated circuitry are shown in Figure 3-6.
Reference junction sensor
The primary factor determining reference junction ac­curacy is the operating temperature. By using the Mod­el 7014 in the 18°C to 28°C range, maximum sensor
perf”rmance is achie”ed,
A temperature gradient of 0.32”C develops across the connector board (*O.l6”C on each side of the sensor). This gradient contributes to the rcfcrence error.
0
1 2 3 4 5
VCE , volts
Figure 4-10
Typical common-emitter characteristics
4.5 Measurement considerations
Many measurements made with the Model 7014 are subject to various effects that can seriously affect low­level measurement accuracy. The following para­graphs discuss these effects and ways to minimize them.
Channels that are close to the sensor have the least tem­per&we gradient error (channels 5,6, 15, 16,25,26,35,
and 36); channels farthest away have the most temper-
ature gradient error (channels 2 and 40).
When making relative tcmperaturc measurements and not absolute measurements, it is advantageous to use
adjacent channels, as follows:
l Adjacent channels on the same terminal block (e.g.,
channels 2 and 3) will have no more than 0.035”C error behveen them.
l Adjacent channels on different terminals block
(e.g., channels 15 and 25) will have no more than
0.05T
a-i-Oi-
4.13
Operation
Relay self-heating
As channels are turned on, heat is dissipated from the relay coils. This can cause a measurement error up to
0.08”C. The following considerations reduce this error:
l Close only one channel at a time. (The single-chan-
nel mode of the Model 7001 can be used to prevent
the simultaneous closure of multiple channels.)
l Keep channel closure time to a minimum. (Worst
case is with a relay closed for five minutes.)
l Use the relays closest to the sensor. (Worst cases are
channels 1, 10, 11,20,21,30,31, and 40.)
l Do not mix switching applications simultaneously,
for example, thermocouple and high energy switching. The card’s reference accuracy will be af­fected due to relay contact heating.
Other error sources
4.5.2 Path isolation
The path isolation is simply the equivalent impedance
between any two test paths in a measurement system.
Ideally, the path isolation should be infinite, but the ac­tual resistance and distributed capacitance of cables and connectors results in less than infinite path isola­tion values for these devices.
Path isolation resistance forms a signal path that is in parallel with the equivalent resistance of the DUT, as
shown in Figure 4-11. For low-to-medium device resis-
tance values, path isolation resistance is seldom a con­sideration; however, it can seriously degrade measure­ment accuracy when testing high-impedance devices. The voltage measured across such a device, for exam­ple, can be substantially attenuated by the voltage di­vider action of the device source resistance and path isolation resistance, as shown in Figure 4.12. Also, leak­age currents can be generated through these resistanc­es by voltage sources in the system.
Thermocouple wire-In most cases, the major source of error is the thermocouple wire. For the standard grade of type K thermocouple wire, the error is 2.2”C or
0.75%, whichever is greater. For the special grade of type K wire, the error is l.l’C or 0.4% error.
Offset voltage-The primary source of offset voltage is the contact potential of the relay, typically <5OOnV Due to self-heating of the relay, the offset voltage could
be 1pV if a channel is closed for five minutes. For a type
K thermocouple, 1pV offset produces 0.024”C of error.
Measurement instrument - The voltage measure­ment accuracy and temperature conversion algorithm determine the accuracy of the instrument. The Model
2001 Multimeter has these parameters combined into
one temperature specification. For type K thermocou-
ples, the Model 2001 has 0.5”C accuracy.
Air drafts - For optimum performance, the card should be protected from drafts. Air currents can cause a temperature fluctuation under the connector card’s isothermal cover.
L
Row = Source Resistance of DUT Eoui = Source EMF of DUT
RPATH = Path Isolation Resistance
RIN = Input
Figure 4- 11 Path isolation
Resistance of Measuring
resistance
Instrument
Any differential isolation capacitance affects DC mea­surement settling time as well as AC measurement ac­curacy. Thus, it is often important that such capacitance be kept as low as possible. Although the distributed ca-
4.14
pacitance of the matrix card is generally fixed by de-
sign, there is one area where you do have control over
the capacitance in your system; the connecting cables. To minimize capacitance, keep all cables as short as possible
At high current levels, even a single conductor can gen­crate significant fields. These effects can be minimized by using twisted pairs, which will cancel out most of
the resulting fields.
Rour
0
1
Eour RPATH
Rour + RPATH
Figure 4- 12
Voltage
attenuation bypath isolation resistance
Eour =
4.5.3 Magnetic fields
When a conductor cuts through magnetic lines of force, a very small current is generated. This phenomenon will frequently cause unwanted signals to occur in the test leads of a switching matrix system. If the conduc-
tor has sufficient length, even weak magnetic fields like those of the earth can create sufficient signals to affect low-level measurements.
4.5.4 Radio frequency interference
RF1 (Radio Frequency Interference) is a general term used to describe electromagnetic interference over a wide range of frequencies across the spectrum. Such RF1 can be particularly troublesome at low signal lcv­els, but is can also affect measurements at high levels if
the problem is of sufficient severity.
RF1 can be caused by steady-state sources such as radio or TV signals, or some types of electronic equipment
(microprocessors, high speed digital circuits, etc.), or it can result from impulse sources, as in the case of arcing in high-voltage environments. In either case, the effect on the measurement can be considerable if enough of
the unwanted signal is present.
RF1 can be minimized in several ways. The most obvi­ous method is to keep the eauiument and sirnal leads as far away from the RF1 source as possible. Shielding the switching card, signal leads, sources, and mcasur­ing instruments will often reduce RF1 to an acceptable level. In extreme cases, a specially-constructed scrc‘en room may be required to sufficiently attenuate the troublesome signal.
. .
.,
Two ways to reduce these effects are: (1) reduce the lengths of the test leads, and (2) minimize the exposed circuit area. In extreme cases, magnetic shielding may be required. Special metal with high permeability at low flux densities (such as mu metal) is effective at re-
ducing these effects.
Even when the conductor is stationary, magnetically-
induced signals may still be a problem. Fields can be
produced by various signals such as the AC power line
voltage. Large inductors such as power transformers can generate substantial magnetic fields, so care must be taken to keep the switching and measuring circuits a good distance away from these potential noise sources.
Many instruments incorporate internal filtering that may help to reduce RF1 effects in some situations. In some cases, additional external filtering may also bc re-
quired. Keep in mind, however, that filtering may have
detrimental effects on the desired signal.
4.5.5 Ground loops
When two or more instruments arc connected together,
care must be taken to avoid unwanted signals caused by ground loops. Ground loops usually occur when
sensitive instrumentation is connected to other instru-
mentation with more than one signal return path such
as power line ground. As shown in Figure 4-13, tbc re-
sulting ground loop causes current to flow through the
instrument LO signal leads and then back through
power line ground. This circulating current develops a small but undesirable voltage between the LO termi­nals of the two instruments. This voltage will be added to the source voltage, affecting the accuracy of the mea-
Ground loops are not normally a problem with in&-u­mats having isolated LO terminals. However, all in­struments in the test setup may not be designed in this manner. When in doubt, consult the manual for all in­strumentation in the test setup.
4.5.6 Keeping connectors clean
As is the case with any high-resistance device, the in­tegrity of connectors can be damaged if they are not handled properly. If connector insulation becomes con­taminated, the insulation resistance will be substantial­ly reduced, affecting high-impedance measurement P&S.
Figure 4-13 Power line ground loops
Figure 4-14 shows how to connect several instruments together to eliminate this type of ground loop problem. Here, only one instrument is connected to power line ground.
i
Figure 4- 14 Eliminating ground loops
Oils and salts from the skin can contaminate connector insulators, reducing their resistance. Also, contami­nants present in the air can be deposited on the insula­tor surface. To avoid these problems, never touch the connector insulating material. In addition, the multi­plexer card should be used only in clean, dry environ­ments to avoid contamination.
If the connector insulators should become contaminat­ed, either by inadvertent touching, or from air-borne deposits, they can be cleaned with a cotton swab dipped in clean methanol. After thoroughly cleaning, they should be allowed to dry for several hours in a low-humidity environment before use, or they can be dried more quickly using dry nitrogen.
4.5.7 AC frequency response
The AC frequency response of the Model 7014 is im­portant in test systems that switch AC signals. Refer to the specifications at the front of this manual.
4.16
Service Information
WARNING
The information in this section is in­tended only for qualified service per­sonnel. Some of the procedures may expose you to hazardous voltages that could result in personal injury or death. Do not attempt to perform these procedures unless you are qualified to do so.
5.1 Introduction
This section contains information necessary to service the Model 7014 multiplexer card and is arranged as fol­lows:
5.2 Handling and cleaning precautions: Discusses handling precautions and methods to clean the card should it become contaminated.
5.3 Performance verification: Covers the procedures necessary to determine if the card meets stated specifications.
5.4 Calibration: Describes calibrating the card to its specified temperature accuracy.
5.5 Special handling of static-sensitive devices: Reviews precautions necessary when handling static-sensitive devices.
5.6 Principles of operation: Briefly discusses circuit operation.
5.7 Troubleshooting: Presents s”me troubleshooting tips for the Model 7014 including relay replace­ment precautions.
5.2 Handling and cleaning precautions
Because of the high-impedance areas on the Model 7014, care should be taken when handling or servicing the card to prevent possible contamination. The fol­lowing precautions should be taken when servicing the card.
Handle the card only by the edges and shields. Do not touch any board surfaces or components not associated with the repair. Do not touch areas adjacent to electrical contacts. When servicing the card, wear clean cotton gloves.
Do not store or operate the card in an environment where dust could settle on the circuit board. Use dry ni­trogen gas to clean dust off the board if necessary.
Should it become necessary to use solder on the circuit board, use an OA-based (organic activated) flux. Re­move the flux from the work areas when the repair has been completed. Use pure water along with clean cot-
ton swabs or a clean soft brush to remove the flux. Take care not to spread the flux to other areas of the circuit board. Once the flux has been removed, swab only the repaired area with methanol, then blow dry the board with dry nitrogen gas.
After cleaning, the card should be placed in a 50°C low humidity environment for several hours before use.
5.3
Performance verification
CAUTION
Do not switch a current or voltage so”rce to Channel 1 of the Model
7014. The temperature sensor of the reference junction does not have in­put protection. Specify Channel 1 as a “restricted channel” from the Mod­el 7001 CONFIGURE SCAN menu so that it cannot be closed, except when scanning thermocouples.
conditions do not apply if the backplane jumpers are removed.
CAUTION
Contamination will degrade the per­formance of the card. To avoid con­tamination, always grasp the card by the side edges. Do not touch the con­nectors, and do not touch the board surfaces or components. On plugs and receptacles, do not touch areas adjacent to the electrical contacts.
NOTE
Failure of any performance verifica­tion test may indicate that the multi­plexer card is contaminated. See para­graph 5.2 to clean the card.
5.3.1 Environmental conditions
The following paragraphs discuss performance verifi­cation procedures for the Model 7014, including path resistance, offset current, contact potential, and isola-
tion.
With the Model 7014’s backplane jumpers installed, the performance verification procedures must be per­formed with only one multiplexer card (the one being checked) installed in the Model 7001 mainframe. These
All verification measurements should be made at an ambient temperature between 18” and X’C, and at a
relative humidity of less than 70%.
5.3.2 Recommended equipment
Table 5-1 summarizes the equipment necessary for per­formance verification, along with an application for each unit.
5-2
Table 5-1
Verification
and
calibration
equipment
Description
Model or part
Electrometer w/voltage source Keithley Model 617
Sensitive Digital Voltmeter
Keithley Model 182 Triax cable (unterminated) Low thermal cable
(unterminated) Thermistor probe
Reference thermometer
Distilled water ice bath (Dewar ­flask or Thermos)
Specifications
300R; 0.01 %I
300mV; 0.008% lOpA, I OOpA;
1.6% 1OOV source;
0.2% 3mV; 6Oppm
*O.l”C
Applications Path resistance
Reference junction Offset current, path isolation
contact potential Offset current Contact potential
Reference junction, calibration
Reference junction, calibration
Calibration
5.3.3 Reference junction test
This procedure verifies that the card is operating with­in its temperature specification. A Model 7001 Switch System is used to close Channel 1 of the card.
1. Turn on a Model 1~96 and set it to the 300mVDC range. Short the test leads together. Zero the multi­meter after the thermals have stabilized (two hours if from cold-start). A Model 2001 can be used on the 200mVDC range; let it warm up for one hour.
2. Set up the test equipment as shown in Figure 5-l and let it warm up one hour. Remove the cover of the Model 7001 as explained in paragraph 7.5 of the Model 7001 Instruction Manual. Insert a Model 7014 card and protect it from air drafts.
Use a probe with a specified accuracy of +O.O05”C.
The
combination of the probe and reference ther-
mometer should be accurate to +O.OlYI.
3. Coat the probe with a thermally conductive com­pound and insert it into the 0.110” hole marked “CAL” in the isothermal cover.
4. Use the Model 7001 front panel to close Channel l!l.
5. Take a reading from the reference thermometer. Use the following equation to calculate the equiva­lent reference junction output voltage (VREJ:
VKFF = (T, +273.15) x 0.0002
6. Read the voltage across the output of Bank A. Compare the measured and calculated voltages. If they differ by more than 52wV (0.26”C). perform the calibration procedure of paragraph 5.4.1.
5-3
Figure 5-1 Reference junction test
5-4
Scrv& Information
5.3.4 Channel resistance tests
Perform the following steps to verify that each contact of every relay is closing properly and that the resis­tance is within specification.
1. Turn off the Model 7001 if it is on.
2. Turn on the Model 196, and allow it to warm up for one hour before making measurements.
3. Connect all input terminals of Bank A together to form one common terminal, as shown in Figure 5-
2.
4.
Set the Model 196 to the 300R range and connect the four test leads to the OHMS and OHMS SENSE input jacks.
5. Short the four test leads together and zero the Model 196. Leave zero enabled for the entire test.
6.
Connect OHMS HI and OHMS SENSE HI of the Model 196 to the common terminal (jumper on Bank A inputs). It is recommended that the physi­cal connections be made at inputs 2 and 10 of Bank A, as shown in Figure 5-2.
7. Connect OHMS LO and OHMS SENSE LO to the HI (H) terminal of Bank A.
8. Install the Model 7014 in slot 1 (CARD 1) of the Model 7001.
9.
Turn on the Model 7001 and program it to close
Channel 1!2 (Bank A, Input 2). Verify that the resis­tance of this path is <IQ.
10. Open Channel 1!2 and close Channel 1!3 (Bank A, Input 3). Verify that the resistance of this path is <1 Q.
11. Using the basic procedure in steps 9 and 10, check the resistance of Bank A HI (H) terminal paths for Inputs4 through 10 (Channels 1!4 through l!lO).
12. Turn off the Model 7001 and move the OHMS LO and OHMS SENSE LO test leads to the LO (L) ter­minal of Bank A.
13. Repeat steps 9 through 11 to check the LO (I.) ter­minal paths of BankA(Channels 1!2 through l!lO).
14. Repeat the basic procedure in steps 1 through 13
for Banks B through D (Channels 1!11 through 1!40).
Figure 5-2 Path resistance test connections
Model 7014
s-5
5.3.5 Offset current tests
These tests check leakage current between HI (H) and LO (L) (differential offset current) and from HI (H) and LO (L) to chassis (common-mode offset current) of each pathway. In general, these tests are performed by
simply measuring the leakage current with an elec­trometer. In the following procedure, the Model 617 is used to measure the leakage current. Test connections are shown in Figure 5-3.
Perform the following procedure to check offset cur­rent:
1. Turn off the Model 7001 if it is on, and remove any jumpers or wires connected to the multiplexer
card.
2. Connect the triax cable to the Model 617, but do not connect it to the multiplexer card at this time.
3. Turn on the Model 617 and allow the unit to warm
up for two hours before testing. After warm up, se­lect the ZOOpA range, and enable zero check and zero correct in that order. Leave zero correct en­abled for the entire procedure. Also, be certain that V-Q, GUARD is OFF and ground strap is connect­ed to LO.
4. Connect the triax cable to Bank A HI and LO, as
shown in Figure 5.3A.
5. Install the Model 7014 in slot 1 (CARD 1) of the Model 7001.
6. Turn on the Model 7001 and program the unit to
close Channel 1!2 (Bank A, Input 2).
7. On the Model 617, disable zero check and allow the reading to settle. Verify that the reading is <lOOpA. This specification is the offset (leakage) current of the pathway.
8. Enable zero check on the Model 617 and open Channel 1!2 from the front panel of the Model
7001.
9. Repeat the basic procedure in steps 6 through 8 to check the rest of the pathways (Inputs 3 through
10) of Bank A (Channels 1!3 through l!lO).
10. Turn off the Model 7001 and change the electrome­ter connections to Bank B.
11. Repeat the basic procedure in steps 6 through 10 to check Bank B, Inputs 1 through 10 (Channels l!ll
through 1!20).
12. Repeat the basic procedure in steps 6 through 11
for Banks C and D (Channels 1!21 through 1!40).
13. Turn off the Model 7001 and change the electrome-
ter connections, as shown in Figure 5-3B. Note that electrometer HI is connected to HI and LO of the Bank A output, which are jumpered together. Elec­trometer LO is connected to chassis.
14. Repeat steps 6 through 12 to check that the com­mon mode offset current is <lOOpA.
5-6
Model 7014
A) Differential
Model 7014
6) Common-Mode
Figure S-3 Differential offset current te5t connections
5-7
Service Information
5.3.6 Contact potential tests
These tests check the EMF generated by each relay con­tact pair (H and L) for each pathway. The tests simply consist of using a sensitive digital voltmeter (Model
182) to measure the contact potential. See Figure 5-4.
Perform the following procedure to check contact po-
tential of each path:
1. Turn off the Model 7001 if it is on.
2. Place jumpers between Banks A-B, B-C, and C-D.
3. Turn on the Model 182 and allow the unit to warm up to achieve rated accuracy.
4. Place a short between HI to LO on each input (Channels 2-40).
5. Place a short between HI to LO on output Bank D (long enough to cut with wire cutters).
6. Connect the Model 182 input leads to HI and LO
output Bank A using copper wires.
7. Install the Model 7014 in the Model 7001 slot 1, and turn on the Model 7001.
8. Allow Models 7001, 7014 and 182 to warm up for
two hours.
9. Select the 3mV range on the Model 182.
10. Press REL READING (on the Model 182) to null out internal offsets. Leave REL READING enabled for the entire procedure.
11. Turn off the Model 7001. Remove the Model 7014 from slot 1. Cut the short on B and D output HI to LO.
12. Install the Model 7014 in the Model 7001 slot 1, and turn power on.
13. Wait 15 minutes.
14. Program the Model 7001 to close Channel 1!2.
15. After settling, verify that reading on the Model 182 is +V. This measurement represents the contact potential of the pathway.
16. From the Model 7001, open Channel 1!2.
17. Repeat steps 12 through 14 for all 39 channels.
Figure 5-4
Contact
5-8
poW2ntial
Model 7014
test connections
Service Information
5.3.7 Bank and channel-to-channel isolation tests
Bank isolation tests check the leakage resistance be­tween adjacent banks. Channel-to-channel isolation tests check the leakage resistance between a Bank Out­put connection and a Bank Input connection with an adjacent Bank Input relay closed. In general, the tests are performed by applying a voltage (1OOV) across the leakage resistance and then measuring the current. The isolation resistance is then calculated as R = V/I. In the following procedure, the Model 617 functions as both a voltage source and an ammeter. In the V/I function, the Model 617 internally calculates the resistance from the known voltage and current levels and displays the resistive value.
Perform the following steps to check bank and chan-
nel-to-channel isolation:
1. Turn off the Model 7001 if it is on, and remove any Farda or test leads connected to the multiplexer
2. Turn on the Model 617 and allow the unit to warm up for two hours before testing.
3. On the Model 617, select the 2pA range, and enable zero check and zero correct in that order. Leave zero correct enabled for the entire procedure.
4. Connect the electrometer to the Model 7014, as shown in Figure 5-5.
5. Install the Model 7014 in slot 1 (CARD 1) of the Model 7001 and turn on the mainframe.
6. On the Model 617, select the 20pA range and re-
lease zero check.
7. On the Model 617, press SUPPRESS to cancel offset
current, then enable zero check.
WARNING
The following steps use high voltage
(1OOV). Be sure to remove power from the circuit before making con­nection changes.
8. On the Model 617, set the voltage source for +lOOV, and select the 20nA current range. Make sure the voltage source is in standby.
9. Place the Model 617 in the V/I measurement func­tion by pressing SHIFT OHMS.
10. Program the Model 7001 to close Channels 1!2 and 1!13 (Bank A, Input 2 and Bank B, Input 3).
Figure 5-5 Bank isolation test connections
5-9
Service
information
11. On the Model 617, disable zero check and press OPERATE to source +lOOV.
12. After allowing the reading on the Model 617 to set­tle, verify that it is >lGB (1090). This measurement is the leakage resistance (bank isolation) between
Bank A, Input 2 and Bank B, Input 3.
13. Place the Model 617 voltage source in standby and
enable zero check.
14. Turn off the Model 7001 and move the electrometer
connections to Banks B and C.
15. Install the Model 7014 in slot 1 of the mainframe
and turn on the Model 7001.
16. Program the Model 7001 to close Channels l!ll and 1!22 (Bank 8, Input 1 and Bank C, Input 2).
17. On the Model 617, disable zero check and press OPERATE to source +lOOV.
18. After allowing the reading on the Model 617 to set­tle, verify that it is >lGQ (109Q).
19. Place the Model 617 voltage source in standby and enable zero check.
20. Turn off the Model 7001 and move the electrometer connections to Banks C and D.
21. Install the Model 7014 in slot 1 of the mainframe, and turn on the Model 7001.
22. Using Table 5-2 as a guide, repeat the basic proce­dure of steps 16 through 18 for the rest of the path pairs (test numbers 3 through 9 in the table),
23. Place the Model 617 voltage source in standby and enable zero check.
NOTE
Refer to the following procedure to check channel-to-channel isolation.
24. Turn off the Model 7001 and connect the Model 617
to the card as shown in Figure 5-6.
25. Install the Model 7014 in slot 1 of the Model 7001, and turn on the mainframe.
26. Program the Model 7001 to close Channel 1!3 (Bank A, Input 3). Make sure all other channels are
open.
27. On the Model 617, disable zero check and press
OPERATE to source 1OOV.
28. After allowing the reading on the Model 617 to set-
tle, verify that it is >lG0 (109Q).
29. Place the Model 617 voltage source in standby, and
enable zero check.
30. Using Table 5-3 as a guide, perform tests 2 through
8 for the remaining Bank A Inputs. Remember to move Bank Input connections as indicated in the table.
31. Use Table 5-3 (test numbers 9 through 35) and the
above procedure to test Banks B, C, and D.
Test equipment location
1 2
3 4 5
6 7
Bank A, Input 2 to Bank 8, Input 3
~ Bank B, Input 1 to Bank C, Input 2 Bank B and Bank C
Bank C, Input 3 to Bank D, Input 4 Bank C, Input 4 to Bank D, Input 5 Bank C, Input 5 to Bank D, Input 6 Bank C, Input 6 to Bank D, Input 7 Bank C, Input 7 to Bank D, Input 8
BankAandBankB
Bank C and Bank D Bank C and Bank D Bank C and Bank D BankCandBankD
Bank C and Bank D
Bank C, Input 8 to Bank D, Input 9 Bank C and Bank D
: 1
*Assumes Model 7014 installed in slot 1 of mainframe. Pmgrammed as slot (1) and channel.
5.10
Bank C, Input 9 to Bank D, Input 10
~ BankCandBankD
Channels closed*
c
1!2 and 1!13 l!ll and 1!22
1!23
and 1!34
1!24 and 1!35
1!25
and 1!36
1!26 and 1!37
1!27
and 1!38 1!28 and 1!39 1!29 and 1!40
I
Figure 5-6 Channel-to-channel isolation tea-t connections
Model7014
i-11
SerVice Information
Table 5-3 Channel-to-channel isolation test summary
Channel
Channel-to-channel isolation Test equipment location
1 2
3 4 5
6 Bank A, Input 7 to Bank A, Input 8 Bank A and Input 7 1!8
7 8
9 Bank B, Input 1 to Bank 8, Input 2 Bank B and Input 1 1!12
10 Bank B, Input 2 to Bank 8, Input 3 Bank B and Input 2 1!13 11 12 13 Bank 8, Input 5 to Bank B, Input 6 Bank B and Input 5 1!16 14 15 16 17
18 19 20 21 22 23
24 25 26
Bank A, Input 2 to Bank A, Input 3 Bank A and Input 2
Bank A, Input 3 to Bank A, Input 4 Bank A and Input 3 Bank A, Input 4 to Bank A, Input 5 Bank A, Input 5 to Bank A, Input 6 Bank A, Input 6 to Bank A, Input 7
Bank A, Input 8 to Bank A, Input 9 Bank A and Input 8 1!9 Bank A, Input 9 to Bank A, Input 10
Bank B, Input 3 to Bank B, Input 4 Bank B and Input 3 Bank 8, Input 4 to Bank B, Input 5 Bank B and Input 4 1!15
Bank B, Input 6 to Bank B, Input 7 Bank B and Input 6 1!17 Bank B, Input 7 to Bank B, Input 8 Bank B and Input 7 1!18 Bank B, Input 8 to Bank B, Input 9 Bank B and Input 8 1!19 Bank B, Input 9 to Bank B, Input 10
Bank C, Input 1 to Bank C, Input 2 Bank C and Input 1 Bank C, Input 2 to Bank C, Input 3 Bank C and Input 2 1!23 Bank C, Input 3 to Bank C, Input 4 Bank C, Input 4 to Bank C, Input 5 Bank C and Input 4 1!25 Bank C, Input 5 to Bank C, Input 6 Bank C and Input 5 1!26 Bank C, Input 6 to Bank C, Input 7 Bank C and Input 6 1!27 Bank C, Input 7 to Bank C, Input 8 Bank C and Input 7 1!28 Bank C, Input 8 to Bank C, Input 9 Bank C and Input 8 1!29 Bank C, Input 9 to Bank C, Input 10 Bank C and Input 9 1!30
Bank A and Input 4 1!5 Bank A and Input 5 1!6 Bank A and Input 6 1!7
Bank A and Input 9 1!10
Bank B and Input 9
Bank C and Input 3 1!24
closed*
1!3 1!4
1!14
1!20 1!22
I
1
5.12
27 28 29 30 31 32 33 34 35
*Assumes Model 7014 installed in slat 1 of mainframe. Frogrammed as slat (1) and channel,
Bank D, Input 1 to Bank D, Input 2 Bank D, Input 2 to Bank D, Input 3 Bank D, Input 3 to Bank D, Input 4 Bank D, Input 4 to Bank D, Input 5
Bank D, Input 5 to Bank D, Input 6
Bank D, Input 6 to Bank D, Input 7 Bank D, Input 7 to Bank D, Input 8 Bank D, Input 8 to Bank D, Input 9 Bank D, Input 9 to Bank D, Input 10
Bank D and Input 1 Bank D and Input 2 Bank D and Input 3
Bank D and Input 4 Bank D and Input 5 Bank D and Input 6
Bank D and Input 7 Bank D and Input 8 Bank D and Input 9
L-
1!32 1!33 1!34 1!35 1!36 1!37 1!38 1!39 1!40
I
Stv”iC.e lnforrnat;“”
5.3.8 Differential and common-mode isola­tion tests
These tests check the leakage resistance (isolation) be­tween HI (H) and LO(L) (differential), and from HI (H)
and LO (L) to chassis (common-mode) of every bank and channel. In general, the test is performed by apply­ing a voltage (1OOV) across the terminals and then mea­suring the leakage current. The isolation resistance is then calculated as R = V/I. In the following procedure, the Model 617 functions as a voltage source and an am­meter. In the V/I function, the Model 617 internally cal­culates the resistance from the known voltage and current levels, and displays the resistance value.
Perform the following steps to check differential and common mode isolation:
1. Turn off the Model 7001 if it is on, and remove any jumpers and test leads connected to the multiplex­er card.
2. Turn on the Model 617 and allow the unit to warm up for two hours for rated accuracy
3. On the Model 617, select the 2pA range, and enable zero check and zero correct in that order. Leave zero correct enabled for the entire procedure.
WARNING
The following steps use high voltage
UOOV). Be sure to remove power from the circuit before making con­nection changes.
4. On the Model 617, set the voltage source for +lOOV, and select the 200nA current range. Make sure the
voltage source is still in standby.
5. Place the Model 617 in the V/I measurement func-
tion by pressing SHIFT OHMS.
6. With the Model 617 in standby, connect the elec-
trometer to Bank A of the multiplexer card, as shown in Figure 5-7.
7. Install the Model 7014 in slot 1 (CARD 1) of the
mainframe, and turn on the Model 7001.
8. Make sure all the relays are open. (Press OPEN ALL on the Model 7001.)
9. On the Model 617, disable zero check, and press OPERATE to source 1 OOV.
10. After allowing the reading on the Model 617 to set­tle, verify that it is >lGQ (10%). This measurement is the differential leakage resistance (isolation) of Bank A.
11. Place the Model 617 in standby and enable zero check.
Figure 5-7 Differential
Model 7014
isolation test connections
S-13
Service Information
12. Program the Model 7001 to close Channel 1!2 (Bank A, Input 2).
13. On the Model 617, disable zero check and press
OPERATE to source +lOOV.
14. After allowing the reading on the Model 617 to set-
tle, verify that it is also >lGB (1098). This measure­ment checks the differential isolation of Input 2.
15. Using Table 5-4 as a guide, repeat the basic proce-
dure in steps 11 through 14 to test Inputs 3 through 10 of Bank A (test numbers 3 through 10 of the ta-
ble).
16. Use Table 5-4 (test numbers 11 through 43) and the above procedure to test Banks B, C and D.
17. Place the Model 617 voltage source in standby and
enable zero check.
NOTE
Refer to Figure 5-8 for the following procedure to check common mode isolation.
18. Turn off the Model 7001, and conned the electrom-
eter to the Model 7014 as shown in Figure 5-8.
19. Repeat steps 4 through 16 to check common mode isolation. Verify that each reading is >lGQ (109Q).
Table 5-4
Differential and common-mode isolation testing
T
Differential or corn- : Channel man mode isolation 1 closed*
1 2 3 4 5 6 7 8 9
10 11
12 Bank 8, Input 13 14 Bank B, Input 3 15 16 Bank B, Input 5 17 Bank B, Input 6 18
19 20 21 Bank B, Input 10
22 Bank C 23 Bank C, Input 1 24 Bank C, Input 2 25 26 Bank C, Input 4 27 Bank C, Input 5 28 Bank C, Input 6 29 30 31 Bank C, Input 9
32
BankA Bank A, Input 2 Bank A, Input 3 Bank A, Input 4 Bank A, Input 5 Bank A, Input 6 Bank A, Input 7 Bank A, Input 8 Bank A, Input 9 Bank A, Input 10
Bank B
1
Bank 8, Input
2
Bank B, Input 4
Bank B, Input 7 Bank B, Input 8 Bank B, Input 9
Bank C, Input 3
Bank C, Input 7 Bank C, Input 8
Bank C, Input 10
NOW2
l!lO
NOIW
l!ll 1!12 1!13 1!14 1!15 1!16 1!17 1!18 1!19 1!20
NOM
1!21 1!22 1!23 1!24 1!25 1!26 1!27 1!28 1!29 1!30
1!2 1!3 1!4 1!5 1!6 1!7 1!8 I!9
5.14
33 34 35 36 37 38 39 40 41 42 43
‘Assumes Model 7’014 grammed as slot (1) and channel.
Bank D Bank D, Input 1 Bank D, Input 2 Bank D, Input 3 Bank D, Input 4 Bank D, Input 5 Bank D, Input 6
Bank D, Input 7 Bank D, Input 8 Bank D, Input 9 Bank D, Input 10
installed in slot 1 of
NOW2
1!31 1!32 1!33
1!34 1!35 1!36 1!37
mainframe. Pro-
Figure 5-8
Common-mode isolation test connections
Model7014
5.4 Calibration
There are two calibration procedures given here. The first procedure establishes the specified accuracy of the Model 7014 card with a calibrated thermistor probe monitoring the temperature under the isothermal cov­er. The second procedure establishes an ice-point refer­ence for a piece of thermocouple wire from the spool intended for a Model 7014 application.
Both calibration procedures should be performed at an
ambient temperature of 23°C GK, and a relative hu­midity of less than 70%.
NOTE
It is recommended that the Model 7014 is calibrated in the same Model 7001 mainframe being used for nor­ma1 applications.
5.4.1 Calibration with thermistor probe
Bench reset conditions are assumed for the Models 7001 and 2001. In general, the procedure has the fol­lowing steps:
1. Set a Model 196 DMM on the 300kQ range, or a Model 2001 Multimeter on the 200kR range. (The short circuit currents are 50~A and 7@., respec­tively. Due to the self-heating effects of the ther­mistor probe at higher current, do not use a lower resistance range.) Let the Model 196 warm up for two hours; the Model 2001 for one hour.
2. Set another Model 196 on the 300mVDC range, or a Model 2001 on the 200mVDC range. Insert a 2­terminal low thermal shorting bar into the voltages inputs. Zero the Model 196 after two hours (one
hour for the Model 2001) and remove the shorting
bar.
3. Set up the test equipment as shown in Figure 5-9. Remove the cover of the Model 7001 as explained in paragraph 7.5 of the Model 7001 Instruction Manual.
4. Unscrew and remove the top clamp on the connec­tor card of the Model 7014 to allow access to trim­mer RZO4. Insert the card into the Model 7001 and protect it from air drafts.
This procedure requires a calibrated thermistor probe
(Thermometrics Series CSP A207A or equivalent). The test can be automated with a bus controller.
5. Coat the probe with a thermally conductive com­pound and insert it into the 0.110” hole marked
“CAL” in the isothermal cover.
5-15
6.
Take a reading of the probe resistance when it sta-
bilizes.
7.
Using the lookup tables for the CSP A207A probe, find the Celsius temperature that corresponds to the above probe resistance. This is the temperature under the isothermal cover as measured by the probe.
8. The following equation calculates the equivalent reference junction output voltage (VRBF):
VREF = (T, + 273.15) x 0.0002
9. Close Channel 1 on the Model 7014 card and read the output voltage; it should equal the VREF just cal­culated. Adjust trimmer RZO4 until the equivalent
temperature equals:
(probe temp. + 0.04”C) * 0.05”C
10. Check the probe resistance again, and find the COP responding temperature with the lookup tables. If the new value differs by more than O.Ol”C from the
temperature found in step 7, repeat steps 8 and 9.
Figure 5-9
Calibrafion with thermistor probe
5.16
5.4.2 Calibration with thermocouple wire
This procedure compensates for errors of the reference
junction circuitry and establishes a compensation fat-
tor for the offset of the particular piece of thermocouple
wire. Because of an inherent error source, the thermo-
couple wire used in measuring the ice-point, absolute
calibration accuracy cannot be guaranteed.
Assuming the homogeneity of the thermocouple wire spool, errors due to thermocouple offset voltages will be significantly reduced for the entire system. For sub­sequent applications of this particular Model 7014 card, the same spool of wire should be used on the same channel (or one on the same terminal strip), oth­erwise the Model 7014 should be recalibrated.
This procedure assumes bench reset conditions on the Models 7001 and 2001.
On a Model 7014, connect the thermocouple posi­tive lead to Channel 2 HI and the negative lead (red insulation) to Channel 2 LO. Connect copper wires to the HI and LO outputs of Bank A. Route all wires through the cable clamp and insert a small non-metallic screwdriver to adjust trimmer R204. See Figure 5-10.
Insert the Model 7014 into a Model 7001. Connect the output wires to the INPUT HI and LO termi­nals of the Model 2001.
Turn on both instruments and allow them to warm up for at least one hour.
Service Information
4,
Fill a Dewar flask or Thermos half full with pea­sized ice made from distilled water. Fill up the
flask with distilled water. Stir the contents.
Place a twisted or welded thermocouple junction
5. into the volume of the flask occupied by ice. Cover the flask and stir contents occasionally. Allow 20 minutes for temperature stabilization. Add more ice as necessary.
6.
On the Model 2001, select the TEMI’ function and configure it:
l Select a temperature sensor of thermocouple
and its type.
l Configure reference junction #I with the tem-
perature coefficient (+OO.ZOmV/“C) and offset voltage (+54.63mV @ 0°C) of a Model 7014.
l Select temperature units of DEG-F (to yield
better resolution than DECK).
7.
From the CONFIC-CHAN menu of the Model 2001, select external inputs (two channels), the JNI function for Channel 1, and the TMP function for Channel 2.
From the CARD-CONFIG menu of the Model
7001,
select a delay of 1st~ for slot one. From the SCAN-CONFIG menu, select channel spacing of IMMEDIATE. Also from the Model 7001, select a scan list of l!l, 1!2.
Press STEPon the Model 7001 to start a continuous scan of Channels 1 and 2.
10.
Note the reading on the Model 2001 displays when Channel 2 is closed. If the display reads other than
32.O”F, adjust trimmer R204 on the Model 7014 card until the Model 2001 reads 32.O”F, rl count.
11.
Press OPEN ALL on the Model 7001 to stop the
scan.
5-17
Service Information
Figure 5 10 Calibration with thermocouple wire
5-18
5.5 Special handling of static-sensitive devices
CMOS and other high-impedance devices are subject to possible static discharge damage because of the
high-impedance levels involved. When handling such
devices, use the precautions listed below.
NOTE
In order to prevent damage, assume that all parts are static-sensitive.
1. Such devices should be transported and handled only in containers specially designed to prevent or dissipate static build-up. Typically, these devices will be received in anti-static containers made of plastic or foam. Keep these parts in their original containers until ready for installation or use.
2. Remove the devices from their protective contain­ers only at a properly-grounded workstation. Also, ground yourself with an appropriate wrist strap
while working with these devices.
3. Handle the devices only by the body; do not touch the pins or terminals.
4. Any printed circuit board into which the device is to be inserted must first be grounded to the bench or table.
5. Use only anti-static type de-soldering tools and grounded-tip soldering irons.
5.6
Principles of operation
The following paragraphs discuss the basic operating principles for the Model 7014, and can be used as an aid in troubleshooting the card. The schematic drawing of the relay card is shown on drawing number 7014. 106, located at the end of Section 6.
5.6.1 Block diagram
Figure 5-11 shows a simplified block diagram of the Model 7014. Key elements include the relay drivers and relays, as well as the ROM, which contains card ID and configuration information. These various elements are discussed in the following paragraphs.
To Mainframe
To Mainframe
Figure 5 11 Model 7014 block diagram
CLK Data Strobe Enable
User connections
i
5.19
Service lntormation
5.6.2 ID data circuits
Upon power-up, card identification information from each card is read by the mainframe. This ID data in­cludes such information as card ID, hardware settling time, and relay configuration information.
ID data is contained within an on-card EEPROM 3
(UlO5). In order to read this information, the sequence described below is performed on power-up.
1. The IDDATA line (pin 6 of U105) is set from high to low while the IDCLK line (pin 5 of U105) is held
high. This action initiates a start command to the
2
4. Once all data is received, the mainframe sends a
ROM to transmit data serially to the mainframe
(Figure 5-12).
The mainframe sends the ROM address location to be read over the IDDATA line. The ROM then
transmits an acknowledge signal back to the main­frame, and it then transmits data at that location
back to the mainframe (Figure 5-13). The mainframe then transmits an acknowledge
signal, indicating that it requires more data. The ROM will then sequentially transmit data after each acknowledge signal it receives.
stop command, which is a low-to-high transition of the IDDATA line with the IDCLK line held high (see Figure 5-12).
Figure 5 1.7 Start and stop sequences
ID CLK
IDDATA
Data output
I
mm mainframe
or ROM)
Start Bit
I I
I
I I I I
I
I
Stop Bit
I I
1 I
I
x
x
(
I
\
Acknowledge
I
Figure .5- 13
Transmit and acknowledge sequence
5.20
5.6.3 Card relays are controlled by serial data transmitted
via the relay DATA line. A total of five bytes for each
card are shifted in serial fashion into latches located in the card relay driver ICs. The serial data is clocked in by the CLK line. As data overflows one register, it is fed out the Q’S line of the register down the chain.
Once all five bytes have shifted into the card, the STROBE line is set high to latch the relay information into the Q outputs of the relay drivers, and the appro­priate relays are energized (assuming the driver out­puts are enabled, as discussed below). Note that a relay driver output goes low to energize the corresponding day.
Relay control
5.6.4 Reference junction
The PRESET line on the D-type flip-flop is controlled by the 68302 microprocessor, while the CLK line of the
D-type flip-flop is controlled by a VIA port line on the 68302 processor. The Q output of the flip-flop drives each switch card relay driver IC enable pin (LJlOO­U104, pin 8).
When the 68302 microprocessor is in the reset mode, the flip-flop PRESET line is held low, and Q out imme­diately goes high, disabling all relays (r&y driver IC enable pins are high, disabling the relays). After the re­set condition elapses (-ZOOmsec), PRESET goes high while Q out stays high. When the first valid STROBE pulse occurs, a low logic level is clocked into the D­type flip-flop, setting Q out low and enabling all relay drivers simultaneously. Note that Q out stays low, (en­abling relay drivers) until the 68302 processor goes intc a reset condition.
NOTE
The circuit discussed below is located on the connector board of the Model
7014. See schematic diagram 7014-166 in Section 6.
The temperature of the reference junction on Channel 1 is measured by a semiconductor temperature trans-
ducer (U201). U201, R7.01, R203, and I7204 form the iso-
thermal measurement circuit. R204 is a calibration
adjustment potentiometer that compensates for errors
introduced by U201, R203, and R’2.01.
5.6.5 Power-on safeguard
NOTE
The power-on safeguard circuit dis­cussed below is actually located on the digital board in the Model 7001 main­frame.
A power-on safeguard circuit, made up of U114 (a D­type flip-flop) and associated components ensures that relays do not randomly energize on power-up and power-down. This circuit disables all relays (all relays are open) during power-up and power-down periods.
5.7 Troubleshooting
5.7.1 Troubleshooting equipment
Table 5-5 summarizes recommended equipment for troubleshooting the Model 7014.
Table 5-5
Recommended troubleshooting equipment
Manufacturer
~ Description ~Multimeter Keithley 196 or Measure DC voltages
Oscilloscope ‘TEK 2243
5.7.2 Troubleshooting access
There are four screws that attach the isothermal cover to the connector board. It is only necessary to remove these screws to gain complete access to the solder side of the connector board. Removal of the cover will damage the thermal RTV seal, which will have to be replaced (Keithley Part Number CE-16).
and model Application
2001
View logic waveforms
CAUTION
To gain access to the relay card top surface to measure voltages under actual operation conditions, perform the following steps:
live circuits. Failure to do so could re­sult in personal injury or death.
1. Disconnect the connector card from the relay card.
2. Remove the Model 7001 cover.
3. Install the relay card in the CARD 1 slot location.
4. Turn on Model 7001 power to measure voltages (see following paragraph).
NOTE
For complete access to the component side of the relay board, it is necessary to remove the copper/vinyl shield that covers the relays (Keithley P/N 7014-308).
5.7.3 Troubleshooting procedure
Table 5-6 summarizes switch card troubleshooting.
WARNING
Lethal voltages are present within the 7001 mainframe. Some of the pro­cedures may expose you to hazard­ous voltages. Observe standard safety precautions for dealing with
CAUTION
Observe the following precautions when troubleshooting or repairing the switch card:
To avoid contamination, which could
degrade card performance, always handle the card only by the handle and side edges. Do not touch edge connectors, board surfaces, or com­ponents on the card. Also, do not touch areas adjacent to electrical con­tacts on connectors.
Use care when removing relays from the PC board to avoid pulling traces away from the circuit board. Before attempting to remove a relay, use an appropriate de-soldering tool, such as a solder sucker, to clear each
mounting hole completely free of
solder. Each relay pin must be free to move in its mounting hole before re-
moval. Also, make certain that no burrs are present on the ends of the relay pins.
5.22
Table 5-6
Troubleshooting procedure
step Item/component
-. 1 GND pad
+6V pad +6VDC +5V pad +14.6V pad +14.6VDC
U201, pin 2 +59.23mV @ 23°C
5
6
U105, pin 5
7
LJ105, pin 6
8
WOO, pin 7
9
WOO, pin 2 CLK pulses
10
UlOO, pin 3
11
UIOO-U104, pins lo-18
Required condition
+
+5VDC
ID CLK pulses ID DATA pulses STROBE pulse
DATA pulses Low with relay energized;
high with relay de-energized.
Comments All voltages referenced to digital ground
(GND pad). Relay voltage, Logic voltage. Relay bias voltage, Reference junction sensor output. During power-up only. During power-up only. End of relay update sequence. During relay update sequence only. During relay update sequence only. Relay driver outputs.
5-23
5-24
6
Replaceable Parts
6.1 Introduction
This section contains replacement parts information, schematic diagrams, and component layout drawings for the Model 7014.
6.2 Parts lists
Parts lists for the various circuit boards are included in tables integrated with schematic diagrams and compo­nent layout drawings for the boards. Parts are listed al­phabetically in order of circuit designation.
6.3 Ordering information
To place an order, or to obtain information concerning replacement parts, contact your Keithlay representa­tive or the factory (see inside front cover for addresses). When ordering parts, be sure to include the following information:
1. Card model number 7014
2. Card serial number
3. Part description
4. Circuit description, if applicable
5. Keithley part number
Call the Test Instruments Repair Department at l­800-552-1115 for a Return Material Authorization (RMA) number.
Complete the service form at the back of this man­ual and include it with the card.
Carefully pack the card in the original packing car­ton.
Write ATIENTION REPAIR DEPT and the RMA number on the shipping label.
Note: It is not necessary to rehxn the matrix mair­frame with the card.
6.5 Component layouts and schematic diagrams
Component layout drawings and schematic diagrams are included on the following pages integrated with the parts lists:
Table 1 Parts List, Relay Card for 7014. 7011-100 Component Layout, Relay Card for 7011/
7014.
7011-106 Schematic, Relay Card for 7014.
6.4 Factory service
If the card is to be returned to Keithley Instruments for repair, perform the following:
Table 2
7014.160 Component Layout, Connector Card for
7014.166 Schematic, Connector Card for 7014.
Parts List, Connector Card for 7014.
7014.
6-l
Replaceable Pam
Table 6- 1
Parts List, Relay Card (Scanner Board) for Model 7014
Circuit Desig.
Description SHIELD
2-56X1/4 PHILLIPS PAN HD (FOR SCANNER SHIELD) SOCKET (FOR U105) SO-72 THERMAL SHIELD (FOR RELAYS) 2-56X5/8 PHILLIPS PAN HD FASTENER FA-245-1
(I’2001 TO STANDOFF AND SHIELD)
2-56X3/16 PHILLIPS PAN HEAD SCREW
(SCANNER BOARD TO SHIELD)
x00-108,118,119 CAP,.lUF,20%,5OV,CERAMIC Xl 1113,114
CAP,lUF,20%,50V, CERAMIC C-237-l CAP, lOUF, 20%, 5OV, ALUM ELEC C-489-10
:115,116,117 CAI’,l5OI’F,lO%,l0OOV,CERAMIC
1002,1003 CONN, 48-PIN, 3.ROWS
<loo-139
II
RELAY, ULTRA-SMALL POLARIZED TF2E-5V
‘2001 CONNECTOR, 32-PIN, 2-ROWS <106,107
RES,lOK,5%,1/4W,COMI’OSITION OR FILM
Keithley Part No.
7011.305 2-56Xll4PPH
7014-308
2-56X3 / 16PPH
C-365-.1
C-64.15OP CS-736-2 RL-149 or RL-166
(See Note 1.) cs-775-1 R-76.10K
JlOO-104 J105
IC, S-BIT SERIAL-IN LATCH DRIVER,5841A EPROM PROGRAM
ivlOO-108 JUMPER
%.~,~~
IC-536
7014.800. (See Note 2.)
J-15
6-2
Table 6-2
Parts List,
Connector Card (Terminal Board) for Model 7014
Zircuit Desig.
2201 z202
2201 .1004-1008
~1009-1011
Description
BRACKET SHIELD OVERLAY, SHIELD TOP CLAMP THERMAL RTV 4-40X3/16 PHILLIPS FLAT HEAD SCREW CABLE CLAMP 4-40X5/16 PHILLIPS FLAT HD
(SCANNER BOARD TO TERMINAL BOARD) STRIP, POLYURETHANE (FOR BOTTOM CLAMP) CONNECTOR, JUMPER (FOR CS-339-2) CONNECTOR SHIM (FOR P1002,1003) CAPTIVE SCREW (FOR TOP CLAMP)
CAP,lUF,20%,50V, CERAMIC CAP,.lUF,20%,50V,CERAMIC
SURGE ARRESTOR CG2-300L CONNECTOR, lo-PIN
CONNECTOR, 12-PIN
Keithley Part No.
BR-39 7014-302 7014-304
7011.302
CE-16 4-40X3/16I’FH 7011-304-4
4.40X5/16PFH 2001-345-l
es-476 7011-309 FA-243-1
C-237-l C-365-.1
SA-2 Tl-117.10
IT-117.12
‘1002,1003 a01
?.202 1203 1204
5201
I’
1
yV201-206
i
CONNECTOR, 48.PIN, 3 ROWS RES, 205, .l%, l/lOW, METAL FILM
RES,100,5”~,1/4W,COMPOSITION OR FILM RES,5,62K,1%,1/8W,METALFILM POT,lOK,10%,.75W,NON-WIREWOUND
IC, TEMPERATURE TRANSDUCER, AD590KH
CONN,BERG,2 PIN
CS-748.3 R-263-205
R-76-100 R-885.62K RP-89.10K
R-447 CS-339-2
6-3
--
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Thermocouple Conversion Tables
A-l
Thermocouple Conversion Tables
Table A-l
N/ST Quartic Coefficients for Types S, R, B, E, J, K and J
Thermocouples’
QuarticEquatian Argument Exp. Argument Exp. Argument Exp. Argument Exp.
Types
Temperatire
Range (“a
a0 al 9 =3
-5Ot”9”0 5.5439639 +o 1.0103667 -2 -1.0944499 0 to 110” 5.8791282 +o 7.9”98118 -3 -6.74500”2
0 to 1400 6.2516859 +” 5.8347856 -3 -3.4351369 0 to 165” 6.5554932 +o 4.4519908 -3 -1.6378513 0 to 1768 6.6834421 +o 3.9334084 -3 -1.0384046
4”” to 110” -3.so51591 +2 8.7T28147 +o 6.2984807 4 9.0526670 400 to 14”” -5.2412524 +2 9.5827994 +” -1.2077351 -3 *.572x04 40” to 165” -5.0061921 +2 9.4591354 +o -9.7986687 4 2.3967559
105” to 14”” 1.4352322 +3 2.9873073 +o 6.9951678 -3 -*.8986036 105” to 1650 1.3054176 +3 3.4129348 +o 6.4741403 -3 -1.6163524 140” to 155” 1.8695088 +2 6.4091373 +o 3.4664812 -3 -2.7553724 140” to 1650 1.0863331 +3 3.9952876 +” 5.8939317 -3 -1.3595782 1400 t” 1768 -7.4180405 +‘I 2.0043202 +2 -1.8607781 -1 8.1899566 1666 to 1768 *.27oL?440 +‘I -*.353227s +2 8.0243878 -2 -1.0633404
Argument
4.9628963
2.5247577
9.40.?2202
2.4140360
3.4244511
-2.97A1601
-8.3681057
-7.8837971
6.5006637
7.Y10.3746
-2.1606150
-3.4675031
-1.3556030
-1.7212343
Reference
,unction
Correction
0t050 5.3994446 +o 1.2467754 -2 1.9934168
‘Quartic approximations t” the data as a hmction of temperature (“C) in selected temperature ranges. The expansion is of the form E = a0 + alT + a2T2 + a,? + a,‘? where E is in microvolts and T is in degrees Celsius.
-5 -“.“I t” +“.“I
a4
Exp.
Error
Range (PV)
Exact-
*pprox.
-7 to 14
-16 to 12
-35 to 25
-55 to 35
-60 to 35
-.7 to .5
-1.6 to 1.5
-1.8 to 1.9
-.05 to .os
-.05 to .os
-.05 t” .05
-.05 to .“5
-1.Ot”1.3
-.05 to .05
Thermocouples2
Quartir Equation
’ Quartic approximations to the data as a function of voltage in selected temperature ranges (“C). The expansion is of the tom T = a0 + a,E + a,E2 + a@ + a# where E is in micmvalts and T is in degrees Cekus,
TYPO S
Temperature
Range (“C)
-5Ot”900 0 t” 1100 0 to 1400 0 to 1650 0 to 1768
400 to 110” 400 to 1400 400 to 1650
1050 to 1400 105” t” 1650 14”” to 1550 1400to1650 1400to176R 1666 to 1768
2.7849728
1.3626587
6.5660913
3.8981279
3.1267454
1.2643267
-3.922468”
-1.0845801
1.7334256
8.3038098
-6.3885209
-6.5458208
-4.3637046
-1.9681943
A-2
Error
Range (“C)
Exact-
Approx.
-11 to 3
-3 to 6
-5 to 9
-6 to 11
-6 to 12
-.05 to .“7
-.o* to .o*
-2 to 2
-.“03 t” .“03
-.“I” to ,010
-.00”5 t” .0005
-.0005 to .0005
-.I3 to .I”
-.“““5 t” .O”“S
Themlocouples3
lLpen
Temperature
Range (“C)
“0
“1 a2
=3 =4
Quartie Equation Argument Exp. Argument Exp.
-50 to 900 5.4295008 +o I.1446885 -2 0 to 1100 5.7622558 co 9.2715271 -3
0 to 1400 6.1429772 co 7.1515857 -3 0 to 1650 6.4615269 t” 5.7010917 -3 0 to 1768 6.5962120 to 5.1559203 -3
400 to 1100 -4.0674108 +2 R.7490294 +o 1.7115155 -3 400 t” 1400 -5.6047484 +2 9.6731111 +0 -2.6994046 -4 400 to 1650 -5.4505828 +2 9.5942872 +o -1.2813352 -4
1050 to 1400 1.6618159 +3 2.3048526 +0 8.7635426 -3 I”50 to 1650 1.5132838 +3 2.7958847 +” 8.1571403 -3
1400 to 1550 2.4008703 +3 4.1604579 -1 1.0549178 -2 14”” to 1650 1.5787334 +3 2.6321144 +” 8.3100314 -3 1400 to 1768 -7.1904948 +4 1.9442383 +2 -1.7913090 -1
1666 t” 1768 8.8532076 +4 -,.5014129 +2 9.5376167 ~2
Argument mp.
Argument Exp. Argument Exp.
-3.1295306 3 5.““2”496 -9
-7.1346883 -6 2.5877‘m -9
-3.7539447 -6 9.6963832 -1”
-1.8683292 ~6 2.3636365 -1”
-1.2385309 -6 l.R827613 -11
7.5039035 -7 -3.“0962RO -10
2.5536988 -6 -8.9155491 -1”
2.4468512 -6 -8.6286756 ~10
-2.3016819 -6 7.4284923 ~11
-1.9701159 -6 6.5568964 ~12
-3.0383621 -6 I.8540516 ~1”
-2.0332036 -6 1.6260416 -11
7.9264764 -5 -1.3187245 4
-1.6644901 e’ -8.3”6287” -10
P.eferencc
,“lh”ll
correction
oto50 5.2891411 +o 1.3&144x ~2
-2.0889531 -5
‘Qua& approximations to the data as a function of temperature (“C) in selcctcd tcmperaturc ranges. The expansion is of the form E = a0 + a,T + a2T2 + a3T3 + a4e whexe E
IS m mi~r”~“lts and T is in deara Celsius.
Quark Equation
Argument Exp.
Algument Exp. Aqtuuent Exp.
-50 to 900 1.6251434~ ~~-1 -2.0454379 -5 0 to 1100 1.5239494 -1 -1.3755675 -5
0 to 1400 1.4441607 -1 -9.5014952 -6 0 to 1650 1.3944190 -1 -7.4485484 -6
0 to ,768 1.3752883 -1 -6.7651171 -6
40” to 1100 4.5509556 +1 1.1284875 -1 -2.8603978 -6 400 to 1400 4.9160016 +I 1.1054589 -1 -2.3559046 -6
40” to 1650 4.8343651 +1 1.1098270 -1 -2.4353890 -6 1050 to 1400 4.1134459 +o I.2738464 -1 -4.3132296 -6 1050 ta 1650 3.7487318 +1 1.1519304 -1 -2.9827002 -6 1400to1550 8.0559850 +I 1.0442877 -1 -1.982750” -6 1400 to 1650 1.4180146 +2 9.0181346 -2 -7.4068329 -7
1400 t” 1768 3.1758093 +3 -5.8922431 -1 5.6190639 -5 1666 t” 1768 1.2883437 +4 -2.6747958 to 2.2334214 -4
Argument Exp.
2..54”4935 -9 -1.1767904 -13 I.2610922 -9 -4.42812S1 -14
6.2073358 -10 -1.5622497 -14
3.8266182 -10 -7.4517277 -15
3.1420473 -10 -5.4254872 -15
8.5173702 -11 -1.1440038 ~15
3.9276248 -,I 3.3369324 ~16
4.5164488 -11 1.8172612 -16
1.3863582 -10 -1.5283798 -1s
7.4538667 -11 ~3.7809957 -16
3.360379” -11 2.4513433 -16
-1.4487255 -II 9.4290495 -16
-2.1303241 -9 3.0369250 ~14
-8.0565860 -9 I.0882779 -13
Argument Exp.
-
4 Quartic approximations to Lhc data as a function of voltage in selected temperature ranges (“C). The expansion is of the ion,, T = a0 + a,E + a@’ + a,E3 + a,E4 where E is in micravolts and T is in dcgmes Celsius.
Error
Range (“Cl
Exact-
Approx.
~13,“3
4 to 7
4 to 1”
-7 tn 13 ~7 h 14
-.“‘I lo .“4
-.OR to .o!,
-.10t0.12
-.oo* t” ,002
-.“I, tn .“I,
-.“005 t” .0005
-.“005 to .“OOS ~.l, to .“8
-.“007 t” .0007
A-3
Thermocouple Conversion Tables
Quark Equation
0 to 900 0 to 1100 0 to 1400 "to1650 0 to 182"
4"" to 1100 40" to 1400
40" to 1650 105" to 1400 1050 to 1650
1400to 155" 14"" to 165"
Reference
Junction
COlTWti""
0 to 50
Exp.
Argument Exp. Aqument
-2.3614224 -1 5.7496551
-2.3893338 -1
-2.3476301 -I
-1.9185893 -I
-1.3749133 -1 5.34t6673
+I
-3.2914888 -1 5.9766638
+1
-9.9736579 -2 5.4976533
+2
3.9860894 -1 4.5539656
+2
3.3670688 +o 8.2282215
+3
4.6252371 +o
+2
2.2890832
+2
2.7380621 +o
-60 1.5749253
5.7684447
5.7480761
5.5578879
-7.0976836
I.1375302
-5.6339756
-5.9963692
-5.7165679
-3.3057924
-9.1094186
-8.0141311
-3.7806912
-2.4673839 -1 5.9050303 -3 -1.226718" -6
3.6623964
2.4061224
3.2325686
2.2417410
2.4305578
Argument Exp.
-1.1808558
-10
-9.7041131 -11
-1.0838193
-2.0018428
-2.809*361
-2.7203972
-1.6156824
-10
-10
-1"
-11
-1"
-3.6969100 -1"
-7.7901142
-1"
-9.4548852 -10
-7.8471224
-10
-8.1518033 -10
Errc”
Range @IV)
Exact-
Approx.
-.22 to .I4
-.I8 to 20
-.7to 1.0 4t05
-St"9
-."5 to ."5 4 to .5
-2.0 to 1.8
-."5 to .05
-."5 to ."5
-.05 to ."5
-."!I to ."5
-0.01 to +"."I
’ Quartic approximations to the dub as a function of temperature (“C) in selected temperature ranges. The expansion is of the farm E = a0 + a,T + a,T’ 1. a3T3 + a4e where E is in microvolts and T is in degrees Celsius.
Themoeauples6
Type B
T~~pClhl~~
Range PC,
Quark Equation Argument Exp. Argument Exp. Argument Exp.
0 t” 90” 8.9244743 -1
0 toll"" 7.2874066 -1 0 to 1400 5.7822214 -1 0 to 1650 4.992913" -1 0 to 1820 4.6255054 -1
400 to 11"" 4"" to 14""
4"" to 165" 1050 to 140" 1050 to 165" 1400t015.50 140" to 1650
=o
=I
1.8946288 ~i2 3.0966136 -1
2.0949015 +2 2.7222162 -I
2.2354664 +2 2.4988761 -I
3.2188156 +2 I.8282378 -1
3.4418084 +2 1.7031473 -1
3.7140306 +2 1.5828913 -1
3.9253848 +2 1.4979551 -1
=2
=3
Argument Exp.
-5.7447033 -4
1.8053618
-3.1771931 4 6.8254996
-1.6039309 4 2.2187592
-1.0349686 4 1.0792281
-8.2176262 -5 7.3717195
-5.8100680 -5
-3.6930932
-2.716"312 -5
-1.1561743 -5
-8.9696912
-7.0050689
-5.7276293 -6
8.2483967 -9 -4.7591774
-5 3.6830239 -9 -1.4483702
2.129966" -9 -6.4220755
6.43'20083 -10 -1.4544375
-6 4.0789445 -10 -6.6410259
-6 2.6714849 -10 -2.90*207*
1.8192801 -10 -7.8042686
Argument
-7
-1.9719121
-8 -5.1002233
-8 -1.0678514 4 -3.9111456
-9 -2.2913665
a4
Exp.
-11 -30 to 75
-12 -35 to 9"
-12 45 to 11"
-13 6" to 12"
-13 -5" to 130
-13 -."9 to 1.0
-13 -3t03
-14 -5t05
-14 -."03 to ,003
-15 -."25t"."*"
-15 -.""I to .""I
-16 -.""I to .""I
Error
Range (“a
Exact-
Approx.
’ Quartic approximations to the data as a function of voltage in sclccted tcmpcrakm ranges (“~2).
The expansion is of the form T = a0 + aIE + a# + a,E3 + a,E4 where E is in microvolts and T is in degree8 Celsius.
A-4
Thermocouples7
Quark Equation Argument Exp. Argument Exp.
’ Quartic approximations to the data as a function of temperature (“C) in selcctcd tcmpcraturc ranges. The expansion is of the form E = a0 + a,T + a,? + a,T3 + a,+ whcrc E is in microvolts md T is in degrees Celsius
VPeE
Temperature
Range (“C,
-27” to 0
-20” to 0
-200 to 8””
-2” to -5”” 0 to 4””
0 to 1”“”
4”” to 1”“”
600 to 8”” -1.3839633
850 to 1”“” -5.150313” +4
Rdcrcnce
,lUl&O”
Correction
0 to 50
-8.5381268 +2
Argument Exp.
5.9287179
5.8754764 -+1 5.7443085 -2
5.8043714 +1 5.6118501 -2
5.8318735
5.8327591 +1 5.3761106 -2
5.8734597
6.5022632
6.7211126 +, 3.1669230 -2
-13
-1.6691278 12 4.1877018 -1
5.8637565
fl
7.0983783 -2
+1 5.4292960 -2
+I 5.0789891 -2 +1 3.43549”” -2
+1 4.6720025 -2
Argtuncnt Exp. Argument Exp.
5.2421843
-5.9506584
-5.6288941
-5.2870656
-4.7821793
-2.9769494
-2.9237913
-3.1228607
-1.4438022
-5 3.8137875 -7
-5 ,.396”92, -7
-5 2.2327737 -8
-5 2.0825828 -8
-5 1.535284” -x
-5 1.465911” -8
-5 7.6039401 4
-5 8.1514671 -9
-4 8.5283044 4
-5
EmOr
Range OIV)
Exact-
Approx.
~5 to 5
-.5 to .4
-60 to 30 +3to4
-3 to 4
~18 to 17
~2 l” 2.5
-.“3 to .,I3
-.I,6 to .“6
Thermocouple8
Quartir Equation Argunwnt Exp. Argument
a Quartic approximations to the data as a function of voltage in selected tcmpcraturc ranges (“Cl. The expansion is of the form T = a0 + a,E + a$’ + a3E3 + apER where E is in microvolts and T k in degrees Celsius.
TYPe E
Temperatwe
Range (“c,
-270 to 0 2.8168878
-200 to 0 I.5726646
-20” to 80” M4432856
-20 to 500 1.6970287 0 to 4”” 1.7022525
0 to 1”“”
40” to 1”“”
60” to 800
85” to 1000
1.9669452
2.5192188
-7.1102114
1.6410783 +1 1.4207735 +1 1.3909529 +* 5.6554599
EXP. Argument
~~~~~~
13
-8.5940057
-2 -1.2102152
-2 -3.2311582
-7. -2.0830603
-2 -2.2097240
-2 -1.3560189
-2 -5.184451”
-2 47201133
-2 -9.7013068
=3
Argument Exp.
-1.4930918 -9
-1.9577799
6.97958,” -12
4.6512717 -12
5.4809314 -12
1.8600342 -12
5.6361365
5.5638718 -13
9.3938146 -12
-10
-13
Argument Exp.
-8.7987588 -14 ~1.6696298 -14
-5.1106852 -17
-4.1805785 -17
-5.7669892 -17
-8.S537337 -18
-1.5646343 -18
-1.7775228
-3.3333675 -17 ~.““I to .““I
=4
-1s -.“005 IO .0”“5
Elmx
Range ,“C,
Exacl-
AppPXi.
-9to6
-.3 to 3
-R to 7 ~.Itl to .I2 45 to .I4
~.9 to 1.4
-.03 to .“3
A-5
Thhermocouple Conversion Tables
Quartie Equation
Argument Exp.
-2”” to 0
-20” to 76”
-20” to 1200
-20 to 50” 0 to 4”” 0 to 760
0 to 12””
40” to 76” -5.7931005
4”” to 120” 7.1127371
60” to 76” -2.5724435
760 to 1200 3.9064962
l7c*crcncc
Junction
Comction
“to50
Argument Exp.
5.0408743 +1
4.9502533 +1
4.7062907 +1
5.0465304 +1
5.0452399 +,
5.1258213 +1
5.5861877 +1 +3 9.7718575 +1 +3 1.8969007 +1 +4 *.2157&m +2 +4 -1.4765017 +2
5.0373743 -I-l
-
Argument Exp.
3.2009063 -2 -6.3493968
3.2898022 -2 -6.9936031
2.5522650 -2 -2.2198295
2.8062596 -2 -6.5666305
2.8409137 -2 -6.7556436
2.0040854 -2 -4.2235982
-1.4207954 -2 3.1325181
-1.1658430 -1 1.3184454
5.3862730 -2 -2.2171472
-4.0418097 -1 4.2749984
3.6470921 -1 -2.7029005
3.0167011 -2 -7.4293513
Argument Exp.
Argument Bxp.
-5 2.5174022 -7
-5 5.11127*9 -8
-5 7 1373907 -9
-5 5.3587106 -8
-5 5.6382040 -8
-5 3.2819408 4
-5 -1.502371” -R 4 -4.8218788 -R
-5
1.8445398 -10
-4 1.6174242 -7
-4 7.211309” -8
-5
Range (PV)
Exact-
Approx.
-.2 to .3
-100 to 80
-5”” to 6””
-1.5 to 3.”
-.8 to .5
-24 to 36
-210 to MO
-2.5 to 2.8
-110 to 1””
-.I to .1
-II to 11
-.06 to +.“6
9 Quartic approximations to the data ati a function of temperature (“C) in selected temperature ranges. The expansion is of the form E = a0 + a,T + a2T2 + a# + a4p wherr E is in microvo,h and 7 is in degrees Celsius.
Then~oeou~:~
Temperature Error
Range (“C,
Quartic Equation
-200 to 0
-20” to 760
-20” to 17.00
-20 to 5”” 0 to 40” 0 to 76”
0 to 120”
40” to 76” 9.2808351
400 to 1200 -1.1075293
600 to 760 1.8020713
76” to 12”” -6.382868”
% a, =*
Aqument
Exp.
Argument
Exp.
1.8843850 -2
2.1155170 -2
2.1676850 -2
1.9745056 -2
1.9750953 -2
1.9323799 -2
1.8134974 -2
1-l 5.4463817 -3 +* 2.8651303 -2 12 4.5284199 -3 12 7.4068749 -2
9
Argument Exp.
Argument Exp. Argument Exp.
-1.2029733 -6 -2.5278593
-3.3513149 -7
-2.1844464 -7
-1.8094256 -7
-1.854260” -7
1.2443997
3.9094347
7.8777919
8.3683958
-1.030602” -7 3.7084018
-5.649593” -8
6.5254537 -7
-2.9758175 -7 I.0769294 -6
-1n77773 -6
-2.4644023
-1.3987013
2.5945419
-2.1962321
2.1771293
=,
-1”
-2.5849263 -14
-11 -1.522715” -16
-12 -2.4303017 -17
-12 -1.1897222 -16
-12
-1.3280568 -16
-12 -5.1031937 -17
-12 2.114K718 -17
-11 9.936476 -17
-12 4.9012035 -18
-11 1.5521511 -16
-11 -9.9502571 -17
” Quartic approximations to the data as u function of voltage in selected temperature (“C). The cxpansian is Of the form T = a~ + alE + a,E’ i- a,E3 -F aql? where E Is in microvolts and T is in degrees Celsius.
Range ,W
Exact-
App”X
-4 to .5
-6 to 7
-14 to 1”
-.07 to .06
-.“3 to .05
-.!I to .7
-3 to 4
-.03 to .“3
-1.3 to 1.6
-.““I to ,001
-.I5 to .11
A-6
Themaca~:~’
Temperature
Range (“‘3
Quark Equation Argument Exp. Argument Exp. Argument Exp. Argument Exp. Ar@nnent Exp.
-270 to 0
-2”” to 0
-2”“to8”0
-2ota 5”” 0 to 4””
0t01370 40” to 1”“” 40” to ,370 -3.5456236
6”” to 8”” 2.1326086
85” to 1000 -9.0373549
105” to 1150 -2.5972816
R&xnce
Junction
Correction
oto50
” Quartic approximations to the data as a function of tcmpcrature (“C) in seiectcd tcmperaturc ranges.
The expansion is of the form E = a0 + a,T + a2T2 + a3T3 3. a,? where E is in microvoits and T is in degrees Celsius.
a, =I
1.3223524
+3
-1-l 1-3 +* +3
3.957551”
3.9478446
3.6762217
4.099964”
4.0981103
3.9443859 t, 5.8953822 -3 -4.201S132
3.0191663
3.8349319
2.S608012
4.0577145 +1 9.5092149 -3 -1.0989249 S.207S276 -il -1.4576419
3.9448872 +1 2.4548362 -2 -9.0918433
+1 3.1063355 -2 +1 2.8256412 -2 4~1 +1 t, -1.599251” -4
+1 2.7508912 -2 +1 9.9993329 -3 +1 3.70917‘M -2 -3.3517324
=*
2.4544587
-3.2619221
-2
-3
-2
a3
-9.1607995
-1.1488433
-4.3081993
8.5714137
-1.2525700
-2.4734437
-8.7444446
9.4854151
a4
Error
Range (PVI
Exact-
Approx.
~I.1 to 1.2 ~.OR to .05
~180 to 200
-25 1045
-25 to20
-60 to 110
-.9 to 1.4
-12to 11
-.os to ,117
-.“S to .,I3 ?“5 I” .os
46 to +,14
Temperature
Range eT,
Quark Equation
-27” to 0
-2”” to 0
-200 to 800
-20*0500 0 to 40”
oto1370
40” to 1”“”
40” to 1370
6”” to 800
850 to 1000
lOSO to 1150
I2 Qua& approximations to the data as a function of voltage in selected temperature ranges (“C). The expansion is of the form T = a0 + aIE + a@* + a# + a,ER where E k in microvolts and T is in degrees Celsius
=o a,
Argument Exp. Argument Exp.
,.i329R7S -2
2.3783697 -2
2.8346886 -2
2.4363851 -2
2.4383248 -2
2.513278S -2
-2.4707112
6.2300671
-3.9480992
-3.1617495
2.3615582
+1 2.9465633 -2 +0 2.4955374 -2 +1 3.1425797 -2 10 2.7115517 -2 +2 1.1066277 -3
=2 =3
Argument Exp.
-1.4434305 -5
-2.4382217 -6
-S.8”“85*6 -7
5.6206931 -8
9.7830251 -9
-6.0883423 -R
-3.133262” -7
-7.8788333 -8
-4.O!lOS633 -7
-2.1941995 -7
8.2516607 -7
Argument
-4.2824995
-6.8203073
2.5720615
-3.882S620
3.6276965
5.5358209
6.5075717
1.3269743
8.5482602
4.8782826
-1.3558&19
Argument Exp.
-4.2028679
-9.4854031
-3.6813679 -16
3.9120208 -17
-2.5756438 -16
9.3720918
-3.9663834 -17 I.5580541 -1s
4.5696636
-2.9316611
-13
-14
-18
-17
-17
EmOr
Range (“C,
Exact-
Approx.
~11 lO8
4 to .5
-” to IO
~1.2 to .b
4 to .6
-2.4 to 1.2
-.“2 to .o*
-3 to .3
-.““I t<, .““I
~0012 to.““,*
-.““I to .““I
A-7
Thermocouple Conversion Tables
Error
Range (PV)
Exact-
Approx.
-9 t” 7
-.I4 t” .I3
-7 to 3.5
-2 to .9
3.8709457 +1
I3 Quark approximations to the data as a function of ternperaturr (“C)
3.7085566 -2 5.6495520 -5
m selected temperature ranges.
The expansion ifi of the form E = a0 + a,T + a2T2 + a3T3 + a,,e where E is in microvolt~ and T is in degrees Celsius
lb.1
A-8
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