Tektronix 3330 Service Manual

WARRANTY
Keithley Instruments, Inc. warrants this product to be free from defects in material and workmanship for a period of 1 year from date of shipment.
Keithley Instruments, Inc. warrants the following items for 90 days from the date of shipment: probes, cables, rechargeable batter­ies, diskettes, and documentation.
During the warranty period, we will, at our option, either repair or replace any product that proves to be defective.
LIMITATION OF WARRANTY
This warranty does not apply to defects resulting from product modification without Keithley’s express written consent, or misuse of any product or part. This warranty also does not apply to fuses, software, non-rechargeable batteries, damage from battery leak­age, or problems arising from normaI wear or failure to follow instructions.
THIS WARRANTY IS IN LIEU OF ALL OTHER WARRANTI ES, EXPRESSED OR IMPLIED, INCLUDING ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR USE. THE REMEDIES PROVIDED HEREIN ARE BUYER’S SOLE AND EXCLUSIVE REMEDIES.
NEITHER KEITHLEY INSTRUMENTS, INC. NOR ANY OF ITS EMPLOYEES SHALL BE LIABLE FOR ANY DIRECT,
INDIRECT, SPECIAL, INCIDENTAL OR CONSEQUENTIAL DAMAGES ARISING OUT OF THE USE OF ITS INSTRU-
MENTS AND SOFTWARE EVEN IF KEITHLEY INSTRUMENTS, INC., HAS BEEN ADVISED IN ADVANCE OF THE POS-
SIBILITY OF SUCH DAMAGES. SUCH EXCLUDED DAMAGES SHALL INCLUDE, BUT ARE NOT LIMITED TO: COSTS OF REMOVAL AND INSTALLATION, LOSSES SUSTAINED AS THE RESULT OF INJURY TO ANY PERSON, OR DAM­AGE TO PROPERTY.
Keithley Instruments, Inc. l 28775 Aurora
CHINA: FRANCE: Keithley Instruments SARL l BP 60 l 3 All&e des Garays l 91122 Palaiseau (adex * 33-I-60-11-51-55 * Fax: 33-1-60-I l-77-26 GESMANY Keithley Instruments GmbH * Landsberger Strasse 65 l D-821 10 Germering, Munich l 49-89-8493070 l Fax 49-89-84930759 GREAT BRITAIN: Keithley Instruments, Ltd. l The Minster l 58 Porunan Road l Reading, Berkshire, England RG3 lE.4 l 44-l 189-596469 l Fax: 44- 1189-575666 ITALY: Keithley Instruments SRL l Viale S. Gimignano 38 l 20146 Milano * 39-2-48303008 l Fax: 39-z-48302274 NETHERLANDS: Keithley Instruments BV * Avelingen West 49 * 4202 MS Gorinchem * 31-(0)183-635333 l Fax 31-(0)183-630821 SWITZERLAND: TAIWAN: Keithley Instruments Taiwan l IFI.., 85 PO Ai Street l Hsinchu, Taiwan l 886-3-572-9077 * Fax: 886-3-572-9031
Keithley Instruments China. Yoan Chen Xin Building, Room 705 * 12Ymnin Road, Dewai, Madian * Beijing 100029~8610-62022886 l Fax: 8610-62022892
Keithley Instruments SA. Kriesbachsuasse 4 l 8600 Diibendorf l 41-I-8219444 *Fax: 41-l-8203081
Road l Cleveland, OH 44139 l 440-248-0400 l Fax: 440-248-6 168 l http://www.keithley.com
Model 3330 LCZ Meter
Service Manual
01993, Keithley Instruments, Inc.
Test Instrumentation Group
All rights reserved.
Cleveland, Ohio, U.S.A.
First Printing February 1993
Document Number: 3330-902-07 Rev. A
ALI Keithley product names are trademarks or registered trademarks of Keithley Instruments, Inc. Other brand and product names are trademarks or registered trademarks of their respective holders.
Safety Precautions
The following safety precautions should be observed before using this product and any associated instrumentation. Although some in­struments and accessories would normally be used with non-haz­ardous voltages, there are situations where hazardous conditions
may be present.
This product is intended for use by qualified personnel who recog-
nize shock hazards and are familiar with the safety precautions re­quired to avoid possible injury. Read the operating information carefully before using the product.
The types of product users are:
Responsible body
and maintenance of equipment, for ensuring that the equipment is operated within its specifications and operating limits, and for en-
suring that operators are adequately trained.
Operators
trained in electrical safety procedures and proper use of the instm­ment. They must be protected from electric shock and contact with hazardous live circuits.
Maintenance personnel
to keep it operating, for example, setting the line voltage or replac­ing consumable materials. Maintenance procedures are described in the manual. The procedures explicitly state if the operator may per-
form them. Otherwise, they should be performed only by service personnel.
Service personnel
safe installations and repairs of products. Only properly trained ser­vice personnel may perform installation and service procedures.
is the individual or group responsible for the use
use the product for its intended function. They must be
perform routine procedures on the product
are trained to work on live circuits, and perform
Users of this product must be protected from electric shock at all times. The responsible body must ensure that users are prevented access and/or insulated from every connection point. In some cases, connections must be exposed to potential human contact. Product users in these circumstances must be trained to protect themselves from the risk of electric shock. If the circuit is capable of operating at or above 1000 volts,
exposed.
As described in the International Electrotechnical Commission
(IEC) Standard IEC 664, digital multimeter measuring circuits (e.g., Keithley Models 175A, 199,2000,2001,2002, and 2010) are Installation Category II. All other instruments’ signal terminals are Installation Category I and must not be connected to mains.
Do not connect switching cards directly to unlimited power circuits. They are intended to be used with impedance limited sources. NEVER connect switching cards directly to AC mains. When con­necting sources to switching cards, install protective devices to lim-
it fault current and voltage to the card. Before operating an instrument, make sure the line cord is connect-
ed to a properly grounded power receptacle. Inspect the connecting cables, test leads, and jumpers for possible wear, cracks, or breaks before each use.
For maximum safety, do not touch the product, test cables, or any other instruments while power is applied to the circuit under test. ALWAYS remove power from the entire test system and discharge
any capacitors before: connecting or disconnecting cables or jump­ers, installing or removing switching cards, or making internal changes, such as installing or removing jumpers.
no conductive part of the circuit may be
Exercise extreme caution when a shock hazard is present. Lethal
voltage may be present on cable connectorjacks or test fixtures. The American National Standards Institute (ANSI) states that a shock hazard exists when voltage levels greater than 30V RMS, 42.4V peak,or60VDC~epresent.Agoodsafetypracticeistoexpect
that hazardous voltage is present in any unknown cir­cuit before measuring.
Do not touch any object that could provide a current path to the common side of the circuit under test or power line (earth) ground. Always make measurements with dry hands while standing on a dry, insulated surface capable of withstanding the voltage being
measured.
The instrument and accessories must be used in accordance with its specifications and operating instructions or the safety of the equip­ment may be impaired.
The WARNING heading in a manual explains dangers that might result in personal injury or death. Always read the associated infor­mation very carefully before performing the indicated procedure.
Do not exceed the maximum signal levels of the instruments and ac­cessories, as defined in the specifications and operating informa­tion, and as shown on the instrument or test fixture panels, or
switching card. When fuses are used in a product, replace with same type and rating
for continued protection against fire hazard.
Chassis connections must only be used as shield connections for
measuring circuits, NOT as safety earth ground connections.
If you are using a test fixture, keep the lid closed while power is ap-
plied to the device under test. Safe operation requires the use of a
lid interlock.
Ifa@
screw is present, connect it to safety earth ground using the
wire recommended in the user documentation.
The ! a symbol on an instrument indicates that the user should re-
fer to the operating instructions located in the manual.
The A symbol on an instrument shows that it can source or mea-
sure 1000 volts or more, including the combined effect of normal and common mode voltages. Use standard safety precautions to avoid personal contact with these voltages.
The CAUTION heading in a manual explains hazards that could damage the instrument. Such damage may invalidate the warranty.
Instrumentation and accessories shall not be connected to humans.
Before performing any maintenance, disconnect the line cord and all test cables.
To maintain protection from electric shock and fire, replacement components in mains circuits, including the power transformer, test leads, and input jacks, must be purchased from Keithley Instru­ments. Standard fuses, with applicable national safety approvals, may be used if the rating and type are the same. Other components that are not safety related may be purchased from other suppliers as long as they are equivalent to the original component. (Note that se­lected parts should be purchased only through Keithley Instruments to maintain accuracy and functionality of the product.) If you are
unsure about the applicability of a replacement component, call a Keithley Instruments office for information.
To clean the instrument, use a damp cloth or mild, water based
cleaner. Clean the exterior of the instrument only. Do not apply cleaner directly to the instrument or allow liquids to enter or spill on the instrument.
Rev. l/99
HOW TO USE THIS MANUAL
Details procedures to verify that the instrument meets stated specifications.
r
Describes basic operating principles for the varicws circuits in the Model 3330.
Covers fuse replacement, calibration and repair of the instru­ment, and lists replacement parts.
WARNING
The information in this manual is intended for qualified serv­ice personnel who can recognize possible shock hazards. Do not attempt these procedures unless you are qualified to do so.
SECTlON 1
Performance Verification
SECTION 2
Principles of Operation
SECTION 3
Service Information
Table of Contents
SECTION 1
1.1
1.2
1.3
1.4
1.5
1.5.1
1.5.2
1.5.3
1.5.4
15.5
1.5.6
15.7
1.5.8 ExternalDCBiasVoltageRange .................................................
1.6
1.6.1
1.6.2 RecommendedEquipment
1.6.3
1.6.4
1.6.5
1.6.6
- Performance Verification
~ODU~ON
lJ?XIULCONDlTIONS ......................................................... l-l
LINEPOWER VERIFIcATlONLIMITs
MEASUREMENTSIGNALTESTS .................................................
EnvironmentalConditions Recommended Test Equipment
FrequencyAccuracy.. ........................................................
Measurement Signal Level Accuracy Measurement Signal Distortion OutputImpedanceAc~a~ Internal Bias Voltage Accuracy
MEAsuREMENTACcuRAcyTESTS.. ............................................
EnvironmentiCondiiions
Recommended Standards Accuracy Resistance Measurement Accuracy
Capa~~ceReadingChecks.......................................-
InductanceReadingChecks ....................................................
..............................................................
.................................................................
.........................................................
.....................................................
..................................................
..............................................
..................................................
....................................................
..................................................
.....................................................
.....................................................
..............................................
...............................................
............
l-l
l-l l-l l-2 l-2 l-2 l-3 l-3 l-4 l-4 l-6 1-6 l-7 l-7 l-7 l-7 l-8 l-11 l-11
SECTION 2 - Principles of Operation
2.1
2.2 BLOCKDLAGRAMS
2.3 CURRENT AND VOLTAGE DETECTION
2.4
2.5
2.6 CURRENT-TO-VOLTAGE CONVERTER
2.7
INTRoDucTON......................................-....~.............~
............................................................
lMl?EDANCECALCULATION
O!XlLLATOR
ANALYZER.. ................................................................
...............................................
...................................................
SECTION 3 - Service Information
3.1
3.2
3.2s
32.2'
3.3
3.4
3.5
3.5.1
INTRODUCTION ..............................................................
FUSEREPLA
LineFuse ..................................................................
ExternalBiasFuse......................-
CALIBlUTiON ...............................................................
FANmLTERCLEANING ........................................................
REl?AIR
FactoryService.. ............................................................
CEMENT ..........................................................
.....................................................................
...........................................
............................................
.....................................
. ................
.....
2-l 2-l 2-l 2-l
2-4 2-5 2-5
3-l 3-1 3-1 3-l 3-l 3-2 3-2
3-2
3.5.2
3.5.3 BatteryReplacement ..........................................................
3.5.4 OperationCheckProcedure
3.5.5 RepairS~ary
3.6
3.6.1 PartsList
3.6.2
CoverRemoval............................................................-. 3-2
....................................................
.............................................................
RIZLKEABLEPARTS
..................................................................
OrderingParts
.........................................................
..............................................................
APPENDICES
A specifications
3-2 3-4
3-4 3-5 3-5 3-5
List of Tables
SECTION 1 - Performance Verificatibn
Table l-1 Table l-2 Distortion Measurement Summary Table l-3 Table l-4 Resistance &Ieasurement Accuracy Reading Limits ( I Z I ) for 1Vrm.s Level Table l-5 Resistance Measurement Accuracy Reading Limits (9) for 1Vrms Level Table l-6 Resistance Measurement Accuracy Reading Limits ( I Z I ) for 5OVrms Level Table l-7
Recommended Test Equipment for Measurement Signal Tests
............................................
Recommended Equipment for Measurement Accuracy Tests
Resistance Measurement Accuracy Reading Limits (0) for 5OVrms Level
........................ l-2
.........................
................. 3-10
................ 3-10
SECTION 3 - Service Information
Table 3-l RecommendedLineFuse Table 3-2 Table 33 Table 3-4 Measurement Signal Problem Summary
Table 35 Model 3330 Replaceable Parts
Se~-calibrationErr ......................................................
Operation Check Problem Summary
...................................................
...........................................
........................................
................................................
l-4 l-8
............... l-9
.............. 3-10
3-l 3-4
3-4 3-5
3-6
List of Illustrations
SECTION l-
Figure 1-l Figure l-2 Connections for Frequency Accuracy Measurement Figure l-3 . Connections for Distortion Measurements Figure l-4 Figure l-5 Figure l-6
Figure l-7 Figure l-8 Connections for Capacitance and Inductance Reading Checks
Performance Verification
Connections for Measurement and Signal Level Accuracy
.......................................
Connections for Output Impedance Tests Connections for DC Bias Accuracy Tests Connections for External DC Bias Voltage Range Test
Connections for Resistance Accuracy Measurements
.......................................
........................................
................................
..............................
...............................
...........................
SECTION 2 - Principles of Operation
Figure 2-l Figure 2-2 Figure 2-3 Figure 2-4 Figure 2-5
Measuring System Block Diagram
Hardware Block Diagram Oscillator Block Diagram Current-to-Voltage Converter Analyzer
...............................................................
...................................................
.........................................
.............................................
................................................
SECTION 3 - Service Information
Figure 31 Figure 32
CoverRemoval..................................................-........ 3-3
Model 3330 Exploded View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . _ . . . . . _ . . . . . . . .
........................
.........
.,
l-3 l-4 l-5 1-5 l-6 l-7
l-9 l-12
2-2 2-3 24 2-5 2-6
3-7
SECTION 1
Performance Verification
1 .l INTRODUCTION
The procedures outlined in this section may be used to verifythattheModel333oLcZMeterisoperatingwithin Emits stated in the specScations. Performance verifica­tion may be done when the instrument is first received to ensure that no damage or misadjustment has occurred during shipment. Verification may also be performed whenever there is a question of instrument accuracy.
NOTE If instrument performance is outside the specified range, and the instrument is still un­der warranty, contact your Keithley represen­tative or the factory to determine the correct course of action.
Performance verification fahs into the foIlowing two gen­eral categories:
1.2 INITIAL CONDITIONS
The Model 3330 should be turned on and allowed to warm up for at least one-half hour before performing the verification procedures. (The test equipment should also beallowedtowarmupforthetimeperiodrecommended by the manufacturer..) If the instrument has been sub­jected to extreme temperature or humidity, allow addi­tional time for internal circuits to reach normal operating temperature. Typically, it takes one additional hour to stabilize a unit that is 10°C (Wl?,I outside the specified temperature range.
1.3 LINE POWER
Be sure to set the line voltage switch on the rear panel to the correct line voltage. The instrument should be tested while operating on a line voltage within +5% of the line voltage switch setting and at a line frequency from 48Hz to 62Hz.
1.4 VERIFICATION LIMITS
l
Measurement signal tests (paragraph 1.5)
l
Measurement accuracy and reading checks (para-
graph 1.6)
The performance verification limits stated in this section reflect only the accuracy specifications of the Model 3330. They do not include test equipment tolerance.
1-l
SECTION 1 Performance Verification
1.5 MEASUREMENT SIGNAL TESTS
Measurement signal tests measure various characteris­tics of the test signal that is applied to the DTJT. These tests include:
l Frequency accuracy
. Measurement signal level accuracy
l
Measurement signal distortion
0 Output impedance accuracy
l li&mal
* External DC bias voltage range
Manufacturer Model
Keithley 197A DMM (AC volts,
DC bias voltage accuracy
Table l-l. Recommended Test Equipment for Measurement Signal Tests
Description
DC volts, 5-l /2 digits)
1.51 Environmental Conditions
All measurement signal tests should be performed at an
ambienttemperatureof23”+5”Candatarelativehumid­ity of 50% + 30%.
IS.2 Recommended Test Equipment
Table l-l lists the test equipment required to perform the measurement signal tests. The procedures for measure­ment signal verification tests are based on using this ex­act equipment. Alternate equipment may be used as long as ihat equipment has specifications at least good as those stated in Table l-l.
Specifications
2VDC range; +(O.Oll% of rdg + 2 counts) 2VAC range; z!$O.35% of rdg + 100 counts)
Philips
PM 6654C Timer/counter PM 9678
Panasonic
Keithley
Keithley
VP-772Z4 Audio analyzer
1681 Test leads
7051-2
Keithley 7754-3 Keithley Keithley Pomona
3324 3325 1468
TCXO option
DC power supply
BNC interconnect cable
BNC to alligator cable Test leads Test leads BNC-banana adapter
Capacitor Resistor switch
O.OlHz-12OMHz; time base aging <l x 10-7/month
lOI&-1lOkHz; 0.01% accuracy at full scale; _+ldB har­monic distortion accuracy from lOH2 to 15.99kHz 04OVDC adjustable, <5mVp-p ripple
Two leads terminated with banana plug and clip-on probes
5OQ coaxial cable (RG58C), male BNC connectors, 2ft.
(0.6m)
Coaxial cable, male BNC connector, two alligator clips
4-terminal alligator clip test lead set
Kelvin clip test lead set
Female BNC connector to double banana plug
lo@?, 1oOVDC 100Q &o-5%, 1/2w Single-pole, single-throw
l-2
Pt7jinmance Verification
SECTION1
1 s.3 Frequency Accuracy
1. ConnecttheModel333OHCURjacktoinputAofthe counter/timer, as shown in Figure l-l. Be sure to co~ect the G terminal of the LCZ meter to the shield of the connecting cable as shown
2. Set the LCZ meter operating modes as follows: FREQ: 1kH.z
LEVELZ 1vrms BIAS: OFF
3. set the counter/timer to measure frequency on in­PUt JJ-
4. Verify that the counter reading is between
0.99995OkHz and 1.00005OkHz &!Spprn~.
1.5.4 Measurement Signal Level Accuracy
1. Conned the Model 3330 H CUR jack to the DMM, as shown in Figure l-2. be sure to connect the G termi-
nal of the LCZ meter. to the shield of the connecting cable as shown.
2. Select the ACV function and auto-ranging on the DMU
3. Set the LCZ meter operating modes as follows:
LEVEL: 1vrms FREQ: 1kHz BLAS: OFF
4. Verify that the DMM reading is between the limits for lVrms, lkH2 operation, as follows:
0.97vrms to 1.03vrms (23.0%).
5. Change the LEVEL to 5OmVrms, and verify the sig­nal level accuracy for lkHz,5OmVrm.s operation is as follows:
47.5mVrms to.52.5mVrms (&!S.O%)
Figure z-1.
Model 3330
to cable shield
Connections
Model 7051-2 Coaxial Cable
for
Measurement and Signal Level Accuracy
l-3
SEcnONl
Pe?yinmance vm.fication
/i I-’
Figure z-2.
Model 3330
*
L
Connect G terminal
to cable shield
Gmnecfionsfar Frequency Accuracy Measurml
/
1
1.55 Measurement Signal Distortion
1. Connect the H CUR jack of the LCZ meter to the dis­tortion meter, as shown in Figure 13. Be sure to con­nect the G terminal of the LCZ meter to the cable shield as shown.
2.
Set the LCZ meter operating modes as follows: LEVEL: 1vrms
BIAS OFF
FREQ lkH.2
3.
Verify that the distortion reading is 0.3% or less, as
summarized in Table l-2.
Model 197A DMM
I
Model 7051-2 Coaxial Cable
C. Press the ENTER/EXlT key twice to complete
2ooHz
7.
Verify that the distortion reading is 0.3% or less.
1 S.6 Output Impedance Accuracy
1. Connect the LCZ meter to the DMM, switch, and re­sistor, as shown in Figure l-4. Be sure that the G ter­minal of the LCZ meter is connected to the cable shield, and that the resistor and switch are connected as shown.
2. Select the 2VAC
3.
Set the LCZ meter operating modes as follows:
Pomona 1468
programming.
range on the DMM.
Table l-2. Distortion Measurement Summary
Frequency Distortion Reading
4.
Change the frequency to 1OOkHz.
5.
Verify that the distortion reading is 0.5% or less.
6.
Set the Model 3330 frequency to 2OOHz as follows:
A. Press the SETCTP key to enter the auxiliary setup
mode. The LED
blinks, and the unit displays the present fre­quency in them DISPLAY area.
B. Enter a frequency of 2OOHz.
l-4
above the FREQ (HZ) marking
FREQ lkH2
LEVEL 1vrms BIAS: OFF
4.
Set the switch to the open position, then note the DMM reading. Call this reading VI.
5. Set the switch to the closed position, then note the DMM reading. Call this reading Vz.
6. Compute the output impedance
from
VI and Vz as
follows: zour = 100
Wl/VZ -
1)
IQ1
7. Verify that the output impedance computed in step 6 is between 97S2 and 10322 inclusive (S%).
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