How it Works
Tek-Trol
Loading...
#
T
Loading...
Loading...
3110B-D3-WP-1-HC-1
User manual
37 pgs1.1 Mb0

Tek-Trol 3110B-D1-WP-1-HC-1, 3110B-D5-WP-1-HC-1, 3110B-D6-WP-1-HC-1, 3110B-D4-WP-1-HC-1, 3110B-D2-WP-1-HC-1 User manual

...
Download
Technology Solutions
EK-B
T
AR 3110B
Smart Dierential Pressure Transmitters
Instruction Manual
Document Number: IM-3110B
www.GlobalTestSupply.com
Technology Solutions
Instruction Manual Tek-Bar 3110B
Table of Contents
1 Safety Instructions ........................................................................................................... 3
1.1 Intended Use ....................................................................................................................... 3
1.2 Certification ......................................................................................................................... 3
1.3 Safety Instructions from the Manufacturer ................................................................................ 3
Disclaimer ................................................................................................................................ 3
Product Liability and Warranty ............................................................................................... 3
Information Concerning the Documentation .......................................................................... 3
Safety Precautions ................................................................................................................... 4
1.4 Packaging, Transportation, and Storage ............................................................................... 5
Packaging ................................................................................................................................. 5
Transportation ......................................................................................................................... 5
Storage .................................................................................................................................... 6
1.5 Nameplate........................................................................................................................... 6
2 Product Description ......................................................................................................... 7
2.1 Introduction ........................................................................................................................ 7
2.2 Measurement Principle ....................................................................................................... 7
2.3 Specifications ...................................................................................................................... 8
General Specifications ............................................................................................................. 8
Damping Time ......................................................................................................................... 8
Environmental Conditions ....................................................................................................... 8
Power Supply ........................................................................................................................... 9
Measuring Range Limit for Tek-Bar 3110B.............................................................................. 9
2.4 Exploded View of Transmitter ........................................................................................... 10
2.5 Dimensional Drawings ....................................................................................................... 10
2.6 Model Chart ...................................................................................................................... 11
3 Installation ..................................................................................................................... 12
3.1 Selecting the Installation Location ..................................................................................... 12
3.2 Installation Procedure ....................................................................................................... 12
Install Pressure Transmitter .................................................................................................. 13
Process Connections ............................................................................................................. 13
Housing Rotation ................................................................................................................... 15
Terminal Side of Transmitter ................................................................................................ 15
LCD Display ............................................................................................................................ 15
Conduit Installation ............................................................................................................... 16
3.3 Mounting Requirements .................................................................................................... 16
Liquid Flow Measurement .................................................................................................... 16
Gas Flow Measurement ........................................................................................................ 17
Steam Flow Measurement .................................................................................................... 17
3.4 Field Adjustment ............................................................................................................... 18
Zero Point Adjustment .......................................................................................................... 18
Full Span Adjustment ............................................................................................................ 19
3.5 Product Usage ................................................................................................................... 19
Pipeline pressure measurement-pressure transmitter ......................................................... 19
Pipeline pressure measurement-differential pressure transmitter ...................................... 19
Steam flow measurement ..................................................................................................... 20
www.GlobalTestSupply.com
01
Technology Solutions
Instruction Manual Tek-Bar 3110B
Liquid flow measurement ..................................................................................................... 20
Air flow measurement .......................................................................................................... 20
Open container level measurement-single flange level transmitter .................................... 21
Sealed container level measurement-single flange level transmitter .................................. 21
4 Electrical Connections .................................................................................................... 22
4.1 Grounding of Measuring Device ......................................................................................... 22
4.2 Power Supply Specifications and Connection ..................................................................... 23
4.3 Cable Protection System .................................................................................................... 24
Standard Protection System .................................................................................................. 24
Explosion-proof Tube Protection System .............................................................................. 25
Connection to the HART Handheld Communicator .............................................................. 25
5 Operation ...................................................................................................................... 26
5.1 Local Operation and Display .............................................................................................. 26
5.2 Operation in safe and hazardous area ............................................................................... 26
5.3 Configuration .................................................................................................................... 26
Key Operation ....................................................................................................................... 27
Factory Reset ......................................................................................................................... 27
Detailed Operating Instructions ............................................................................................ 28
5.4 Handheld Communicator ................................................................................................... 31
6 Maintenance .................................................................................................................. 32
6.1 Hardware Maintenance ..................................................................................................... 32
Test Terminal ......................................................................................................................... 32
Disassembling the Electronics Housing ................................................................................. 33
External Cleaning ................................................................................................................... 33
Depot Repair ......................................................................................................................... 33
Discard Disposal .................................................................................................................... 33
7 Troubleshooting ............................................................................................................. 34
7.1 Symptoms and Corrective Measures .................................................................................. 34
7.2 Tek-Bar 3110B SMART Pressure Transmitter LCD Display error codes ................................ 36
www.GlobalTestSupply.com
02
Technology Solutions
Instruction Manual Tek-Bar 3110B
1 Safety Instructions
1.1 Intended Use
Tek-Bar 3110B is a Smart Differential Pressure Transmitter used for pressure, flow, level and density measurement of steam and liquids. The manufacturer is not liable for damage caused by improper or non-designated use.
1.2 Certification
Tek-Bar 3110B has FM approval (Class I Div. I)
1.3 Safety Instructions from the Manufacturer
Disclaimer
The manufacturer will not be held accountable for any damage that happens by using its product, including, but not limited to direct, indirect, or incidental and consequential damages. Any product purchased from the manufacturer is warranted in accordance with the relevant product documentation and our Terms and Conditions of Sale. The manufacturer has the right to modify the content of this document, including the disclaimer, at any time for any reason without prior notice, and will not be answerable in any way for the possible consequence of such changes.
Product Liability and Warranty
The operator shall bear authority for the suitability of the device for the specific application. The manufacturer accepts no liability for the consequences of misuse by the operator. Wrong installation or operation of the devices (systems) will cause the warranty to be void. The respective Terms and Conditions of Sale, which forms the basis for the sales contract shall also apply.
Information Concerning the Documentation
To prevent any injury to the operator and damage to the device it is essential to read the information in this document and read the applicable national standard, and safety instruction. These operating instructions contain all the information that is required in various stages, like product identification, incoming acceptance and storage, to mounting, connection, operation and commissioning through to troubleshooting, maintenance and disposal.
www.GlobalTestSupply.com
03
Technology Solutions
Instruction Manual Tek-Bar 3110B
Safety Precautions
You must read these instructions carefully prior to installing and commissioning the device. These instructions are an important part of the product and must be kept for future reference. Only by observing these instructions, optimum protection of both personnel and the environment, as well as safe and fault-free operation of the device can be ensured.
For additional information that are not discussed in this manual, contact the manufacturer.
Warnings and Symbols Used
The following safety symbol marks are used in this operation manual and on the instrument.
WARNING
Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.
CAUTION
Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury. It may also be used to alert against unsafe practices.
NOTE
Indicates that operating the hardware or software in this manner may damage it or lead to system failure.
www.GlobalTestSupply.com
04
Technology Solutions
Instruction Manual Tek-Bar 3110B
1.4 Packaging, Transportation, and Storage
This section contains information regarding packaging, transportation, and storage.
Packaging
The original package consists of
1. Tek-Bar 3110B Smart Differential Pressure Transmitter
2. Accessories (optional)
3. Documentation
NOTE
Unpack and check the contents for damages or signs of rough handling. Report
ge to the manufacturer immediately. Check the contents against the packing
dama list provided.
Transportation
• Avoid impact shocks to the device and prevent it from getting wet during transportation.
• Verify local safety regulations, directives, and company procedures with respect to hoisting, rigging, and transportation of heavy equipment.
• Transport the product to the installation site using the original manufacturer’s
packing whenever possible.
www.GlobalTestSupply.com
05
Technology Solutions
Instruction Manual Tek-Bar 3110B
Storage
If this product is to be stored for a long period of time before installation, take the
following precautions:
• Store your product in the manufacturer’s original packing used for shipping.
• Storage location should conform to the following requirements:
o Free from rain and water o Free from vibration and impact shock o At room temperature with minimal temperature and humidity variation
• Before storing a used flowmeter remove any fluid from the flowmeter line completely. Properties of the instrument can change when stored outdoors.
1.5 Nameplate
The nameplate lists the order number and other important information, such as design details and technical data.
NOTE
Check the device nameplate to ensure that the device is delivered according to your order. Check for the correct supply voltage printed on the nameplate.
www.GlobalTestSupply.com
06
Technology Solutions
Instruction Manual Tek-Bar 3110B
2 Product Description
This section covers the reference and specification data, as well as ordering information.
2.1 Introduction
Tek-Bar 3110B single crystal silicon pressure transmitter utilizes world’s leading mono crystal silicon pressure sensor technology and outstanding encapsulation technology. It can handle the most rigorous industrial applications and it can cope up with extreme chemical, mechanical and electrical working conditions. Highly accurate and reliable measurement of level, density and pressure of liquid, gases or steam is possible with Tek­Bar 3110B. The performance accuracy is up to 0.075% of URL. This high-performance pressure transmitter meticulously designed by Tek-Trol supports HART communication protocol and IP66 waterproof protection. It is well equipped with several features that facilitate easy installation, start-up and minimum maintenance.
2.2 Measurement Principle
Tek-Bar 3110B Smart Differential Pressure Transmitter works on mono silicon technology. The mono silicon pressure sensor is located on the top of the metal body and away from the process fluid forming mechanical and thermal isolation.
Pressure applied on the diaphragm creates stress on the pair of piezoelectric crystals causing a change in the voltage resistance. The change in resistance is directly proportional to applied pressure and is transferred to the transmitter body through lead wires. The transmitter carries out the further process of signal conditioning. Built on semiconductor technology, the resistance change due to piezoelectric effect is notably higher than that exhibited in standard strain gauges. Therefore, the sensitivity of mono crystal pressure sensors is higher than most of other pressure sensor types.
www.GlobalTestSupply.com
07
Technology Solutions
Instruction Manual Tek-Bar 3110B
2.3 Specifications
Parameter
Description
Pressure Type
Differential Pressure
Reference Accuracy
±0.075% F.S., optional Enhanced Accuracy of ±0.065%, ±0.04%
Diaphragm Materials
Hastelloy C
Measuring Range
24" w.c. to 1450.38 PSI
Stability
±0.2 % URL/5 year
Working Temperature
-40 °F to 185 °F (-40 °C to 85 °C)
Working Humidity
5 to 100% RH at 104 °F
Output Signal
4 to 20 mA with HART®
Electrical connection
½" NPT Female
HART loop resistance
250 to 550 ohms
Process connection
¼" NPT Female
Approvals
General purpose NEMA 4X or IP66
Weight (excluding Option Items)
8.81lb (without mounting bracket and process connection adapter)
Testing Standard
GB/T28474 / IEC60770: Zero based calibration span, linear
Parameter
Description
Damping time of amplifier
0-100s adjustable
Diaphragm capsule (isolated diaphragm and
≤0.2 s Start-up after power off
≤6 s
Normal services after data recovery
≤31 s
Parameter
Description
Working temperature
-40 °F to 185 °F (-40 °C to 85 °C),
Integrated LCD display: -4 °F to 158 °F (-20 °C to 70 °C)
Storage temperature
-40°F to 230°F (-40°C to 110°C)
Integrated LCD display: -40 °F to 185 °F (-40 °C to 85 °C)
Media temperature Silicon oil filling: -40 °F to 248 °F (-40°C to 120 °C)
Fluorocarbon oil filling: -49 °F to 320 °F (-45 °C to 160 °C)
Working humidity
5-100% RH at 104 °F
General Specifications
output, silicone oil filling, 316L stainless steel isolation diaphragm
Damping Time
silicon oil filling) damping time
Environmental Conditions
www.GlobalTestSupply.com
08
Technology Solutions
Instruction Manual Tek-Bar 3110B
Power Supply
Parameter
Description
Standard
10.5-55 VDC
HART protocol
16.5-55 VDC, communication load resistance 250 Ω
Load resistance
0-2119 Ω for working condition, 250- 600 Ω for HART protocol
Transmission distance
<1000 m Power consumption
≤500 mW at 24 VDC, 20.8 mA
Nominal
Smallest
Lower
Upper range
Static pressure
High
overload limit
Low
overload limit
24.11 w.c. (6 kPa)
0.80 w.c. (200 Pa)
-24.11 w.c. (-6 kPa)
24.11 w.c. (6 kPa)
3625 psid (25 MPa)
3625 psid (25 MPa)
2320 psid (16 MPa)
160.74 w.c. (40 kPa)
1.60 w.c. (400 Pa)
-160.74 w.c. (-40 kPa)
160.74 w.c. (40 kPa)
5801 psid (40 MPa)
3625 psid (25 MPa)
2320 psid (16 MPa)
1004.6 w.c. (250 kPa)
10.04 w.c. (2.5 kPa)
1004.6 w.c. (-250 kPa)
1004.6 w.c. (250 kPa)
5801 psid (40 MPa)
3625 psid (25 MPa)
2320 psid (16 MPa)
145 psid (1 MPa)
40.18w.c. (10 kPa)
-2009 w.c. (-500 kPa)
145 psid (1 MPa)
5801 psid (40 MPa)
3625 psid (25 MPa)
2320 psid (16 MPa)
435.11 psid
(3 MPa)
120.55 w.c.
(30 kPa)
-2009 w.c.
(-500 kPa)
435.11 psid
(3 MPa)
5801 psid (40 MPa)
3625 psid (25 MPa)
2320 psid (16 MPa)
1450.11
(10 MPa)
401.86 w.c.
-2009 w.c.
1450.11 psid
5801 psid
3625 psid
2320 psid
Measuring Range Limit for Tek-Bar 3110B
Value
psid
calibrated span
(100 kPa)
range limit (LRL)
(-500 kPa)
limit (URL)
(10 MPa)
limit
(40 MPa)
pressure side
(25 MPa)
pressure side
(16 MPa)
www.GlobalTestSupply.com
09
Technology Solutions
Instruction Manual Tek-Bar 3110B
2.4 Exploded View of Transmitter
2.5 Dimensional Drawings
6.14"
4.3"
(0.35 ft)
3.66"
(0.30 ft)
7.87"
(0.65 ft)
(10.51 ft)
3.54"
(0.29 ft)
3.97"
(0.33 ft)
5.23"
(0.43 ft)
2.12"
(0.17 ft)
3.14"
(0.26 ft)
1.61"
(0.13 ft)
www.GlobalTestSupply.com
10
Technology Solutions
Instruction Manual Tek-Bar 3110B
2.6 Model Chart
www.GlobalTestSupply.com
11
Technology Solutions
Instruction Manual Tek-Bar 3110B
3 Installation
This section covers instructions on installation and commissioning. Installation of the device must be carried out by trained, qualified specialists authorized to perform such works.
CAUTION
• When removing the instrument from hazardous processes, avoid direct contact
with the fluid and the meter
• All installation must comply with local installation requirements and local
electrical code
3.1 Selecting the Installation Location
Prior to product installation, check the model, specifications and installation location for the transmitter. The transmitter is designed to withstand severe environmental conditions. However, follow the enlisted precautions while selecting the installation site to ensure stable and accurate operation for years.
• Ambient Temperature
Avoid locations subjected to significant temperature gradient or wide temperature variations. If transmitter is exposed to radiant heat from plant’s equipment, then providing adequate thermal isolation and/or ventilation is desirable.
• Ambient Atmosphere
Avoid corrosive atmosphere while installing the transmitter. If it must be installed in a corrosive atmosphere, then provide adequate ventilation and take the necessary measures to prevent intrusion or stagnation of rain water in conduits.
• Shock and Vibration
Although the transmitter is designed to withstand shock and vibrations, it is recommended to select an installation site with minimum shock and vibration to avoid device damage and improve measurement accuracy.
3.2 Installation Procedure
This section includes the information regarding installation of the transmitter for safe and
precise functioning. It provides the procedure and instruction for mounting, transmitter functions, and installation for specific applications.
www.GlobalTestSupply.com
12
Technology Solutions
Instruction Manual Tek-Bar 3110B
Install Pressure Transmitter
Direct installation or mounting bracket installation may be used depending on the application and installation site requirement. Various mounting scenarios are illustrated in sections below.
3.2.1.1 Direct/Bracket Installation
Direct Installation Bracket Installation
3.2.1.2 Mounting Bracket Installation Types
Pipe mounting bent bracket Plate mounting bent bracket Pipe mounting flat bracket
Process Connections
3.2.2.1 Straight Thread Connection
Picture 1 Picture 2
Picture 1: Ensure that the seal of head face gasket is effective by keeping the length of
the pressure transmitter thread longer than the depth of the thread. Picture 2: Ensure that the seal of root gasket is effective by maintaining the length of the pressure transmitter thread shorter than the depth of the thread.
www.GlobalTestSupply.com
13
Technology Solutions
Instruction Manual Tek-Bar 3110B
3.2.2.2 Taper Thread Connection
Use tapered thread connections to make better seals. Sealing with Teflon tape or sealant glue results in strong and leak resistant connections.
3.2.2.3 Flange Connection
Choose gasket according to the properties of the process medium and the temperature range. Pay attention to the bolt balance lock
3.2.2.4 Clamp Connection
Choose gaskets that meet specified standards to avoid excessive clamp locking and squeezing gasket. Excessive locking of clamp may damage the sensing diaphragm and cause measuring error.
NOTE
Engage process connection with a minimum of 7 thread connections and tighten the housing rotation set screw to prevent it from rotating
www.GlobalTestSupply.com
14
Technology Solutions
Instruction Manual Tek-Bar 3110B
Housing Rotation
To ensure the visibility of LCD display
• Loosen the housing screw
• Rotate housing to the desired angle up to 360
• Re-tighten the housing screw
o
Housing Screw
Terminal Side of Transmitter
Mount the transmitter in such a way that the terminal side is easily accessible to the operator.
LCD Display
Display module is used in field adjustment for parameter settings and site configuration before starting the measurement process. The local 5-digit LCD displays important parameters, which can be directly monitored at the measuring point. It enables the operator to configure the device using the function matrix.
www.GlobalTestSupply.com
15
Technology Solutions
Instruction Manual Tek-Bar 3110B
The alignment of the display device can be adjusted vertically or horizontally as per the requirement of installation location. Unscrew the screws on either sides of the LCD screen to rotate it 90° clockwise or counter clockwise. The figure below illustrates the vertical and horizontal arrangement of the display device.
Vertical and horizontal arrangement
Conduit Installation
Improper sealing of connections may damage the transmitter due to excess moisture accumulation. Mount the transmitter with electrical housing positioned downward so that the excess of moisture is condensed and drained out from the casing. Secondly, install wiring with a drip loop and ensure the bottom of the drip loop is mounted lower than the conduit connections or the transmitter housing to avoid moisture accumulation in the housing.
NOTE
Conduit thread must be engaged with a minimum of 5 thread connections
3.3 Mounting Requirements
Impulse piping configuration and transmitter position depends on specific measurement conditions. Follow the procedure below while installing transmitter for liquid, gases or steam processes.
Liquid Flow Measurement
• Place the taps to the side of the line/pipe to prevent residue deposits on the
transmitter process isolators
• Mount the transmitter beside or below the taps so gases can vent into the process
line
• Mount drain/vent the valve upward to allow gases to vent
www.GlobalTestSupply.com
16
Technology Solutions
Instruction Manual Tek-Bar 3110B
Gas Flow Measurement
• Place the taps in the top or side of the line
• Mount the transmitter beside or above the taps so liquid will drain into the process
line
Steam Flow Measurement
• Place taps to the side of the line
• Mount the transmitter below the taps to ensure that the impulse piping stays filled
with condensate
• In steam service above 250°F (121°C), fill impulse lines with water to prevent the
direct steam contact with the transmitter and to ensure accurate measurement at start-up
www.GlobalTestSupply.com
17
Technology Solutions
Instruction Manual Tek-Bar 3110B
the process connection does not exceed the transmitter’s process temperature
NOTE
For steam or other higher temperature processes, ensure that the temperature at
limits.
3.4 Field Adjustment
Perform field adjustments only after installing the transmitter at its final work location otherwise the set parameters may drift due to jerks while transporting or handling.
Zero Point Adjustment
• For sensor zero trim, ensure that the vessel is empty and there is no input medium
pressure on the diaphragm. The vessel should be applied a normal atmospheric pressure. If applying external pressure to the transmitter make sure that the display is sufficiently stabilized (after approximately 10 to 15 seconds), before initiating any trim function.
• There are 3 ways of making input pressure “Zero”.
➢ Apply a “Zero” pressure source (mandatory for absolute pressure models) ➢ Apply equal pressure on both HP and LP ports (DP models only) ➢ Open equalizing valve of manifolds installed and venting to atmospheric
pressure (applicable for Gauge & DP type models only)
• Sensor zero trim can be performed using an external HHC (Handheld calibrator), PC
or PDA configurator, and/or using Zero/Span local push buttons provided on the transmitter.
• Using local push buttons set PV=0, refer to section 5.2.1 of this manual for detailed
instructions. If using an external HHT or HART® PC configurator, refer to the user manual supplied by the third-party supplier.
www.GlobalTestSupply.com
18
Technology Solutions
Instruction Manual Tek-Bar 3110B
Full Span Adjustment
• For full span adjustment, ensure that the vessel is filled with process medium to the
maximum level.
• Maintain static pressure value within the minimum and maximum pressure range
• Using local push buttons set output for lower and upper limit of the full scale i.e.
4mA and 20mA, refer to section 5.2 of this manual for detailed key operations.
The device is now ready for the real-time process measurement.
3.5 Product Usage
Pipeline pressure measurement-pressure transmitter
For high temperature steam measurements, pre-inject more than half-tube cooling water in the condenser. Once the steam pipes are stable, gradually open the shut-off valve to start measurement.
Pipeline pressure measurement-differential pressure transmitter
For high temperature steam measurement in a pipeline by differential pressure transmitter, pre-inject cooling water into the guided pipe. Once the steam pipes are stable, slowly open the shut-off valve and start measuring. Differential pressure transmitters are commonly used for micro pressure measurement of hydrostatic pressures such as filter and equipment leakage tests for improving accuracy.
www.GlobalTestSupply.com
19
Technology Solutions
Instruction Manual Tek-Bar 3110B
Steam flow measurement
Liquid flow measurement
Air flow measurement
For steam flow measurement, up-tilt the guiding pressure tube by 45°. Ensure that transmitter installation location is at lower level than that of the process pipeline. Pre-inject cooling liquid into the guiding pressure tube. Slowly open the shut-off valve to start measurement. Periodically open the drain vent to clear the residual steam from guided pipeline to improve the measurement accuracy.
For liquid flow measurement, tilt down the guiding pressure tube by 45°. Ensure that transmitter installation location is at lower level than that of the process pipeline. Pre-inject cooling liquid into the guiding pressure tube. Slowly open the shut-off valve to start measurement. Periodically open the drain vent to clear the residual liquid, which will improve the measurement accuracy.
For liquid flow measurement, up-tilt the guiding pressure tube by 45°. Ensure that transmitter installation location is at lower level than that of the process pipeline. Pre-inject cooling liquid into the guiding pressure tube. Slowly open the shut-off valve to start measurement. Periodically open the drain vent to clear the residual gas from the guiding pressure tube, which will improve the measurement accuracy.
www.GlobalTestSupply.com
20
Technology Solutions
Instruction Manual Tek-Bar 3110B
Open container level measurement-single flange level transmitter
Verify the process medium compatibility in case of open container level measurement. For accurate measurement, install the transmitter at a location where liquid level and temperature fluctuations are minimal.
Sealed container level measurement-single flange level transmitter
Use a single flange diaphragm system for sealed container level measurement. Increase the isolation tank and multiple shut-off valves. Periodically open the drain/vent valve to clear off the residual gas and liquid in the guiding pressure tube for higher accuracy.
www.GlobalTestSupply.com
21
Technology Solutions
Instruction Manual Tek-Bar 3110B
4 Electrical Connections
This section covers the all electrical connection requirement. Electrical connection of the device must be carried out by trained, qualified specialists authorized to perform such work by the installation site.
WARNING
• Connect all electrical cables when the power is switched off. If the device does
not have switch-off elements, then, overcurrent protection devices, lightning protection and/or energy isolating devices must be provided by the customer.
• The device must be grounded to a spot in accordance with regulations to
protect personnel against electric shocks.
NOTE
• When using the measuring device in hazardous areas, installation must
comply with the corresponding national standards and regulations and the Safety Instructions or Installation or Control Drawings.
4.1 Grounding of Measuring Device
• Ensure proper grounding at control cabinet and pressure transmitter.
• Ground terminals are provided on the either sides (inside and outside) of the terminal
box. Either one of these terminals may be used for grounding the transmitter.
• Use shielded twisted pair cable to avoid ground loops.
• Use internal ground terminals for direct grounding.
www.GlobalTestSupply.com
22
Technology Solutions
Instruction Manual Tek-Bar 3110B
Label
Two Wires
Three Wires
Four Wires
+
Power +
Power +
Power +
-
Power -
Power -
Power -
A Signal +
Signal +
B
Signal -
4.2 Power Supply Specifications and Connection
Use independent linear direct current power supply for pressure transmitter. Large resistive load results in high pressure drop. Therefore, it is recommended to consider the resistance across the signal cable, display meter and other equipment to ensure sufficient voltage is provided to the pressure transmitter for its normal operation.
Standard current signal output: 12-30VDC, Current signal output with HART: 16.5-55VDC, Current signal output with intrinsic safety: 12-30VDC, Modbus-RTU/RS485 signal output: 5VDC/9-30VDC, 0.5-4.5VDC Voltage signal output: 5 VDC/6-15VDC.
Remove the housing cover on terminal compartment side. Do not remove the cover in explosive atmospheres when the circuit is live.
Power supply connections:
• Connect power supply ‘+’ terminal to transmitter ‘+’ terminal.
• Connect signal ‘+’ terminal to transmitter ‘-’ terminal.
• Connect signal ‘-’ terminal to power supply ‘-’ terminal.
• Do not connect power signal wiring to the test terminals as it could damage the test
diode.
www.GlobalTestSupply.com
23
Technology Solutions
Instruction Manual Tek-Bar 3110B
Power Supply Connections
4.3 Cable Protection System
Apply following cable protection measures to protect the connecting cables from various factors that affect negatively on the cable lifetime.
Standard Protection System
• To avoid liquid flowing along with the cable into the terminal box, configure a U-
shaped ring between pull box and pressure transmitter as shown in the figure below.
• Ensure that the level of U-shaped bottom is maintained below the pressure
transmitter.
• Use sufficiently long cable considering the maintenance and repair factors.
www.GlobalTestSupply.com
24
Technology Solutions
Instruction Manual Tek-Bar 3110B
Explosion-proof Tube Protection System
• If the transmitter is situated in dangerous area, use a high quality metallic explosion-
proof tube as a casing for the cable connecting the transmitter to the terminal box.
Connection to the HART Handheld Communicator
A loop resistance for HART Communicator is between 250Ω and 550Ω. Transmitter operates on 11.9 –45 VDC. Figure below illustrates the connection details for HHT communicator.
www.GlobalTestSupply.com
25
Technology Solutions
Instruction Manual Tek-Bar 3110B
5 Operation
This section covers operation techniques and guidelines along with the configuration and calibration.
NOTE
Calibrate the instrument according the instructions given in this section, otherwise it could lead to measurement error.
5.1 Local Operation and Display
Tek-Bar 3110B is available with the optional LCD display. The local display enables user to read important parameters directly at the measuring point and configure the device using the function matrix. The display indicates output and diagnostic messages. It features a two-line display with 5-digit. The first line displays measured value and the second line displays the engineering units. If LCD display is not available, then use HART for communication (Refer section 5.4).
5.2 Operation in safe and hazardous area
The internal and external buttons are provided for operation in safe and hazardous areas respectively.
• While operating in safe area, open the front cover and use internal buttons.
• While operating in hazardous area, slide the nameplate located at the upper side of
the transmitter and use the external buttons.
External buttons for operation in hazardous area
5.3 Configuration
This section provides detailed information of initial setup required for transmitter functioning. The device consists of 3 operation key: S, Z and M which are used to set parameters and perform various operations. The primary function of each key is mentioned as below. Z: Enter the setting options S: Modify the parameter value M: Confirm the set value and enter the next menu The same keys are used in combination to perform several advanced functions.
www.GlobalTestSupply.com
26
Technology Solutions
Instruction Manual Tek-Bar 3110B
Key Operation
Consider the factory setting for pressure measurement is set as follows: Pressure range: -10 to 100 kPa; Output current display unit: mA For performing zero-point adjustment and full span pressure adjustment follow the instructions and display screenshots given in the flow diagram below.
Factory Reset
Achieving the original factory settings at any point of time after the installation of the transmitter is possible by either of the following methods.
www.GlobalTestSupply.com
27
Technology Solutions
Instruction Manual Tek-Bar 3110B
Detailed Operating Instructions
Refer the following flow diagrams to configure various parameters. Use parameter table to know the possible range of values and units.
www.GlobalTestSupply.com
28
Technology Solutions
Instruction Manual Tek-Bar 3110B
www.GlobalTestSupply.com
29
Technology Solutions
Instruction Manual Tek-Bar 3110B
Parameter
Values
Display mode
%
Percentage
pV
Process variable
mA
Current
Units
Lower and Upper range
-19999-99999
Damping time
0 ~ 100 s
Output signal type √
Square root
LINER
Linear
Fault alarm signal
NO
None
H
20.8 mA
L
3.8 mA
Output current
No (none)
3.8000 mA
4.0000 mA
8.0000 mA
12.000 mA
16.000 mA
20.000 mA
20.800 mA
Density
0.0001-99999
Centre distance
0.0001-99999
Coefficient
0.0001-99999
Cutting value
0-99.999
Pressure type GAUGE
Gauge, differential
ABSOLUTE
Absolute pressure
Parameter Table
Use the keys Z() and S() to change the units
www.GlobalTestSupply.com
30
Technology Solutions
Instruction Manual Tek-Bar 3110B
5.4 Handheld Communicator
If custom display is not available, then configure transmitter parameter using communicator. Decimal point position, Upper range value, Lower range value, Engineering units are configured. See the below flow chart.
www.GlobalTestSupply.com
31
Technology Solutions
Instruction Manual Tek-Bar 3110B
to allow the circuit and
up and
6 Maintenance
This section covers maintenance techniques and guidelines.
WARNING
Explosion can result into a serious injury or death.
• Do not remove the transmitter cover in explosive environments when the
circuit is live.
• After disconnecting power wait for a minute
enclosure to cool down before opening.
• Avoid direct contact with the leads and terminals. High voltage on leads can
cause electrical shock.
• Ensure that the transmitter casings are sealed when the assembly is in
operating condition.
• Only trained and qualified personnel may undertake start-
maintenance activities.
6.1 Hardware Maintenance
Perform maintenance task at regular intervals. Set the maintenance schedule in advance and maintain a logbook to note maintenance activity details. Maintenance schedule depends on the system, installation conditions, working medium and rigorousness of the operation. Consider the system downtime when maintenance cycle is running. Ensure that it does not affect the system performance.
Maintenance majorly involves sensor cleaning and verifying connections.
Test Terminal
Test Terminal is marked as TEST on the terminal block. Connect TEST and negative terminal to the test terminal. Ensure that the voltage across the receptacles is kept below the diode threshold voltage so that no current passes through the diode. Make sure that the resistance of the test connection does not exceed 10 ohms while connecting an indicating meter or while taking the test readings. Note that a resistance of 30 ohms can cause an error of approximately 10% of actual value.
www.GlobalTestSupply.com
32
Technology Solutions
Instruction Manual Tek-Bar 3110B
Electronic
Wiring
Disassembling the Electronics Housing
The transmitter assembly comes in dual-compartment housing; one contains the electronic module, and the other contains all wiring terminals and the communication receptacles. The separate compartment of wiring terminals ensures hassle free handling while running a routine maintenance cycle.
Module
Terminal
External Cleaning
• Use washing agent that will not damage the instruments.
• Protect the pressure sensing diaphragm from mechanical damage caused by sharp
objects or external pressure.
• Mechanical cleaning of the diaphragm is strictly prohibited.
• Do not point the nozzles to the diaphragm when cleaning by pressure washer.
Depot Repair
Execute following steps before sending the device for depot repair:
• Disconnect the transmitter carefully. Preserve all accessories and cables for
reassembling.
• Remove the harmful residues such as inflammable, poisonous, cancer genic and
radioactive substances.
• Repack the device in original packaging material provided at the time of delivery
and send for repair.
Discard Disposal
It is recommended to pass the instrument to specialized recycling companies rather than local recycling points.
www.GlobalTestSupply.com
33
Technology Solutions
Instruction Manual Tek-Bar 3110B
Symptom
Potential Source
Corrective Action
No communication
Loop Wiring
Check for a minimum of 250 ohms resistance between the power
Check for an adequate voltage to the transmitter. The transmitter
Check for intermittent shorts, open
High Output
Sensor Input Failure
Connect
and enter the Transmitter test mode to isolate a sensor failure.
Loop Wiring
Check for dirty or defective terminals, interconnecting pins, or receptacles.
Power Supply
Check the output voltage of the
7 Troubleshooting
This section provides troubleshooting techniques for most common operating problems.
When device malfunction is suspected despite the absence of any diagnostic messages on the HHT, inspect following points.
• If measurement signal appears irregular, check whether the process pressure is
within the working range, or the abnormality lies in the measuring system, installation environment or pressure transmitter. Once diagnosed take corresponding measures.
• If no signal output or unchanged output signal on corresponding process pressure
changes is observed, then check the power supply polarity, open or short circuit. Check the parameters like voltage, power and load resistance meet the normal working requirements. Also, ensure there is no leakage or pressure-impulse line blockage and shut-off valve is closed.
• If the output signal is large or outside the normal range, check whether the supply
voltage, power consumption, and load resistance meet the normal working requirements of pressure transmitters. Verify measuring range settings and adjust the device calibration. Also, ensure there is no leakage, pressure-impulse line blockage or rapid temperature fluctuations in the installation and shut-off valve is closed.
7.1 Symptoms and Corrective Measures
Refer to the table below to verify whether the transmitter hardware and process connections are in good working condition:
between the Transmitter and
supply and HHT.
HART communicator
always requires 11.9 to 45 VDC.
circuits, and multiple grounds
HHT
www.GlobalTestSupply.com
34
Technology Solutions
Instruction Manual Tek-Bar 3110B
power supply at the transmitter terminals. It should be 11.9 to 45 VDC in spite of loop scale
Electronics Module
Connect HHT and enter the Transmitter test mode to isolate module failure. Check the sensor
ensure calibration adjustments are within the sensor range.
Erratic Output
Loop Wiring
Check the output voltage of the power supply at the transmitter terminals. It should be 11.9 to 45 VDC.
Check for intermittent shorts, open circuits, and multiple grounds.
Check for proper polarity at the signal terminals.
In case measuring electric current
appear around +-0.013mA
Electronics Module
Connect HHT and enter the transmitter test mode to isolate an electronics mode failure.
Low Output or No
Sensor Element
Connect HHT and enter the
sensor failure.
Check the PV to see if it is out of range.
Loop Wiring
Check for adequate voltage to the transmitter. The transmitter always requires 11.9 to 45 VDC.
Check for intermittent shorts, open circuits, and multiple grounds.
Check polarity of signal terminal
Check the loop impedance.
Electronics Module
Connect HHT and check the sensor limits to ensure calibration adjustments are within the sensor range.
limits to
while digital communication, output
Output
Transmitter test mode to isolate the
www.GlobalTestSupply.com
35
Technology Solutions
Instruction Manual Tek-Bar 3110B
Message
Description
ADJ-U
Out of Zero setting value when Zero Adj function using button (upper side)
ADJ-L
Out of Zero setting value when Zero Adj function using button (lower side)
ZERO
Initial message in using the Zero button
SPAN
Initial message in using the Span button
BT-ERR
Button Input Sequence Error
P-LOCK
Button Input Error when Protect Locked
ZT-ERR
Setting Limit (10%) Error when in Zero Trim
-TR-
Zero Trim Complete
ZR-ERR
Setting Limit Error when executing the Zero button function
-TR-
Zero Trim Complete
ZR-ERR
Setting Limit Error when executing the Zero button function
SP-ERR
Setting Limit Error when executing the Span button function
-ZR-
Zero button function Complete
-SP-
Span button function Complete
-ZA-
Zero Adjustment done
-DONE-
Setting Done using button
RNGOVR
Setting Limit error when executing other setting function
LCD_OV
Over figure values for LCD
SCD-ER
Sensor Code Error
F-RST
Flash Setting Data Rese
F-LOCK
While Flash Setting Data Reset, Protect Locked
F-FAIL
Flash Setting Data Reset Failure
-FR-
Flash Reset Done
A-RST
Analog EEPROM Initializing Start
A-STOR
Analog EEPROM Whole Write
A-FAIL
Analog EEPROM Whole Write Failure
7.2 Tek-Bar 3110B SMART Pressure Transmitter LCD Display error codes
www.GlobalTestSupply.com
36
Loading...
Buy Points How it Works FAQ Contact Us Questions and Suggestions Privacy Policy Cookie Policy Terms of Use